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BUY PACKAGE Solution Report For Casting, Forming & Jointing Process- Part 2
Represent whole test solution with correct and incorrect answers.
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Q. Question Status
No

Q.1

The process of removing the burr or flash from a forged component in drop
forging is called

a. Swaging
b. Perforating
c. Trimming
d. Fetting

Attempt Correct Correct Ans. c

FAQ? Have any doubt? Solution

Q.2

A round billet made of brass is to be extruded (extrusion constant = 250

MPa) at 700°C. The billet diameter is 100 mm and the diameter of the
extrusion is 50 mm. The extrusion force required is

a. 1.932 MN
b. 2.722 MN
c. 3.423 MN
d. 4.650 MN

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.3
 Match List-I (Powder production technique) with List-II (Shape listed) and
select the correct answer using the codes given below the lists:
List-I List-II
A. Reduction 1. Flake
B. Gas atomization 2. Spongy
C. Milling 3. Dendritic
D. Electrolysis 4. Spherical
Codes:
A B C D
(a) 2 4 1 3
(b) 1 3 2 4
(c) 2 3 4 1
(d) 3 2 1 4

a. a
b. b
c. c
d. d

Attempt Correct Correct Ans. a

FAQ? Have any doubt? Solution

Q.4

Match List-I with List-II and select the correct answer using the codes given
below the lists:

List-I List-II

A. Orange peel defect 1. Extrusion

B. Chevron cracking 2. Deep drawing

C. Flash 3. Arc welding

D. Undercut 4. Forging

Codes:
A B C D
(a) 1 2 4 3
(b) 2 3 1 4
(c) 3 4 2 1
(d) 2 1 4 3

a. a
b. b
c. c
d. d

Attempt Correct Correct Ans. d

FAQ? Have any doubt? Solution

Q.5

An aluminium billet of 250 mm diameter is extruded with an extrusion ratio

10. If the effective flow stress in compression is 300 MPa. Then the ideal
 extrusion pressure (in MPa) is ___________.

Attempt Correct Correct Ans. 690.77 [688 - 693]

FAQ? Have any doubt? Solution

Q.6

It is required to reduce the 15 mm diameter of steel to 12 mm with a die.

The semidie angle is 8° and the coefficient of friction is 0.06. Mean flow
stress is given as 700 MPa. Then the drawing stress would the _____MPa.

Attempt Incorrect Your Ans. 312.40 Correct Ans.

405.89 (400 - 410)
FAQ? Have any doubt? Solution

Q.7

A shell of 80 mm diameter and 80 mm height with the corner radius of 0.2

mm is to be produced by cup drawing. The required blank diameter is
__________ mm.

Attempt Correct Correct Ans. 178.88(175 - 181)

FAQ? Have any doubt? Solution

Q.8

In a single pass flat rolling operation, a 300 mm wide iron strip having a
thickness of 8 mm is reduced to 6 mm by using a roll of 500 mm diameter
considering the maximum draft possible by the roller, the coefficient of
friction will be

a. 0.089
b. 0.4
c. 0.12
d. 0.01

Attempt Correct Correct Ans. a

FAQ? Have any doubt? Solution

Q.9

In a single-pass rolling process, a 100 × 10 mm, sheet is rolled to 8 mm

thickness. The roll radius is 220 mm and rotational speed is 100 rpm. The

mean flow stress in tension is 180 N/mm2. Further, this reduction is the
maximum possible in a single pass. The sheet thickness at neutral plane is
9 mm. The forward slip is

a. 12.5%
 b. 14.5%
c. 16.5%
d. 10.5%

Attempt Correct Correct Ans. a

FAQ? Have any doubt? Solution

Q.10

Match List-I with List-II and select the correct answer using the codes given
below the lists:
List-I List-II
A. Forging 1. Alligatoring
B. Rolling 2. Cold shut
C. Deep drawing 3. Chevron cracks
D. Extrusion 4. Wrinkles
Codes:
A B C D
(a) 1 2 3 4
(b) 2 1 4 3
(c) 2 1 3 4
(d) 3 1 4 2

a. a
b. b
c. c
d. d

Attempt Correct Correct Ans. b

FAQ? Have any doubt? Solution

Q.11

Match List-I with List-II and select the correct answer using the codes given
below the lists:
List-I List-II
A. Tensile 1. Barreling
B. Compressive 2. Inter granular cracking
C. Fatigue 3. Striations
D. Creep 4. Cup and Cone
5. Earing
Codes:
A B C D
(a) 4 5 3 1
(b) 4 1 3 2
(c) 5 1 4 2
(d) 1 2 3 5

a. a
b. b
c. c
d. d
 Attempt Correct Correct Ans. b
FAQ? Have any doubt? Solution

Q.12

Which one of the following is not correct from the given option?

a. The axis of an NC drilling machine spindle is denoted as Z-axis

b. In NC machine tool, the axis perpendicular to both X-axis and y-axis is
designated as Z-axis
c. For high extrusion pressure, the initial temperature of billet should be
high
d. A composite is a multiphase material which is artificially made as one
that occurs naturally

Not Attempt Correct Ans. c

FAQ? Have any doubt? Solution

Q.13

A 4 mm thick steel plate is cut in a shearing machine and the length of cut is
400 mm. The shear strength of the material is 200 MPa. If the cutting blade
is inclined at 2 degree and percentage penetration is 45%, then the force
required will be __________ kN.

Attempt Correct Correct Ans. 36.54(33 - 39)

FAQ? Have any doubt? Solution

Q.14

The part shown in figure is to be blanked from a steel strip of 3 mm

thickness. Assuming ultimateshear strength of the material to be 200 MPa.
The force required for blanking operation would be ___________ kN.

Attempt Correct Correct Ans. 148.96(146 - 150)

FAQ? Have any doubt? Solution

Q.15

A steel of diameter 10 mm is reduced to 7 mm diameter with a semi-die

angle of 5° and coefficient of friction = 0.09, flow curve equation of material
 is σf = 1300ε0.3 MPa. Then the drawing stress is ___________ MPa.

Attempt Incorrect Your Ans. 837.98 Correct Ans.

927.127(925.02 - 929.236)
FAQ? Have any doubt? Solution

Q.16

Rolling is used to reduce the thickness of a plate 14 mm thick by 2 mm

using cylindrical rolls of diameter 300 mm than bite angle (in degree) is
_____________.

Attempt Correct Correct Ans. 6.588(6.4 - 6.94)

FAQ? Have any doubt? Solution