SYLLABUS FOR THE TRADE

OF

MECHANIC (REFRIGERATION & AIR-CONDITIONER)

[Semester Pattern]

UNDER
CRAFTSMAN TRAINING SCHEME (CTS)

Designed in– 2013

By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, Sector-V, Salt Lake City
Kolkata-700 091

CSTARI |RAC 1
List of trade committee members approved the syllabus of semester system for the trade of “RAC”
held on 18th October 2011 at FTI, Bangalore
1. Shri. B.S. Ravi Prasad Joint Director, Director I/c, Foremen Chairman
Training Institute, Bangalore,
2. Shri. H. Madhava Rao Joint Director, Apex Hitech Institute, Member
Bangalore.
3. Shri. B.V.S. Sesha chari Deputy Director, Training I/c, Foremen Member
Training Institute, Bangalore,
4. Shri. Shri. P. Joji Deputy Director, Foremen Training Member
Institute, Bangalore,
5. Shri. K.R. Ganapathy Deputy Director, Foremen Training Member
Institute, Bangalore,
6. Shri. B.N. Sridhar Deputy Director, Foremen Training Member &
Institute, Bangalore, Convener
7. Shri. Ketan Patel Deputy Director, RDAT, Mumbai, Member
8. Shri.C. Ramasubramanian Deputy Director, Apex Hitech Institute, Member
Bangalore,
9. Shri. R.N. Dohare Deputy Director, Apex Hitech Institute, Member
Bangalore,
10. Shri. M.N. Renukaradhya Principal, Govt. ITI. Peenya, Bangalore Member
11. Shri. B.L. Chandrashekar Principal, Govt. ITI. Hosur Road, Bangalore Member
12. Shri. D.M. Nagaraj Principal, Govt. ITI. Bagur, Member
Channarayapatna, Karnataka
13. Shri. B. Paramashivaiah Asst. Director (Retd), DET, Karnataka Member
14. Shri. T.K. Bhattacharya Training Officer, Advanced Training Core Member
Institute, Hyderabad
15. Smt. R. Malathi Training Officer, RVTI, Trivandrum, Kerala Member
16. Shri. T.C. Shantilal Vocational Instructor, MITI, Calicut, Kerala Core Member
17. Shri. Suresha JTO, Govt. ITI, Peenya, Bangalore Core Member
18. Shri. V. Venugopala JTO, Govt. ITI, Hosur Road, Bangalore Member
19. Shri. N. Dharmachar JTO (Retd), Govt. ITI, Peenya, Bangalore Member
20. Shri. B.N. Shreedhar Chief Engineer,Karnataka power Member
corporation ltd, Bangalore
21. Shri.G.A. Narayanaswamy Executive Engineer (Retd), Karnataka Member
Electricity Board.
22. Shri. Champaka Rao Chief- Human Resourse, HMT M/c tools Ltd, Member
Bangalore
23. Shri. C. Subbanna Senior Manager, Kirloskar Electric Co. Ltd, Member
Bangalore
24. Shri. S. Biswas Asst. General Manager, EDN, BHEL, Member
Bangalore
25. Shri. L. R. Venugopal Asst. General Manager, HMT M/c tools Ltd, Member
Bangalore
26. Shri. Nagabhushana Rao Manager, Training & Development, Bosch Member
Ltd, Bangalore
27. Shri. M.V. Srinivasaiah Deputy Manager, Quality control, KAVIKA, Member
Bangalore
28. Shri. A. Srirama Engineer, Hindustan Aeronautics Ltd, Member
Bangalore

CSTARI |RAC 2
 List of members attended the Workshop to finalize the syllabi of existing CTS into Semester Pattern held
from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks

1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Nicobar Member
Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, (W.B.) Member
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

CSTARI |RAC 3
 GENERAL INFORMATION

1. Name of the Trade : Mechanic( Refrigeration and Air-Conditioner)

2. N.C.O. Code No. :
3. Duration of Craftsmen : 2 Years (4 Semesters)
Training
4. Power Norms : 6.82 KW
5. Space Norms : 80 sq. meters.

6. Entry Qualification : Passed 10th Class Examination.

7. Unit strength : 16
8. Instructors : a) Degree in Mechanical/ Electrical Engineering from
Qualification recognized engg. college/university with one year
experience in the relevant field
OR
Diploma in Mechanical/Electrical Engg From
recognized board of technical education with two years
experience in the relevant field
OR
10 Passed + NTC/NAC in the Trade of “Refrigeration
th

& Air-Conditioning)” with 3 years post qualification

experience in the relevant field

b)Preference will be given to a candidate with Crafts

Instructor Certificate (CIC)

* Note: At least one Instructor must have Degree/Diploma in Mechanical/Electrical Engineering. when
applied for 02 units.

CSTARI |RAC 4
 TRADE: Mechanic( Refrigeration and Air-Conditioner)

FIRST SEMESTER
Semester Code: MRC;SEM-I

Week W/shop cal. &

Practical Theory E.drg.
No. Science
1 2 3 4 5
1. Introduction about Trade/course ---- Unit &
training scheme, introduction, Measurements
workshop safety Applications and Introduction,
precautions and first History of Definition,
Aid Refrigeration and Air classification of
conditioning. System of units,
Fundamental &
derived units. C.G.S,
M.K.S,. F.P.S, & S.I
System of units
2. FITTING Study of Fitting hand Introduction to Metric system of
Use of hand tools, tools, precision Engineering. weight and
instruments, Bench measuring tools & Drawing and measurement unit
vices and simple their use. Chisel, Drawing and conversion
marking and hacksaw frame & instruments. factors, problems.
measuring tools. blade, types,
Marking/Layout specification & their
practice as per Blue use. Vernier caliper
Pint. Chipping with flat and micrometer.
chisel and hammer.
Rough and finishing
operations. Grinding of
chisel to correct wedge
angle. Hack sawing to
a line.
3. Filing flat, square & Files and drills, -do- General
curved surfaces. Slots, Types, specifications, simplifications.
grooves angular Uses, care and safety Fractions, Types of
profile, Drilling clear aspects, Drilling fractions, common
and blind hole, speed, feed & fractions, Decimal
Tapping, Counter Coolants. fractions with
sinking, counter examples Addition,
boring, drill bit subtraction,
grinding and reaming. multiplication and
Use of Hand and division of fraction
Power drills.
4. SHEET METAL Sheet metal tools and Use of different type Addition,
Use of sheet metal equipment type of line and symbol subtraction,
tools and equipment, specification, care for drawing. multiplication and
care and safety. Sheet and safety. Types of division of fraction
metal working basics sheet metal joints Reduction of
comprising shearing / and their use. Rivet & common fraction to
cutting, bending at the riveting- their types decimal.
CSTARI |RAC 5
 edges to form flanges and use. Calculation
and hemmed locks, of Blank sizes from
Embossing, forming. component drawing.
Use of sheet metal
screws for joining,
using rivets for joining.
Introduction to
rectangular duct
fabrication.
5. ELECTRICAL: Electrical hand tools -do- Square & Square
Use of electrical hand & measuring root Square root of
tools Instruments. instruments, types, perfect square,
Joints on single and specifications, use, Square of whole
stranded conductors care and safety. number and
and soldering. Common terms used decimal.
in the trade.
Conductors and
insulators. Selected
letters symbols and
sign as per I. S. I.
Rules for medium
voltage.
6. Measurement of Introduction to Lettering of Symbol of Root,
current, voltage, Electricity, alphabets. And Cube root, Methods
power and energy by Safety precaution numbers. Single of finding the square
voltmeter, Ammeter, and first aid. stroke ( vertical and roots.
wattmeter & energy Molecule, Atom, and inclined) Division method
meter. Measurement how Electricity is Factorization
of resistance with Ohm Produced, Electric method,
meters current, voltage, Log tables using
Resistance and their method.
units. Ohm’s law &
Kirchhoff’s law.
7. Formation of simple Simple electrical -do- Finding cube root of
electrical circuit, series circuit, essential Perfect cube.
circuit and parallel requirement of
circuit, measuring electrical circuit,
insulation resistance & series and parallel
earth resistance. circuit. Different
Verification of Ohm’s types of resistances.
law in D.C Circuit, Earthing and fuses.
Fixing and connecting Types, grades and
electrical switches, sizes of insulated
holders fuses, plug wire and cables –
sockets on T. W. Board their selection and
and testing. use. List of material
for wiring. Switches,
Sockets, Fuse, Etc..
8. Care & maintenance A.C. Motor, starters Dimensioning, Applications of
and running of A. C. and transformer. Aligned and Pythagoras theorem
Single and poly phase Their working unidirectional and related
motor, starters and principles, system, Arrangement Problems.
transformer. Single specification & use. of dimensions,

CSTARI |RAC 6
 phase motor starting Care & safety.
methods like RSIR, Run/start capacitors
PSC, CSIR & CSCR and and PTCs. Motor
the use of Current and Protection devices.
Potential relays. Temperature rise of
windings

9. ELECTRONICS Introduction to -do- Percentage & its

Identification of Electronics. Basic application
Electronic components Principles of
and tools & semiconductors,
instruments, colour Principles and
coding of resistors, application of Diodes,
verification of ohms
law, use of voltmeter,
ammeter, multi meter,
Practice of soldering &
de soldering.
10. Identification of Rectification, Zener -do- Introduction, use of
transistors, resistors, diode as voltage Electricity,
capacitors, diodes, regulator – Molecule, Atom, and
S.C.R, U.J.T, I.Cs. used transistors How Electricity is
in refrigeration & AC, parameters- CB, CE, Produced, Electric
Full wave and bridge CC, configuration, current, voltage,
rectifier circuit, amplification. Resistance and their
voltage regulators. SCR. units. Ohm’s law.
Construction of low
voltage Power Supply.
Construction of
transistor amplifier
circuit.
11. Multi-vibrator circuits Photo diodes, photo Scales, full scale and Relation between
and RC wave shaping transistors, multi – Half scale V.I.R & Problems.
circuits. Wiring of SCR, vibrator, CR & LR
UJT for power control circuit. SCRs, UJTs,
circuits, applications of ICs.
OP –AMP, Applications
of photo transistor.
12. COMPUTER Block diagram of Free hand sketching Series & Parallel
AWARENESS: computer, main parts of simple solid cube, circuits & Problems
Switching ON/ OFF of inside the system rectangular block,
PC, Safety Precautions, unit, ports & cylinder etc.,
Installation of O/S & connectors of PC
Application Soft wares parts &peripherals
-Identification of associated with PC
Computer Parts, like- keyboard,
Connecting ,Installing Mouse, Printers,
& Using them. Scanners, Camera,
-Identifying and using Modem, External
Windows Parts, Storage Devices &
Components- Like UPS .
Files, Folders, Editing, -Features of
Saving, Windows Operating System

CSTARI |RAC 7
 Explorer, Notepad, like M.S. Windows,
Paint, Calculator. Components of
Windows- Calculator,
Notepad,
Paint, Windows
Explorer.
13. OFFICE PACKAGE & -Features of Office -do- Electrical Power and
INTERNET: Package Like-Word, energy & their units,
-Using / Practicing Excel, Power Point related calculations.
WORD, EXCEL, POWER -INTERNET:
POINT for Websites, Browsing,
documentation. Downloading,
-Internet Practicing- Creating and Using E-
Browsing / Mail ID’s, Using it for
Creating Email, Communications
Downloading,
Communication.
14. WELDING Introduction to basic -do- Magnetic Induction,
Identification of gas principles of Self & Mutual
welding, equipments & commonly used Inductance, EMF
accessories, setting up Welding processes, generation.
of a)AIR-LPG, b)O2- Arc welding, oxy fuel
LPG gas welding / cutting,
c) O2-C2H2. brazing & soldering.
Familiarization with
the practice of
1)Oxy Acetylene Gas
welding, brazing and
cutting on thin sheet
metal.
2) Safety in handling of
Oxy Acetylene
Cylinders, Regulators
etc.,
15. Welding tools and Welding tools and Geometrical METALS:
equipment care and equipment type constructions. Lines, Properties and use
safety. Setting oxy- specification and use. angles, triangle, of cast iron, wrought
acetylene plant, Safety method in quadrilaterals, iron Plain carbon
lighting and welding. Method of polygons, Ellipse and steel, Alloy steel.
adjustment of flame- gas welding, gas used types etc.. Effect of Alloying
simple joint on M.S. and flames elements and
Preparing close fitting adjustment. properties of metals
lap joints for both Difference between
soldering/ brazing cu soldering and
to cu, cu to MS. Brazing in terms of
Importance of wetting temperatures, filler
and capillary action. materials, joint
Use of appropriate strengths and
torches, Nozzles, applications. Use of
Types of flames and Oxy Acetylene, Oxy
fluxes, Practice on Oxy LPG and Air LPG for
Acetylene/LPG and Air brazing/soldering.
LPG.

CSTARI |RAC 8
16. BASIC Fundamentals of -do- Laws of indices or
REFRIGERATION. Refrigeration, units exponents with
Familiarization & use and measurements, examples.
of general and special & Pressure & its
tools used in Measurements.
refrigeration work
practice.
17. Identification of Heat and -do- Properties and uses
various Refrigeration Temperature, of copper, zinc, lead
equipments & Different tin, aluminum etc.,
components of vapor temperature scales, Properties and uses
compression system Thermometers, Units of Brass, Bronze as
like , compressor, of heat sensible heat, bearing material.
condenser, expansion latent heat, super
valve and evaporator heating and sub-
etc cooling, saturation
temperature , Ton of
Refrigeration.
18. Working on soft Types of -do- Meaning of tenacity,
copper tubing like, Refrigeration elasticity,
cutting, bending, systems, Study the malleability
flaring, swaging, construction and brittleness,
pinching process & working of vapor hardness, ductility.
preparing flare joints. compression cycle,
low side & high side
components of vapor
compression system
like , compressor,
condenser,
expansion valve and
evaporator, functions
and applications of
above components.
19. Brazing of tube joints construction and Introduction to Meaning of tenacity,
(Cu to Cu, Cu to Steel, working, Isometric views of elasticity,
Cu to Brass) using fundamental simple objects such malleability
(i)Air-LPG (ii) 02-LPG operations involved as cubes, rectangular brittleness,
(iii) 02-C2 H2 set up & in vapor block, prism, hardness, ductility.
use of the above gases compression and pyramid etc..
with the right torches, Vapor absorption
Brazing Filler Rods. systems. And study
Distinguishing good of three fluid system.
joints from bad joints.
20. REFRIGERATOR. Study the types of -do- Heat and
Direct cooled Domestic Refrigerator Temperature,
Refrigerator stripping construction, & Measurement of
accessories & cleaning components like Temperature,
/ inspection and compressor, Boiling and melting
installing refrigerator, Condenser, points.
testing of components, Capillaries &
Checking Door evaporators, suction

CSTARI |RAC 9
 alignment & replacing Heat exchanger,
of gaskets. Tracing the door, gaskets, PUF
electrical and Insulation, Electrical
mechanical components & wiring
components of sealed drawings ,
refrigerator. & Testing
Thermostats & semi
automatic defrost
system, Testing of
compressor,
Identification of CSR
Terminals, Starting of
compressor without
relay, & starting Relay
&overload functions,
Electric safety ,
checking. Reassembly
& Testing
performance.
21. Cleaning, Flushing, Importance of Introduction to Different
replacing capillary and flushing evaporator orthographic views Temperature scales.
drier, fault and condenser, of simple objects Types of
rectification, necessity of replacing such as cubes, Thermometers and
evacuation, leak capillary and drier. rectangular block, Properties of
testing, gas charging in Evacuation, leak prism, pyramid etc.. Mercury. Mutual
Refrigerator. testing, gas charging In 1st angle Conversions.
method in projection. Absolute
refrigerator, Temperature.
Refrigerants used in
Refrigerators.
22. FROST FREE Study the -do- Quantity of Heat and
REFRIGERATOR: construction of Frost its different units
Tracing Electrical Free (2 or 3 door) and their mutual
circuit, checking and Refrigerator parts relations. Related
testing of electrical particularly, the problems. Specific
accessories like, forced draft cooling, heat sensible Heat,
thermostat, Timer, Air Duct circuit, Latent heat, super
Defrost Heaters, Bi- temperature control heat Total Heat,
metal etc., checking air in Freezer & cabinet Enthalpy. Latent
distribution system, of Refrigerator, the heat of Evaporation
servicing of automatic defrost & Fusion.
refrigerator, testing of system. Study of
components. Re Electrical accessories
assembly and testing & their functions
operation. (Timer, Heater, Bi-
Metal, Relay, OLP,
T/S etc,.)
Refrigerator cabinet
volume calculation.

CSTARI |RAC 10
23. Trouble shooting in Study the faults, -do- Interchange of heat,
refrigerator. Rectifying Causes and their (Principle of
faults of remedies of calorimetry)
a) less cooling Refrigerator. Co-efficient of linear
b) more cooling expansion, Related
c) high current problems
d) water leakage
e) excess frost
f) short cycling
g) Noise
Vapors and gases.
Saturated and
superheated vapors,
Critical pressures
and temperatures.
24. Heat transfer
conduction,
Convection,
Radiation. Thermal
conductivity and
Insulations.
i) Project works
25. ii) Industrial visit (optional)

26. Examination

CSTARI |RAC 11
 TRADE: Mechanic( Refrigeration and Air-Conditioner)

SECOND SEMESTER
Semester Code: MRC;SEM-II

Week Practical Theory Engg. Drg. W/Shop cal. &

No. Science
1 2 3 4 5
1. COMPRESSOR COMPRESSOR Simple Ratio &
Dismantling of Types & working isometric Proportions,
Hermetic principle of views of solid Introduction,
compressors, compressor like, & hollow Examples Types
Identification of Reciprocating, rotary , object. of Proportions,
components, scroll, wobble, swash direct proportion
Servicing, cutting plate, lubrication
gaskets, lapping and method, Compressor
assembling, Add oil , efficiency factors, wet
check efficiency compression,
(pumping)
compressors used in
refrigerators, window
& split A.C. types like,
rotary wobble, swash
plate, scroll,
compressors.
2. -do- -do- -do- Indirect
proportions
compound
(Combined)
proportions.
3. MOTORS MOTORS -do- ALGEBRA
Starting of compressor Motors used in Algebraic symbol,
motor by RSIR, CSIR, refrigeration And Air addition,
PSC & CSR method. conditioning system, subtraction,
Check and test relay, types, construction, & multiplication,
capacitors & OLP’s. their starting methods. and division
Function of Starting
relay, Capacitors,
OLP’s.
4. CONDENSER CONDENSER Simple ALGEBRA
Familiarization with Function of condenser, orthographic Algebraic symbol,
condensers used in types, Construction of views of solid addition,
Refrigerators, Bottle air cooled condenser, & hollow subtraction,
coolers, visible calculating Capacity of object in 3rd multiplication,
coolers, Deep freezer, air cooled Condenser. angle and division.
window and Effect of chocked projection.
Split A.C, Cleaning, condenser.
Flushing and servicing
of air cooled
condenser, leak
testing of condenser.
CSTARI |RAC 12
5. EXPANSION VALVE EXPANSION VALVE -do- Simple equations
AND DRIER AND
Replacing drier, DRIER
capillary tube, in Function of drier &
refrigerator and Expansion valve used
window AC. in domestic
refrigeration and air
conditioning systems.
Capillaries, Automatic
and Thermostatic Ex.
Valves.
6. EVAPORATOR EVAPORATOR -do- Standard
Servicing of Working principle, formulas, simple
evaporators in Function, types of simultaneous
refrigerators, bottle evaporators used in equations with
cooler, water coolers, refrigerator, water two unknown
window and split A.C, coolers, bottle coolers, quantities.
Installation, Leak test, window and split A.C,
Flushing, Defrosting. Super heating in
evaporators, Function
of accumulator and
types. Methods of
defrosting.

7. REFRIGERANT REFRIGERANT -do- Simple algebraic

Identification of Classification of problems.
refrigerant cylinders, refrigerants, Factorization
Identification of Properties, Chemical Quadratic
unknown refrigerants, name and formulas, equations, Related
Recovery & Transfer HFC, CFC. Ozone rule, problems.
of refrigerant, safe substitute of CFC,
handling Cylinders Montreal protocol
and Valves, Leak &India’s CFC/HCFC
testing, Evacuation, phase out schedules.
Charging refrigerants Ozone rules 2000.
in Refrigerator. Substitute refrigerants
in lieu of CFC’S their
properties &
comparison with CFCs,
HFCs and HCs.
8. -do- -do- Isometric Pressure
views of Atmospheric,
Machining Absolute
object. barometric and
gauge pressures
and vacuum
pressure,
Bourdon gauges,
compound and
vacuum gauges.

CSTARI |RAC 13
9. RETROFITTING RETROFITTING -do- Evaporation
Retrofitting of a CFC Changes of components Boiling
filled Domestic & practices while condensation
Refrigerator with retrofitting CFC Freezing Effect of
Hydrocarbons (HC) appliances with HC pressure on these.
using sealed refrigerants. Properties Study of Tables &
components. of HCs Charts.
10. Retrofitting of a CFC Changes of -do- Gas Laws Perfect
filled Domestic components & and real gases,
Refrigerator with HFC practices while Boyle’s law
& change of retrofitting CFC Charles’s law
components. appliances with HFCs, Dolton’s law.
changes in compressor, Pascal’s law
lubricating oil, need of Joule’s law
filter.
11. THERMAL THERMAL -do- Chemistry of
INSULATION INSULATION common
Filling insulation Function, types, elements, like
materials in thermodynamic carbon, oxygen,
refrigeration systems. properties of heat Hydrogen &
insulation materials halogens.
used in refrigeration
and Air Conditioning
systems.
12. REFRIGERATOR REFRIGERATOR Orthographic -do-
Familiarization of Function, construction views of
electrical ,working of Machining
and mechanical single door object. In 3rd
components. refrigerator, angle
Check and replace trouble shooting, projection.
electrical components, care and maintenance
leak test, evacuation
,gas charging in
system, wiring of
refrigerator,
installation of
refrigerator.
13. -do- -do- -do- Chemistry of
Ammonia, Carbon
Dioxide, CFCs,
HCFCs, HFCs and
HCs.
14. FROST FREE Study the construction -do- Work , power,
REFRIGERATOR and working , testing Energy,
(Double door) methods, trouble Definitions and
Identify faults, rectify shooting, timer Their units,
defects, installation function, defrost related problems.
method, study wiring heater, PTC Relay
circuit ,evacuation, Function etc..
leak testing & gas
charging,
15. Stripping of Study the construction -do- Horse power of
components. Tracing and working of 2 and 3 engines- IHP,

CSTARI |RAC 14
 electric circuit, door , testing methods, BHP, Mechanical
Installation, testing, trouble shooting, timer Efficiency- and
evacuation, leak function, defrost heater Related problems
testing, gas charging.
16. THREE DOOR THREE DOOR Drawing of Uses and Sources
REFRIGERATOR REFRIGERATOR different of Energy. Kinetic
Identify three and four Study the construction types of and Potential
door no frost and its working. Care Screw Energy. Their
refrigerators, testing, and maintenance, threads, applications &
fault finding, installation method. locking related problems
rectifications, devices, keys
evacuation and gas & cutters.
charging.
17. WINDOW/ROOM A.C Introduction of Transmission of
Identify the electrical Domestic Air Motion & Power
and mechanical conditioning. transmission By
components, servicing Their types, belt drive, gear
and maintenance, applications. drive,
trouble shooting, Construction and other
installation, tracing Details.
wiring circuit,
evacuation, leak
testing, gas charging.
18. Identify the electrical WINDOW/ROOM A.C Problems related
and mechanical Study the construction -do- to belt drives.
components, servicing and working of Slack side, light
and maintenance, window A.C, Care and side.
trouble shooting, Routine maintenance, =
installation, tracing installation procedure.
wiring circuit,
evacuation , leak
testing ,gas charging.
19. Trouble shooting in -do- Problems related
window AC. Rectifying Study the faults, Causes to gear drives.
faults of and their remedies of =
a) less cooling Window AC.
b) more cooling
c) high current
d) water leakage
e) short cycling
f) Noise
20. SPLIT A.C SPLIT A.C Trade Compound gears
Identifying various Construction and Related and simple
components, electrical working principle, symbols problems,
circuits, testing types, trouble shooting Electrical,
components, fault & care and Electronics
detection, leak testing, maintenance. and
evacuation, gas Mechanical
charging, Installation,
Trouble shooting.

CSTARI |RAC 15
 21. SPLIT A.C SPLIT A.C (Wall -do- Speed & Velocity
(Wall Mounted) mounted) Definition & Units.
Identifying various Construction and And Related
components, electrical working principle, calculations.
circuits, testing types, trouble shooting.
components ,fault
detection, leak testing,
evacuation, gas
charging, Installation,
Trouble shooting.
22. SPLIT A.C SPLIT A.C (floor & Free hand Rest & Motion,
(Floor & Ceiling Ceiling mounted) sketches of Scalars and Vector
Mounted) Identifying Construction and trade related quantities,
various components, working principle, tools, displacement,
electrical circuits, types, trouble shooting. instruments. speed, velocity,
testing components, acceleration &
fault detection, leak Retardation
testing, evacuation,
gas charging,
Installation, Trouble
shooting.

23. & CASSETTE AIR CASSETTE AIR -do- Equations of

24. CONDITIONING CONDITIONING motion of a body.
Identifying various Construction and Motion under the
components, electrical working principle, force of gravity.
circuits, testing types, trouble shooting.
components, fault
detection, leak testing,
evacuation, gas
charging, Installation,
Trouble shooting.

25. i) Project Works

ii) Industrial visit (optional)
26. Examination

CSTARI |RAC 16
 TRADE: Mechanic( Refrigeration and Air-Conditioner)

THIRD SEMESTER
Semester Code: MRC;SEM-III

Week Practical Theory Engg. Drg. W/Shop

No. Calculation &
Science
1 2 3 5 6
1. WATER COOLER WATER COOLER Sectional Blocks Mensuration
Identify parts, Controls Study of water coolers, and views and types Geometric
& accessories types, construction, Capacity of sections, (full, properties. Line,
Specification of & applications. Half, Offset angle, triangle
Instantaneous and Refrigeration cycle. Sectioning) and circle.
storage type water Electrical & control system.
cooler. electric circuit. Insulation,
Soldering of Cu tube on Knowledge about Retro
Stainless steel ,trouble fitting with HFC 134a or
shooting of commonly HCs.
faced problems like
condenser fan failure,
corrosion etc. Charging
Refrigerant. Servicing &
maintenance of water
cooler.
2. VISIBLE COOLER AND VISIBLE COOLER AND -do- -do-
BOTTLE COOLER BOTTLE COOLER
Checking & servicing of Visible cooler & bottle
Visible cooler & Bottle coolers. Description,
cooler preventive Construction & function,
maintenance & trouble Substituting R-12 with R-
shooting Retrofitting 134a or Hydrocarbon.
with Hydrocarbons or
HFC-134a
3. DEEP FREEZER DEEP FREEZER -do- -do-
Deep freezer Checking Deep freezer Description,
& servicing , preventive Construction & function,
maintenance & trouble Substituting R-12 with R-
shooting Retrofitting 134a or Hydrocarbon
with Hydrocarbons or
HFC-134a
4 ICE CUBER ICE CUBER -do- Mensuration area
Checking & servicing of Ice cuber Description, of square,
ice cuber, preventive Construction, Components triangle, circle
maintenance & trouble used working principle and ellipse.
shooting. Trace the reverse cycle functioning &
Electrical Circuit Circuit diagram , function,
diagram. Dismantle the
wiring & reconnect.
Servicing the unit
involving Evacuation,
leak testing & charging.
Checking defrosting

CSTARI |RAC 17
 cycle.
5. WALK IN COOLER & Walk in cooler & Reach in Drawing of rivet & -do-
REACH IN CABINET cabinet Details about riveted joints.
Identify parts, Controls components, their
& accessories functioning, working
Specification of Walk in principle, Circuit diagram,
cooler & Reach in capacity & types of
cabinet preventive compressor used,
maintenance & trouble
shooting Servicing of
attach components,
wiring circuit. Servicing
, leak testing,
Evacuation, charging.
6. ICE CANDY PLANT ICE CANDY PLANT -do- Calculation of
Identify parts, Controls Function, construction, area of triangle,
& accessories working principle, Circuit polygon etc.,
Specification, Checking diagram, capacity & types Volume & weight
ice candy plant of compressor used. Brine of simple solid
temperature composition to maintain bodies.
maintaining. Function required temperature.
of agitator, preparing
Brine solution, trouble
shooting, servicing,
Retrofitting with HFC-
134a.
7. ICE CREAM PLANT ICE CREAM PLANT -do- Volume & weight
Identify parts, Controls Details about components of of regular cone
& Specification of Ice Ice cream plant their sphere. Volumes
cream plant functioning, working & weight of
temperature principle, Circuit diagram, simple hollow
maintaining., trouble capacity & types of bodies
shooting, servicing, compressor used,
Retrofitting with HFC- temperature maintaining.
134a
8. COLD STORAGE COLD STORAGE Drawing of different Logarithms
Identify parts, Controls Study of cold storage plant, types, nuts & bolts, introduction,
& accessories parts, Construction, Studs, machine
Specification, Applications, controls & screws, Washers,
Servicing of Cold Electrical diagram used in foundation Bolts.
storage plant. involving cold storage plant. Food Set screw and Grab
Electrical controls, preservation spoiling Screw.
cooling system, agents- controlling of
components & controls spoiling agents,
preservation by
refrigeration system,
maintaining temperature in
different places. Types of
cold storage and its details.
9. Installing compressor. Cold storage- type -do- Logarithmic
Use of vibration construction, capacity and reading from
eliminator and shock specification. Method of table,
absorber, electrical installing compressor determination of

CSTARI |RAC 18
 wiring of the vibration eliminator and characteristic &
compressor and shock absorber there type antilogarithm.
checking the wiring and application. Study of lay
system of the plant. out and electric wiring of
the storage plant .Mobile
refrigeration and air
conditioning in transport
vehicles
10. Cold storage pressure Method of pressure testing, -do- Applications of
testing, evacuation evacuation & charging to the logarithms.
,charging & system and testing Finding cube
performance& efficiency. Cold storage roots, square
efficiency testing of the plant operation Its common roots. Etc.. using
unit. Cold storage plant trouble & remedies. Deep log.
operation its freezing, freezing tunnel,
maintenance. blast freezer its function and
working, its application.
11. COMMERCIAL COMMERCIAL -do- Solution of
COMPRESSOR COMPRESSOR complex
Dismantling of Types, Construction & problems using
Commercial type applications of Open type logarithms.
reciprocating compressor And working, Relation between
compressor , checking Performance of log and antilog.
of components & reciprocating compressor
accessories. Checking & volumetric efficiency,
servicing valve plate Capacity control, factor
and piston assembly, influencing volumetric
lapping valve plate etc. efficiency.
Fitting and testing
12. -do- -do- Drawing different Simple machines
types of clutches, Effort & Load,
coupling, bearing mechanical
and lubrication advantage,
systems. velocity ratio,
efficiency of
machines
13. Checking lubricating Selection of lubricant, -do- Relationship
system, servicing oil Function and characteristic between
pump,[ Fitting and of lubricant Types of mechanical
testing] Checking and lubrication methods such as advantage,
servicing of capacity splash , forced feed., velocity ratio,
control of the efficiency of
compressor. machines.

14. checking and servicing Construction and working -do- Simple machines
of bearing, shaft seal principle of Centrifugal and such as Pulley
etc. Fitting and testing , Screw compressor. block, inclined
cutting gasket, plane, simple
assembling of wheel and axle,
compressor testing differential wheel
efficiency, and axle ,simple
screw jack,

CSTARI |RAC 19
15. WATER COOLED WATER COOLED -do- Stress, strain,
CONDENSER CONDENSER Introduction &
Servicing of water Condenser its type and their units. Types
cooled condenser & capacity, water cooled of stress,
receiver. Checking, condenser their types
leakage, Repairing and construction and
testing De Scaling of application.
condenser.
16. Servicing evaporative Evaporative condenser- Drawing of pulley Modulus of
condenser, checking, their function, construction and pulley drive Elasticity,
repairing and testing and application. gear and gearing Ultimate strength.
Yield point,
Ultimate stress, &
working stress.
17. COOLING TOWER COOLING TOWER -do- Stress- Strain
Servicing of cooling cooling tower types, graph. Modulus of
tower & its, care and Construction, capacity, Rigidity. Poisson’s
maintenance advantage & disadvantages Ratio, Bulk
of different types of cooling modulus, Related
tower. efficiency, Wet bulb problems.
approach and Cooling tower
range.
18. Servicing of ,water WATER TREATMENT Trade related Archimedes
circulating pumps Water treatment necessary, Drawing of engine principle. Law of
,dismantling, repairing Causes of water compressor and floatation, and
and assembling .Water contamination control of pump parts such as use of
softening and Ion scale deposit, corrosion, piston, connecting Hydrometer.
removing plant- its care Slime and algae, Water rod, crankshaft
and maintenance. softening and De-scaling valve etc.,
Water piping. method, pump and fan used,

19. EVAPORATOR EVAPORATOR -do- Examples of

Servicing of extended Plate & Tube forced air DX floatation
surface forced air evaporators. Types of
cooled evaporators. Defrost system .Water/
servicing of Water/ Brine chillers. Types of
brine chillers, check De- brine used as secondary
Frost system. refrigerant
20. Servicing of suction- suction-liquid Heat- Trade related Study of weight,
liquid Heat- exchanger exchanger, their function, Drawing involving gravitation and
construction, application & Circuit Diagram. centre of gravity.
advantages
21. EXPANSION VALVE EXPANSION VALVE -do- Methods of
Installation of Expansion valve types and finding centre of
thermostatic Ex. Valve. function, construction, gravity figures, &
Internal & external working principle, & their centre of gravity
equalizer connection, advantage & of certain
super heat adjustment disadvantages..TXV, AXV geometrical
in TXV. Float valves, fixed and figures.
modulating orifice controls
& electronic Ex. Valves.

CSTARI |RAC 20
22. Automatic EX valve Selection of Ex. valves, and Development of Study of Matter,
fitting capillaries for various surface of simple mass. Volume,
& checking, High side, Refrigeration and Air object.
Low side float valves Conditioning applications.
checking and fixing.
23. Testing Solenoid valve Types of solenoid valve, -do- Density & specific
on load and testing safety controls used like gravity. Related
safety devices like HP, HP, LP & OP Cut out, PRV’s Problems,
LP & OP Cut out. AFTS, & water flow switch &
their working principle.

24. REVISION General laws of

Thermodynamics
1st & 2nd laws,
Mechanical
equivalent of
heat.
25. i) Project Work
ii) Industrial Visit(optional)
26. Examination

CSTARI |RAC 21
 TRADE: Mechanic( Refrigeration and Air-Conditioner)

FOURTH SEMESTER
Semester Code: MRC;SEM-IV

Week Practical Theory Engg. Drg. W/Shop cal. &

No. Science
1 2 3 4 5
1. PSYCHROMETRY. Central Air Curves of Graph-
Find DBT, WBT,RH & Conditioning Interpenetrati object & use of
other properties by using fundamentals, on graph, Rules of
psychometric chart. Use of requirements of plotting, graph
psychrometer. comfort A.C, study of interpolation
psychometric terms,
DBT, WBT, RH,
enthalpy, dew point,
specific humidity.
2. Use of Anemometers for Types of Central air -do- The plotting of
measuring Air flow, use of conditioning (Direct coordinates,
monometers, measuring and indirect system) Representation of
air flow, pivot tube for air Construction, working, simple equation.
flow measurement. components, faults,
care and maintenance,
3. Servicing of Fans & Description of Isometric and Estimating and
blowers, motors, used in blowers& fans, Orthographic costing Applied
Air conditioning system. function and types, Views of problems.
static and velocity complicated
pressure objects.
measurements.
4. DUCT DUCT -do- Trigonometry,
Installation of ducts, Function, types, definition &
construction of ducts, materials, duct Trigonometric
understanding Duct lay designing, air functions-
out drawings, selection of distribution methods,
ducts, insulation in ducts. air flow,
Longitudinal and
transverse joints.
5. AIR FILTERS AIR FILTERS -do- Standard
Servicing and Function of air filters, formulae.
maintenance of different types, construction,
filters, Installation of filter maintenance, effect of
chocked Air filter.
6. SPLIT A.C ( Ductable ) SPLIT A.C ( Ductable ) -do- Relationship
Study of the Ductable between
Identifying various split AC, its Trignometrical
components, electrical Construction and ratios.
circuits, testing working principle,
components ,fault types, trouble
detection, leak testing, shooting.
evacuation, gas charging,
Installation, Trouble
shooting.

CSTARI |RAC 22
7. MULTI SPLIT A.C MULTI SPLIT A.C Conversion of Measurement of
Identifying various Study of Multi Split A C, simple angles.
components, electrical its Construction and orthographic
circuits, testing working principle, views to
components, fault types, trouble Isometric
detection, leak testing, shooting. views.
evacuation, gas charging,
Installation, Trouble
shooting.

8. PACKAGE A.C PACKAGE A.C -do- Use of

Identifying various Package AC types, trigonometric
components, electrical construction and table, applied
circuits, testing working principle, problems.
components ,fault trouble shooting.
detection, leak testing,
evacuation, gas charging,
Installation, Trouble
shooting.

9. -do- Care and maintenance, -do- Use of

installation method, Logarithmic
application, capacity trignometrical
calculation. tables, applied
problems.
10. SPLIT PACKAGE SPLIT PACKAGE Blue print Trigonometrically
Identifying various Construction and Reading. values of certain
components, electrical working principle, degrees,
circuits, testing types, trouble shooting Trignometrical
components ,fault values for any
detection, leak testing, angle.
evacuation, gas charging,
Installation, Trouble
shooting.

11. CENTRALISED/INDUSTR CENTRALISED/INDUS -do- Area of triangle

IAL AIRCONDITIONING. TRIAL using
Identifying various AIRCONDITIONING. Trigonometry,
components, electrical Construction and
circuits, testing working principle,
components ,fault types, maintenance of
detection, leak testing, Industrial Air-
evacuation, gas charging, conditioning plant.
Trouble shooting.

12. DIRECT EX.SYSTEM DIRECT EX.SYSTEM -do- Solution of

Identifying various Understanding Direct triangles using
components, electrical expansion system. sine rule and
circuits, testing Operation & Cosine rule.
components ,fault Preventive
detection, leak testing, Maintenance Schedule
evacuation, gas charging, of central AC plant.

CSTARI |RAC 23
 Installation, Trouble
shooting. Operation
&Maintenance of Central
AC plant.

13. INDIRECT/CHILLER INDIRECT/CHILLER Trade related Heights and

SYSTEM SYSTEM wiring circuit Distances. Angle
Identifying various Understanding central of window, of elevation,
components, electrical station AHU and FCU, Split, package Angle of
circuits, testing Air washers used in and central Depression. And
components ,fault chilled water system, Air Applied
detection, leak testing, understanding lay out, conditioning. problems.
evacuation, gas charging, modulating valves for
Installation, Trouble temperature control.
shooting.. Expansion tanks.

14. Chilled water piping and Study of -do- Hygrometry,

insulation. Servicing of
FCU and water controls
valves. Mixing dampers,
bypass dampers checking.
Humidification & properties of Air
De-humidification. And relative and
Humidifier’s & De- absolute
humidifier’s. humidity and
, other Properties.

15. Servicing and trouble Construction and study Prepare Heat load
shooting of direct, indirect of commercial A.C charts related calculations of Air
A.C Plant, erection of plant, package chiller, to trade. Like, Conditioning
commercial type screw chiller, Refrigerator, plant. Calculation
condensing unit, vibration reciprocating chiller. water coolers, of volume of
eliminator, water proofing freezers, room, various
insulation. Vapour heat loads, A.C
compression Tonnage
cycle, vapour calculation.
absorption
cycle, all types
of compressor
& Expansion
valves
working cycle
sketches.
16. Controls used in Packaged Controls used in AC -do- Heat Treatment,
AC systems, trouble system, Function of heat
shooting. Electromechanical, treatment,
pneumatic and Critical
electronic. temperature,
17. Installing compressor and Introduction to heat -do- Different
other components, load calculation in AC processes of heat
electrical wiring in central building. Sensible & treatment.
AC and .Checking HVAC latent heat load. Basic Annealing,
of HVAC and its Normalising,
applications Hardening,
Tempering, Case
hardening.

CSTARI |RAC 24
 18. AUTOMOBILE AC(car) AUTOMOBILE AC -do- Corrosion,
Repair and maintenance of Study the refrigeration corrosive. Action
Car AC system, servicing, cycle in automobile AC, due to electrolytic
testing magnetic clutch its Construction, and galvanic
operation, leak testing, working of car AC, corrosion.
evacuation, gas charging, Magnetic clutch Corrosion
oil charging. testing wiring operation, free protection FORCE
system. wheeling Definition, Units.
Resultant force,
Space and vector
diagrams,
19. Repair and maintenance of Construction, working -do- Representation of
car AC system, servicing, of car AC, Magnetic force, Parallel
testing magnetic clutch, clutch operation, frees force, couple, Law
leak testing, evacuation, wheeling. Effects of of Parallelogram
gas charging, speed of engine. forces, Law of
triangular forces,
kinds of
equilibrium with
some examples.
20. to Studying / Execution of Planning for -do- Lamia’s Theorem.
24. Repair and Preventive Preventive Resolution of
maintenance of different maintenance and forces, Applied
Commercial units at site scheduling of problems,-
maintenance activities
in large AC and
Refrigeration plant
25. Revision
26. Examination

CSTARI |RAC 25
 Trade: Mech. Mechanic( Refrigeration and Air-Conditioner)

LIST OF TOOLS & EQUIPMENT

A. TRAINEES TOOL KIT FOR 16 TRAINEES +1 INSTRUCTOR

SL.NO Name of tools Broad specifications Quantity

1. File flat rough double cut 200mm 17 nos.
2. File, half round, fine double cut, length 150mm 17 nos.
3. File, round, fine double cut length 150mm 17 nos.
4. File flat, fine double cut, length 150mm 17 nos.
5. File square, fine double cut, length 150mm 17 nos.
6. File triangular fine double cut length 150mm 17 nos.
7. Scriber 150mm length 17 nos.
8. Centre punch length 100mm 17 nos.
9. Try square 150 mm 17 nos.
10. Divider spring joint length 150mm 17 nos.
11. Caliper spring joint in side length 150mm 17 nos.
12. Caliper, odd leg, spring joint length 150mm 17 nos.
13. Hammer ball pain 220 gms 17 nos.
14. Cold Chisel flat and cross cut length 150mm 17 nos.
15. Engineers rule 300mm long 17 nos.
16. Tape measuring 10m graduation in mm 17 nos.
17. Pliers combination insulated length 200mm 17 nos.
18. Pliers long nose 200 mm 17 nos.
19. Pliers flat nose 150mm 17 nos.
20. Line tester 500 v heavy duty 17 nos.
21. End cutting nipper 15cm 17 nos.
22. Tweezers 10 cm 17 nos.
23. Gloves for welding[Treated as
16+1 nos.
consumable]
24. Leather Apron [Treated as
16+1 nos.
consumable]
25. Surface plate 45 x45 cms 1no.
26. Oil can 500 ml 5 nos.
27. Surface Gauge universal 150 mm 5 nos.
28. Bench vice 300mm jaw 10 nos.
29. Hack saw tubular metal frame 300mm
10 nos.
adjustable
30. Snip sheet metal straight nose 200 mm 10 nos.
31. Snip sheet metal curved nose 200 mm 10 nos.
32. Anvil 100X200mm 1no.
33. Stakes [ different Types] 100mm 1 no each
34. Tin smith 400mm 1 No.
35. Wooden mallet /Nylon mallet 500 gm good finish 5 Nos.
36. Round Punch 3mm,4mm,6mm 5 Nos. each
37. Grover set 4mm forming 1 set
38. Electrical drill portable drill with capacity 6.4mm
5 nos.
chuck and key,
39. Tape measuring graduation in mm 2m 5nos.
40. Screw driver, plastic handle, 6mm TIP length 100mm 6nos.

CSTARI |RAC 26
 to 150mm
41. Screw driver, plastic handle, Flat 10mm TIP length
6 nos. each
tip 200mm & 250mm
42. Philips screw driver – complete set in leather
5 nos.
case
43. Screw driver, plastic handle, Flat handle 3mm TIP length
tip 100mm to 150mm 5 nos.
insulated
44. Soldering iron exchangeable 65 watts
10 nos.
copper tip
45. Knife folded stainless steel – 150mm 10 nos.
46. Tong tester (clamp on multimeter) 0-10-30 amps 0-500 v 5 nos.
47. Voltmeter, AC/DC portable 0 to 500 volt
precision grade Digital Panel 5nos.
board type
48. Ammeter, AC/DC portable belt 0 to 5 amp
precision grade Digital Panel 5nos.
board type
49. Ammeter, AC/DC portable 0 to 30 amp
precision grade Digital Panel 5nos.
board type
50. Megger 1000v 5nos.
51. Wattmeter multi-range up to 1 KW 1no.
52. Multimeter digital type 5nos.
53. Tenon saw 250 mm 5nos.
54. Firmer chisel 6,12,25mm 2 nos.
55. Rawal plug tool 6 mm 2 nos.
56. K.W. meter 0 -1 K w 4 no.
57. Fire extinguisher ABC dry powder type2
1 no.
kg capacity
58. Fire buckets 10 Litre 1 no.
59. D.E spanner 6-32 mm 5 set
60. Ring spanner 6 -32 mm 5 set
61. Diagonal cutter 15 cm 5 nos.
62. Service Oscillator 1 no.
63. C.R.O Single beam 5 MHZ 2 nos.
64. C.R.O Dual trace/ Double beam 60 MHZ 2 nos.
65. A.F.O Oscillators 2 nos.
66. Tong, Close mouth and pick up 1 no.
67. Welding table for gas/Arc 1200x760 1each
68. Flaring tool set, single type for 4.7mm to 16mm O.D
5 nos.
tube.
69. Swaging tool, punch type, set of 4.7mm to 16mm O.D
5sets
size for tube.
70. Swaging tool, screw type with 4.7mm to 16mm O.D.
5sets
adaptor set of size for tube
71. Bending spring external type, for 3mm to 16mm DIA
5sets
copper tube
72. Pipe cutter miniature for copper 3mm to 16mm DIA
5sets
tube
73. Pinch of tool, for copper tube, 6mm to 18mm DIA 5sets
74. Ratchet spanner of 6.4 sq.mm reversible 5sets
CSTARI |RAC 27
 75. Capillary plug gauge 5sets
76. Pinch of pliers/crimping pliers tool 6mm – 18mm DIA 5sets
77. Piercing pliers & reversing valve 6-18mm
5sets
with access fitting
78. Spanner double ended 4.7mm to 16mm 5sets
79. Ring spanner off set 4.7mm to 16mm 5sets
80. Wrench adjustable length 150mm 5sets
81. Wrench adjustable length 200mm 5sets
82. Wrench adjustable length 250mm 5sets
83. Valve key handle[Treated as – 4.7mm & 6.4mm sq.
5sets
consumable]
84. Pressure gauge Digital type diameter 63mm with
5sets
recalibration set
85. Compound gauge, diameter 63mm, with
Digital type recalibration set screw,
5sets
scale vacuum 76mm.
Pressure 15 Kg/sq.cm
86. Service man thermometer in metal – 30 C to +30 C
5sets
case
87. Scissor, gasket cutting stainless length 25mm
5sets
steel
88. L-Allen key set size 1.5mm to 6.4mm 5 sets
89. T-Allen key set size 5/32” to 1/8” 5sets
90. Pipe cutter with built in reamer 3mm to 32mm
5nos.
and space cutter, for copper tube
91. Pipe /Tube bender lever type 3-16 mm 1 no each
92. Spanner double ended 19mm to 31.8 mm 5nos.
93. Pipe wrench size 50mm to 150mm 5nos.
94. Gas leak detector for halogen gas 5nos.
95. Sling psychro meter mounted on scale 50 C to +50 C
5nos.
aluminium back,
96. Lapping plate 250mm x 200mm 2nos.
97. Hammer ball peen 450 gms 5nos.
98. Puller 3 legged with flexible arm 300mm 5nos.
99. Hand blower portable complete 1/10 HP 2nos.
100. Spirit level precision metallic 200mm 2nos.
101. Stop watch 2nos.
102. Tap set with matching drills 3 mm to 16mm 3nos.
103. Tap set with matching drills ¼’’ to 5/8’’ 3nos.
104. Refrigerant cylinder 2.5 Kg 3nos.
105. Vernier caliper length 250mm 2nos.
106. Micrometer outside measurement 0 to 25mm 2nos.
107. Heating kit with infrared bulb (200 w capacity) 2nos.
108. Plumbing hammer weight 200 gm 2nos.
109. Multimeter analogue type 5nos.
110. Tachometer digital, multi range 0 r m p to 3000 r m p.
Portable small size in 2nos.
leather case
111. Micron vacuum gauge capable of reading upto
2nos.
20 microns
112. Sensor thermometer (digital) -50 degree Celsius to150
2nos.
degree 28Celsius
CSTARI |RAC 28
 113. Fin straightened/fin comb. With strong steel wire
3nos.
based combing on wood
114. Filler gauge 0.05 mm – 1 mm 3nos.
115. Wire gauge metric and Steel plate embossing
with worth converse of British & 2nos.
Metric
116. Dial thermometer remote control, 75mm – 50C to +50 C
3nos.
armored capillary dial
117. Anemometer Digital type 1no.
118. Compressors testers for small Fixed with electrical
hermetic compressors input/ output indicating 2nos.
facilities
119. Electrical accessories [Treated as current and potential
consumable] relays, start & run
capacitors, PTCs As required
overload protectors’,
relays contactors
120. Engineers square 150mm with 5’ tolerance 5nos.
121. Digital thermometer [Treated as Graduated disc analogy
1no.
consumable] type
122. Temperature &Humidity recorder Capacity to record 24 hrs
1no.
record
123. Electronic leak detector Digital Capable to detect of
2nos.
type R134a,HC,R-22
124. Instrumentation screw driver set 100mm 5nos.
125. Digital weighing machine 100 kg 1no.
126. Recycling unit 1 no.
127. Quick couplers/Self sealing coupler 1/4 - 3/8” 2 pairs for
[Treated as consumable] each
128. Schrader valve [Treated as
1 each
consumable]
129. Cylinder 134 a 5 kg 1 no.

B. General Machinery Shop Outfit

Sl.No Name of Equipment Broad specifications Quantity

1. Split phase induction motor ¼ hp, 230 V 1 no.
2. Capacitor start induction motor ½ Hp, 230 V 1 no.
3. AC 3 Phase motor, 400/50 Hz 2 Hp 1 no.
4. Star delta starter 2 hp 1 no.
5. Auto Transformer starter 3 hp 1 no.
6. D.O.L Starter 2 hp 1 no.
7. Portable air – LPC brazing kit 2 kg. LPC cylinder,
torches, houses, stand 1 no.
make
8. Oxy-acetylene welding set cylinders, regulators
complete welding torches with 1 no.
difference nozzles
9. Refrigerator 165L carrying with HFC-
2 Each
134a, & HC

CSTARI |RAC 29
10. Frost free refrigerator 200L carrying with HC
2 nos.
blend
11. Three/four door refrigerator 300L carrying with HC
2 nos.
R-600a
12. Bench Drilling machine 20 mm capacity,200-
1 no.
2500rpm
13. Grinding Machine 200mm,3000rpm,Double
1 no.
ended1/2 hp
14. Evacuating and refrigerant 1 no.
charging station, consist of

a)Rotary two stage vacuum pump

and motor (with gas ballast and
anti such back)
b) manifold with gauges and valves
and capable of pulling vacuum up
to 50 microns of Hg and with
provision of connecting to a
microns level vacuum gauge

b)Graduated charging cylinder with

provision for temperature
correction and all necessary
isolating valves

II) Evacuating and charging station

as above but fitted with weighing (CAP. 2 kg. In lieu of (b)
scale above and with accuracy
of +/-1 g for charging 1 no.
hydrocarbons)
15. Two stage rotary vacuum pump capacity approx. 60 – 1 no.
10rmp capable of
evacuating to 50 microns
of Hg and fitted with gas
ballast, anti such back
valve and single phase
motor
16. Air compressor, two stage for oil – less 1 no.
dry air, with rush proof
tank assembly, heater
and controls max. pr. 10
kgs /sq.m Capacity 45
ltr. Motor 1 hp.
17. Reciprocating compressor provision of capacity 1 no.
control etc. for
demonstration. Capacity
9000Kcal/hr. semi
hermetic open type.
18. Dry N2 in cylinder 2 stage regular or 1 no.
commercial N 2 in
cylinder with drier unit
and 2 stage regular
7meter cube
CSTARI |RAC 30
19. Window A.C 1 Ton with R-22 or HFC 2 nos.
Blend reciprocating
compressor
20. Split A.C 1.5 Ton with R134a or R- 2 nos.
22 reciprocating
compressor
21. Duct able split A.C 1.5 ton 1.5 Ton with R134a or R- 1 no.
22 reciprocating
compressor
22. Recovery unit with cylinders CFC & 134 a 1 each
23. Heat pump 3000 Kcal/hr 1 no.
24. Cassette Air conditioner 4500 kcal/hr with 1 no.
R-404 .
25. De scaling pump set with stainless steel 1 no.
impeller and housing
complete with motor 1/2
hp and accessories
26. Small capacity shell and tube 5 Ton with Cu tubing 1 no.
condenser only
27. Fan coil unit with water valves (2 & 3 1 no.
way)
28. Shell and tube, DX chillers (small) 5 Ton with Cu tubing 1 no.
only
29. Circulating water pump (small) 0.5 H.P with stainless 1 no.
steel tank capacity 20
litres with in let/ outlet
provision.
30. Shell and tube type condenser 5 Ton 1 no.
31. Rotary hermetic compressor 2 Ton 1 no.
32. Screw compressor 5Ton 1 no.
33. scroll compressor 1Ton 1
34. Bottle cooler visible 200 L carrying with HFC- 1 no.
134a& reciprocating
compressor
35. Deep freezer 200 L carrying with HFC- 1 no.
134a& reciprocating
compressor
36. Water cooler storage type 200 L carrying with HFC- 1 no.
134a& reciprocating
compressor
37. Ice candy plant 2 ton with capacity to 1 no.
make 32 ice candy at a
time with Forma tray,
stainless steel tank on
trolley
38. Walk in cooler 3 Ton cap. with open 1 no.
type compressor, water
cooled condenser,
providing with PUF
insulated room sealed
proof size 8X8X10Ft
maintain 0 - 5 degree
centigrade.
CSTARI |RAC 31
39. Air-conditioning, direct and Complete with all 1 no.
indirect water chiller. controls including
humidity control
capacity 15000Kcal/hr
40. Package A/C 7.5 ton capacity, Water 1 no.
cooled type with open
type compressor
reciprocating type
41. Car A.C components(full kit) 1 Set
a) Wobble plate compressor
with mounting brackets.
b) Serpentine Evaporator
c) Parallel Flow Condenser
d) Hoses, tubes, Receiver, Ex.
valve.
e) Electrical components &
wiring Harness
42. CAR AC tutorial model 1 set

CSTARI |RAC 32
C. WORKSHOP FURNITURE

SL. Name of Furniture Broad specifications Quantity

1. Class room table One table for each trainee size of
2.5 provision with open rack.
10 nos.
Frame square conduit of1”.top ½”
sun mica ply board
2. Work bench 2000 x1000 x 700 mm with 2”
pipe frame. top with teak slab and
10 nos.
fixing with3/4” good quality
rubber sheet.
3. Almirah 195 x90 x 48 cm outer sheet 20
SWG inner partition with four 4 nos.
selves of 22Swg
4. Lockers 195 x 90 x 48 set six locker in one
2 nos.
structure
5. Glass board portable 2.5’X4’ with stand 2 nos.
6. Instructor table 4’X2’X2.5’ with steel tubular frame
1 no.
& sun mica top
7. Instructor chair Standard revolving with wheel 1 no.
8. Computer table Standard with drawers & self to
1 no.
accommodate UPS&CPU
9. Computer chair Revolving type metal based &
1 no.
metal wheel standard one
10. White board 4’X3’ ferrous base sheet to hold
magnetic duster with white finish 1 no.
surface.
11. Chart stand 6’X3’ providing with hanging clip
4 no.
top & bottom plate
12. Computer latest version Ddr-3 -1333Mega Hz, GB -6,hard
with printer disc -1terabite,processor-I5
4 no.
second generation, laser get ,LED
monitor 32”
13. LCD PROJECTOR / LED / Big Size
1 no.
LCD TV
14. Laptop Latest version 1 no.
15. UPS 650 VA 5 sets
16. Stool As required
17. Book Self with glass
1 No.
panel
18. Storage rack As required
19. Storage shelf As required

CSTARI |RAC 33