Documente Academic
Documente Profesional
Documente Cultură
,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
length and stacking work. It mainly includes uncoiler, straightener, measuring,
shearer, conveyor, stacker, hydraulic system, pneumatic system and electrical
system, etc., the line can make sure of accurate feeding and shearing. It can be
widely used in cold or hot rolling carbon steel, tinplate, stainless steel and all the
other kinds of metal materials with surface coating.
Cut to length line is controlled by PLC system. It has PLC controlled the length
measurement. The information of length, shearing numbers and speed can be
input to the PLC systems. When the need shearing number is reached the line
can stop automatically. The line speed can be adjusted, It has a gauge with high
precision, and whole line can work automatically and operate easily, smooth
sheet can be made.
2
KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
The entry coil car will be hydraulically actuated. It will be used to Traverse and
load coil onto the mandrel of the decoiler.
To gain time while working, new coil is loaded to the coil car and lifted to the ma
ndrel position by hydraulic lift and the coil car start to move horizontally let the
mandrel go inside through the coil Then the loading car moves to the park positi
on.
Construction:
The coil car is a fabricated body of prime materials; mounted on hardened
wheels and axles with spherical roller Bearing. The lifting face must be of ‘V’
shaped design liners. The cradle (i.e. V – Shape frame) is raised and lowered by a
Guide rail and a pair of hydraulic cylinders. The coil car traverse is
accomplished by a hydraulic motor with a gear and pinion drive. A drag chain is
provided for routing the hydraulic hoses for lift and traverse functions .
Technical Data:
Type of Coil Car : Guide Bar Type.
Lift Capacity : 35Tons (Max.)
Lift / Lower function : By hydraulic cylinders with four Column
Traverse function : By hydraulic cylinder.
Construction:
The coil is handling and collapsed by double head. Steel fabricated duly
machined, mounted on heavy duty shafts on anti-friction bearings. The
individual body of fabricated steel construction and the whole housing should
slide on sub base frames on guides with suitable lubrication arrangement.
Sliding face must be provided with liners bolted on the face.
Hydraulic controlled braking system is provided to minimize over running of the
coil with tension. An brake is provided to stop the line whenever the line stops for
any reason.
The decoiler’s function is to take a new roll of metal and in a coordinated fashion
feed the material into the straightener. This is accomplished by a brake with a
motor driving the deccoiler. When a brake is used, the material typically feeds
via a thread-up motor through the pinch roll directly into the straightener. Once
the s straightener has the material, the brake holds tension in the material and
the motor turns off. The operator either manually sets brake tension or the
3
KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
control system sets and controls brake tension via transducer. a drive is used on
the uncoiler, the material goes directly into the straightener as described above
and the decoiler drive acts as both the thread up motor and the hold-back brake.
In this case, the operator sets tension and the control system/drive controls the
tension in the strip.
Technical Data:
Mode of Operation : Sliding by Hydraulic Cylinder
Capacity : 35 Tons
Inner Diameter : 550-726mm
Back Tension : hydraulic Brake
The mandrel : “V” type to handling the coil.
Coil OD : 1000-2200mm
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
Construction.
Welded steel plate construction pivot mounted from entry pinch roll. Telescoping
and positioned by double action hydraulic cylinders
5. straightener
Applicatation
The the straightener will be used to feed-up the strip during threading and to
remove coil set from the leading of the strip. The straightener can flatten the coil
sheet before precision levelling.
Construction
The body of the Pinch Roll is fabricated out of prime plates and machined to
house the roll assemblies.
Pinch rolls are provided to pull the strip from the coil mounted on the decoiler.
Adequately sized pinch rolls are provided at entry of the rough leveler to ensure
that the sheet is not damaged by the pinching forces.
The pinch roll are capable of being lowered or raised during threading to accept
the leading edge of the coil. The top roll must deflect the strip from Uncoiler to
suit the pass line and actuate up and down by means of a pair of hydraulic
cylinders.
The pinching force developed by the hydraulic cylinders must present slippage
between pinch rolls and sheet.
straightener is provided with hardened gears (60 degree HRC), hardened rolls.
Bearings provided for rotary function is Roller Bearings and is grease lubricated.
Rolls is made of hardened steel 60 HRC, The straightening machine includes six
(6) rolls to remove coil set, AC drives variable speed motor, gearbox, universal
couplings.
Straightener Work Roll:
Quantity of Rolls: 5 rolls for straightening and 2 roll for pinch roll
Roll Material – 40Cr Forged steel
Roller fabrication: Quenched and tempered
Roller Hardness: HRC 60
Roller diameter: 250mm
Motor power: 110KW.
6. Roller table
Application :
It can transfer and support the coil steel to the leveler
Construction:
A fabricated body with roller mounted vertically at two sides (2 Nos. rollers each
side). Roller is mounted vertically.
8.leveler :
Application:
the leveler can flatten the coil steel and feeding to the cut to length line.
Construction:
Fabrication of main frame is done with prime plates & materials and Frame is
Stress Relieved. Good quality of welding system is used. Machining is done
accurate and precise. leveler is provided with hardened rolls. Material with 52 to
60HRC) Bearings provided for rotary function is Roller Bearings which is grease
lubricated. Upper and lower rollers have back up rolls to improve straightening
accuracy.
The lower machine bed and the upper machine frame holds working rolls,
supported by rows of short back-up rolls.
The back-up rolls rows are fixed to the upper frame and have a wedge
adjustment for set-up
The upper bridge and therefore the upper bank has an up and down parallel
movement to adjust the rolls penetration according to the material thickness by
electrical motorize and manual.
The upper frame is horizontally pivoted, i.e. it can rotate around a horizontal
axis perpendicular to the line axis to allow a deeper penetration of the entry rolls.
The upper frame position and therefore that of the rolls penetration, as well as
the back-up rolls position are controlled by pushing button.
The carrying structure of the machine is well dimensioned according to the
possible deformation and holds the upper frame movements controls.
The gear pinion-box with 9outlet universal couplings shafts and their double-
joint adaptors, drive the work rolls.
leveler rolls are driven via DC drives motor, gearbox, universal couplings.
and electrical cabinet.
Technical Data:
1).Type of Leveller: 4 Hi, Work roll driven.
leveler Work Roll:
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
Quantity of Rolls – 9 Nos.
Roll Material – 40Cr Forged steel
Roller fabrication: Quenched and tempered
Roller Hardness: HRC 60
Roller diameter: 250mm
9.Measuring Roller:
Application:
measuring the length cutting set from the PLC program.
Construction:
The measuring roller assembled will give the sense of length to be cut controlled
by encoder.
Construction:
It includes of base, frame, pinch roll and motorize.
7
KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
replaceable hardened liner is provided for minimum wear. It eliminates
lubrication of guide .
Hydraulic Cylinders :- Cylinders are precisely honed and are fitted with hard
chromed piston rod with best quality sealing elements Cylinder are connected
with upper ( Cutting beam ) beam with spherical bearings for higher capacity .
Technical Data:
Type of Shear : Down cut,
Gap adjustment : upper blade.
Cutting Edges : All four (4) Edges
Hardness of Blade : 52 to 60HRC
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
13. Hydraulic system
One hydraulic Power Pack with stand-by pump is provided for the hydraulic
functions in the line and it will remain in our scope of supply which is as follows.
Hydraulic Power Pack is consist of:
• Standby pumping unit
• Pumps shall be of axial piston, pressure compensated
• Standard accessories like temperature switch, level switch, level gauge, filler
and breather, thermometer, return line filter etc.
Control valves:
• The control valves for each equipment or group of equipment is mounted on the
respective equipment and piping.
• Each control valve / group of valves is provided with an isolating valve on the
’P’ line and Check valve on the ‘T’ line for ease of maintenance.
Electrical System supply will remain in our scope and is provided with following
list.
The electrical system is consist of following.
DC variable speed motors and its controls
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
PLC is interlocking and programming from siemens made in Germany.
Touch panel from siemens made in Germany.
DC drive system from “ Euro-therm” from England company
• All field elements like, encoders, proxies etc.
• All control desks
Field Elements:
Foundation Bolts:
Foundation Bolts remain in our scope. We will supply only foundation bolt
details with Drugs of foundation Layout & Foundation Bolts.
Inter connecting Piping:
Hydraulic & Pneumatic pipes and fittings will be supplied by manufacturer
Design and construction of foundation suiting local soil conditions to match the
receipt / arrival date of the machine at the consignee’s premises (construction of
foundation completed within 90 days). Alternatively, supplier shall install and
commission the machine on anti vibration mounts of suitable size and capacity.
Installation and commissioning of the machine completed within 30days from the
date of receipt of the machine or date from which clear site is provided by
consignee, whichever is later.
Consignee will provide 380v , 3 phase 50 Hz AC supply at a single point (mains).
Provision of all tools and equipment, technical and unskilled manpower, material
handling equipment and material for installation and commissioning.
Advise consignee in time regarding schedule for requirement of clear site for
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
construction of foundation and other infrastructure.
vi. Advise consignee in time regarding any other resources / facilities required
Warranty:
The seller will provide parts and service at no charge to the buyer for 1 year, and
will provide free technicians support during the working, electrical parts fail, the
Seller will send new replacement parts by express delivery to the Buyer free of
charge during the warranty period. After 1 years , the Seller will sell spare parts
to the Buyer at factory cost. The Seller will include a supply of consumable spare
parts with the main shipment.
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
Decoiler
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KINGJIME AUTOMATIC PRESSURE EQUIPMENT CO.,LTD
SAN ZHONG INDUSTRIAL QINGXI TOWN DONGGUAN CITY GUNAGDONG CHINA
www.kingjime.com kingjime@kingjime.com
Tel: +86-769-87307370 Fax: +86-769-87307456 DATE: Aug 10 2010
ATT: From: Henry
The leveler
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