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INDUSTRIAL ELECTRONICS
ECE 003
EC42FB1
Submitted to:
Engr. Reginald Phelps T. Laguna
Submitted on:
December 14, 2017
Submitted by:
Abesamis, Beatrice A.
Acuña, Jonalyn A.
Canaya, Regina Marie V.
Castillo, Edith A.
Meneses, Harvey O.
Oca, Eugene B.
ABESAMIS, ACUÑA, CANAYA, CASTILLO, MENESES, OCA PRELIM MAJOR PROJECT
ECE 003-EC42FB1 TECHNOLOGICAL INSTITUTE OF THE PHILIPPINES, QUEZON CITY 2
𝑉𝑁 =
𝑉𝐼𝑁𝑀𝐴𝑋 +𝑉𝐼𝑁𝑀𝐼𝑁
(2) 𝑉𝑓𝑖𝑙𝑡𝑒𝑟𝑒𝑑 ≤ 𝑉𝑟𝑒𝑓𝑒𝑟𝑒𝑛𝑐𝑒
2
𝑉𝑁 −𝑉𝑂𝑈𝑇 wherein Vfiltered is the filtered unregulated DC voltage being
𝐿𝑖𝑛𝑒 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = ( ) 100% (3)
𝑉𝑁 compared to the Vref or the reference voltage. If yes, the
where: loop process will stop. If not, the current will go to the
VN = Nominal Voltage sampling circuit and go back again to the control element.
VOUT = Output Voltage The cycle goes on and on.
VINMAX = Maximum Input Voltage
VOUTMAX = Maximum Output Voltage
The load regulation determines how much change
occurs in the output voltage over a certain range of load
current values, usually from minimum current (no load,
NL) to maximum current (full load, FL). It specifies that in
any load resistance values, the output voltage must not
change.
𝑉𝑁𝐿 −𝑉𝐹𝐿
𝐿𝑜𝑎𝑑 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = ( ) 100% (4)
𝑉𝐹𝐿
where:
VNL = Voltage at No Load
VFL = Voltage at Full Load
III. OBJECTIVES
This project generally aims to create a transistorized
voltage regulator. Specifically, this must have the
following elements:
Output voltage of 14.3 V
1% tolerance
Minimum load and line regulation percentage
Minimum volume and weight of the system size Fig. 10. Flowchart of the Voltage Regulator
Safety features
Fig. 11. Block Diagram of the Series Voltage Regulator Fig. 14. Multisim UltiBoard PCB Design
Thus, if the output voltage tends to increase, the The filtered unregulated DC voltage used is 60 V which
comparator circuit provides a control signal to cause the is the maximum requirement for this project. For the
control element and to reduce the magnitude of the output reference voltage, the students used two 1-W 1N4742A
voltage by passing it through the sampling circuit and
zener diodes having a reference voltage of 12 V and test
comparing it, thereby maintaining a constant and steady
current of 21 mA. As comparator circuit, they used
output voltage.
LM741CN. For the control element, the students used NPN
Suppose the output voltage tends to decrease, the transistor TIP31C. The three resistors served as the
comparator circuit provides a control signal that causes the sampling circuit. The actual prototype can be seen in Fig.
series control element to increase the magnitude of output 15.
voltage, thus maintaining the steadiness.
The schematic diagram for the voltage regulator to
obtain the 14.3 V output voltage is shown in Fig. 12
whereas the actual PCB design and UltiBoard PCB design
is in Fig. 13 and Fig. 14, respectively.
Fig. 12. Op-Amp Series Regulator Circuit Fig. 15. Actual Prototype
Mass 63 g
Fig. 20. This circuit was used to test the line regulation.
Fig. 19. This circuit connection was used to test the line regulation.
B. Load Regulation
The input voltage was set to fixed 30 V. A resistor was
added in parallel to the output side. The resistor R was
changed according to the resistors available in the actual
experiment. The circuit connection of this process is shown
in Fig 20.
Fig. 23. In 33 V input voltage, the output voltage was 14.32 V. Fig. 27. In 45 V input voltage, the output voltage was 14.35 V.
Fig. 24. In 36 V input voltage, the output voltage was 14.33 V. Fig. 28. In 48 V input voltage, the output voltage was 14.38 V.
Fig. 25. In 39 V input voltage, the output voltage was 14.33 V. Fig. 29. In 51 V input voltage, the output voltage was 14.42 V.
Fig. 26. In 42 V input voltage, the output voltage was 14.34 V. Fig. 30. In 54 V input voltage, the output voltage was 14.44 V.
Fig. 36. In 470-Ω load resistance, the output voltage was 14.64 V.
Fig. 37. In 500-Ω load resistance, the output voltage was 14.64 V.
Fig. 38. In 300-Ω load resistance, the output voltage was 14.62 V.
Fig. 33. In 1-kΩ load resistance, the output voltage was 14.6 V.
Fig. 39. In 200-Ω load resistance, the output voltage was 14.6 V.
C. Troubleshooting
Before soldering the components in the PCB, the team
decided to check the circuit in putting the connections in
breadboard as shown in Figure 1.
Fig. 34. In 820-Ω load resistance, the output voltage was 14.62 V.
Fig. 35. In 750-Ω load resistance, the output voltage was 14.64 V. Fig. 40. Voltage Regulator Circuit in Breadboard
Fig. 42. Plot of Output Voltage vs. Input Voltage using Multisim
Simulation
Fig. 41. Output Waveform of Regulated Voltage Referring to the plot in Fig. 42, the change is almost
negligible. It is visible the slope is neither increasing nor
IX. DATA AND RESULTS decreasing in an obvious way. This only means that output
In this section, tables and graphs are presented to voltage is constant even though changes in input voltage
evaluate the voltage regulator. are present.
TABLE II. MULTISIM SIMULATION OF LINE REGULATION TABLE III. EVALUATING THE LINE REGULATION
OF ACTUALVOLTAGE REGULATOR
Input Output
Input Output
Voltage Voltage
Voltage Voltage
30 V 14.283 V
30 V 14.31 V
33 V 14.288 V
33 V 14.32 V
36 V 14.292 V
36 V 14.33 V
39 V 14.296 V
39 V 14.33 V
42 V 14.299 V
42 V 14.34 V
45 V 14.302 V
45 V 14.35 V
48 V 14.304 V
48 V 14.36 V
51 V 14.307 V
51 V 14.42 V
54 V 14.309 V
54 V 14.44 V
57 V 14.311 V
57 V 14.49 V
60 V 14.313 V
60 V 14.52 V
It can be seen in Table 2 that the output voltage is nearly In Table 3, the voltage is increasing. However, these
constant. In addition, there is a very slight increase in changes can be neglected, making it constant.
output voltage as the input voltage increases.
Using (3),
60 𝑉 + 30 𝑉
𝑉𝑁 = = 45 𝑉
2
45 𝑉 − 14.3 𝑉
𝐿𝑖𝑛𝑒 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = ( ) 100%
45 𝑉
𝐿𝑖𝑛𝑒 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = 𝟔𝟖. 𝟐𝟐%
Fig. 43. Plot of Output Voltage vs. Input Voltage of Actual Voltage
Regulator
300 Ω 14.283 V
200 Ω 14.283 V
100 Ω 14.283 V
68 Ω 14.283 V
Using (4),
14.283 𝑉 − 14.283 𝑉
𝐿𝑜𝑎𝑑 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = ( ) 100%
14.283 𝑉
𝐿𝑜𝑎𝑑 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = 𝟎% Fig. 45. Plot of Output Voltage vs. Load Resistance of Actual Voltage
Regulator
Since Multisim assumed an ideal outcome, the load
regulation is 0. In Table IV, the output voltage is constant Figure 45 shows the slight changes in output voltage for
as load resistor changes. every increase in load resistors’ values. Load regulation is
somewhat stable between approximately 500 Ω and 750 Ω.
Changes occurred may be caused by certain environmental
and electrical factors.