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Recent Patents on Engineering 2010, 4, 000-000 1

Photoreactors for Wastewater Treatment: A Review

Ewa Kowalska* and Sven Rau

Friedrich-Alexander University of Erlangen-Nuremberg, Institute of Inorganic Chemistry, 91058 Erlangen, Germany

Received: August 10, 2010; Accepted: November 2, 2010; Revised: October 30, 2010

Abstract: Photochemical oxidation of organic and inorganic pollutants is rapidly becoming an attractive technique for
water purification and wastewater treatment. Since artificial sources of light require much energy delivery, this method is
recommended for toxic contaminants in a specific concentration range below the recommended levels for recovery and
above the levels for conventional biological treatment. Selection of a light source and an oxidation system and determina-
tion of key-parameters play an important role in the treatment efficiency. Sufficient UV penetration into the radiated liq-
uid is of crucial importance; especially for an opaque environment the UV radiation is only available very close to the UV
lamp surface. High mass transfer rates for efficient interaction between the pollutant and the photocatalyst and for high
oxygen uptake at the gas-liquid interface is another requirement for practical applications. In this regard, reactor design
for efficient wastewater treatment has been a challenging problem. Many types of photoreactors have already been stud-
ied, reported and patented. This paper presents a revision of some conventional and novel photoreactors equipped with
UV/vis lamps or working under solar radiation for wastewater treatment in laboratory and industrial scales.
Keywords: Advanced Oxidation Processes (AOPs), catalyst immobilization, photocatalysis, photoreactor, wastewater treat-
ment, UV/H2O2, UV/TiO2.

INTRODUCTION UV penetration into the radiated liquid is of crucial impor-


tance; especially for an opaque environment (often occurring
Advanced oxidation processes (AOPs) including pho-
in the case of real wastewater) the UV radiation is only
tolysis and photocatalysis, are regarded as environmentally
available very close to the UV lamp surface. High mass
attractive technologies for degradation of toxic organic pol- transfer rates for efficient interaction between the pollutant
lutants in an aquatic and air environment [1]. AOPs involve
and the photocatalyst and for high oxygen uptake at the gas-
generation and subsequent reaction of hydroxyl radicals
liquid interface is another requirement for practical applica-
(•OH). The hydroxyl radicals are capable of oxidizing or-
tions. In this regard, reactor design for efficient wastewater
ganic compounds mostly by hydrogen abstraction, generat-
treatment has been a challenging problem. Many types of
ing organic radicals which, by addition of molecular oxygen,
photoreactors has been already studied, reported and pat-
yield peroxyl radicals. These intermediates initiate chain ented. This paper presents a revision of some conventional
reactions of oxidative degradation leading eventually to car-
and novel photoreactors equipped with UV/vis lamps or
bon dioxide, water and inorganic salts. Thus the efficiency of
working under solar radiation for wastewater treatment in
degradation depends on the energy needed to homolyze a
laboratory and pilot-plan scales.
given chemical bond and on the availability of dissolved
molecular oxygen. The rate of chemical oxidation of the pol-
lutants is controlled by the rate of formation of hydroxyl CONSTRUCTION OF PHOTOREACTORS
radicals. Source of Irradiation
Since artificial sources of light require much energy de- Photochemical reactions may be carried in the most of
livery, this method is recommended for toxic contaminants the reactor types used for thermal or thermal-catalytic proc-
in a specific concentration range below the recommended esses [2]. The driving force is a significant difference be-
levels for recovery and above the levels for conventional tween them and other reactions, since they are activated by
biological treatment. Selection of a light source (natural or absorption of light. Thus, the distribution of electromagnetic
artificial) and an oxidation system (UV, UV/H2O2, UV/O3, radiation must be the integral part of photoreactor design.
UV/TiO2, UV/Fe+3/H2O2, etc.), determination of key- Two kinds of irradiation systems may be used to carry out
parameters, such as pollutant concentrations, distribution and photoreactions: artificial (lamps) and natural (the Sun)
amount of oxidant, amount and form (suspended or immobi- sources of light. The oldest, and at the same, the most popu-
lized) of photocatalyst, pH, residence time and flow rates, lar lamp is a low-pressure mercury lamp (LPML) which is a
play an important role in the treatment efficiency. Sufficient gas discharge lamp. The LPML composes of tungsten fila-
ments, located inside each end of the lamp, and a jacket
*Address correspondence to this author at the Friedrich-Alexander Univer- filled with inert gas (argon) and mercury vapor under nega-
sity of Erlangen-Nuremberg, Institute of Inorganic Chemistry, Egerlandstr. tive pressure (<13 hPa). Thus, these lamps are also known as
1, 91058 Erlangen, Germany; Tel: (+49-9131) 85 27398; Fax: (+49-9131) vacuum ultraviolet (VUV). Mercury is excited by glow dis-
85 27367; E-mail: Ewa.Kowalska@chemie.uni-erlangen.de charge emitting line spectrum at 185 and 253.7 nm. The

1872-2121/10 $100.00+.00 © 2010 Bentham Science Publishers Ltd.


2 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

LPML is similar to a common fluorescent lamp (FL) but its components, while UVB and UVC usually destruct nucleus
jacket, made of quartz, allows transmitting ultraviolet rays. [85]. Disinfection by UV radiation is applied for liquids
In the case of FL a jacket is covered with luminophore which (drinking water, emulsions and brines in food and pharma-
absorbs whole radiation at 253.7 nm emitting radiation at ceutical industry, process water and swimming pool water),
longer wavelengths in the visible range. The mercury is often air (ventilation chambers, hospitals) and surfaces (packing
replaced by amalgam (AFL) to avoid the influence of envi- materials).
ronment temperature on lamp capacity (for mercury FLs
Alternatively to direct destruction of bacteria, photocata-
15ºC is recommended). The next, often used lamp is a mid-
lytic processes and photolysis of reactive compounds may be
dle pressure mercury lamp (MPML) often called polychro-
employed as well. In the resent years the application of UV
matic lamp, since it emits light from 200 nm till IR. The
and/or vis irradiation for water/wastewater treatment has
pressure inside quartz tube is higher and equals 1300 hPa. been widely studied [26, 28, 42, 47, 86-91]. Many types of
The lamp is working under high temperature and the tem-
lamps have been used for examination of contaminants deg-
perature of its surface may reach 800°C, the temperature of
radation and some of them are presented in Table 1. The
insulating jacket usually does not exceed 60°C. Emerging
choice of lamp used for photodegradation is made on the
LED technologies might in the future become more impor-
basis of wavelength requirement for AOPs, and thus LPMLs
tant as they represent a more energy efficient means of prov-
(254.7 nm) are usually used for disinfection and H2O2 pho-
ing irradiation than conventional techniques. However, con- tolysis, MPMLs, HPMLs, FLs and xenon lamps for photo-
tinuous sources of light are still more stable than line
catalysis on the surface of common TiO2 photocatalyst
sources.
which requires UVA/vis activation (< 400 nm). While tung-
Photo-reactions are usually carried out under UV part of sten lamps, halogen lamps and LEDs are often applied for
electromagnetic radiation. Conventionally UV is divided into photocatalysis on the surfaces of novel photocatalysts with
four ranges: Vacuum Ultravolet (VUV), Ultraviolet C ability of working under visible-light irradiation, e.g. modi-
(UVC), Ultraviolet B (UVB) and Ultraviolet A (UVA). Far, fied TiO2, Pt/WO3, Au/CeO2.
mid and near UV instead of VUV/UVC, UVB and UVA,
respectively, are also often used. In the literature different Placement of Light Source and Light Distribution
ranges for specific UV types have been used. The usage of
unified radiation ranges based on ISO International Standard Photoirradiation can be carried out from outside the reac-
[3] are recommended and presented in Table 1. Here we are tor (external illumination) [57, 90, 92] or by lamps immersed
presenting only main classification, the specified ranges are in the liquid (placed in the reactor, internal illumination) [28,
not shown in this Table, i.e. Vacuum Ultraviolet (VUV) con- 90, 93, 94]. External illumination can be carried out by one
tains also Extreme Ultraviolet (EUV, 10-121 nm), Hydrogen or a few lamps placed in parallel or perpendicularly to the
Lyman-alpha (H Lyman-, 121-122 nm) and Far Ultraviolet side walls of the reactor [95], lamps placed at the focal axis
(FUV, 122-200 nm), X-rays can be divided into Hard and of a parabolic reflector [30, 96], screens surrounded the reac-
Soft, Microwave into W, V, Q, K, X, C, S, L and P, and Ra- tor or point source of light [57, 97].
dio (0.1 mm - 100 m) into EHF, SHF, UHF, VHF and HF. In In the case of external illumination (often point irradia-
this review we will focus on processes based on UV and/or tion), the light passes through focusing or collimating lens
visible light irradiation as these processes seem easier for (silicate glass, fused silica [92], quartz [98]; lamp can be also
commercial application. However we do not exclude the installed inside light condensing lamp housing [99]), an IR
application of processes using different radiation ranges, e.g. absorption filter filled with water or other solution, e.g. UV
ionizing radiation, since some preliminary cost analyses absorbing (Ni-Co sulfate [92], potassium chromate (> 500
showed the potential of this high energy irradiation espe- nm), sodium nitrite (> 400 nm) [56, 100]), an interference
cially with regards to substantial economic advantages for filter (band-pass or cut-off) or simple Pyrex glass (to cut off
sewage-sludge treatment [4]. the light of < 300 nm) [17, 101] to a reaction cell. The UV
light with the desired intensity can be obtained by applica-
Wavelength/Lamp Selection tion of neutral density filters [92] or stainless-steel screens
with different mesh sizes [102]. A reaction cell often is made
Microorganisms can be destructed by direct UV irradia-
of quartz to enable UV transmission or a cell made of glass
tion. Therefore UV radiation is usually applied for disinfec- equipped with quartz window is used. When IR filter is in-
tion as an alternative to traditional chlorination methods [83]
sufficient or when temperature inside cell increases due to
since Cl2, NaClO, Ca(ClO)2 usage causes generation of can-
exothermic reaction, additional cell cooling is applied. Usu-
cerogenic substances [84]. Disinfection is usually carried out
ally a cell is placed in thermostated bath filled with water
under irradiation with 253.7 nm [84, 85] since majority of
(distilled water is recommended for constant radiation inten-
organic components of bacterial cells is resistance to irradia-
sity). The cell cooling by flow of air [32, 103], application of
tion under longer wavelengths [85]. The main mechanism of cold mirror [104] or direct lamp cooling by compressed air
elimination of bacteria cells is based on photon absorption
[32] have been also reported. Within this context it is very
by DNA (263-275 nm) which causes splitting of hydrogen
important to note that concentration of light (by application
bonds and thus generated break in DNA chain or other irre-
of focusing lens) as well as flat surface of front wall of the
versible changes of the DNA precluding its transcription.
reactor can be the reason of increase of experimental error
The more energetic wavelengths (shorter) may be absorbed
since every, even very small, change of reactor position (e.g.
by cell membrane precluding regulation of osmotic pressure. after cleaning) is connected with large change in light inten-
The mechanism of bacteria deactivation depends on wave-
sity and its distribution. Thus, the position of irradiated cell
length range, and thus UVA destroys non-nuclear cellular
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 3

Table 1. Categories, Sources and Application of Electromagnetic Radiation

Spectral Cate- Wavelength Common


Radiation Source Oxidation System/Application for Wastewater Treatment
gory/Subcategory Range/nm [3] Name [3]
60
Gamma-rays 0.00001- 0.001 - Co gamma source [5-8] - sewage-sludge: solubilization, neutralization and improved
filterability [4, 9],
- wastewater treatment: elimination of bacterial flora; BOD,
COD, ammonia nitrogen, toxicity and TSS decrease [4, 5, 8,
10, 11]; biodegradability increase (BOD/COD) [6, 12]; degra-
dation of thebaine [13]; dechlorination of PCE [7]

X-rays 0.001 - 10 - Cu K, Synchrotron radia- -


tion [14],
HHG [14], Ne-ZnL (21.2
nm) [15]

Ultraviolet (UV): 100 - 400 Ultraviolet

VUV 10 - 200 Vacuum Xe2*L [16], XeL [17], VUV: germicidal [16], photolysis (VOCs [21])
Ultraviolet LPML [18, 19], W-MDEL VUV/H2O/O 2•OH, 1O2, O3: 2,4-D, BPA [20] VUV/O2 O3:
[20] phenol [18], surfactants [19]

UVC 100 - 280 Ultraviolet XeL [17], KrCl*L [16], UV: germicidal [11, 16, 24]; UV/H 2O2: germicidal [24], de-
C TUV [22], ML [23], LMPL colorization of river water [25], decomposition of: phenol
[24], W-MDEL [20] [26], DMDT [27], real pesticide wastewater [28]; UV/O3:
phenol degradation [23],

UVB 280 - 315 Ultraviolet XeL [17, 29], FL [30], ML UV: pesticide photolysis [29]
B [23]

UVA 315 - 400 Ultraviolet HPML [31, 32], FL [30, UV/TiO2 :organic and inorganic pollutants [41-43], dyehouse
A 33], Bl [34], BlB [35, 36], effluents [33], phenol [17, 32], 4-CP [32], 4-NP [32], salicylic
XeL [17], MVL [37], BLFL acid [38], chloroform [44], chloroorganic pesticides [45-47],
[38], MPML [39], ML [23], cyanide [48], BSA [30], dodecane [49]; Fe+3 /H2O2 /UV-vis:
TL[40] fenitrothion [50]

Visible (VIS): 380 – 760: Optical: XeL [17], THL [51],LED model wastewater treatment by: Vis/modified-TiO2 [55]:
[52], OLEDs [53], - nonmetal/TiO2: C [56, 57], S [58], N [59-61], F [62], B [63],
360 - 450 Purple
PHOLEDs [53], I [64]
450 - 500 Blue FL [30, 36], WL [40, 54], - metal/TiO 2: Fe [36], Pt [65, 66], Au [67, 68], Ag [45], La
MVL [37] [64], Cr, V, Ni [69];
500 - 570 Green
Vis/Fe2O 3 [51], Fe+3/H 2O2/UV-vis [50], Vis/Pt@WO3 [70],
570 - 591 Yellow Vis/Bi2 WO6 [71], Vis/Bi2O 3 [72, 73]
591 - 610 Orange

610 - 760 Red

Infrared (IR): 760 - 1 000 000 WL [74, 75], HL [76], IR-L


[77], IR-PF [78]

IR-A 760 - 1400 Near Infra- IR lamp [79] IR-A, IR-A/vis, IR-A/UV decomposition of: -Carotene,
red Chlorophyll a [79]

IR-B 1400 - 3000 Middle PM-IR TS [80]


Infrared

IR-C 3000 - 1000 Far Infra- LWIRE [81], Heater [79] IR-C: decomposition of: -Carotene, Chlorophyll a [79]
000 red

Microwave 1 - 15 mm Microwave-induced oxidation, e.g. microwave-induced ClO2-


CuOx/Al2O3 process for phenol removal [82]

should be fixed, e.g. by using cell holder stationary mounted Sometimes round testing tubes as photoreactors and no
as shown in Fig. (1) [97, 105]. focusing lens are used to avoid the influence of change in
4 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

light intensity [68, 106]. Similarly, a round testing tube with


a water cooling jacket located along one of the focal axes of
a cylindrical mirror with an elliptic base and a fluorescent
lamp located along the other focal axis has been proposed for
efficient usage of incident light (the number of photons re-
ceived by the suspension is almost proportional to the irradi-
ated volume) [30].
Several testing tubes placed at the same distance from
centered lamp and immersed with one joint thermostated
bath have been also reported and are shown in Fig. (2) [68,
106]. The advantageous of this solution is ability of simulta-
neous irradiation of different samples at the same conditions,
i.e. temperature, mixing speed and light intensity. A horizon-
tal device consists of a few identical beakers exposed to UV
light under the same conditions has been also proposed [30]. Fig. (1). Schematic diagram of experimental set-up with point irra-
For safety the photodegradation setup is placed in a black diation: 1 - UV/VIS lamp (XeL), 2 – IR water filter, 3 – UV cut-off
box [23, 32], often wooden box [31, 32]. Another purpose of filter, 4 - diaphragm, 5 – oxygen supply (needle), 6 – stand for reac-
black box (often wooden, inside covered with black material tion cuvette, 7 – magnetic stirrer, 8 – laboratory lift, 9 – optical
or painted black), dark room, covering reactor walls with bench.
black adhesive tape [40], aluminum foil [107] or closing
reactor with a mirror cover [52] is to avoid the influence of
stray light (natural or artificial), often unfavorable (e.g. UV-
rays for testing the activity under visible light irradiation of
modified titania photocatalysts), which can reach a reactor.
Usually external illumination (mainly point irradiation) is
used for testing activity of novel photocatalysts under visible
light irradiation (Fig. 1). Sometimes UV separation by appli-
cation of cut-off filters on the way of incident light is not
sufficient and some scattered UV-rays (especially in the case
of non focused light) can reach reaction mixture [68]. Thus
reaction tubes are placed in additional sample tube holders
equipped with an irradiation window with cut-off filter. Due
to tightness of sample-holder housing temperature of cooling
water inside the holder can increase [68]. In this case a spe-
cial set-up with circulating cooling water and well separated
UV radiation is proposed and shown in Fig. (3) [45, 68]. The
set-up is composed of two parts: A and B. In the part A, light
from a xenon lamp (1) passes through water bath (8) and
then through a UV cut-off filter (3) to eliminate IR and UV
radiation, respectively. To achieve water circulation through
two parts and to prevent leakage of UV light to part B, a
separating wall (5) has been mounted in part A to make cir-
culating water flow over it and then through a hole (9) in the
bottom of partition wall between two parts. In the part B,
two test-tubes (12) are placed behind the filter at the same
distance from the light source. Their content is stirred (13)
and cooled by circulating water. Fig. (2). A photograph of experimental set-up with 12 simultane-
In the case of internal illumination, the lamp equipped ously irradiated testing tubes: 1 - UV/VIS lamp (MPML), 2 – ther-
with quartz jacket is immersed in treated liquids. Three kinds mostated lamp cooling water, 3 – testing tubes holder, 4 – thermo-
of lamp cooling systems are applied: i) the lamp is placed in stated water bath, 5 – magnetic stirrer [Photo taken in Ohtani’s
an additional jacket filled with circulating distilled water laboratory, Catalysis Research Center, Hokkaido University].
(Fig. 4) [28, 90], ii) the reactor is equipped with a jacket in
which water is circulated [108], iii) the whole reactor slurry (LFFS) photoreactor [110], zero reflectance model
equipped with immersed lamp is placed in a water bath (ZRM) and two-flux model (TFM) for the prediction of ra-
[109]. diation fields inside heterogeneous photocatalytic reactor
The models concerning emission/absorption of light and [113, 114]. For novel, thin-film, slurry “fountain” photocata-
reaction run inside a photoreactor have been also examined lytic reactor two models: a flat fountain model and a para-
[2, 110-112], e.g. LSSE-LSPP model for laminar falling film bolic fountain model [115] have been proposed. The thin-
film, slurry (TFS) flat plate and annular photoreactors of (i)
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 5

Fig. (3). Experimental setup for photocatalytic activity tests under visible-light irradiation: schematic drawing (side view, on the left) and a
photograph taken in Ohtani’s laboratory, Catalysis Research Center, Hokkaido University (on the right): 1 - UV/vis lamp (XeL), 2 - pyrex
glass window, 3 - cut-off filter, 4 - filter holder, 5 - separating wall for water circulation, 6 - water inlet, 7 - water outlet, 8 - water bath, 9 -
hole for circulating water, 10 - reactor covers, 11 - sample tubes holder, 12 - sample tubes (two), 13 – stirrers (two) [68].

eling of photocatalytic reactors requires the definition of four


submodels: (i) a light emission model, (ii) a light absorption
model, (iii) a reaction kinetic model, and (iv) a fluid-
dynamic model [110]. In general, rigorous modeling is based
on the analysis of the radiation field in the photoreactor re-
sulting in a complex set of integro-differential equations and
elaborate numerical treatment to produce a solution [110].
Often models fit the experimental data, e.g. during photo-
catalytic oxidation of salicylic acid in a pilot-scale LFFS
photocatalytic reactor [111] and in a pilot plant “fountain”
photocatalytic reactor [119], during degradation of 4-
chlorophenol in a cylindrical slurry reactor [117], for hydro-
dynamic calculation by computational fluid dynamics (CFD)
with visualization data by particle image velocimetry (PIV)
[120]. However for long reaction time (>120 min), realistic
reactors may have a performance very different than pre-
dicted one by theoretical calculation [40]. Romero et. al.
examined an annular, tubular reactor inside a recycle for
Fig. (4). Schematic diagram of Heraeus photoreactor: 1-UV/vis
three different modes: (i) perfectly mixed, (ii) operating at
lamp (MPML) inside quartz tube filled with cooling water, 2 - glass
pseudo-steady-state, and (iii) operating at transient state, and
reactor, 3 - UV lamp cooling system, 4 - porous frit for sparging
gas, 5 – liquid phase, 6 - magnetic stirrer [28].
only the third one, after consideration of deposition and ag-
glomeration effects, fitted to the experimental results [40]. It
is thought that insufficient amount of research on photoreac-
falling film design or (ii) double-skin design was modeled tor modeling, and thus a lack of readily applicable mathe-
for three ideal flow conditions: failing film laminar flow, matical models to reactor design and scale-up, is the reason
plug flow and slit flow has been applied [116]. Solving the of impeding application of photocatalytical method for
radiative transfer equation with the discrete ordinate method wastewater treatment on an industrial scale [116]. Fortu-
resulted in the radiation field model for cylindrical slurry nately, recently large amount of research on modeling differ-
reactor [117]. Monte Carlo model of UV-radiation interac- ent kind of photoreactors has been performed, mainly by the
tion with TiO2-coated silica-fused sphere beds was also ap- group of Cassano and Alfano [2, 112, 121-129].
plied for a fixed bed photocatalytic reactor [118]. The mod-
6 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

TYPES OF PHOTOREACTORS USED DURING EX- achieved by application of different filters made of fused
AMINATION OF WATER/WASTEWATER TREAT- silica, Pyrex glass, Corning glass filters [91]. Light intensity
MENT is measured by either chemical actinometry (e.g. using po-
tassium ferrioxalate [101], uranyl oxalate [95]) or instrumen-
The examples of chemical reactors used for photodegra-
tal analysis (using radiometers [23], photomultipiers [113],
dation are presented in Table 3. Almost all photoreactors run power meters [159]). Gas phase (air, O2, N2, Ar) is intro-
in a periodic operation mode. Different names are used even
duced by bubbling using syringes or Pasteur pipettes. Some-
for the same reactor depending on feature intended to be
times gas is not introduced to a reactor and oxygen, needed
exposed, e.g.
for reaction, dissolved in the liquid is taken from the sur-
- Construction: photocatalytic reactor system containing rounding atmosphere when reactor is open. Mixing is usually
two parts [130], spiral [36, 131] and specially design carried out by magnetic stirrers. Rotation of reaction vessel
[132] reactor, has been also reported [37]. Reaction temperature is con-
trolled by IR filters filled with stationary or circulating water
- Shape: cylindrical [117, 133-135], annular [24, 40, 134],
[91].
round-shaped [101], vertical [30], horizontal [30], flat
[136], rectangular [51], tubular [137, 138], round- The “cylindrical reactor” is the most often used type of
bottom [35], flat-surfaced [54, 139] and round flask photoreactor for testing of organics photo-decomposition.
[140] reactor, Usually its volume is larger than cuvette and equals 20-1000
cm3. The UV lamp is either immersed in the liquid phase or
- Material: glass [133], quartz [17, 138, 141], Pyrex [35,
placed outside the reactor. Usually the reactors with smaller
39], Teflon and stainless steel [142] reactor,
volume (20-100 cm3) have external source of light. While
- Type of mixing: recirculating [143], concurrent down- centrically immersed lamp is used for larger liquid volumes
flow contactor [144] and completely mixed batch (1-4 dm3). The reactor is cooled by water jacket (“cylindrical
(CMBR) [142] reactor, jacketed reactor”) or thermostated. Usually liquid is mixed
- Cooling system: jacket cooling, water jacketed [17] and by magnetic stirrers. For larger volumes mechanic stirrers
double jacket [145] reactor with blade producing axial and upwardly directed flow has
been also reported [160]. A reactor with circulating liquid
- Introducing of a gas phase: gas-sparged cyclone reactor phase has been also reported [161]. The simples home-made
[26, 28, 46], reactor equipped with an oxygen-permeable photoreactor can be composed of a glass beaker equipped
membrane [146], bubble reactor [147], with a magnetic stirring setup and a lamp positioned above
- Flow: cocurrent downflow contactor reactor (CDCR) the beaker [31, 162].
[148], laminar falling film slurry (LFFS) [110], fountain Often the differences between cylindrical reactor and
[115], pulsed baffled tubular photochemical (PBTPR) other photoreactors (shown in Table 3) used for laboratory
[149] and thin-film [116] reactor tests are almost negligible. Considering different construc-
- Operating mode: batch [24, 39, 52, 141], semi-batch tion, “horizontal reactor” and “reactor with flat surface”, in
[32] and STEP [150] reactor which source of light is placed above [31] or below [160]
liquid surface, have been reported. A photocatalytic reaction
- Producer: Rayox [151-153], Rayoney [138], Rayonet system, containing two or more parts, composed of a ba-
[154] and Heraeus [28, 29] reactor, sic/principal reactor and peripheral parts of reactor (for sam-
- Light source: solar simulator [50], parabolic round con- pling, aeration and mixing) has been also tested [163].
centrator (PRCR) [155], Suntest [29] and vis-LED [52] Sometimes whole reactor is rotated to mix the suspension
reactor [37] and the liquid phase can be preliminary aerated and then
introduced to a reactor.
- Irradiation mode: collimated beam apparatus [156],
double-wall (lamp placed in the inner tube) [137], and More advanced reactor designs aimed to higher mass
multilamp [95, 157] reactor, transfer efficiency have been also reported [28, 46, 148]. An
example is a pilot scale cocurrent downflow contactor reac-
- Photocatalyst arrangement: with thin film, membrane tor (CDCR) operated in closed loop recycle mode [148]. The
[158], suspension, packed-bed [112, 137], TiO2- CDCR gives unusually large gas hold-up of approximately
immobilised [131], slurry [36, 116, 117], fixed bed 50%. Other examples are shown in successive parts of this
[118] and heterogeneous [113] reactor, manuscript.
- Experiment scale: photocatalytic cell [35], laboratory- The names of photoreactors applied to homogeneous and
scale [134, 135], bench-scale [134] and pilot-size [40] heterogeneous systems do not usually differ from each other,
reactor, e.g. reaction cuvette, quartz reactor, cylindrical reactor, glass
- Multifunctional (cooperating with other processes): ul- reactor, batch reactor, tubular reactor. There are only a few
trasonic [38] and sonuv [18] reactor. examples of photoreactors with names emphasized the appli-
cation of heterogeneous photocatalyst, usually in the case of
The most typical photoreactors used for wastewa- immobilized ones, e.g. photocatalytic membrane reactor
ter/water treatment are shortly described below.
[158], reactor with packing [133], packed-bead reactor [137].
The photodegradation experiments are usually carried out In this case, a lamp is usually placed outside a photoreactor.
for very small volume of liquid (2-5 cm3), often in quartz The system with an immersed lamp was only reported for
cuvette under outside irradiation. Demanded radiation is photocatalyst coated on the photoreactor walls and on
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 7

Table 2. Recommended Dose of Photocatalyst for Various Compounds and Photoreactors

Compound C0/ mM Volume/ mL Photoreactor//Light Intensity/ mW cm-2 Kind of TiO 2 Photocatalyst Amount/ g dm-3 Ref.

Suspended Photocatalyst

P25 or anatase
3-NBSA vertical & horizontal//
0.04 (Millennium PC50, PC100, PC105, [30]
2,5-ADSA 5.6 x 10-9 Einst cm-2 s-1 >2
PC500)

Cr (VI) 100 flat reactor inside Solarbox [136]

DBS 0.1 5 [172]


3000 PRC (25-70 suns) and a round flask photore-
BS 0.1 9 [140]
actor, circulation
MB 0.025 2 [155]
P25
4-NP 0.144 18.3 3
semi-batch with two circular glass
4-CP 0.16 13 [32]
plates// 2
0.2 17.5

100 flat reactor inside Solarbox 0.65 [136]


Phenol
-1 -6
batch, circulation 0.8 mL min // 8.7 x 10
1 anatase 1 [39]
Einst dm-3 s-1

double-wall tubular reactor//


HCOOH 0.95 500 2 [137]
4 x 10-6 Einst s-1
P25
Cellulose
bleaching TOC 487 1100 cylindrical// 5.9 x 10-5 Einst L-1 s-1 1 [195]
effluent

K-TiO2(anatase) 0.8-1.2
Oils 6 ppm 500 batch, magnetic stirring //4.9 [141]
TiO2(anatase)/KOH 0.5-0.8

Supported photocatalyst

4-NP 1 semi-batch//16.2 P25 on a glass plate 7.5 g m-2 [32]


-2
650 P25 on a reactor wall 2.8 g m
double-wall tubular reactor//
HCOOH 1.1 1.3 0.2-0.6 g [137]
380 4 x 10-6 Einst s-1 P25 on a glass beads of d/mm
2 >0.46 g

packed glass beads [137]. The gas phase is introduced simi- rescent [33], metallic vapor discharge [164]), and thus only
lar as in the case of suspended photocatalysts or by oxygen distribution of light (homogeneous), but not its spectrum, is
membrane [146]. the same as in the case of natural solar radiation. More re-
cently solar simulators [50, 107, 165, 166] with the same
Commercial application of artificial source of light is
connected with high investment and operating costs. Thus in radiation as the Sun spectrum at the Earth surface have been
also applied. The solar simulators are either “home made”
recent years usage of solar radiation for wastewater treat-
equipped with xenon lamp and special glass filters (e.g.
ment has been widely studied. Laboratory photoreactors usu-
Oriel, AM0 and AM1.0) or with solar simulator lamp (e.g.
ally use several cut-off or band-pass filters or solar simula-
Leybold Didactic Ltd.) or commercial ones (e.g. Solarbox,
tor. Direct Sun’s radiation in not common used for labora-
Cofomegra [166]; PEC-L 11, Peccell technologies, Inc.
tory experiments, because of low repeatability of experimen-
tal data, due to large changes in solar radiation, as well as [165]; Oriel, Model 81160-1000 [50]).
low intensity of solar radiation, and thus necessity of very The photochemical systems based on direct solar radia-
long irradiation. Photoreactors based on solar simulator tion are composed of focusing/concentrating solar collectors
(usually “home made”) are composed of a lamp (or set of [167] and a photoreactor. The reviews on decontaminations
lamps [33]) and a parabolic reflector [143, 164]. The front of of water by solar photocatalysis and on recent patents on
the light source can be also covered with a light homogenizer solar energy collectors and their applications have been re-
to obtain uniform light output [33]. Within this context it is cently published by Malato [168] and Kalogirou [169], re-
very important to note, that often in such experiments the spectively. The Compound Parabolic Collector (CPC) and
authors are using UV/vis lamps (xenon arc [29, 143], fluo- the Parabolic Sunlight Round Concentrator (PRC) are the
8 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

Table 3. Examples of Photoreactors Applied for Wastewater Teratment

Photo- Liquid Irradiation Arrangement of Kind of Oxidant, Cata- Gas Phase Kind and Cooling/ Ref-
Reactor Volume/ L Source/ Irradiation Source Mixing/ lyst (g L-1) / Supply Amount of gas Reaction erence
Name Power and Applied Fil- Circulation Support Phase (L min-1) Temperature
ters (L min-1)

SUSPENSION/SLURRY PHOTOREACTORS
circulation
MPML internal inside (1) & 2 H 2O 2 thermostatic
Annular 1.5 - - [147]
125W quartz jacket stirrers in a (3-13mM) circuit/ 25°C
reactor
stirring in cooling water
reservoir and titania
Annular,
and recircu- suspension
tubular, TL(FL) low flow
12.5 internal, centerline lation (two TiO2 ( 1) O2 circulation [40]
inside a /80W rate
streams to through 2 heat
recycle
improve exchangers
mixing) /20°C
eccentri-
cally- H 2O 2 thermostated
Annular, LPMLs/
2 internal, centerline operated, - - cooling jacket [24]
batch 15W, 40W (0.045-0.350)
orbital shak- /20°C
ing device

H2O2 (0.008- sparged [26,


internal inside
0.08 % v/v) through 46,
MPML quartz tube, center- recirculation cooling coil in
ASH 100-200 porous tube Air (40-120) 94,
2.5kW line, 5mm liquid (190) TiO2 (0.01- a reservoir
(bub- 97,
layer 0.03) ble<300m) 226]
2 x UVA, B
external (7cm dis- O2 (to have 15mg electrical/25 ±
Batch 0,5 or C 15W - H2O2 (0.05) - [227]
tance) dissolved O2/L) 2°C
(x2)
mixed in cooling coil in
UV 1kW, recirculation TiO2 (0.01-
CDCR 15 internal “T” configu- O2 (0.005-0.2) the reser- [148]
2kW (10) 0.03% w/w)
ration voir/50°C
HPML internal in quartz tap wa-
Cylindrical 1.1 magnetic TiO2 (0.5-1.5) - - [195]
125W tube ter/25°C
Cylindrical
ML 100W, TiO2 colloidal water circula-
glass 0.07 internal + bubbling N2 lub O2 [228]
HL 500W (5mM) tion
vessel
internal inside
quartz sleeve
Cylindri- Rayox
equipped with
cal, Rayox, 40 MPML mechanical H2O2 (0.01-0.3) - - cooling coil [151]
transmittance con-
batch 1kW
troller and steel
shutter
Double
HPXeL external, band-pass thermostated/
jacket 0.06 + TiO2 (0.5) - - [145]
450W filter (320 nm) 25°C
quartz
external, from both
Flat plate, recirculation
sides, 2 tubular heat
circular TUV 15W; and me- H2O2 (50-250
1 lamps placed at the - open storage tank exchanger/25° [25]
cross UVC 40W chanical in ppm
focal axis of 2 C
section storage tank
parabolic reflectors
Flat-
WL 50W/ external, 20 cm [54,
surfaced 0.05 magnetic TiO2 (2) pre-aerated air -
XeL 150W from the reactor 139]
glass
Horizontal - 2-4 FL 15W external from top + - - - - [30]
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 9

(Table 3) Contd….

Photo- Liquid Irradiation Arrangement of Kind of Oxidant, Cata- Gas Phase Kind and Cooling/ Ref-
Reactor Volume/ L Source/ Irradiation Source Mixing/ lyst (g L-1) / Supply Amount of gas Reaction erence
Name Power and Applied Circulation Support Phase (L min-1) Temperature
Filters (L min-1)

H2O2 (0.008-0.8 cooling water


magnetic [28]
% v/v) in lamp jacket
Laboratory MPML internal inside air, O2 , Ar (0.15-
0.8 bubbling
Heraeus 150W quartz jacket magnetic 0.3) thermostated
and circula- TiO2 (1) water bath/ 20 [48]
tion (0.3) or 35ºC
MPML
0.5 internal - TiO2 (1.4) O2 ca. 27°C [229]
125W
Pyrex
barbotage
cylindrical MPML external/6 lamps magneti- TiO2 (1), thermostated /
0.17 O2 or N2 (8·10-4) [39]
(6x6W) around reactor cally H2O2 0.01M 25 ± 0.5ºC

cooling water
MPML internal inside O2 dissolved in
Pyrex glass 0.4 - TiO2 (0.4) open to air in lamp [230]
300W quartz jacket water
jacket/20°C
glass fibber external
external/ through a
filter placed chamber by
0.15 ML quartz window 450 rpm TiO2 (0.15) O3 (0.05) [23]
Pyrex glass at the bot- water circula-
placed in the top
batch tom tion/25°C
ML 15W
5 internal, 4 lamps magnetic H2O2 (5mM) - - - [231]
(x4)
external/ perpen-
Pyrex glass HPML
0.1 dicularly above the magnetic ZnO (>3.5) - - - [31]
beaker 125W
beaker
magnetic
Photocata-
(2nd part) + jacketed glass
lytic reac- external, parallel to
MPML circulation prior irradia- tube with
tor system 0.3 the Pyrex glass tube TiO2 O2 [163]
300W (30) be- tion water circula-
containing (1st part)
tween two tion
two parts
parts
Quartz placed in Rayoney thermostated/
0.05 UV 300 nm no TiO2 (0.2) barbotage O2 (2) [138]
tubular (PRP-100) 20 ± 2°C
Quartz
0.5 Hg 370W external magnetic TiO2 (0.5-1.2) open air No [141]
batch
Rayonet
external inside
(merry-go- 0.004 LPML magnetic acetone - - cooling fan [154]
Rayonet
round)
MPML internal inside Circulation H2O2 (1.5-15.7 heat ex- [152,
Rayox 28 - dissolved oxygen
1kW quartz sleeve (40-110) mM) changer 153]
external, IR and
XeL 300W cut-off (>450 magnetic TiO2 (0.5-1) bubbling air - [66]
nm) filters
0.005 external, light con- tempered
denser (quartz aluminum
Reaction Xe 150W - TiO2 (1) - saturated with air [98]
cell lens), filtr UV block/ 30 ±
(>320 nm) 1ºC
external, colli-
mated, band-pass
0.055 XeL 1000W - - - O2 IR filter [92]
filter (310-330 nm),
neutral density filter
Fe+3 (0.017- cocurrent
1.6-2.5 [95]
0.26) gas and
Recircula-
external, 4 x lamps liquid
ting LPML flowrate exterior cool-
parallel to reactor phases O2/O3 (1)
tubular 15W (4x) (1.67) ing [147,
2.5 axis H 2O 2 mixed with
batch 157]
diffuser
valve
10 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

(Table 3) Contd….

Photo- Liquid Irradiation Arrangement of Kind of Oxidant, Cata- Gas Phase Kind and Cooling/ Ref-
Reactor Volume/ L Source/ Irradiation Source Mixing/ lyst (g L-1) / Supply Amount of gas Reaction erence
Name Power and Applied Circulation Support Phase (L min-1) Temperature
Filters (L min-1)

Slurry/
external, 15 cm reactor cooling bath/
quartz 0.1 MVL TiO2 (0.2) - - [37]
above rotation 30ºC
vessel
Static
external from bot-
batch, HPML O2 dissolved in
0.02 tom, IR filter, cut- magnetic TiO2 (3.5) open to air IR filter [159]
Pyrex, 125W water
off filter >340nm
cylindrical
external, in one of
water cooling
Vertical 0.05 FL 15W the focal axes of magnetic - - [30]
jacket
cylindrical mirror
TiO2 (0.5-2)
cooling
LED flexi-
Vis-LED 0.4 internal magnetic bubbling air jacket/30 ± [52]
ble strip
5°C
lamp cooling
internal in suprasil-
circulation and reactor
(Reactor) 0.5 LPML 20W glass filled with TiO2 (1) barbotage air/N2 [109]
(3.33) inside water
cooling water
bath
PHOTOREACTORS WITH IMMOBILIZED PHOTOCATALYST
silica micro-
- LPML external, above magnetic - - - [162]
spheres
Beaker external, solar
0.1 XeL 50W simulator with magnetic sand open reactor air thermostated [107]
concentration lens
TiO2 or ZnO on
Cylindrical currency
0.15 hp Hg internal no glass rashing fritted glass O2 (0.2) [133]
glass water/ 20°C
rings
25 thermo-
rector
0.6 35-120 ml
Double- wall glass sieve& stated
circula- sparger in s-1 supply
wall UVA/15W internal O2 [137]
tion/ml s-1 the supply 80 vessel
tubular Glass
0.38 8-32 vessel ml /20°C
beads
s-1
external, perpen-
HPML aerated
Glass tube 0.005 dicular to the SSM - SSM or FGC air - [146]
400W solution
and FGC
Labo- MPML saturated thermostated,
internal, coaxial recirculation PHOTOPERM [135,
ratory- 4 500W prior irradia- O2 water jack-
membrane (3.1) membrane 232]
scale HPML tion eted/ 35 ± 2°C
external, concen- thermostated
MPML 11 types of
Membrane trated by aluminum recirculation bubbling O2 or air water bath/ [158]
500W membrane
cone 30°C
external through a circulation teflon mem- O2 (120μmol/h),
Membrane 2.5 BL FGC - [146]
Pyrex window 140ml/min brane Ar, air
Quartz placed in Rayoney zeolites, mo- thermostated/
0.05 UV 300 nm - barbotage O2 (2 ml/min) [138]
tubular (PRP-100) lecular sieve 20 ± 2°C
stainless steel,
Quartz Ti-4V-6Al thermostated/
external through
water 0,008 XeL 150W magnetic alloy, titanium - O2 water jacket/ [17]
Pyrex filter
jacketed foil, tin oxide 20ºC
coated glass
Round-
thermostatic
shaped HPML external/Pyrex glass
0.1 - silica - - water bath// [101]
glass 375W filter
20 ± 1°C
reactor
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 11

(Table 3) Contd….

Photo- Liquid Irradiation Arrangement of Kind of Oxidant, Cata- Gas Phase Kind and Cooling/ Ref-
Reactor Volume/ L Source/ Irradiation Source Mixing/ lyst (g L-1) / Supply Amount of gas Reaction erence
Name Power and Applied Circulation Support Phase (L min-1) Temperature
Filters (L min-1)

Rectangu- -Fe2O3 film on water bath,


external, IR water magneti-
lar glass 0.03 THL 250W fused quartz bubbling O2 water changed [51]
filter cally
vessel plate periodically
circulation lamp cooling
HPML external/underneath
Semi-batch (60-450 pyrex glass O2 saturated by com- [32]
125W the photoreactor
ml/min) pressed air
ML 400W
external, 30 cm
- (200-800 magnetic HA films - - - [190]
from the samples
nm)
PHOTOREACTORS USING SOLAR RADIATION OR SOLAR SIMULATORS
Round
external/ the Sun circulation bubbling in [155,
bottom 1.3 PRC TiO2 (2÷5) O2 no
(70 suns) 2-8.3 l/min reservoir 172]
flask
Solar simu-
Recirculat- lator external/XPXL and TiO2 (0.001- sintered no
0.25 recirculation air [143]
ing batch (HPXL parabolic reflector 0.01) glass tip
1000W )
heating (elec-
CPC (4x 5 tric resistance)
borosili- H2O2 (0.3), Fe or cooling [233,
44.6 recirculation open to air air
cate-glass (0.02) (heat- 234]
tubes) ex-
changer)/30°C
CPC (3x 8 The
external, 37° angel
Pyrex 40 Sun/PSA flow (20) - - - [186]
tubes) TiO2 (0.2)
recirculation cooling sys-
CPC 247 in reservoir O2
(58) tem
[235]
Flat, cylin-
100 by air diffuser air
drical tank
Pyrex TiO2 (2)
horizontal 0.1 The Sun external - - - no [30]
tube

flow 20 TiO2 (0.05)


CPC 3.09 m2 The Sun external - - - [161]
l/min H2O2 (0.3ml/l)
Discon-
solar simulator
tinous
“Solarbox”, XeL in
cylindrical 0.12 XeL 1.5kW magnetic TiO2 (0.05-5) syringe compressed air - [147]
the axis of para-
micro-
bolic mirror
reactor
external, glass
Solar FeCl3 (0.05),
0.06 XeL 300W filters (Oriel AM0, magnetic - - 20°C [50]
simulator H2O2 (0.05%)
AM1.0)
Flat pho- exter-
toreactor in 0.1 XeL 1500W nal/perpendicular magnetic TiO2 (0-2) - - - [136]
Solarbox rays to the reactor
Suntest XeL 500W
0.25 external magnetic cyclodextrines - - - [29]
CPC m-2
external/Light
Solar UVA (FL)
0.15 source covered with TiO2 (1) - air (35) - [33]
simulator (16x40W)
a light homogenizer
12 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

(Table 3) Contd….

Photo- Liquid Irradiation Arrangement of Kind of Oxidant, Cata- Gas Phase Kind and Cooling/ Ref-
Reactor Volume/ L Source/ Irradiation Source Mixing/ lyst (g L-1) / Supply Amount of gas Reaction erence
Name Power and Applied Circulation Support Phase (L min-1) Temperature
Filters (L min-1)

MULTIFUNCTIONAL REACTORS
Ultrasonic thermostated/
BLFL stirrer and stainless
with UV 1 immersed TiO2 (0.1-0.25) O2 (0.5) water jacket/ [38]
/7x4W ultrasounds steel bubbler
lamps 30 ± 2ºC
Sonuv
(sono- thermo-
chemical 0.05 LPML partially immersed ultrasounds - - air above liquid stated/water [18]
and photo- jacket/ 30ºC
chemical)

most often applied collectors for wastewater treatment [87, allows carrying out the process in one liquid phase, restrain-
155, 166, 170-173]. The CPC photoreactor is composed of ing mass transport limitations. Hydrogen peroxide is usually
several collectors, one tank and one pump. Each collector added once, prior to irradiation [26, 28, 93, 98, 135, 151,
consists of a few Pyrex tubes, filled with flowing treated 181, 182]. Only a few examples of continuous addition of
wastewater, connected in series and mounted on a fixed plat- oxidant during photoirradiation have been reported [183].
form. The CPC photoreactor has been used in the most fa- The dose of oxidant controls the process and its amount must
mous place of solar light application for wastewater treat- be experimentally determined [28, 97]. At high concentra-
ment, named Platforma Solar de Almeria (PSA) in Spain tion, hydrogen peroxide acts as a trap for radicals thus com-
[87, 91, 171, 173-177]. The PRC is composed of one reactor petes with pollutants resulting in lower degradation rates
on which solar light is concentrated by a parabolic round according to equation: HO· + H2O2 = HOO· + H2O. At low
mirror (geometric concentration of sunlight equivalent to 25 H2O2 concentration, absorption of UV radiation becomes
or 70 suns in dependence on mirror area and aperture diame- insignificant causing impaired generation of hydroxyl radi-
ter), one pump and one tank [155]. To eliminate necessity of cals.
photocatalyst separation in slurries, a novel solar STEP pho-
In the case of heterogeneous photocatalysis two types of
toreactor using TiO2-coated paper has been invented and
reactor design are considered:
mounted in PSA [150]. The constructions of solar collectors
[169] and photoreactors based on solar collectors have been - Fixed-bed or packed-bed photoreactors,
already reviewed [178, 179]. - Suspension or slurry photoreactors.
The usage of direct, non-concentrated solar radiation has
been also reported, e.g. a photoreactor consists of only pho- Heterogenous Photocatalyst Arrangement
tocatalyst deposited on a glass wool mat spread over a wide
The most typical system which applied heterogenous
area on the ground [180]. Such system is very simple, i.e. the
photocatalysis uses suspended photocatalyst mixed by
wastewater is poured onto mats, cheap, efficient (TOC val-
ues of one thousand ppm decreased to nearly zero in one magnetic, mechanical or barbotage stirring. Suspension or
slurry type reactors are efficient due to large surface area of
week), and thus highly recommended in developing coun-
photocatalysts and high mass transfer rates within such
tries for water purification. Another application of photocata-
systems [184]. However, application of photocatalyst
lysis under direct solar radiation has been reported for to-
particles, due to their small sizes (4-200 nm) causes two
mato hydroponic culture system [180]. This system allows
main practical problems: i) particles can adsorb on the
decomposition of organic compounds with simultaneous
recovery of nutrients using porous ceramic plates coated elements of photoreaction system and ii) a post-treatment
photocatalyst recovery stage [185] involving sedimantation
with titania photocatalyst in recycling system.
or microfiltration must be done [146, 186]. Such post-
Multifunctional photoreactors use photoirradiation and treatment would be undesirable at industrial scale as it would
additional processes, e.g. ultrasounds. They are named in add to the capital and operating costs of the treatment
dependence of the main reaction mechanism, e.g. ultrasonic process [17, 184]. In addition, the penetration deph of the
reactor [38], “Sonuv” (ultrasounds and UV). The lamp is light into the slurry is limitted [137]. In this regard, a lot of
immersed in treated liquid of usually small volume (36-1000 effort has been taken to obtain a recoverable photocatalyst,
cm3). Incomplete immersion of UV lamp in the liquid phase such as
allowing ozone generation (UV radiation below 200 nm
1) suspended systems where photocatalyst can be:
causes ozone generation from oxygen in a gas phase) has
been also reported [18]. - immobilised on the surface of larger particles, e.g. silica
[101], silica gel microspheres [162], activated carbon
HOMOGENOUS AND HETEROGENOUS SYSTEMS [187], microporous zeolites (NaY, Na-mordenite) [138],
mesoporous moleculra sieves (MCM-41) [138], glass
Photochemical processes are carried out in homogeneous microspheres recovered from fly ashes (Fig. 5) [46, 90,
or heterogeneous systems. Application of hydrogen peroxide 97], glass Raschig rings [133], sand [107],
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 13

Fig. (5). A SEM image of glass microspheres recovered from coal-fired power plant fly ash coated with titanium dioxide (left) and naked
ones (central and right) after circulation in a gas-sparged reactor [97].

- in the form of larger particles: granulated, e.g. VP species originating in a support (stainless steel mesh)
AEROPERL® P-25/20 is a granulated form of well working as reduction catalyst [146].
know TiO2, Degussa P25 [186], spheres, e.g. titania
To prevent activity decrease preparation of mesoporous
spheres synthesized through polystyrene spheres
films of large surface area (BET=240 m2 /g) has been
templating [52], proposed [191]. Deposition of photocatalyst on silica [101]
2) fixed systems with photocatalyst immobilised on: or on molecular sieves [138] can also lead to increase in
surface area and in adsorption ability of organic compounds
- elements of irradiation system, e.g.quartz protection tube
depending on their hydrophopic properties [101, 138]. In
of UV lamps [188],
contradiction, photocatalyst deposition on non-porous
- photoreactor walls [137], surfaces has been also proposed, since that photocatalyst
- additional elements, e.g. glass beads packed in the reactor inside the pores is not irradiated and thus not working [137].
(PBR) [137], mesh [146], cloth [146, 189], membrane [135, To prevent mass transfer limitation an increase of liquid
158], plates [17, 32, 35, 185], films [190] and foils [17]. flowrate has been proposed [32]. However high flowrate can
The support is made of stainless steel [17, 146, 191], lead to detachement of photocatalyst from a support [158],
alloys (Ti-4V-6Al) [17], titanium [17, 185], glass [17, 35, e.g. 11 and 21% loss of titania from fiberglass cloth and
137, 146], polymers [52, 158, 190], cotton [189], ceramic stainless steel mesh, respectively has been observed after
[180]. The supprot can also possesses additional function, only 1 hour of operating [146]. To reduce this problem
e.g. application of Pyrex glass as a support allows cutting off photocatalyst immobilization on polycarbonate, Pyrex, glass
light shorter than 300 nm thereby eliminating the direct slides, cellulose microporous membrane and aerogels has
photolysis of the organic compound [32]. The photocatalyst been proposed [35, 158]. Modification of immobilization
can be also incorporated into the support structure, e.g. method, e.g. several-step deposition of photocatalyst on a
titanium-containing zeolites [192]. It is important to note, support [35, 194], roughening of glass surface (support) by
that activty and reaction mechanism can change after sand blasting [32], as well as post-calcination of immobilised
photocatalyst immobilization as follow: structures [17, 32], can also increase an adherence of a
photocatalyst to a support.
- decrease in activity, due to: mass transfer limitation for
photocatalyst deposited on reactor walls [137], surface Amount of Photocatalyst
area decrease [17, 191], loss of a photocatalyst from a Optimal amount of photocatalyst must be experimentally
support [17, 146, 158], decrease in adsorption of organic determined, depends on kind of organic compound and on
compounds on photocatalysts surface [32, 138, 146], geometry and working conditions of a photoreactor, and
limitation of space-charge width and mobility of the equals to 0.15 - 8 g/dm3, as shown in Table 2 [32, 91, 136,
illuminated particles [51], fast sedimentation of 161, 172]. Reaction rate increases with increase of
granulated form of photocatalyst [186], photocatalyst amount, due to absorption of more photons by
- comparable activity for packed-bed reactor (glass photocatalyst, larger scattering of light by the dispersion and
Raschig rings [193], glass beads [137], glass slides [35], larger adsorption of organic compounds on the photocatalyst
polyacrylonitrile membranes [158]), [172]. Whereas too large amount of photocatalyst can cause
decrease in reaction rate, due to “screening effect” of excess
- increase in activity, due tu contribution of a support in particles, which masks part of photosensitive surface
an overall reaction, e.g. a support can increase a decreasing in penetration depth of light [91, 136, 137, 141,
separation of charge carriers (holes/electrons) [90, 97], 172]. The optimal amount of photocatalyst is the maximum
- apperance of additional reaction, e.g. liberation of H2 amount of photocatalyst in which all the particles, i.e. all the
from alcoholic suspension of bare TiO2 when metal exposed surface, are totally illuminated [91]. Model for
predicting the optimal photocatalyst amount in aqueous
14 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

suspensions for different photosystems has been proposed by mixture is more significant than by magnetic stirring, thus
Chen and Ray [194]. Though according to this model circulation is not recommended in the case of surfactants
optimal photocatalyst dose can be predicted if all necessary degradation. An uniform dispersion of photocatalyst of a
parameters (e.g. the light absorption coefficient of catalyst in wide range of particle sizes can be obtained also by oscilla-
suspension, influence of light intensity) have been deter- tory flow in the PBTPR reactor [149].
mined prior to photocatalysis.
An example of a photoreactor with circulation flow and
An optimal amount of photocatalyst exists also for formed thin layer of intensely aerated liquid phase is shown
supported system and is considered as optimal thickness of in Fig. (6) [26-28, 46, 97]. This photoreactor known as the
photocatalyst film [32, 137]. The interfacial area is air/gas sparged hydrocyclone (ASH) was previously used as
proportional to the thickness of photocatalyst since the film flotator for minerals and oil, stripper and aerator due to large
is porous. Thus, thick film favorous photocatalytic oxidation. gas-liquid contact area [197, 198]. The ASH /2/ with 5 m3 h-1
In addition, similarly to a suspended system, more photons nominal flow rate of the aqueous phase is equipped with an
can be absorb by larger amount of photocatalyst (thicker axially placed Hanovia 2500 W MPML /3/. Fig. (7) shows
film). On the other hand, the internal mass transfer resistance more details of the reactor, cyclone header /1/ and aerating
for both organic species and photo-generated charge carriers section /2/ with the inner porous tube. The liquid phase
(electron/hole) increases with an increase in film thickness swirls in the space between the quartz lamp protection tube
since in a thicker film charge carriers recommbination and the porous tube of the aerating section. The gas phase is
increses causing activity decrease. sparged through pores, 60 μm in diameter, of the inner poly-
propylene tube, and is dispersed the swirling liquid [199].
Gas Delivery and Mixing
Centrifugal forces, as well as shear stress of the swirling
Oxygen adsorbs on titania from the liquid phase, where it liquid layer result in strong gas dispersion (gas bubbles <
is dissolved following Henry’s law. In the case of constant 300 m [199]). The 5 mm thick, aerated layer is thus favora-
oxygen delivery its coverage at the surface of titania is bly exposed to the UV radiation allowing for it more effi-
constant: cient utilization than in the case of an immersion lamp. Tita-
nium dioxide immobilized at the surface of hollow glass
kKO2 pO2
kobs = microspheres (shown in Fig. 5) is swirling together with the
1+ KO2 pO2 stream of liquid, close to the lamp surface. Please note that
(KO2 – adsorption constant of dissolved oxygen at the surface centrifugal force inside a cyclone and a circulating pump can
of TiO2 /atm-1) destruct the photocatalyst support (Fig. 5, center and right).
Multiplication of cyclone units and/or extension of the inner
This coverage can be integrated into the apparent rate porous section diameter could increase reactor efficiency in
industrial application.
constant [91]: (A + O2  P)
To characterize flow field, i.e. overall flow field, instan-
Actually, apparent rate constant is a function of the taneous and time-averages velocity field, PIV can be used as
power flux (express in mW/cm2) and of the oxygen coverage effective technique in capturing large areas of velocity field
[91]. information [200]. Sozzi and Taghipour showed that per-
Usually oxygen/air is introduced by bubbling [28, 105, formance of photoreactors has been greatly influenced by the
117, 132, 134]. However, this is not advisable in the case of reactor hydrodynamics [200]. The inlet position has a domi-
oxidation of volatile compounds (VOC, VCOC). An alterna- nant effect on the flow distribution in the annular photoreac-
tive method to decompose these compounds is to oxidize tors. The flow patterns remain more stable, and thus predict-
them in gaseous phase. However, it has been reported that able over a range of flow rates for L- than for U-shaped reac-
unfavorable, toxic by-products such as dichloroacetyl chlo- tor. In this regard, the L-shape is expected to provide a more
ride and phosgene can be produced during VCOC degrada- uniform UV dose distribution and thus better reactor per-
tion [146]. In this regard, degradation of VOC and VCOC in formance. They proved that simple changes in reactor ge-
a liquid phase in a specially designed reactor equipped with ometry, such as rearranging the inlet position, could signifi-
oxygen permeable membrane has been proposed [146, 196]. cantly influence the local flow field, and therefore the ex-
pected UV-dose distribution and the reactor performance.
Oxygen/air bubbling plays often two functions: i) gas
delivery, and ii) suspension mixing, especially in the case of Kinetics of Heterogeneous Reaction
gas supply through a porous frit installed in the bottom of a
photoreactor. Magnetic and mechanic stirring or liquid circu- The matter of reaction type (kinetically- or diffusion-
lation is also used for suspension mixing. The pump-driven controlled reaction) in the literature concerning photo-
circulation of titania suspension provides better dispersion catalytic wastewater treatment is not usually considered.
than magnetically stirred systems in a cylindrical reactor Chen and Ray have reported that in the case of immobilised
since it produces stronger axial flow mixing which is benefi- photocatalyst the degradation rate is controlled by mass
cial for dispersing the component of different specific grav- transfer but not by rate of chemical reaction [32]. While, for
ity [172]. The magnetic stirring produces stronger tangential suspended photocatalyst mass transfer resistance can be
flow mixing along the reactor wall, which does not result in neglected and the chemical reaction is the rate-determining
better re-dispersion of aggregated titania particles. In fact, step. Dijkstra et al. has reported that for immobilised
magnetic stirring results in greater aggregation of titania par- photocatalyst the reaction can be controlled by either kinetics
ticles. However, foaming action caused by circulation of the or diffussion [137]. They compared three systems: a suspen-
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 15

Fig. (6). Schematic diagram of gas-sparged photoreactor system: 1 - tank, 2 - gas-sparged reactor, 3 - UV lamp, 4 -cyclone header, 5 -
rotameter, 6 - manometer, 7 - blower, 8 - centrifugal pump, 9 - cooling coil, 10 - pH meter, 11 - pH electrode [28, 97].

Fig. (7). Design and principle of operation of gas-sparged reactor with UV-lamp as used for photocatalytic degradation: 1 - reactor header,
2 - aerating section, 3 - UV lamp, 4 - quartz lamp protection tube, 5 - porous tube [46].

ded, an immobilised with coated wall and an immobilised owing to the vigorous turbulent flow and to the optimal
system packed with coated glass beads (two bead diameters particle distribution within the photoreactor. While decrea-
were tested). Mass transfer limitations occurred in the sing the flowrate below this value leads to mass transport
tubular reactor with the catalyst coated on the wall and limitation which are greatly minimized at the higher rates.
addition of air to this reactor increased the degradation rate Similarly Ballardi et al. used the maximum operating
by decreasing mass transfer limitation. In contradistinction to flowrate intending to work without concentration gradients
previous reports Zhang et. al. has observed that also for in the reactor, and thus with good mixing and free of mass-
suspended photocatalyst mass transfer limitation occurrs and transfer limitations [132]. Minimal mass transfer limitation is
an optimal flowrate (inhibitting photocatalyst aggregation), also achieved by special reactor construction, e.g. using TFS
depending on kind of pollutant and its concentration, should photocatalytic reactor.
be experimentally determined (1.8-8.31 dm3 min-1) [155]. For the reactions process in a flow reactor, apparent
They have found that above limiting value (1.8 dm3 min-1),
retention times of all reagents through the reactor may be
the flowrate has only a weak influence on the reaction rate,
16 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

expressed in terms of average retention times: =V/FV, where than a rate of upward migration of photocatalyst particles,
V is the reaction volume of the reactor, and FV is the volume thus photocatalyst particles are drawn downward with the
flowrate of the process. Average retention times are suitable liquid. A slow flow velocity floatation chamber placed be-
in the design of reactor volume, since V =  x FV [155]. Un- low the reaction zone is configured to capture particles and
fortunately, the distribution of retention times of every rea- allow them to float back to the photocatalyst recovery cham-
gent particle in a flow reactor is not well described by aver- ber.
age retention times, especially for low flowrate (polydisper-
2 Photoreactor equipped with TiO 2 membrane [202]
sity of the retention time distribution). By contrast, at higher
The photoreactor for mineralization of organic com-
flowrates, the flow model approximates the ideal mixing
pounds in a two-phase or three-phase boundary system
flow model and a narrower range of retention time distribu-
formed in the pores of a titania membrane has been pro-
tion is obtained [155]. The special reactor design can highly
posed. The porous membrane has pores which have a region
restrict mass transfer limitation, e.g. fluid oscillation in the
wherein the meniscus of the liquid varies from the molecular
PBTPR reactor leads to vigorous mixing providing efficient
diameter of water to that of a capillary tube resulting in a
solid handling capabilities, enhance mass transfer, and nearly
diffusion layer much smaller (several orders of magnitude)
plug flow residence time distribution [149].
than the closest known reactors. This technique increases the
Since the photonic activation occurs at considerably high concentration of oxidant at the reaction sites on the photo-
speeds, it is considered that the photocatalytic system is not catalyst surface increasing the heterogeneous reaction rate by
sensible to the temperature. The true activation energy Et is several orders of magnitude.
nil, whereas the apparent activation energy Ea is very small
3 Photoreactor with intense liquid flow [203]
(a few kJ mol-1 [91, 161]) in the medium temperature range
An annular photoreactor, in which fluids pass between
(20-80°C). With the increase of temperature, the exothermic
inner wall of the reactor body and an outer wall of a photon-
adsorption of the reagents becomes unfavorable due to the
increase in the entropy of the solvent, and tends to become transmitting tube, has been proposed. The interesting design
solution is application mechanically static, fluid-dynamic
the rate limiting-step. While, at very low temperatures
elements for passively inducing substantial turbulent flow
(<0°C) the activity decreases and the Ea increases since the
within a fluid. This arrangement increases uniformity of the
desorption of the final products becomes the rate limiting-
fluid’s exposure to photons within the tube.
step [91].
Summarizing, for efficient wastewater treatment an ideal 4 Packed-bed photoreactor [202]
mixing (no mass transfer limitation), introducing of neces- The photoreactor, filled with photocatalyst supported on
sary amount of gas phase (oxidant/electron capture/reduction glass particles or silica gel, in flat configuration to improve
of mass transfer limitation), an access of UV to whole liquid the contact time between the photocatalyst and the contami-
volume (i.e. irradiation of thin liquid layer), determination of nants (as compared to annular photoreactor) has been pro-
optimal amount of photocatalyst or oxidant (e.g. H2O2) and posed. The oxidant (e.g. oxygen, ozone, hydrogen peroxide)
keeping moderate temperature (20-80°C) should be applied. can be either mixed with the contaminants upon entering the
photoreactor or fed to the reactor in a constant stream.
SELECTED PATENTS ON PHOTOREACTORS USED 5 Cyclone photoreactor equipped with carbon arc [204,
FOR WASTEWATER TREATMENT 205]
This photoreactor is very similar to ASH phtoreactor [26,
The main aim of laboratory experiments of wastewater
28, 46, 97], described before and shown in Figs. (6) and (7).
treatment is to reach the highest efficiency of degradation, at
The cyclone construction allows generation of thin liquid
best total mineralization. While, patent inventors are mainly
film swirling around a radiation source and excellent intro-
focused on cheap methods, energy efficient mineralization
duction of gas through porous tube. The main difference
with low investment and operating costs, automated and eas-
between this reactor and ASH is the different source of irra-
ily applicable in an industrial scale. Problems addressed in
diation. In ASH a medium pressure mercury lamp was used
research papers such as photocatalyst arrangement (re-use,
while in patented photoreactor a carbon arc light source was
immobilization), light distribution, mass transfer limitation,
employed. Though a carbon arc allows deep UV penetration
oxygen introduction, volatile compounds degradation are
in treated liquids it seems unnecessary in the cyclone con-
also topics of patents. Examples of patented solutions of
struction since UV penetration depth should be enough to
photoreactor design are shortly presented below.
reach whole liquid as a thin liquid layer is generated in a
cyclone reactor. Thus irradiation of liquid by immersed mer-
Devices for Photodegradation Using Heterogeneous Pho- cury lamp at longer length prolonging irradiation contact
tocatalysis time seems more beneficial.
1 Solar photoreactor with self-contained photocatalyst 6 A tube bundle photoreactor working under solar or
recapture [201] artificial radiation [206]
A system for the continuous use and recapture of a pho- A photoreactor made up of numerous capillary, transpar-
tocatalyst is composed of a novel 3-dimensionally adjustable ent (quartz glass) tubes in which liquid flows under solar or
solar reflectors, a vertical photoreactor with downwardly artificial radiation. An inlet chamber connected with a tube
flowing liquid, and a photocatalyst recovery chamber adja- bundle comprises a flow distributor which distributes the
cent the reaction zone containing a floating photocatalyst. treated liquid from the fluid inlet to the tubes. The flow dis-
The liquid in reaction zone flows downward at a rate higher tributor caused a uniform pressure distribution to exist in a
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 17

prechamber, to which the tube ends adjoin, and thus a uni- gas supply (O2, Ar or air). FGC with immobilized titania is
form flow through all tubes is obtained. The flow distributor placed on the Teflon membrane thus the loaded titania pho-
also changes turbulent flow to laminar flow for precluding tocatalysts can be supplied with gas from the gas space
coating at inside of the capillary tubes to be washed off. through the membrane. The solution is irradiated through a
Pyrex window fixed on the top of the liquid space. The ad-
7 Solar photoreactor [207]
vantage of this system for application of photodegradation of
A photoreactor consists of one or more transparent tubes
aqueous VCOCs is that it does not require air bubbling,
(glass or plastic material) irradiated with the light from the
which causes unfavorable volatilization into open air.
exterior, the treated liquid flows through the tubes thus being
exposed to the external irradiation, wherein one or more 13 Application of easily separated (magnetic)
empty transparent tubes with smaller diameter are provided photocatalyst [212, 213]:
in the interior of outer tubes (in a concentric arrangement), a) The efficient photocatalytic degradation of organic
and the treated liquid is passed through the gap between an compounds combined with easy photocatalyst recovery
outer and inner tube or, in the case of several inner tubes, by magnetic separation (series of magnetic bars) has
through the gaps formed therebetween. For efficient treat- been proposed. The preparation method for active, sta-
ment, one or more radiation sources are placed into inner ble and easily separated photocatalyst has been de-
tubes. Optical waveguide materials may be used for intro- scribed. The photocatalyst composed of: (i) a core being
ducing additional sunlight or artificial light. at least partly formed of a magnetic material, (ii) an in-
sulative layer disposed above the core formed of an
8 Photocatalytic reactor with immobilized titania [208]
electrically non-conductive material, and (iii) an outer
The reactor has two tubes of different diameter placed
layer disposed about the insulative layer, formed of a
concentrically, the tubes thus defining an inner and an outer
semiconductor having photocatalytic properties [213].
channel. The inner channel contains as elongated light
source. The outer channel has at least one (preferably a num- b) The photocatalyst composed of: (i) a magnetic part, such
ber of) angled conical baskets, each basket covering all of as a magnetic core particle (Fe3O4, Fe2O3, BaO(Fe2O3)6,
the channel and having a face supporting a fiber glass mesh SrO(Fe2O3)6 or AlNiCo) and (ii) photocatalytic part, at
thereon, exposed towards the light. The basket has a plurality least one photocatalyst particle (TiO2, ZnO or Fe3O4)
of small apertures to permit water to pass through, and the deposited onto a magnetic core. The use of such com-
mesh is impregnated with TiO2. posite particles in a photocatalytic fluidized bed en-
hances the contact between the photocatalyst, the light
9 Solar photoreactor for sewage treatment generated on
source and the reactant, improving the kinetics for treat-
small and medium watercraft [209]
ing reactants. Magnetic properties of photocatalyst al-
The treatment system composed of (i) at least two slop
low: (i) easy photocatalyst separation after treatment, (ii)
tanks connected in parallel by mean of a pump, (ii) aeration
enhanced mixing and exposure by magnetic agitation,
device and (iii) photoreactor. The photoreactor contains a
(iii) creation restraining forces to prevent composite par-
reaction chamber covered with UV/vis light permeable layer
ticles from escaping from the fluidized bed system. In
with internally located modified titania photocatalyst (active addition, the ability to fix photocatalyst particles to
under visible light irradiation).
magnetic compositions permits increased activity due to
10 Photoreactor with immobilized titania on a nonwoven ability to use smaller photocatalyst particles, being as
cloth small as nano-sized, compared to conventional fluidized
A photoreactor is composed of two tubes arranged con- bed systems (generally 100 μm) [212].
centrically (spaced by 0.5 cm). A nonwoven cloth covered 14 Application of zeolite and/or mesoporous material
with titania photocatalyst is inserted between outer and inner hosted photocatalyst [214, 215]
quartz tube. A UV lamp is placed inside the inner tube.
The preparation method of new photocatalysts with abil-
ity of working under visible light irradiation and with easier
Photocatalyst for Easy Application on an Industrial Scale separation than particulate titania has been described. The
11 Application of particulate catalyst [210] essence of the patent is based on effect of transition metal
Metal ions (ferrous or ferric) were immobilized on a ions (chromium, iron, nickel, manganese, copper, tungsten,
compatible particulate support (NAFION beads) to improve cobalt, molybdenum, ruthenium, vanadium, zinc, silver,
photocatalytic properties by avoiding both the pH- platinum, titanium or mixtures thereof) if bound the frame-
dependency and the need for photocatalyst recovery. This work of a zeolite (commercial: ZSM-4, ZSM-5, ZSM-11,
photocatalyst showed high activity in heterogeneous photo- ZSM-12, ZSM-20, ZSM-22, ZSM-23, ZSM-35, ZSM-48,
assisted Fenton treatment of indigo carmine. ZSM-50, MCM-22, PSH-3, MCM-48, MCM-49, Beta, X, Y,
L and natural: ferrierite, mordenite, dachiardite, clinoptilo-
12 Photoreactor equipped with immobilized titania and lite, offretite, erionite, gmelinite, chabazite) and/or
on an oxygen-permeable membrane for decompo- mesoporous molecular sieve material (MCM-9, VPI-5,
sition of VOCs [196, 211] MCM-41, MCM-48, MCM-49, MCM-53). Titania is loaded
The reactor consists of an upper and lower chambers into the pores of zeolite or mesoporous molecular material
separated by Teflon membrane. The upper chamber, made after a transition metal or titanium has been exchanged into
from Teflon, is used for circulation of the reaction solution, the framework or incorporated into the framework during
and the lower chamber, made from stainless steel, is used for synthesis (doping of the materials with titania).
18 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

Devices for Photodegradation in Homogeneous System C. Sato is an inventor of two patents applications related
to a reactor for simultaneous photolysis and sonolysis of
15 Automated system adjusting UV reactors modules for halogenated organic compounds. The reactor is circular cy-
both water flow and UV power lindrical vessel equipped with ultrasonic horn. In the first
Apparatus for water and wastewater treatment using patent, UV light is provided by lamps either placed parallel
pulsed ultraviolet light in an automatic pump driven configu- to reactor walls or immersed near the ultrasonic horn [220].
ration has been proposed. The pump allows adjustment each In the second patent, a hollow metal partition with a reactant
UV reactor module for both water flow and UV power (av- flow-through hole is placed in the reactor between the UV
erage and peak intensity) thus a wide ranges of influent con- light source and the ultrasonic horn [221]. These reactors
ditions can be applied. By matching the condition of source may be made mobile, and thus perfect for emergency situa-
water to the required amount of UV dosage, and then achiev- tions, e.g. after natural disasters or accidental contaminations
ing this dosage in real time by the most practical optimal of water supplies.
combination of average/peak power and variable pump rate, 21 Reactor equipped with immobilized catalysts for
the method and apparatus represented a good way of achiev- photocatalytic and thermocatalytic treatment of
ing automated, high efficiency wastewater decontamination. liquids [189, 222].
16 Set of easily replaceable lamps for wastewater A rotating fluidized bed reactor can be used for photo-
treatment [216] catalytic, thermocatalytic or combined photo- and thermo-
catalytic treatment of hazardous organic contaminants in
A simplified construction of light irradiation device com- fluids (gas- and liquid- phase). The main advantages of this
posed of attached of a plurality of light-transmitting tubes reactor are: (i) rapid species mass transfer to and from the
containing lamps to a frame. The light irradiating modules active sites of the catalyst, (ii) uniform transport of thermal
are installed as detachable integral units inside a housing, and radiant energy to the active sites of the catalyst, (iii) de-
thus forming flow path in which photoirradiation treatment coupling of the conversion efficiency from process intrinsic
of hazardous wastewater can be performed. energy efficiency, and (iv) minimal pressure drop.
17 Device for UV-irradiation of flowing liquids with To provide an energy efficient photo-process and appara-
reduced UV-transmission [217] tus the photocatalyst has been bonded to the fabric of the
The device composes of plurality of UV modules, each base material (i.e. flexible stocking of rigid, metallic or ce-
module being an immersed radiator (LPML surrounded by a ramic screen). A flexible base material (stocking) can be
round tube permeable to UV rays). The distance between UV prepared from a natural polymeric (biopolymeric), synthetic
modules is constructed in such a way that effective water polymeric or a combination of both natural and synthetic
disinfection with short contact time can be obtained. polymeric material, e.g. superior photocatalyst adhesion to
18 Photoreactor for disinfection of industrial fluids [218] biopolymer fibers and the high degree of photocatalyst cov-
The apparatus comprise a flattened-tube mechanism to erage and coating uniformity can be achieved when titania is
enhance exposure to UV radiation and a turbulence- deposited on cotton fabric since each anhydroglucose ring
generating system to increase effectiveness of treatment. consists of three hydroxyl and two oxygen moieties (ring and
Turbulence moves target molecules/microorganisms from bridge) and thus binding of titania to cotton fibers via hydro-
UV-free zones towards UV source and also serves as a gen bonding is possible. A rigid metallic base material (sup-
sourcing force to prevent contaminants from adhering to tube port) can be fabricated from any suitable metal oxide, metal
and lamp surfaces. Turbulent is generated either by pumping oxide or an alloy such as 316 and 304 stainless steel. Thus
pressurized fluids such as gas or liquid through the flow path prepared stocking or support surrounding the light source
or by placing obstacles (ribbon, beads, cones, vanes and showed high activity for TNT degradation.
combination of these structures) within the flow path. 22 A photoreactor for photocatalysis/ozonation of waste-
19 A batch irradiation reactor for inactivation of water by producing a surface corona for emitting UV
pathogens in biological fluid [219] light and for the producing of ozone [223, 224]
A batch irradiation reactor comprises an upright irradia- Process using compact embedded electron induced
tion vessel with a wall transparent to light, a stirrer within ozonation and activation of nanostructured titanium dioxide
the vessel, one or more thermostated light sources, and an photocatalyst for photocatalytic oxidation of alcohols and
electronic monitoring device with a sensor sensitive to the hydrocarbons has been proposed. A photoreactor produces a
photoinactivating wavelengths. The light source may be surface corona for emitting UV light and for the production
equipped with reflectors to reflect light onto the transparent of ozone by passing air or oxygen through the surface co-
wall of irradiation vessel, and the light sources are rona. The emitted UV light activates a photocatalyst (thin
switchable individually. A monitoring radiometer signals film of 0.02-0.2 μm deposited by a flame aerosol method)
emitted by the sensor are summed up to a target value by coated on a surface facing a surface with embedded elec-
mechanical, electronic or computer-software-controlled trodes which generate the surface corona. Combination of
counter. After reaching target value of energy a lamp may be two AOPs method (photocatalysis and ozonation) proved
automatically turned off. twice higher efficiency and much lower (ten times) energy
consumption than conventional UV lamp photocatalysis.
Devices for Combined Methods 23 Photoreactor for simultaneous disinfection and
20 Photosonolysis [220, 221] detoxification of wastewater [225]
Photoreactors for Wastewater Treatment: A Review Recent Patents on Engineering 2010, Vol. 4, No. 3 19

A photoreactor contains at least two light sources detoxi- involved. However necessity of usage of light with shorter
fication (370-385 nm) and for disinfection (265-285 nm) of wavelengths and therefore artificial sources of light is the
wastewater has been invented. One light source activates the main drawback of these methods. In this regard, it is under-
photocatalytic function of a semiconductor material to de- standable that future development will focus mainly on het-
compose organic compounds. A second light source acts erogeneous systems since novel photocatalysts can work
directly on living biological entities to sterilize or kill them, under direct radiation by the Sun. These applications even
and can also active a photocatalyst causing further damage to work in regions with less intense solar radiation, e.g. in the
biological contaminants. The photocatalyst is deposited onto central Europe as has been recently patented for grey-water
an optically transmitting fiber substrate in the fluid. Sets of phototreatment on watercraft. In this regard, photoreactors
plural LEDs can be used as the light sources or ML operat- and wastewater treatment facilities operated under direct
ing with single emission lines at about 254 nm and/or 365 solar irradiation with pre- and post- treatment processes will
nm together or in combination with LEDs. be the main topics of studies for future inventions, since ap-
plication of renewable energy becoming ever more impera-
CURRENT & FUTURE DEVELOPMENT tive as one of the priorities in EU. There is still need to im-
prove the photoreactor design and to invent highly active
Current state of technology in photochemical decomposi- photocatalyst. The photoreactor design will focus on low
tion of organic compounds and its application is originated operating costs inventions with high mass transfer rates (gas-
from past knowledge of thermo-catalytic processes and liquid-solid phases), highly developed irradiation area and
wastewater treatment methods on one hand, and rapid pro- easily separated photocatalyst or preferably immobilized one
gress in the preparation method of novel, easily recoverable of high activity and thus problematic separation will be
photocatalysts with ability of working under solar radiation. avoided. It seems that application of photochemical treat-
Although many studies have analyzed the mechanism and ment of wastewater is impeded by still insufficient amount
efficiency of photochemical degradation, much less research of research on photoreactor modeling, and thus a lack of
has focused on photochemical set-ups. The reported photore- readily applicable mathematical models to reactor design and
actors characterize a huge variety of design starting from a scale-up, as well as insufficient (despite huge amount of sci-
simple beaker under daylight irradiation, then the most typi- entific papers) progress of inventions in preparation of pho-
cal a laboratory cuvette with point irradiation and interfer- tocatalyst of high/constant activity under: i) whole visible
ence filters for photocatalyst activity testing, through a cy- spectrum of solar radiation and ii) cheap photocatalyst sepa-
lindrical reactor with an immersed lamp, to more complex ration without loss in its photoactivity.
photoreactors addressed the technological problems of pho-
tocatalyst arrangement, mass transfer limitation, gas phase
ABBREVIATIONS
distribution, optimal irradiation conditions and connection of
photochemical reaction with other processes enhancing OCs 2,4-D = 2,4-dichlorophenoxyacetic acid
decomposition. The photoreactor design is also highly de-
2,5-ADSA = 2,5-anilinedisulfonic acid
pendent on kind of treated wastewater, and thus in some
cases problems with mass transfer limitation and insufficient 3-NBSA = 3-nitrobenzenesulfonic acid
gas phase delivery can occur, e.g. when circulation of liquid 4-CP = 4-nitrophenol
or barbotage of gas phase must be avoid, i.e. surfactants and
VOCs treatment, respectively. 4-NP = 4-chlorophenol
Inventors also address these factors, i.e. preparation of AFL = Amalgam fluorescent lamp
photocatalysts (particulate, magnetic, immobilized) or reac- AOPs = Advanced Oxidation Processes,
tor design for easily recovery of photocatalyst (self-
contained photocatalyst recapture, packed-bed photoreactor, ASH = Air sparged hydrocyclone
photoreactor with immobilized photocatalyst), high mass Bl = Black light tube,
transfer rates (a tube bundle photoreactor, photoreactors with
intense liquid flow or turbulent flow generated either by BlB = Black light blue
pumping pressurized fluids flow path or by placing obsta- BLFL = Black light fluorescent lamp
cles), efficient gas phase supply (hydrocyclone reactor, pho-
toreactor with an oxygen-permeable membrane), irradiation BOD = Biochemical oxygen demand
area increase (thin layer generated in a hydrocyclone reactor BPA = Bisphenol A
or by flattened-tube mechanism). The inventors also com-
BSA = Benzenesulfonic acid
bine photo-processes with other methods, e.g. ultrasounds,
thermocatalytic process and ozonation, for efficient treat- CDCR = Cocurrent downflow contactor reactor
ment of particular wastewater. These combinations have CFD = Computational fluid dynamics (CFD)
been well known in the laboratory scale, and increase the
scope of photocatalytic treatments as they are sometimes CMBR = Completely mixed batch reactor
only recommended as pre-treatment method for hazardous COD = Chemical oxygen demand /mg O2 L-1
wastes which are resistance to biological treatment.
CPC = Compound parabolic collector
Homogeneous systems, e.g. hydrogen peroxide photoly-
sis, appear more attractive than heterogeneous ones, since DB = Sodium benzene sulfonate
mass transfer limitation and photocatalyst recovery are not DBS = Sodium dodecylbenzene sulfonate
20 Recent Patents on Engineering 2010, Vol. 4, No. 3 Kowalska and Rau

DMDT = Methoxychlor TOC = Total organic carbon /ppm C


DNP = 2,4-dinitrophenol TSS = Total suspended solids
FGC = Fiberglass cloth VUV = Vacuum ultraviolet (VUV).
FL = Fluorescent lamp VOC = Volatile organic compounds
HA = Hyaluronic acid WL = Tungsten lamp
HHG = High-harmonic up-conversion (of a W-MDEL = Tungsten-triggered microwave dis-
femtosecond laser) charge electrodless lamp
HPXeL = High pressure xenon lamp VCOC = Volatile chlorinated organic com-
pounds
IR-L = Infrared laser
IR-PF = Thermal emitter consisting of a XeL = Xenon lamp
*
polysilicon filament in an evacuated Xe2 L = Xe2* excilamp
cavity
ZRM = Zero reflectance model
KrCl*L = KrCl* excilamp
LEDs = light-emitting diodes ACKNOWLEDGEMENT
LFFS = Laminar falling film slurry Support via Marie Curie FP7- Reintegration Grant (IRG)
FP7-248666.
LPML = Low-pressure mercury lamp
LSPP = Linear source parallel plane emission REFERENCES
model, [1] Legrini O, Oliveros E, Braun AM. Photochemical processes for
LSSE = Linear source spherical emission model water treatment. Chem Rev 1993; 93: 671-98.
[2] Cassano AE, Alfano OM. Reaction engineering of suspended solid
LWIRE = Long wavelength infrared emitter heterogeneous photocatalytic reactors. Catal Today 2000; 58: 167-
97.
MPML = Medium-pressure mercury lamp [3] International Standard. Space environment (natural and artificial) -
Process for determining solar irradiances: ISO21348. Available at:
MB = Methylene blue http://spacewx.com/Docs/ISO_PRF_21348_e.pdf (Accessed on:
ML = Mercury lamp March, 2010).
[4] Meeroff DE, Waite TD, Kazumi J, Kurucz CN. Radiation-assisted
MVL = Metal vapour lamp process enhancement in wastewater treatment. J Environ Eng-
ASCE 2004; 130: 155-66.
Ne-ZnL = Neonlike zinc soft-x-ray [5] Tahri L, Elgarrouj D, Zantar S, Mouhib M, Azmani A, Sayah F.
Wastewater treatment using gamma irradiation: Tetouan pilot
OC = Organic compound station, Morocco. Radiat Phys Chem 2010; 79: 424-8.
[6] Jo HJ, Lee SM, Kim HJ, et al. Improvement of biodegradability of
OLEDs = Organic light-emitting diodes industrial wastewaters by radiation treatment. J Radioanal Nucl Ch
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