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  • (For Base Plate - BP1) : Weld Design For Stiffeners Vertical Weld

    Încărcat de

    asvenk309
    166 vizualizări10 pagini
    This document summarizes the design calculations for welds on the stiffeners of four different base plates (BP1, BP2, BP3, BP4) that are part of the foundation for a building. For each base plate, it calculates the vertical and horizontal weld sizes required based on factors like base pressure, plate dimensions, number/height of stiffeners, shear force, bolt tension, and permissible weld stress. The required weld thickness is determined by dividing the maximum design force by the product of permissible stress and total weld length.

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    weld design

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    Weld Design

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    This document summarizes the design calculations for welds on the stiffeners of four different base plates (BP1, BP2, BP3, BP4) that are part of the foundation for a building. For each base plate, it calculates the vertical and horizontal weld sizes required based on factors like base pressure, plate dimensions, number/height of stiffeners, shear force, bolt tension, and permissible weld stress. The required weld thickness is determined by dividing the maximum design force by the product of permissible stress and total weld length.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    166 vizualizări10 pagini

    (For Base Plate - BP1) : Weld Design For Stiffeners Vertical Weld

    Încărcat de

    asvenk309
    This document summarizes the design calculations for welds on the stiffeners of four different base plates (BP1, BP2, BP3, BP4) that are part of the foundation for a building. For each base plate, it calculates the vertical and horizontal weld sizes required based on factors like base pressure, plate dimensions, number/height of stiffeners, shear force, bolt tension, and permissible weld stress. The required weld thickness is determined by dividing the maximum design force by the product of permissible stress and total weld length.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 10

    WELD DESIGN FOR STIFFENERS

    (For Base Plate - BP1)


    Vertical Weld: Node no: 4
    Base pressure (Max) = 15.24 N/mm 2
    L/C : 146

    Projection of Base plate = 210 mm


    500
    Width of Base plate = 350 mm

    Number of stiffeners = 2

    Height of stiffeners = 500

    Vertical Shear = 15.24 x 210 x 350


    = 1120140 N

    Max tensile stress in the bolts = 129.25 N/mm2 Node no: 33


    Dia. of bolts = 24 mm L/C : 352
    No. of Bolts in tension = 4
    Max. tension per Bolt = 129.25xPI()x24^2/4*0.8
    46777.06 N
    Total tension in the bolts = 4 x 46777.06
    187108.23 N
    Design Force F = Max of ( 1120140,187108.23)
    1120140 N
    Total length of weld L = 2 x 2 x 500
    2000 mm

    Permissible Stress in weld = 145 N/mm2 ( As per AISC ASD 9th Edition )

    Thickness of weld required = 1120140 /(0.707 x 145 x 2000 )


    = 5.46 mm

    Horizontal Weld:
    Length of stiffeners = 200 mm 200
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 15.24 x 210 x 350
    = 840105 N
    Total tension in the bolts = 187108 N
    Design Force F = Max of ( 840105,187108.23)
    840105 N
    Total length of weld L = 2 x 2 x 200
    800 mm

    Permissible Stress in weld = 145 N/mm2 ( As per AISC ASD 9th Edition )

    Thickness of weld required = 840105 /(0.707 x 145 x 800 )


    = 10.24 mm
    Thickness of weld provided = 12 mm OK
    BHEL - 2X350 MW CCPP PIPAVAV PE-DC-292-614-C002
    Design Calculation for BFP Building - Baseplate A - 4.12

    WELD DESIGN FOR STIFFENERS


    (For Base Plate - BP2)
    Vertical Weld: Node no: 2
    Base pressure (Max) = 5.11 N/mm2 L/C : 267

    Projection of Base plate = 300 mm


    400
    Width of Base plate = 900 mm

    Number of stiffeners = 4

    Height of stiffeners = 400

    Vertical Shear = 5.11 x 300 x 900


    = 1379700 N

    Max tensile stress in the bolts = 95.62 N/mm2 Node no: 1


    Dia. of bolts = 42 mm L/C : 274
    No. of Bolts in tension = 3
    Max. tension per Bolt = 95.62xPI()x42^2/4*0.8
    105980.80 N
    Total tension in the bolts = 3 x 105980.8
    317942.40 N
    Design Force F = Max of ( 1379700,317942.4)
    1379700 N
    Total length of weld L = 4 x 2 x 400
    3200 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1379700 /(0.707 x 107.91 x 3200 )


    = 5.65 mm

    Horizontal Weld:
    Length of stiffeners = 300 mm 300
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 5.11 x 300 x 900
    = 1034775 N
    Total tension in the bolts = 317942 N
    Design Force F = Max of ( 1034775,317942.4)
    1034775 N
    Total length of weld L = 4 x 2 x 300
    2400 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1034775 /(0.707 x 107.91 x 2400 )


    = 5.65 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xls
    KHM 02/12/2018
    378880407.xls
    BHEL - 2X350 MW CCPP PIPAVAV PE-DC-292-614-C002
    Design Calculation for BFP Building - Baseplate A - 5.32

    WELD DESIGN FOR STIFFENERS


    (For Base Plate - BP3)
    Vertical Weld: Node no: 10
    Base pressure (Max) = 7.33 N/mm2 L/C : 266

    Projection of Base plate = 300 mm


    500
    Width of Base plate = 900 mm

    Number of stiffeners = 4

    Height of stiffeners = 500

    Vertical Shear = 7.33 x 300 x 900


    = 1979100 N

    Max tensile stress in the bolts = 67.61 N/mm2 Node no: 18


    Dia. of bolts = 32 mm L/C : 265
    No. of Bolts in tension = 3
    Max. tension per Bolt = 67.61xPI()x32^2/4*0.8
    43500.15 N
    Total tension in the bolts = 3 x 43500.15
    130500.45 N
    Design Force F = Max of ( 1979100,130500.45)
    1979100 N
    Total length of weld L = 4 x 2 x 500
    4000 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1979100 /(0.707 x 107.91 x 4000 )


    = 6.49 mm

    Horizontal Weld:
    Length of stiffeners = 300 mm 300
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 7.33 x 300 x 900
    = 1484325 N
    Total tension in the bolts = 130500 N
    Design Force F = Max of ( 1484325,130500.45)
    1484325 N
    Total length of weld L = 4 x 2 x 300
    2400 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1484325 /(0.707 x 107.91 x 2400 )


    = 8.11 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xls
    KHM 02/12/2018
    378880407.xls
    BHEL - 2X350 MW CCPP PIPAVAV PE-DC-292-614-C002
    Design Calculation for BFP Building - Baseplate A - 6.12

    WELD DESIGN FOR STIFFENERS


    (For Base Plate - BP4)
    Vertical Weld: Node no: 3
    Base pressure (Max) = 5.52 N/mm2 L/C : 259

    Projection of Base plate = 300 mm


    400
    Width of Base plate = 750 mm

    Number of stiffeners = 4

    Height of stiffeners = 400

    Vertical Shear = 5.52 x 300 x 750


    = 1242000 N

    Max tensile stress in the bolts = 62.04 N/mm2 Node no: 4


    Dia. of bolts = 25 mm L/C : 274
    No. of Bolts in tension = 3
    Max. tension per Bolt = 62.04xPI()x25^2/4*0.8
    24363.05 N
    Total tension in the bolts = 3 x 24363.05
    73089.15 N
    Design Force F = Max of ( 1242000,73089.15)
    1242000 N
    Total length of weld L = 4 x 2 x 400
    3200 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1242000 /(0.707 x 107.91 x 3200 )


    = 5.09 mm

    Horizontal Weld:
    Length of stiffeners = 300 mm 300
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 5.52 x 300 x 750
    = 931500 N
    Total tension in the bolts = 73089 N
    Design Force F = Max of ( 931500,73089.15)
    931500 N
    Total length of weld L = 4 x 2 x 300
    2400 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 931500 /(0.707 x 107.91 x 2400 )


    = 5.09 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xls
    KHM 02/12/2018
    378880407.xls
    BHEL - 2X350 MW CCPP PIPAVAV PE-DC-292-614-C002
    Design Calculation for BFP Building - Baseplate A - 7.12

    WELD DESIGN FOR STIFFENERS


    (For Base Plate - BP5)
    Vertical Weld: Node no: 14
    Base pressure (Max) = 5.15 N/mm2 L/C : 265

    Projection of Base plate = 300 mm


    500
    Width of Base plate = 900 mm

    Number of stiffeners = 4

    Height of stiffeners = 500

    Vertical Shear = 5.15 x 300 x 900


    = 1390500 N

    Max tensile stress in the bolts = 70.98 N/mm2 Node no: 14


    Dia. of bolts = 42 mm L/C : 245
    No. of Bolts in tension = 3
    Max. tension per Bolt = 70.98xPI()x42^2/4*0.8
    78670.96 N
    Total tension in the bolts = 3 x 78670.96
    236012.88 N
    Design Force F = Max of ( 1390500,236012.88)
    1390500 N
    Total length of weld L = 4 x 2 x 500
    4000 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1390500 /(0.707 x 107.91 x 4000 )


    = 4.56 mm

    Horizontal Weld:
    Length of stiffeners = 300 mm 300
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 5.15 x 300 x 900
    = 1042875 N
    Total tension in the bolts = 236013 N
    Design Force F = Max of ( 1042875,236012.88)
    1042875 N
    Total length of weld L = 4 x 2 x 300
    2400 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 1042875 /(0.707 x 107.91 x 2400 )


    = 5.70 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xls
    KHM 02/12/2018
    378880407.xls
    BHEL - 2X350 MW CCPP PIPAVAV PE-DC-292-614-C002
    Design Calculation for BFP Building - Baseplate A - 8.12

    WELD DESIGN FOR STIFFENERS


    (For Base Plate - BP6)
    Vertical Weld: Node no: 12
    Base pressure (Max) = 1.47 N/mm2 L/C : 227

    Projection of Base plate = 300 mm


    200
    Width of Base plate = 600 mm

    Number of stiffeners = 4

    Height of stiffeners = 200

    Vertical Shear = 1.47 x 300 x 600


    = 264600 N

    Max tensile stress in the bolts = 34.28 N/mm2 Node no: 12


    Dia. of bolts = 20 mm L/C : 254
    No. of Bolts in tension = 2
    Max. tension per Bolt = 34.28xPI()x20^2/4*0.8
    8615.50 N
    Total tension in the bolts = 2 x 8615.5
    17231.01 N
    Design Force F = Max of ( 264600,17231.01)
    264600 N
    Total length of weld L = 4 x 2 x 200
    1600 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 264600 /(0.707 x 107.91 x 1600 )


    = 2.17 mm

    Horizontal Weld:
    Length of stiffeners = 300 mm 300
    Assume 75% of contact area for horizontal
    Shear Due to Base pressure = 0.75 x 1.47 x 300 x 600
    = 198450 N
    Total tension in the bolts = 17231 N
    Design Force F = Max of ( 198450,17231.01)
    198450 N
    Total length of weld L = 4 x 2 x 300
    2400 mm

    Permissible Stress in weld = 107.91 N/mm2 ( As per IS: 816 -1969, cl. 7.1.2 )

    Thickness of weld required = 198450 /(0.707 x 107.91 x 2400 )


    = 1.08 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xls
    KHM 02/12/2018
    378880407.xls
    BHEL - 2 x 250 MW BHILAI TPS
    PE-DC-239-611-C001
    Design Calculation for Turbine Building Substructure

    WELD DESIGN FOR STIFFENERS


    (For Grid-A2 to A13)
    Vertical Weld:
    Base pressure = 6.49 N/mm2 from grid - A13

    Projection of Base plate = 400 mm


    700
    Width of Base plate = 1300 mm

    Number of stiffeners = 6

    Height of stiffeners = 700

    Vertical Shear = 6.49 x 400 x 1300


    = 3374800 N

    Max tensile stress in the bolts = 82.47 N/mm2 from grid - A4

    Dia. of bolts = 72 mm
    No. of Bolts in tension = 3
    Max. tension per Bolt = 268622 N
    Total tension in the bolts = 805865 N
    Design Force F = 3374800 N
    Total length of weld L = 6 x 2 x 700
    8400 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 3374800 /(0.707 x 107.91 x 8400 )


    = 5.27 mm

    Horizontal Weld:
    Length of stiffeners = 400 mm 400
    Assume 75% of contact area
    Shear Due to Base pressure = 0.75 x 6.49 x 400 x 1300
    = 2531100 N

    Total tension in the bolts = 805865 N


    Design Force F = 2531100 N
    Total length of weld L = 6 x 2 x 400
    4800 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 2531100 /(0.707 x 107.91 x 4800 )


    = 6.91 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xlsGrid-A2 to A13 02/12/2018


    BHEL - 2 x 250 MW BHILAI TPS
    PE-DC-239-611-C001
    Design Calculation for Turbine Building Substructure

    WELD DESIGN FOR STIFFENERS


    (For Grid-B1 to B13)
    Vertical Weld:
    Base pressure = 8.11 N/mm2 from grid - B2

    Projection of Base plate = 400 mm


    700
    Width of Base plate = 1300 mm

    Number of stiffeners = 6

    Height of stiffeners = 700

    Vertical Shear = 8.11 x 400 x 1300


    = 4217200 N

    Max tensile stress in the bolts = 74.09 N/mm2 from grid - B13

    Dia. of bolts = 48 mm
    No. of Bolts in tension = 3
    Max. tension per Bolt = 107256 N
    Total tension in the bolts = 321768 N
    Design Force F = 4217200 N
    Total length of weld L = 6 x 2 x 700
    8400 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 4217200 /(0.707 x 107.91 x 8400 )


    = 6.58 mm

    Horizontal Weld:
    Length of stiffeners = 400 mm 400
    Assume 75% of contact area
    Shear Due to Base pressure = 0.75 x 8.11 x 400 x 1300
    = 3162900 N

    Total tension in the bolts = 321768 N


    Design Force F = 3162900 N
    Total length of weld L = 6 x 2 x 400
    4800 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 3162900 /(0.707 x 107.91 x 4800 )


    = 8.64 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xlsGrid-B1 to B13 02/12/2018


    BHEL - 2 x 250 MW BHILAI TPS
    PE-DC-239-611-C001
    Design Calculation for Turbine Building Substructure

    WELD DESIGN FOR STIFFENERS


    (For Grid C1 to C13)
    Vertical Weld:
    Base pressure = 8.16 N/mm2 from grid - C2

    Projection of Base plate = 400 mm


    900
    Width of Base plate = 1300 mm

    Number of stiffeners = 6

    Height of stiffeners = 900

    Vertical Shear = 8.16 x 400 x 1300


    = 4243200 N

    Max tensile stress in the bolts = 88.26 N/mm2 from grid - C12

    Dia. of bolts = 72 mm
    No. of Bolts in tension = 3
    Max. tension per Bolt = 287481 N
    Total tension in the bolts = 862442 N
    Design Force F = 4243200 N
    Total length of weld L = 6 x 2 x 900
    10800 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 4243200 /(0.707 x 107.91 x 10800 )


    = 5.15 mm

    Horizontal Weld:
    Length of stiffeners = 400 mm 400
    Assume 75% of contact area
    Shear Due to Base pressure = 0.75 x 8.16 x 400 x 1300
    = 3182400 N

    Total tension in the bolts = 862442 N


    Design Force F = 3182400 N
    Total length of weld L = 6 x 2 x 400
    4800 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 3182400 /(0.707 x 107.91 x 4800 )


    = 8.69 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xlsGrid-C1 to C13 02/12/2018


    BHEL - 2 x 250 MW BHILAI TPS
    PE-DC-239-611-C001
    Design Calculation for Turbine Building Substructure

    WELD DESIGN FOR STIFFENERS


    (For Grid A0-9 to A013, Aa-9, Aa-11 & Aa-13)
    Vertical Weld:
    Base pressure = 7.67 N/mm2 from grid - A0-12

    Projection of Base plate = 300 mm


    500
    Width of Base plate = 900 mm

    Number of stiffeners = 4

    Height of stiffeners = 500

    Vertical Shear = 7.67 x 300 x 900


    = 2070900 N

    Max tensile stress in the bolts = 102.81 N/mm2 from grid - A0-10

    Dia. of bolts = 42 mm
    No. of Bolts in tension = 3
    Max. tension per Bolt = 113950 N
    Total tension in the bolts = 341850 N
    Design Force F = 2070900 N
    Total length of weld L = 4 x 2 x 500
    4000 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 2070900 /(0.707 x 107.91 x 4000 )


    = 6.79 mm

    Horizontal Weld: 300


    Length of stiffeners = 300 mm
    Assume 75% of contact area
    Shear Due to Base pressure = 0.75 x 7.67 x 300 x 900
    = 1553175 N

    Total tension in the bolts = 341850 N


    Design Force F = 1553175 N
    Total length of weld L = 4 x 2 x 300
    2400 mm ( As per IS: 816 -1969, cl. 7.1.2 )

    Permissible Stress in weld = 107.91 N/mm2

    Thickness of weld required = 1553175 /(0.707 x 107.91 x 2400 )


    = 8.48 mm
    Thickness of weld provided = 10 mm OK

    file:///conversion/tmp/scratch/378880407.xlsGrid-A0 & Aa 02/12/2018

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