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PROJECT SPECIFICATION
Signature:
Document Class: X
Patrice Merlet
60987R-0001-FOR-0003_E
2013.04.05
Bernard Caussanel Jean-Marc Maurice
2013.04.03 10:56:28
2013.04.05
17:47:05 +02'00' +08'00' 08:55:36 +02'00'
0 03-Apr-13 IFD – Issued Approved For Design B.CAUSSANEL P.MERLET JM. MAURICE
A 18-Feb-13 IFR – Issued For Review B.CAUSSANEL P.MERLET JM. MAURICE
DATE WRITTEN BY CHECKED BY APPROVED BY
REV. STATUS – REVISION MEMO
DD-MMM-YY (name & visa) (name & visa) (name & visa)
Sections changed in last revision are identified by a vertical line in the margin.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
Electronic Filename: RAPID-FE1-TPX-CMM-SPN-0001-0928_0.docx
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
CONTENTS
1. PURPOSE ............................................................................................................................................................................ 3
2. REFERENCE DOCUMENTS ........................................................................................................................................... 3
3. ACRONYMS AND DEFINITIONS .................................................................................................................................. 3
4. CODES AND STANDARDS .............................................................................................................................................. 6
4.1 APPLICABLE CODES & STANDARDS .............................................................................................................................. 6
4.2 ORDER OF PRECEDENCE ................................................................................................................................................ 6
5. SCOPE OF WORK FOR INSTRUMENT LOOP TEST ................................................................................................ 6
5.1 PURPOSE OF INSTRUMENT LOOP TEST .......................................................................................................................... 6
5.2 INSTRUMENT SIGNALS FOR LOOP TEST ......................................................................................................................... 7
5.3 ANALOG INPUT (AI) SIGNAL (CONVENTIONAL SIGNAL) ............................................................................................... 7
5.4 ANALOG OUTPUT (AO) SIGNAL (CONVENTIONAL SIGNAL) .......................................................................................... 9
5.5 DIGITAL INPUT SIGNAL ................................................................................................................................................. 9
5.6 DIGITAL OUTPUT SIGNAL ........................................................................................................................................... 10
5.7 SERIAL COMMUNICATION SIGNAL (MODBUS, PROFIBUS, ETC...) ................................................................................ 11
6. LOOP TEST EXECUTION ............................................................................................................................................. 12
6.1 GENERAL PREPARATION PRIOR TO LOOP TEST ........................................................................................................... 12
6.2 LOOP TEST TEAM COMPOSITION ................................................................................................................................. 13
6.3 GENERAL NOTES FOR LOOP TEST ............................................................................................................................... 13
6.4 DCS SIGNAL LOOP TESTING ........................................................................................................................................ 14
6.5 ESD SIGNALS LOOP TESTING ..................................................................................................................................... 15
6.6 PACKAGE SIGNALS LOOP TESTING .............................................................................................................................. 16
6.7 FIRE & GAS SYSTEM SIGNALS LOOP TESTING ............................................................................................................. 17
6.8 ELECTRICAL SIGNALS LOOP TESTING ......................................................................................................................... 18
6.9 ANALYSER SIGNALS LOOP TESTING ............................................................................................................................ 19
6.10 LOOP TEST FOR MOV ................................................................................................................................................. 20
7. POST WORK .................................................................................................................................................................... 20
7.1 COMPLETION ON CABINETS INSIDE CONTROL ROOM .................................................................................................. 20
7.2 COMPLETION ON FIELD DEVICES ................................................................................................................................ 20
7.3 COMPLETION ON DOCUMENTATION ............................................................................................................................ 21
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
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1. PURPOSE
PETRONAS intends to build a grassroots Refinery and a Petrochemical Complex by developing
the project RAPID (Refinery and Petrochemical Integrated Development) to meet both domestic
and regional demands. The refinery shall process 300,000 BPSD of Basrah light crude.
The present Project Specification covers the requirements for best practices when conducting
instrument loop test as a part of pre-commissioning stage at site.
These requirements shall be used as a base statement for Loop Testing activities which will be
performed during Pre-commissioning phase and shall be followed and adopted by all concerned
parties (EPCC CONTRACTORS and OWNER) during engineering phase (preparation works) and
during the execution phase.
2. REFERENCE DOCUMENTS
RAPID-FE1-TPX-INC-DES-0001-0002 (60987R-0001-JSD-1510-0001), Project Specification –
Instrument and Control Design Basis
RAPID-FE1-TPX-INC-DES-0001-9002 (60987R-0001-JSD-1500-9003), “Inspection & Functional
Testing of Instruments” Supplement to PETRONAS Technical Standards (PTS 62.10.08.11 dated
Nov 2009)
RAPID-FE1-TPX-CMM-SPN-0001-0927 (60987R-0001-JSS-9000-0927), Project Specification –
Procedure for Instrument Systems SAT
RAPID-FE1-TPX-CMM-PRC-0001-0901 (60987R-0001-PP-0901), Pre-commissioning &
Commissioning Execution Plan
RAPID-FE1-TPX-CMM-PRC-0001-0902 (60987R-0001-PP-0902), Commissioning & and Start-
Up Roles and Responsibilities Matrix
The following terms used in this document have the meaning defined below:
CONTRACT The Form Of Agreement together with the documents in order of
priority, including the exhibits, drawings, specifications and
documents referred to and in the order of precedence listed in the
Form of Agreement.
CONTRACTOR The person or persons, company, join venture or consortium whose
proposal has been accepted by OWNER for Engineering,
Procurement, Construction and Commissioning Contract for the
PROJECT including its personnel, representatives, successors and
permitted assignee.
OWNER Petroliam Nasional Berhad (PETRONAS) which includes its
representative, successors, nominees and permitted assigns and shall
where the context so admits and requires, also include its employees,
agents and designated representative.
PROJECT Refinery And Petrochemicals Integrated Development (RAPID)
Project in the State of Johor, Malaysia.
SCOPE OF WORK The scope of work to be performed and services to be rendered by
CONTRACTOR under the CONTRACT in relation to the realization
of the PROJECT.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
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The acronyms used in this document have the meaning defined below:
- ACMS Automated Corrosion Monitoring System
- AMADAS Analyser Management And Data Acquisition System
- APC Advanced Process Control
- ASC Anti Surge Control
- BCS Blending Control System
- CCR Central Control Room
- CEMS Continuous Emission Monitoring System
- CMMS Computerized Maintenance Management System
- CPMS Controller Performance Monitoring System
- CV Control Valve
- CSN Control System Network
- CTR Central Technical Room
- DCS Distributed Control System
- ENMCS Electrical Network Monitoring & Control System
- EDV Emergency Depressurization Valve
- EIV Emergency Isolation Valves
- ESD Emergency Shut Down System
- EWS Engineering Workstation
- FAR Field Auxiliary Room
- FAT Factory Acceptance Test
- FAP Fire Alarm Panel
- FEED Front-End Engineering Design
- FGS Fire & Gas System
- GCS GPS (Global Positioning System) Clock System
- HART Highway Addressable Remote Transducer
- HIPPS High Integrity Pressure Protection System
- HMI Human Machine Interface
- HVAC Heating, Ventilation and Air Conditioning
- IAMS Instrument Asset Management System
- IER Instrument Engineering Room
- IMCS Integrated Motor Control System
- IPF Instrumented Protective Functions
- IS Intrinsically Safe
- JB Junction Bow
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
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Project Package Originator Discipline Doc. Type Unit n° Serial n°
(8) MMS
(9) AMADAS
(10) TGS
(11) MCS
(12) OMS
(13) IAMS
(14) ACMS
(15) CEMS
c. Wireless Signal
All the above signals will be checked during loop test. During loop test, field instrument devices
will be energized from technical room and they will be the live equipment. Therefore there are
several steps to carry out the loop test. Major steps of loop test are as follows:
Step 1: Confirm the completion of construction system wise.
Step 2: Energize the field devices from control room (close the knife edge terminal or fuse)
Step 3: Signal test to verify its functionality
Step 4: Confirm the configuration in the system (Tag, Range, Description, etc.)
Step 5: Keep the live condition at field as a loop test completion
Step 1, Step 2, Step 4 and Step 5 are the same for all signal types. However, Step 3, which is the
signal test, is considered several different methods according to the signal type. The method of
signal test for each signal type is described hereafter.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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When Field device is Control Valve, its failure action and controller action will be confirmed
during loop test.
When Field device is Remote Indicator, output shall be given from Control Room to field and field
indication will be confirmed to match with the Control Room. Field Transmitter and Remote
Indicator may be tested together if they are in the same loop.
For hardware interface signal between two different systems, current and voltage signals shall be
checked using a multi-meter at tie-in point.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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Notes:
- Instrument impulse tubing leak test completion is not mandatory condition for the loop test
readiness.
- If for any reason, the wiring has to be disconnected, for construction punch clearance, the
Instrument loop test will not be started if ready or will be re-tested if it has been already
performed.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
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Project Package Originator Discipline Doc. Type Unit n° Serial n°
DCS Network
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document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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DCS
Network
ESD Network
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document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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DCS Network
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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Other F&G devices such as pressure transmitter, valve, temperature/pressure switch, etc will be
tested as same as other systems.
DCS Network
FGS Network
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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Project Package Originator Discipline Doc. Type Unit n° Serial n°
ESD/FGS
ESD ESD
Marshalling System
Cabinet
DCS Network
AMADAS Network
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document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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7. POST WORK
When loop test is completed successfully, signal will be live as a permanent condition. If some
comments are raised during loop test, comments shall be capture as punch item.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
CONFIDENTIAL – Not to disclose without authorization
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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Construction
Reports
Original Copy
For Record
Record
Hand over data base
View
File Loop Test
Certificate
Loop Test
Check Sheet
Loop Drawing
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this
document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any
means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
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