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V300R003C00
Solution Description
Issue 02
Date 2013-05-02
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Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not
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Website: http://www.huawei.com
Email: support@huawei.com
Purpose
The PowerCube 1000 V300R003C00 (PowerCube 1000 for short) is a competitive solution
that integrates the mains, diesel generators, Solar Power System, and storage batteries.
This document describes PowerCube 1000 in terms of its functions, features, architecture,
application scenarios, configurations, model number description, and components.
Intended Audience
This document is intended for:
System engineers
Network planning engineers
Site engineers
Sales engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2013-05-02)
Update the security cordon and the appearance of ECC500.
Issue 01 (2012-09-14)
This issue is the first official release.
Contents
4 Architecture .................................................................................................................................... 6
4.1 Introduction ...................................................................................................................................................... 6
4.2 EPS ................................................................................................................................................................... 7
4.3 ICC ................................................................................................................................................................... 7
4.4 ESS ................................................................................................................................................................... 8
4.5 Cabinet System................................................................................................................................................. 8
4.6 Network Monitoring and Management System................................................................................................ 9
A Glossary ....................................................................................................................................... 27
B Acronyms and Abbreviations .................................................................................................. 28
1.1 Context
Huawei launches PowerCube 1000 V300R003C00 (PowerCube 1000 for short) for the Indian
market. The PowerCube 1000 is a competitive solution that integrates the mains, diesel
generators, Solar Power System, and storage batteries. This solution solves the problems of
low D.G. load power, high fuel consumption, heavy D.G. maintenance workload, and
component theft. It uses multiple energy sources and supports rapid development, power
supply monitoring, and remote intelligent management.
1.2 Positioning
The PowerCube 1000 is used in the areas with Class 3 electrical grids and is applicable to the
scenarios of mains absence, low mains quality, and mains unsteadiness.
NOTE
Mains absence: The outage duration is 24 hours per day.
Mains unsteadiness: The outage duration is less than 12 hours per day.
Low mains quality: The outage duration is greater than or equal to 12 hours per day.
1.3 Benefits
The PowerCube 1000 has the following benefits:
Cost Reduction
High integration
− By integrating components into a PowerCube, the floor area is reduced by 60% to
80%.
Intelligent power combination
− D.G.-mains-battery hybrid power system minimizes the use of fuel by scheduling
energy intelligently.
Standardization
Standard platform
− Controller platforms such as the energy control center (ECC) and solar supply unit
(SSU)
− Standard element management system, namely, the Network Ecosystem (NetEco)
(Note:HTTP is not a secure protocol)
Flexible combination
− The total cost of ownership (TCO) is minimized by combining the D.G., Solar Power
System, and storage batteries flexibly. The D.G. Power System can be used as the
active power source based on site requirements.
− Smooth capacity expansion and evolution are supported.
Intelligent Management
Power network management
− Uses the NetEco to recognize energy equipment, collects data about energy
equipment, and creates lists on which equipment and data are displayed.
− Records equipment running information and prompts for routine maintenance.
− Ensures electrical safety and security by using a theft prevention design and alarm
generation function for fuel and solar energy.
− Allows equipment of multiple customers to share electricity.
NOTE
Site load sharing: several client share the site matched equipment which include the tower and power
system, and billing respectively.
Product
Configurations Principia
Series Description Max
Produ Power(
SBOM Descript W)
List ct EPS ICC ESS
ion
Series
ESS
PV Module ICC510(direct-
400AH(d
1 S531D-D0 V33 S 235W*9PCS,Ma cooling), 1250W
irect-
ins, Reused DG PSU*3,SSU*1
cooling)
PV Module ESS
ICC510(direct-
235W 600AH(d
2 S532D-D0 V33 S cooling), 1550W
*9PCS,Mains, irect-
PSU*6,SSU*1
Reused DG cooling)
PV Module ESS
ICC510(direct-
235W 600AH(d
3 S552D-D0 V33 S cooling), 1850W
*18PCS,Mains, irect-
PSU*6,SSU*2
Reused DG cooling)
PV Module ESS
ICC510(direct-
235W 800AH(d
4 S552D1-D0 V33 S cooling), 2350W
*18PCS,Mains, irect-
PSU*6,SSU*2
Reused DG cooling)
ESS
ICC510(direct-
Reused DG,Main 400AH(d
5 D501D V33 D cooling), 1250W
s irect-
PSU*3
cooling)
ESS
ICC510(direct-
Reused DG, 600AH(d
6 D502D V33 D cooling) 1850W
mains irect-
PSU*6
cooling)
ESS
ICC510(direct-
Reused DG, 800AH(d
7 D502D1V33 D cooling) 2350W
mains irect-
PSU*6
cooling)
4 Architecture
4.1 Introduction
The PowerCube consists of the following systems by function: Integrated Controller and
Converter (ICC), energy storage system (ESS), energy plant system (EPS), cabinet system,
and network monitoring and management system. Figure 4-1 shows the network diagram of
the systems.
4.2 EPS
The EPS supplies power to the ICC for power conversion and distribution.
Table 4-1 describes EPS component functions.
4.3 ICC
The ICC, as the core of the PowerCube 1000, schedules energy logically, monitors running
status of other systems, and reports information to the NetEco.
Table 4-2 describes ICC component functions.
Component Function
Integrated ECC ECC function:
distributio Schedules energy.
n unit
Provides a liquid crystal display (LCD) screen to query system
(IDU)
information and set system control parameters.
Implements remote management in out-of-band mode.
Provides ports for connecting signal cables.
Provides scheduling logic for the hybrid power system.
Distribut Input and output distribution function:
ion unit Provides input ports for PV modules.
Provides ports for direct current (DC) power distribution.
Provides ports for AC power distribution.
ATS Switches between AC power sources.
SSU Regulates the voltage of PV modules with MPPT technology.
PSU Converts AC input into –48 V DC output.
Component Function
BCU Converts –48 V DC input into 12 V DC output to charge the D.G.
storage battery.
Inverter (optional) Converts DC input into AC output.
4.4 ESS
The energy storage system (ESS) stores backup power and works as a power source in the
PowerCube 1000.
Table 4-3 describes ESS component functions.
Component Function
Storage battery Stores energy and converts between electric energy
and chemical energy alternately.
Table 5-1 describes the models of the subsystems and major components of the PowerCube
1000.
6 Component Description
Item Description
Dimensions (H x W x D) 2100 mm x 1800 mm x 750 mm
Color Gray
Installation Installed on a floor
Cable routing Routed from the bottom
Maintenance Maintained from the front
TCU ICC510-DD2: natural-ventilation unit (both in the ESS and
energy control cabin)
Protection level ICC cabin: IP55
ESS cabin: IP45
(1) DC load output circuit (2) D.G. AC input circuit (3) ECC500
breakers breakers
(4) SSU (5) PSU (6) Battery charger unit (BCU)
(7) ATS main control box (8) Mains AC input circuit (9) PV input circuit breakers
breakers
(10) Battery fuses (11) RTN+
(1) DC load output circuit (2) D.G. AC input circuit (3) ECC500
breakers breakers
(4) BC1203 (5) PSU (6) ATS main control box
(7) Mains AC input circuit (8) Battery fuses (9) RTN+
breakers
Functions
Table 6-2 describes IDU functions.
Function Description
Protection Provides overvoltage, undervoltage, and open-phase protection
for the D.G. and mains supply.
Integrates a surge protection unit to provide reliable protection for
the AC/DC power port, monitoring alarm ports and
communications port.
Alarm generation Generates alarms for mains open phase and D.G. open phase.
Maintenance Allows all external ports and connected cables to be maintained from
the front of the IDU.
Electrical label Indicates the ECC500, PSU, SSU, power distribution port board, and
function ATS main control box.
Battery Manages storage batteries effectively to ensure their proper operation
management (over the PMU).
Technical Specifications
Component Description
IDU-300D1 IDU-300E1
Application D.G.+storage battery Mains+D.G.+storage battery
Scenarios Solar+D.G.+storage battery
PSU R4850N3 with a rated output of 50 A
SSU None S4850G1 with a rated output of 50
A
SSU subrack None 1 U high (optional, space reserved)
Monitoring ECC500+monitoring unit of the ATU+interface board of the DCDU
module
Monitoring 2 U high
module subrack
AC power 2 input ways: One 3-pole 63 A input circuit breakers and one input
distribution terminals (UT16 terminals) (D.G.+mains)
DC power Two 160 A battery fuses Two 160 A battery fuses
distribution
Can supply total 16 circuit Can supply total 8 circuit
breaker with 8 users, per user breaker with 2 users, per user
circuit breaker is: circuit breaker is:
Major loads: 32A/1P x 1 Major loads: 32A/1P x 1
Minor loads: 80A/1P x 2+32A/1P Minor loads: 80A/1P x 2+32A/1P
x1 x1
Component Description
IDU-300D1 IDU-300E1
Common load: 16A/1P x 2 + Common load: 16A/1P x 2 +
32A/1P x 1 32A/1P x 1
PV power None Standard configure is: 63A/1P x
distribution 1+UT16 x 1
(optional) Can spread to 4 input ways.
Battery switch Used for connecting battery contactors manually.
6.2.2 ECC500
Appearance
Figure 6-5 shows an ECC500.
(1) Main control module (2) Extension DO module (3) GPRS module
(4) Extension IO module (5) D.G. IO module (6) Basic IO module
Functions
The ECC500 schedules energy. The main control module monitors other PowerCube
components by working with the basic I/O module, GPRS module, and D.G. control module.
Features
The ECC500 has the following features:
Performs comprehensive power management, battery management, and intelligent
control device management locally or remotely. For example, it can communicate with
power supply units (PSUs) over RS485 or CAN ports, communicate with a host over an
RS485 or RS232 port, and monitor equipment remotely over a 10/100M autonegotation
Ethernet port.
Reports the data collected by the water sensor, smoke sensor, door status sensor, ambient
temperature and humidity sensor, battery temperature sensor over reserved analog
parameter ports and dry contacts.
Monitors power distribution and reports alarms.
Displays the AC status and DC status of the power system as well as the operating
parameters, operating status, alarm information, preset parameters, and control
parameters of modules and storage batteries on the liquid crystal display (LCD) in real
time.
6.2.3 S4850G1
Appearance
The S4850G1 panel provides a Run indicator, a Protection indicator, and a Fault indicator.
Figure 6-6 shows an S4850G1.
Functions
The S4850G1 is a DC-DC converter that uses maximum power point track (MPPT)
technology. It tracks the highest solar power point based on the output features of PV modules
to maximize the use of solar energy.
Technical Specifications
The S4850G1 has the following features:
Is 1 U high, 2.5 U wide, fan-cooled, and hot-swappable.
Works at –20°C to +75°C (power derated above 55°C).
Maximum input power: 3100 W.
Output voltage: 43.2–58 V DC.
Rated voltage: 53.5 V DC.
Maximum output power: 3000 W.
Is protected against input reverse connection.
6.2.4 R4850N3
Appearance
The R4850N3 is 2 U high. Figure 6-7 shows an R4850N3.
Functions
R4850N3 convert AC power into –48 V DC power.
Features
R4850N3 have the following features:
Work at high efficiency and run stably.
Are hot-swappable.
Are protected against input overvoltage, input undervoltage, input overcurrent, output
overvoltage, output short circuit, output current limiting, and overtemperature.
Table 6-5 describes the communications ports on the ATS main control box.
Table 6-6 describes dry contacts on the ATS main control box.
6.2.6 BCU-1203A
Appearance
A BCU-1203A is installed in the IDU subrack. Figure 6-9 shows a BCU-1203A.
Functions
A BCU-1203A converts –48 V DC to +12 V DC to charge the D.G. storage battery.
Features
Provides two outputs with typical power being 81 W.
Is protected against input overvoltage.
Is protected against output current limiting.
Is protected against output short circuits.
Is protected against output reverse connection.
Is protected against overtemperature.
Is isolated from the power supply network if it is faulty.
Indicates alarms by indicators.
Communicates with the backplane over a CAN bus or Huawei master/slave protocol,
reports electrical labels, protection information, and fault information, and supports
remote upgrade.
6.2.7 BC1203
Appearance
Figure 6-10 shows a BC1203.
Functions
The BC1203 is installed in the DCDU and converts –48 V DC to +12 V DC to charge the D.G.
storage battery.
Features
The BC1203 has the following features:
Provides two outputs with typical power being 81 W.
Is protected against input overvoltage, output current limiting, output short circuit,
reverse output connection, and overtemperature.
Is isolated from the power supply network if it is faulty.
Indicates alarms by indicators.
Communicates with the backplane over a CAN bus or Huawei master/slave protocol,
reports electrical labels, protection information, and fault information, and supports
remote upgrade.
6.2.8 DJN1000-S
Appearance
Figure 6-11 shows a DJN1000-S.
Functions
The DJN1000-S converts DC input into AC output.
Technical Specifications
DJN1000-S technical specifications
Item Specifications
Rated capacity 1000 VA/700 W
AC input Rated voltage 230 V AC
Rated frequency 45–55 Hz
DC input Rated voltage 48 V DC
Rated voltage 20 A
AC output Output voltage 220 V AC (tolerance: ±3%)
Output frequency 50 Hz (tolerance: ±1%)
Output mode One AC output wiring terminal and one all-purpose
socket
Dimensions (H x W x D) 43.5 mm x 440 mm x 286 mm
6.3 EPS
6.3.1 D.G.
The PowerCube 1000 used reused D.G..
6.3.2 PV Module
Appearance
Figure 6-12 shows a PV module.
Functions
A PV module, as an important component for light-to-electricity conversion in the Solar
Power System, supplies power to loads. It is resistant to corrosion, wind, and rain. PV
modules are connected in series or parallel to meet load voltage and current requirements.
Features
A PV module has the following features:
Good light transmission.
Double-layer solar cell, with high circuit reliability.
Long service life (25 years).
Multi-layer polyolefin compressed circuit, which is moisture-proof, well-insulated
and works stably under undervoltage conditions.
Certified by the TUV, Underwriters Laboratory (UL), International Organization for
Standardization (ISO), CE, and International Electrotechnical Commission (IEC).
6.3.4 SJB
Appearance
Figure 6-13 shows an SJB.
Functions
An SJB allows outdoor PV arrays to be connected in parallel and provides surge protection
for PV modules. It consists of input and output wiring terminals, a protection device for PV
module inputs and outputs, an SPD, and a ground bar. To decrease cable voltage drop and
facilitate installation, multiple SJBs can be used based on site requirements.
6.4 ESS
Appearance
Figure 6-14 shows a storage unit.
Features
A storage battery has the following features:
Supports fast charging and helps to maximize the use of mains and minimize the use
of D.G.
Is well designed to withstand high temperatures.
Technical Specifications
Can be charged and discharged 1600 times at 27ºC when the DOD is 60%.
Discharging temperature: –20°C to +55°C
Charging temperature: –20°C to +55°C
Maximum charge current: 0.3C
Capacity of a single unit string: 400 Ah, and 600 Ah
A Glossary
L
low mains quality Pertaining to the outage duration greater than 12 hours per day.
M
mains absence Pertaining to the outage duration 24 hours per day.
mains unsteadiness Pertaining to the outage duration less than 12 hours per day.
N
new site A site where all equipment is provided by Huawei.
A
AC alternating current
ACDU alternating current distribution unit
ATS AC transfer switch
B
BC battery charger
C
CAPEX capital expenditure
D
DC direct current
DCDB direct current distribute box
DCDU direct current distribute unit
DOD depth of discharger
DTS direct current transfer switch
D.G. diesel generator
E
ECC energy control center
EPS energy plant system
ESS energy storage system
G
GPRS general packet radio service
I
ICC Integrated Controller and Converter
IDU Integrated Distribution Unit
L
LLVD load low voltage disconnection
M
MPPT maximum power point track
N
NetEco Network Ecosystem
O
OPEX operating expense
P
PSU power supply unit
PV photovoltaic
PVDU photovoltaic distribution unit
S
SOH state of health
SPD surge protection device
SSU solar supply unit
T
TCO total cost of ownership
W
WEEE waste electrical and electronic equipment