Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

Oversize honing, a repair option for hydraulic cylinders, requires special oversize (OS) piston seals, piston
wear rings and head seals. All other seals are standard size. (See Figure 1.)

Cat offers a number of individual seals for oversize honing up to 0.030” (0.76 mm) that can be substituted
for the equivalent standard size seals. The following tables are a quick cross-reference for these seals.
Please be sure that all three seals (OS piston seal, OS piston wear ring, and correct size head seal) are
available for your repair.
Figure 1: Cylinder Seals Identification

How to use this cross-reference

Piston Seals and Piston Wear Rings: The following tables Figure 2: Groove Dimensions
for OS Piston Seals (Appendix 1) and OS Piston Wear
Rings (Appendix 2) are sorted by groove dimensions and
standard seal part numbers. Standard seal part numbers
can be found in Parts Books, SIS or HIS. The relevant
groove dimensions are shown in Figure 2. All dimensions
are in millimeters.

Outside Groove Inside

Groove
Seal Type Diameter Diameter
Width
(O.D.) * (I.D.)
Piston Seal B∅ L M∅
Piston Wear Ring B∅ N O∅

Head Seals: Head Seal selection for oversize cylinders depends on the cylinder design. Refer to
SEBF8072 Inspection and Salvage of Hydraulic Cylinder Components for head seal selection and
detailed repair procedures for oversize honing repair.

* Outside Diameter refers to bore dimension before honing.

Caterpillar: Confidential Green 1 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

APPENDIX 1: PISTON SEALS

TABLE 1-A: Piston Seals by Outside Diameter (Bore Diameter before Oversize Honing)

Groove Groove Cross-

O.D. Cross- Standard 0.03"
Width I.D. Section
(mm) Section Seal Part Oversize
(mm) (mm) Type
[B∅] Type Number Seal PN
[L] [M∅]
63.50 4.88 53.98 Type-3 8C9167 8C4911 Type-3 Cross-Section
63.50 4.88 53.98 Type-1 8J6213 8C4911 Type-3
Types
69.85 4.88 60.33 Type-1 5J7010 8C4917 Type-3
76.20 4.88 62.48 Type-1 6J1972 8T8209 Type-3
76.20 4.88 62.48 Type-3 9X7337 8T8209 Type-3
76.20 4.88 62.48 Type-4 9X7445 8T8209 Type-3
82.55 4.88 68.83 Type-1 6J0793 8C4923 Type-3
88.90 4.88 75.18 Type-3 4T8054 8T8215 Type-3
95.25 4.88 81.53 Type-1 5J8011 8T8221 Type-3
95.25 4.88 81.53 Type-3 9X7274 8T8221 Type-3
100.00 7.24 85.75 Type-3 9X7298 1333094 Type-3
101.60 6.40 84.71 Type-1 5J5402 8T8227 Type-3
107.95 6.40 91.06 Type-1 5J7854 8T8233 Type-3
107.95 6.40 91.06 Type-3 8C9164 8T8233 Type-3
110.00 7.24 95.75 Type-3 9X7301 1333098 Type-3
114.30 6.40 97.41 Type-1 5J4986 8T8239 Type-3
114.30 6.40 97.41 Type-3 9X7269 8T8239 Type-3
114.30 12.75 97.41 Type-3 4T5172 9X4551 Type-3
114.30 12.75 97.41 Type-4 8J3747 9X4551 Type-3
120.65 6.40 103.76 Type-3 4T8588 8T8245 Type-3
120.65 6.40 103.76 Type-4 9X7542 8T8245 Type-3
127.00 9.63 107.32 Type-1 5J5020 8T8251 Type-3
127.00 9.63 107.32 Type-4 6J9354 8T8251 Type-3
127.00 9.63 107.32 Type-3 9X7264 8T8251 Type-3
130.00 7.24 115.74 Type-3 9X3595 1082869 Type-3
133.35 9.63 113.67 Type-1 5J7234 8T8257 Type-3
133.35 9.63 113.67 Type-3 8T0763 8T8257 Type-3
139.70 9.63 120.02 Type-1 5J4988 8T8263 Type-3
139.70 9.63 120.02 Type-3 6E0465 8T8263 Type-3
139.70 15.98 120.02 Type-3 4T5173 9X4563 Type-3
140.00 9.63 120.62 Type-3 9X3598 1333102 Type-3
150.00 9.63 130.63 Type-3 9X3601 1082871 Type-3
152.40 9.63 129.41 Type-1 5J4989 8T8269 Type-3

Caterpillar: Confidential Green 2 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

TABLE 1-A: Piston Seals by Outside Diameter (Bore Diameter before Oversize Honing) – Continued

Groove Groove Cross-

O.D. Cross- Standard 0.03"
Width I.D. Section
(mm) Section Seal Part Oversize
(mm) (mm) Type
[B∅] Type Number Seal PN
[L] [M∅] Cross-Section
152.40 9.63 129.41 Type-3 8C9173 8T8269 Type-3 Types
152.40 15.98 129.41 Type-3 4T4144 8C4929 Type-3
158.75 9.63 135.76 Type-1 5J4990 8T8275 Type-3
158.75 15.98 135.76 Type-3 8T1788 8C4935 Type-3
160.00 9.63 140.61 Type-3 9X3604 1333106 Type-3
165.10 9.63 142.11 Type-1 5J4991 8T8281 Type-3
165.10 15.98 142.11 Type-3 4T8695 8C4941 Type-3
170.00 9.63 150.62 Type-3 9X3607 1333110 Type-3
177.80 9.63 154.81 Type-1 5J4997 8T8287 Type-3
177.80 15.98 154.81 Type-3 8T1789 8C5100 Type-3
180.00 9.63 160.62 Type-3 9X3610 1333114 Type-3
184.15 9.63 161.16 Type-1 5J4993 8T8293 Type-3
184.15 15.98 161.16 Type-3 8T1790 8C5112 Type-3
190.00 9.63 170.62 Type-3 1251286 1912362 Type-3
190.50 9.63 167.51 Type-1 9J7117 8C0558 Type-3
190.50 15.98 167.51 Type-3 8T1791 8C5118 Type-3
196.85 15.98 173.86 Type-3 8T1792 8C5124 Type-3
200.00 9.63 174.73 Type-3 8C9179 1333118 Type-3
209.55 9.63 184.28 Type-1 5J5559 8T8299 Type-3
209.55 15.98 184.28 Type-3 8T1793 8C5130 Type-3
215.90 15.98 190.63 Type-3 9T0119 8C5136 Type-3
254.00 17.53 225.55 Type-3 8T1794 8C5142 Type-3
260.35 17.53 231.90 Type-3 8T1795 8C5148 Type-3
266.70 17.53 238.25 Type-3 8T1796 8C5154 Type-3
279.40 17.53 250.95 Type-1 6E0253 1293706 Type-3
279.40 17.53 250.95 Type-3 1080125 1293706 Type-3
292.10 17.53 263.65 Type-3 8T1797 8C5160 Type-3
317.50 17.53 289.05 Type-3 1921453 1293712 Type-3
330.20 17.53 301.75 Type-3 1086211 1293709 Type-3
342.90 17.53 314.95 Type-3 1214185 1301857 Type-3

Caterpillar: Confidential Green 3 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

TABLE 1-B: Piston Seals By Standard Seal Part Number

Standard 0.03" Standard 0.03" Standard 0.03"

Seal Part Oversize Seal Part Oversize Seal Part Oversize
Number Seal PN Number Seal PN Number Seal PN
4T4144 8C4929 6E0465 8T8263 9T0119 8C5136
4T5172 9X4551 6J0793 8C4923 9X3595 1082869
4T5173 9X4563 6J1972 8T8209 9X3598 1333102
4T8054 8T8215 6J9354 8T8251 9X3601 1082871
4T8588 8T8245 8C9164 8T8233 9X3604 1333106
4T8695 8C4941 8C9167 8C4911 9X3607 1333110
5J4986 8T8239 8C9173 8T8269 9X3610 1333114
5J4988 8T8263 8C9179 1333118 9X7264 8T8251
5J4989 8T8269 8J3747 9X4551 9X7269 8T8239
5J4990 8T8275 8J6213 8C4911 9X7274 8T8221
5J4991 8T8281 8T0763 8T8257 9X7298 1333094
5J4993 8T8293 8T1788 8C4935 9X7301 1333098
5J4997 8T8287 8T1789 8C5100 9X7337 8T8209
5J5020 8T8251 8T1790 8C5112 9X7445 8T8209
5J5402 8T8227 8T1791 8C5118 9X7542 8T8245
5J5559 8T8299 8T1792 8C5124 1080125 1293706
5J7010 8C4917 8T1793 8C5130 1086211 1293709
5J7234 8T8257 8T1794 8C5142 1214185 1301857
5J7854 8T8233 8T1795 8C5148 1251286 1912362
5J8011 8T8221 8T1797 8C5160 1921453 1293712
6E0253 1293706 9J7117 8C0558

Caterpillar: Confidential Green 4 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

APPENDIX 2: PISTON WEAR RINGS

TABLE 2-A: Piston Wear Rings by Outside Diameter (Bore Diameter before Oversize Honing)

Groove Groove
O.D. Standard 0.03"
Width I.D.
(mm) Ring Part Oversize
(mm) (mm)
[B∅] Number Ring PN
[N] [O∅]
63.50 19.05 56.92 8J6212 8T8343
69.85 23.82 63.27 8J0112 8T8341
76.20 25.40 69.62 6J5733 8T8321
82.55 28.70 75.97 8J6371 8T8335
88.90 28.57 82.32 7J9885 8C4846
88.90 38.00 82.32 4J3236 8C0549
95.25 25.40 88.67 8J6245 8T8333
95.25 31.65 88.67 5J8019 8T8363
101.60 25.30 95.02 6J2797 8C4824
101.60 31.65 95.02 1M1571 8C4864
107.95 25.32 101.37 6J7264 8T8341
107.95 31.75 101.37 6J4003 8T8323
107.95 38.00 101.37 5J8157 8C4816
114.30 25.32 107.72 4J3745 8C4836
114.30 38.00 107.72 4J2620 8T8355
114.30 47.52 107.72 4T8758 8T8331
114.30 47.52 107.72 6J4175 8T8339
120.65 31.75 114.07 4T9248 8C4820
127.00 28.57 120.42 4J4630 8T8327
127.00 39.67 120.42 4J3420 8T8315
130.00 40.30 122.87 1184019 8C4812
133.35 38.10 126.77 9J7978 8T8333
139.70 31.65 133.12 4J4606 8C4826
139.70 34.82 133.12 3J9026 8C4852
139.70 44.45 129.96 1898686 8C4810
139.70 44.45 133.12 7J1731 8T8345
139.70 50.70 133.12 4J3518 8C4866
139.70 57.15 133.12 8J1690 8C0543
152.40 27.25 145.82 3G6537 8C0545
152.40 31.65 145.82 5J0014 8T8357
152.40 33.60 145.82 1J0708 8C0547
152.40 38.10 145.82 9J5860 8T8329
152.40 44.45 145.82 7J5326 1293703
152.40 69.85 142.67 4T6930 1293705

Caterpillar: Confidential Green 5 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

TABLE 2-A: Piston Wear Rings by Outside Diameter (Bore Diameter before Oversize Honing) - Continued

Groove Groove
O.D. Standard 0.03"
Width I.D.
(mm) Ring Part Oversize
(mm) (mm)
[B∅] Number Ring PN
[N] [O∅]
158.75 38.00 152.17 5J3326 8T8311
158.75 44.45 152.17 9J5550 8T8325
165.10 31.65 158.52 5J0058 8C4810
165.10 34.82 158.52 3J9027 8T8361
165.10 38.00 158.52 9T0096 8C0541
165.10 44.45 158.52 9J9806 8C4814
165.10 50.80 158.52 8C9111 8C0551
165.10 88.90 152.22 7J8881 8T8349
177.80 44.45 171.22 8M4228 8C4868
177.80 50.80 171.22 3G5098 8C4834
184.15 35.60 177.57 8J1662 8C4876
184.15 50.70 177.57 1J2674 8C4854
184.15 50.70 177.57 3J7848 8T8317
184.15 78.00 174.41 1U1734 8C4832
190.50 38.00 183.92 1U2218 8C4806
190.50 63.50 183.92 9J5562 8T8319
196.85 41.27 190.27 9J5037 8C4822
196.85 50.80 190.27 9J3624 8C4804
196.85 88.90 190.27 7J9247 8T8337
196.85 114.30 187.17 4T6932 8C4808
209.55 38.00 202.97 2J0745 8C4856
209.55 38.00 202.97 4J7376 8C4838
209.55 44.35 202.97 3J8683 8C4878
209.55 50.80 199.81 3G9882 8C4850
209.55 53.97 202.97 8J8375 1082880
209.55 88.90 196.57 4T9320 8C4828
215.90 60.30 209.32 7J8064 8C4848
234.95 44.35 228.37 1J5281 8T8347
234.95 57.15 228.37 7J2087 8T8359
260.35 88.90 247.47 7J8891 8C4830
266.70 69.85 260.12 9J1159 8T8353
279.40 49.00 272.82 6E0249 1293702
279.40 82.55 272.82 1080124 1293704
317.50 37.00 310.92 6E0308 1082884
330.20 37.00 323.62 1086215 1301859
342.90 37.00 336.32 1214188 8C4818

Caterpillar: Confidential Green 6 of 7 Last update: 04-2009

 Cross-Reference: Cat® Oversize Seals for Hydraulic Cylinders

TABLE 2-B: Piston Wear Rings by Standard Ring Part Number

Standard 0.03” Standard 0.03” Standard 0.03”

Ring Part Oversize Ring Part Oversize Ring Part Oversize
Number Ring PN Number Ring PN Number Ring PN
1J0708 8T8343 4T8758 8C4810 8C9111 8C4832
1J2674 8T8341 4T9248 8T8345 8J0112 8C4806
1J5281 8T8321 4T9320 8C4866 8J1662 8T8319
1M1571 8T8335 5J0014 8C0543 8J1690 8C4822
1U1734 8C4846 5J0058 8C0545 8J6212 8C4804
1U2218 8C0549 5J3326 8T8357 8J6245 8T8337
2J0745 8T8333 5J8019 8C0547 8J6371 8C4808
3G5098 8T8363 5J8157 8T8329 8J8375 8C4856
3G6537 8C4824 6E0249 1293703 8M4228 8C4838
3G9882 8C4864 6E0308 1293705 9J1159 8C4878
3J7848 8T8341 6J2797 8T8311 9J3624 8C4850
3J8683 8T8323 6J4003 8T8325 9J5037 1082880
3J9026 8C4816 6J4175 8C4810 9J5550 8C4828
3J9027 8C4836 6J5733 8T8361 9J5562 8C4848
4J2620 8T8355 6J7264 8C0541 9J5860 8T8347
4J3236 8T8331 7J1731 8C4814 9J7978 8T8359
4J3420 8T8339 7J2087 8C0551 9J9806 8C4830
4J3518 8C4820 7J5326 8T8349 9T0096 8T8353
4J3745 8T8327 7J8064 8C4868 1080124 1293702
4J4606 8T8315 7J8881 8C4834 1086215 1293704
4J4630 8C4812 7J8891 8C4876 1184019 1082884
4J7376 8T8333 7J9247 8C4854 1214188 1301859
4T6930 8C4826 7J9885 8T8317 1898686 8C4818
4T6932 8C4852

Caterpillar: Confidential Green 7 of 7 Last update: 04-2009