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1, JANUARY 2016
Abstract—In this paper, an innovative sensor suited to per- The monitoring of PV plants is often performed at a
form real-time measurements of operating voltage and current, “low-granularity” level (e.g., strings, arrays, subplants) due to
open-circuit voltage, and short-circuit current of string-connected the following misleading assumptions: 1) PV panels have a
photovoltaic (PV) panels is presented. An effective disconnection
system ensures that the sensor does not affect the behavior of the relatively low fault probability (about 15% of the PV system
string during the measurement phase and offers many benefits failures [1]) in their life cycle; 2) each problem arising at a panel
like the automatic detection of bypass events; moreover, the sensor level propagates to a larger plant portion, and therefore even
does not require additional cables thanks to a wireless communi- a “low-granularity” monitoring system can in principle detect
cation and a power supply section based on energy harvesting. An its effect. However, in most cases, “low-granularity” systems
extensive experimental campaign is performed to prove the reli-
ability and usefulness of the sensor for continuous monitoring of do not allow identifying the location of the problem, and costly
PV plants. The capability to detect faults and accurately localize in-situ inspection and string disassembling are then required. In
malfunctioning panels in a PV string is highlighted. other words, owners of PV plants usually accept only a rough
Index Terms—Maximum power point (MPP), monitoring sys-
malfunctioning detection without considering the additional
tem, partial shading, photovoltaic (PV) plant, sensor. costs incurred to localize the faults. Some examples are in
order. In [2] and [3], a subplant-level monitoring approach is
presented, which detects degradations in the actually produced
I. INTRODUCTION PV power with respect to the producible power estimated by a
URING the past few years, the worldwide diffusion of global model exploiting real-time irradiation and temperature
D photovoltaic (PV) systems has known a very impressive
growth, mainly thanks to an aggressive feed-in tariffs policy re-
measurements. Power losses can be identified by comparing per-
formances corresponding to different sections of the PV plant by
sulting in tens of installed gigawatts, distributed over hundreds using an inferential algorithm [4], [5], heuristic models [6], and
of thousands of PV plants. On the other hand, the rapid decrease even neural networks [7]. Moreover, in [8], an ac electrical char-
in the government subsidies has caused an insane haste in plants acterization is performed on the PV string to detect hot spotting.
installation, sometimes involving poorly skilled designers, thus However, in medium/high power plants, the number of panels
leading to unexpected yield degradations due to unaccounted can rise to many thousands, thus making fault localization cum-
issues like, e.g., underestimated partial shading occurrence and bersome and increasing the possibility of maintenance query.
panel faults. As a consequence, many PV customers are experi- An accurate detection of defects and faults in PV plants can
encing unsatisfactory energy yields that compromise their bud- be achieved by using thermographic/visual inspection [9] and
get plans. Therefore, innovative and effective monitoring and time-domain reflectometry technique [10] during their opera-
diagnostic strategies aimed to improve system reliability and tion and maintenance. In the first case, light unmanned aerial
efficiency have become fields of interest for the PV industry. vehicles equipped with thermal and visual cameras collect dig-
As well known, a PV system is composed of a number of ital images allowing the identification of malfunctioning panels
variously interconnected elementary blocks (PV panels), and its by means of pattern recognition methods; in the second one, a
performance can be even dramatically impacted by the failure voltage signal is applied to the PV string to observe the signal re-
of only one of them. However, as the number of blocks is very sponse waveforms and locate the fault position. A fault detection
large, it is very arduous to keep the whole system under control and classification method relying on a temperature distribution
to ensure effective maintenance. As a result, highly specialized analysis is proposed in [11]. Unfortunately, the above strategies
monitoring tools devised to promptly identify malfunctioning are not suitable for real-time monitoring; moreover, they cannot
conditions are particularly sought. quantify the energy loss due to each issue and, consequently,
the returns on maintenance investments.
Better results in terms of localization of faults and estimation
Manuscript received June 24, 2015; revised September 7, 2015; accepted of yield degradation can be reached by adopting real-time “high-
September 22, 2015. Date of publication October 26, 2015; date of current
version December 18, 2015. granularity” approaches relying on sensors applied to individual
The authors are with the Department of Electrical Engineering and Informa- PV panels. As reported in [12], an accurate power loss map-
tion Technology, University of Naples Federico II, 80125 Naples, Italy (e-mail: ping can be achieved by equipping the panels with individual
pierluigi.guerriero@unina.it; fabio.dinapoli@unina.it; gianlorenzo.vallone@
gmail.com; vindales@unina.it; daliento@unina.it). dc power optimizers. The energy loss estimation is performed
Digital Object Identifier 10.1109/JPHOTOV.2015.2484961 by comparing each panel with the best performing one in the
2156-3381 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
GUERRIERO et al.: MONITORING AND DIAGNOSTICS OF PV PLANTS BY A WIRELESS SELF-POWERED SENSOR 287
the forward voltage across the bypass diode D). This means that
when bypass conditions occur, the operating point is given by
the intersection of the two I–V curves.
It is worth noting that Vpanel never reaches a negative value,
i.e., the panel still generates power that is instead dissipated by
M1 [23].
The bypass operating mode is fully reversible, that is, when
the irradiance increases and the panel current grows to reach the
string current, Vpanel increases as well, while Vds,1 decreases,
thus restoring the operating condition described in Fig. 3(a).
Under bypass conditions, both Vpanel and Vds,1 are about 2–3 V
(the upper boundary for Vds,1 can be measured by forcing a
drain current equal to the maximum string current, while drain
and gate terminals are short-circuited). Such a low Vpanel can in-
Fig. 3. Operating modes: (a) normal operation, (b) bypass conditions under
mismatch, and (c) disconnection. hibit power supplying to the sensor; moreover, the sensor might
be damaged due to the high dissipation of the MOS transistor.
These issues, affecting the previous sensor version [20] (where
the disconnection circuit was not able to detect bypass condi-
tions), are resolved in the variant presented in this study by
automatically keeping the panel in disconnection mode, as de-
scribed in Fig. 3(c); for this purpose, the circuit exploits another
power MOS transistor (M2 in Fig. 2) to disconnect the panel
from the string by deactivating M1 . In this case, the intercept
between the curves in Fig. 4 shows that the panel current be-
comes equal to zero as well. As a consequence, Vds,1 reaches the
voltage Vo c , while the whole Istring flows through D. No power
dissipation affects M1 , and Vpanel is high enough to make the
power supply work properly. As will be shown in Section III-
B, in this operating condition it is possible to perform reliable
Fig. 4. I–V curves of the host panel (solid black lines) corresponding to two
different irradiation levels and M1 output characteristics at three values of V g s , 1 , measurements of Vo c and Isc of the host panel.
namely, 4.7 V (dashed gray line), 2–3 V (short-dashed gray line), and 0 V (dotted A dedicated driving network (which corresponds to the
gray line). The operating points of both panel and M1 , which correspond to the branch comprising Rz2 and Dz2 reported in Fig. 2) is imple-
operating modes described in Fig. 3, are marked by triangles (panel) and circles
(M1 ). The string current Istrin g is also reported. mented to activate M2 as Vds,1 increases by exploiting a posi-
tive feedback. Unfortunately, the disconnection mode is a stable
condition because the panel remains disconnected even if the
thereby making M1 operate in the ON state with a negligible mismatch event is over. In order to avoid this issue, a digital
voltage drop (Rds,ON is about 5 mΩ). The voltage drop VS−S+ stimulus (reported in Fig. 2 as disc) is applied by the MCU
falling across the sensor terminals can be estimated by means to the gate terminal of M2 . In normal operating conditions, the
of the graphical construction shown in Fig. 4, which reports corresponding MCU output is disabled (high impedance status),
the I–V curves of both M1 and the panel for the three afore- thus not affecting the circuit behavior. Conversely, as the MCU
mentioned conditions. During normal operation, the operating senses an increase in Vds,1 (bypass detection), it sets disc to
point of M1 , corresponding to the current Istring , is very close keep M2 ON, thereby disconnecting the panel. Afterward, the
to the y-axis, and VS−S+ (indicated by the double arrowed line) MCU periodically puts disc to 0 in order to let the panel return
is almost equal to the operating voltage Vpanel , thus proving to normal mode. If the panel remains bypassed (Vds,1 still high),
that in this case the sensor does not modify the panel behavior. disc is set again. It is remarkable that it is possible to disconnect
Fig. 3(b) describes the system under mismatch conditions, when the panel in spite of its operating condition by just setting disc.
the panel is less irradiated with respect to the other panels in the To this aim, the sensor is provided with an on-demand discon-
string (due to, e.g., panel faults, panel ageing, dirt—including nection feature, which helps improve reliability and safety of
bird droppings—or other undesired objects on the panel surface, the PV system [24], [25].
architectural shading) and the bypass diode conducts the Istring
portion that cannot flow through the panel any longer. The panel B. Power Supply Section
behavior is now described in Fig. 4 by the I–V curve exhibiting a As in [13]–[15] and [17], each sensor is supplied by the cor-
lower photogenerated current. This current flows through M1 as responding host panel to avoid additional cabling. In particular,
well, so that the gate–source voltage Vgs,1 (see Fig. 2) decreases the power supply section should be able to work properly in
to about 2–3 V according to the new drain current, and the I–V spite of the operating point imposed to the panel by the inverter
characteristic of M1 is lowered; moreover, Fig. 2 reveals that the MPP tracking (MPPT). In other words, the operating area of
drain–source voltage Vds,1 coincides with Vpanel (by neglecting the sensor must cover the whole I–V curve for a wide range
GUERRIERO et al.: MONITORING AND DIAGNOSTICS OF PV PLANTS BY A WIRELESS SELF-POWERED SENSOR 289
shunt resistance. Moreover, as Mm eas1 is kept ON and M1 OFF, Fig. 7. Block diagram illustrating the proposed approach applied to a PV
Istring flows through the current sensing section, which performs string.
the Ipanel measurement. The impedance matching between the
measurement circuit and the MCU 10-bit ADC is ensured by
23 mA in TX, 2 μA in sleep). Each PV sensor of the network
proper analog conditioning interfaces (buffer stages).
is univocally identified with its own address; this significantly
The measurement procedure is articulated into the following
simplifies the maintenance operations since the single malfunc-
steps: 1) Mm eas1 is activated, while M1 is kept OFF; 2) Vpanel
tioning panel is immediately detected also in large PV plants,
and Ipanel are acquired; 3) the panel is isolated from the string
thereby avoiding the need of in-situ inspections.
(both M1 and Mm eas1 are OFF); 4) the charge network is dis-
abled; 5) Vo c is acquired; 6) the panel is driven into short-circuit E. Microcontroller Unit
conditions by activating Mm eas2 ; 7) after a dead time, Isc is
acquired; 8) the charge network is reactivated and the panel is The core of the sensor is a Microchip PIC18LF4620 MCU
reconnected to the string (Mm eas1 and Mm eas2 OFF, M1 ON); and belonging to the low power 8-bit family. In order to mini-
9) reliable values are subsequently determined by averaging the mize power consumption, the sleep mode of MCU is widely
samples stored in the data memory of the MCU. The measure- adopted. The MCU is awakened from sleep mode by the occur-
ment circuit works properly even in bypass conditions, and Vo c rence of two different kinds of interrupts: 1) watch dog interrupt
and Isc can be monitored also if the panel is intentionally kept and 2) external interrupt. The first type occurs periodically to
disconnected (on-demand disconnection). let the MCU handle the bypass detection. The second type is
While Vpanel is solely related to the panel behavior, the oper- generated by the transceiver as soon as a message is received
ating voltage drop VS−S+ offers information on how the system from the coordinator (see Section III). The message contains
panel + sensor is interacting with the rest of the string. In nor- a measurement request and the desired disconnection status.
mal operation, VS−S+ is almost equal to the measured Vpanel Then, the MCU executes the corresponding command by man-
due to the negligible voltage drop across M1 ; when the panel is aging measurement phases/duration and data acquisition, then
under bypass conditions (M1 OFF and Vpanel = Vo c ), VS−S+ is sends back measured data and the actual disconnection status,
equal to the negative of the forward voltage of D. and finally returns in sleep mode.
The disconnection of a panel from the string during normal The sensor is rated for 100 V/10 A, while the maximum volt-
operation can result in an undesired disturb on the operating age that can be safely applied to the panel terminals is 120 V
point, which may lead the MPPT control of the inverter to in- (i.e., Vds,m ax of device M1 ). The accuracy of the sensor was
stability. Therefore, the sensor is designed to perform Vo c and evaluated to be much lower than 1% of the full scale by compar-
Isc measurements in the short 3-ms-long time frame, well be- ing outdoor measurements performed on various panels under
low the inertia of the large input capacitance of the inverter; different operating conditions with those carried out with a high-
furthermore, only one panel at a time is disconnected. precision multimeter.
Fig. 10. Effect of mismatch event. (a) Typical step sequence performed by
the MPPT algorithm. (b) Evolution of V S −S + and Isc of selected panels. (b)
Magnification of Fig. 9 over the time interval between 12:00 P.M. and 3:00 P.M.
Fig. 9. Experimental (a) short-circuit currents Isc and (b) operating voltages
V S −S + against time for panels #1 (dotted black lines) and #2 (solid black lines)
belonging to string B. In (a), the string current Istrin g (solid gray line) is also
shown.
#1 between 9:00 A.M. and 10:30 A.M. and between 2:00 P.M.
and 3:30 P.M., respectively. In this case, Istring is close to Isc of
panel #2, thus proving that the string reaches the global MPP.
Conversely, around noon, panel #1 is still active, thus limiting
the string current and causing a significant power loss. It is
interesting to note that Istring regains the expected value as
panel #1 falls bypassed.
As noted in the previous experiment, the limiting action due to
a malfunctioning panel results in an increase in operating voltage
and a decrease in operating current. In order to clarify this
Fig. 11. Experimental string power (solid black line) against time compared
event, Fig. 10(a) shows the typical step sequence followed by with maximum producible power (dashed line) and to an MPP estimation ob-
the MPPT algorithm. At the beginning, the string is completely tained by means of the iMPPT algorithm (dotted line). The gray area indicates
sunny (1); then, the producible power gradually decreases due the power loss due to the MPPT failures.
to a mismatch effect (2); subsequently, the MPPT algorithm
forces an increase in Vpanel by assuming a uniform condition MPP by increasing Vpanel and consequently reducing Ipanel (3).
and, undesirably, tracks a local maximum instead of the absolute Eventually, the MPPT action keeps panel #1 bypassed at about
one located at a lower voltage (3); finally, the MPPT algorithm 2:00 PM, thus making the other panels of the string regain their
(likely after a complete scanning of the power–voltage curve) normal behavior (4).
drives the operating point to the absolute maximum by reducing The above results evidence that the monitoring approach
the voltage (4). based on the proposed sensors reliably reveals temporary MPPT
This behavior allows explaining the VS−S+ data collected by failures, which represent a significant part of the yield degrada-
the sensors and depicted in Fig. 10(b): panel #1 limits the string tion under mismatch conditions.
current (2) due to its poor Isc with respect to the rest of the string. In Fig. 11, the measured string power is compared with an
First, the inverter pushes other panels to work far from their estimation of the MPP of the string obtained thanks to the iMPPT
GUERRIERO et al.: MONITORING AND DIAGNOSTICS OF PV PLANTS BY A WIRELESS SELF-POWERED SENSOR 293
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