RASHTRAUDHYOG ae LIMITED x STANDARDIZED TYPE TEST CERTIFICATE No. TYPE/PGCIL/400&220KV/SPACER February 15,2011 Customer 7 Powergrid Corporation of India Ltd. Package Name 7 Standardization of 400/220 KV Spacers Date of Inspection 7 12/02/11, 13/02/11 and 15/02/11 Specification 7 SMQP, PGCL Specification, GTP, standardized Approved drawings, IS-10162, S-2633 and IS-2629 el SL] DESCRIPTION ‘STANDARDIZED RUL ‘QNTY. NO. PGCIL DRG. NO. DRG.NO.__| (SETS) ‘A. | 400 KV Spacers (450 mm Subconductor spacing) T [400 KV RIGID TYPE SPACER FOR | PGCIL-SP 4R401(B) | ASP-i0a(Ay(a) | 6 ‘TWIN BERSIMIS ACSR (400KV) CONDUCTOR 2 | 400 KV FLEXIBLE SPACER FOR | PGCIL-SP 4R402(B) | RSP-104(F)(B) | 5 ‘TWIN BERSIMIS ACSR ( 400KV) CONDUCTOR 3 | 400 KV RIGID SPACER FOR PGCIL-SP 4R403(B) | RSP-Q404(R)(B) |S QUADRUPLE BERSIMIS ACSR ( 400KV) CONDUCTOR 4 | 400 KV FLEXIBLE SPACER FOR | PGCIL-SP 4R404(B) | RSP-Q-104(F)(B)| 5 QUADRUPLE BERSIMIS ACSR ( 400KV) CONDUCTOR B, | 220 KV Spacers (250mm Subconductor spacing) 1 | 220 KV RIGID TYPE SPACER FOR | PGCIL-SP 2R201(B) | RSP-104(Ry(B) | 5 ‘TWIN BERSIMIS ACSR (220KV) CONDUCTOR @ [200 KV FLEXIBLE SPACER FOR | PGCIL-SP 2R202(6) | ASP-l04(F) (6) [5 ‘TWIN BERSIMIS ACSR (220KV) CONDUCTOR 3 | 220 KV RIGID SPACER FOR PGOIL-SP 2R203(6) | RSP-G-l04(R\(B) | 5 QUADRUPLE BERSIMIS ACSR (220Kv) CONDUCTOR 4 [220 KV FLEXIBLE SPACER FOR | PGCIL-SP 2R204(B) | RSP-G-104(F)(B)| 5 QUADRUPLE BERSIMIS ACSR (220KV) CONDUCTOR 4, CLYDE ROW HASTINGS, KOLKATA-700 022, INDIA ‘TELEPHONE : (039) 2229-0376, 2223-0977, 2229-0378 FAX : (033) 2223 0201/0297 ‘ontd,.2 we ‘email : rashtra@ vsni.comRASHTRA UDHYOG LIMITED ‘Continuation Sheet No. Test Results: 1 Visual Examination #2# REFNO. DATE... All the materials were visually checked for good workmanship and finish and were found satisfactory. Verification of Dimension: The dimensions were checked with the approved drawings and found satisfactory within the prescribed tolerance limits except few minor deviations against which fresh drawings are enclosed. RESULTS : 3. Movement Test (on Flexible Spacers) : Bersimis ACSR Conductor were tensioned at 40 KN on the set up and samples of flexible spacers were installed on the same. A longitudinal movement of + 50 mm in a direction parallel to the conductor was applied with respect to the conductor. A vertical movement at right angles to the conductor +25 mm was applied to the assembly under test. A torsional movement + 5 degree was applied in a parallel plane to the conductor. Results obtained are noted as below : SI. | RUL DRG.NO. Load Applied (Kgs.) Remarks No. ‘Sample -1 | Sample-2 | Sample - | ‘400KV 7. [RSP-104(F)(B) |1)Longitudinal |Withstood | Withstood |Withstood | Found satisfactory (400KV) Movement | Satisfactory| Satisfactory |Satisfactory | without noticing any damage to conductor or any failure. 2)Vertical Withstood | Withstood |Withstood | Found satisfactory Movement | Satisfactory] Satistactory |Satisfactory| without noticing any damage to conductor or any failure. 3)Torsional ‘Withstood | Withstood [Withstood | Found satisfactory Movement |Satisfactory| Satisfactory | Satisfactory without noticing any damage to conductor or any failure. Box -Contd..3RASHTRA UDHYOG LIMITED REF.NO..... Continuation Sheet No... DATE. #3# SI. | RUL DRG.NO. Load Applied (Kgs.) Remarks No. ‘Sample -1 | Sampie-2 | Sampl 400KV. 2. |RSP-Q-104(F) |1)Longitudinal |Withstood | Withstood [Withstood | Found satisfactory (B) (400KV) Movement | Satisfactory| Satisfactory | Satisfactory | without noticing any damage to conductor or any failure. 2)Vertical ‘Withstood | Withstood [Withstood | Found satisfactory Movernent | Satisfactory] Satisfactory | Satisfactory | without noticing any damage to conductor or any failure. 3)Torsional Withstood | Withstood |Withstood | Found satisfactory Movement | Satisfactory] Satisfactory | Satisfactory without noticing any damage to conductor or any failure. 220KV 3. | RSP-104(F)(B) | 1)Longitudinal |Withstood | Withstood /Withstood | Found satisfactory (220KV) Movement | Satisfactory] Satisfactory |Satisfactory| without noticing any damage to ‘conductor or any failure. 2)Vertical Withstood | Withstood |Withstood | Found satisfactory Movement | Satisfactory| Satisfactory |Satisfactory| without noticing any damage to ‘conductor or any failure. 3)Torsional Withstood | Withstood |Withstood | Found satisfactory Movement | Satisfactory} Satisfactory | Satisfactory | without noticing any damage to conductor or any failure. ho Contd..4 iRASHTRA UDHYOG LIMITED REF.NO... Continuation Sheet No. Pale #48 ‘SI.] RUL DRG.NO. Load Applied (Kgs.) Remarks No. ‘Sample -1 | Sample-2 | Sample - 3 220KV 4. [RSP-Q-104(F) | ‘)Longitudinal |Withstood |Withstood |Withstood | Found satisfactory (8) (220Kv) Movement | Satisfactory | Satisfactory | Satisfactory | without noticing any damage to conductor or any failure. 2)Vertical Withstood |Withstood |Withstood | Found satisfactory Movement | Satisfactory | Satisfactory |Satistactory | without noticing any damage to conductor or any failure. 3)Torsional Withstood | Withstood |Withstood | Found satisfactory Movement | Satisfactory| Satisfactory | Satisfactory | without noticing any damage to conductor or any failure. Remarks — Results obtained are satisfactory. 4) Clamp Slip test: Bersimis ACSR Conductor were tensioned at 40 KN on the set up. Samples of Spacers were tightened at 7 kg.- mtr. A pulling load as per noted below were applied to samples of spacers parallel to Bersimis ACSR conductor and held for 1 minute. Results obtained are noted as below : Si. no[ RUL Drg. No. Load Applied (KN) Remarks Sample -1 | Sample-2 | Sample - 3 KV T. |RSP-104R )(B)) 25 25 25 | Withstood satisfactorily without any slip or damage to conductor. Load increased to 3.5 KN where slip occurred 2. |RSP-104(FV()| 25 25 2.5 | Withstood satisfactorily without any slip or damage to conductor. Load increased to 4 KN where slip occurred 3. |RSP-Q-104(R ) 25 25 25 Withstood satisfactorily (B) without any slip or damage to conductor. Load increased to 3.4 KN where slip occurred 4. |RSP-O-104(F)| 2.5 25 25 | Withstood satisfactorily without any slip or damage to conductor. Load increased to 3.9 KN where slip occurred Contd.RASHTRA UDHYOG LIMITED REF.NO. on Continuation Shoot No DATE #5 # SI. | RUL Drg. No. Load Applied (KN) Remarks no Sample -1| Sample-2 [Sample — 3: 220KV %. |RSP-104(R (6) 25 25 2.5 _ | Withstood satisfactorily without \220Kv ) any slip or damage to conductor. Load increased to 3.8 KN where slip occurred 6. [RSP-104( F)(B) 25 25 2.5 | Withstood satisfactorily without (220KV) any slip or damage to conductor. Load increased to 4.1 KN where slip occurred 7. |RSP-Q-104(R(B) | 25 25 2.5 | Withstood satisfactorily without (220KV) any slip or damage to conductor. Load increased to 3.4 KN where slip occurred 8. [RSP-Q-104(F(B) | 25 25 2.5 | Withstood satisfactorily without (220Kv) any slip or damage to conductor. Load increased to 3.6 KN where slip occurred Remarks - Permanent displacement between conductor and clamp were measured after removal of load which did not exceed 1 mm. 5) Clamp Bolt Torque Test : Samples of Spacers were tightened on Bersimis ACSR Conductor and torque of 7 Kg- Mir (i.e. 150% of recommended torque of 4.5 Kg-Mir) was applied to the bolts. Results obtained are noted as below : S!.no | RUL Drg. No. Load Applied (Kg — Mtr) Remarks ‘Sample -1| Sample-2 | Sample - 3| 400KV 1, |RSP-104( R)(B) 7 7 7 |Withstood satisfactorily 2, | RSP-104 (F) (B) 7 7 7 |Withstood satisfactorily 3. | RSP-Q-104( R)(B) td 7 7 |Withstood satisfactorily 4. | RSP-Q-104 ( F) (B) 7 7 7 |Withstood satisfactorily 220KV 3._| RSP-104( Ry) 7 7 7 __ |Withstood satisfactorily 6. | RSP-104 ( F) (B) 7 7 7 |Withstood satisfactorily 7. |RSP-Q-104( R)(B) 7 7 7 |Withstood satisfactorily’ 8. | RSP-Q-104 (F) (B) a 7 7 |Withstood satisfactorily, Remarks - Bolts of Spacers withstood torque load satisfactorily without any damage / failure or functional impairment of components jn Contd..6. LLREF.NO. RASHTRA UDHYOG LIMITED Date. Continuation Sheet No. #6 # 6) Compression & Pull - Off Test : Bersimis ACSR Conductor were tensioned at 40 KN on the set up. Compressive load was applied on Samples. Results obtained are noted as below : 'SI.No | RUL Drg.No. Load Applied (KN) Remarks Sample-1 | Sample-2 | Sample -3 Z00KV T._ | RSP-104(R (8) 16 15 15 _| Withstood satisfactorily 2._| RSP-104 (F) (B) 16 15 15 _| Withstood satistactonly 3_|RSP-G-104 (A)(B) 15 15 18 __| Withstood satisfactorily 4_| RSP-G-104 ( F) () 15 15 15 __ | Withsiood satisfactorily 220KV 5. | RSP-104(R)(B) 15 15 18 | Withstood satisfactorily (220KV) 6. [RSP-104(F)(B) 15 15 15 | Withstood satisfactorily (220Kv) 7._[RSP-G-104(R)(B) 15 15 15 | Withstood satisfactorily (220Kv) 8. | RSP-0-104( FYB) 15 5 15 | Withstood satisfactorily (220 KV) Remarks — Samples withstood compressive load satisfactorily without any damage or failure. 7) Assembly Torque Test : Samples of Spacers were installed on a rigid bar of 35mm. Torque load was applied in both clockwise and anti-clockwise direction. Results obtained are noted as below : SINo | RUL Drg.No. Load Applied (Kg-Ntr) | Remarks ‘Sample -1| Sample-2| Sample - 3 400KV 1._ | RSP-104(R)(B) 4 4 4 Withstood satisfactorily 2._| RSP-104 (F)(B) 4 4 4 Withstood satisfactorily 3__| RSP-G-104(R)(6) 4 4 4 Withstood satisfactorily 4__[RSP-O-104 (F)(B) 4 4 4 Withstood satisfactorily 220KV 8._| RSP-104(R)(B)(@20KV) 4 4 4 Withstood satisfactorily 6._[ RSP-104 (F)(B)(220KV) 4 4 4 Withstood satistactoriy 7._ | RSP-O-104(A)(B) 4 4 4 Withstood satisfactorily (220KV) 8. | RSP-Q-104 (F)(B) 4 4 4 Withstood satisfactorily (220 KV) Remarks — Samples withstood torque load in both clock-wise and anti clock-wise direction without any rotation in either direction Ko Contd.7RASHTRA UDHYOG LIMITED REF.NO. Continuation Sheet No. Date. #78 8) Tensile Load test : Bersimis ACSR Conductor were tensioned at 40 KN on the set up and sample of Spacers were installed on the same. Results obtained are noted as below : Sino | RUL Drg.No. Load Applied (KN) Remarks [Sample -1 |Sample-2 |Sample- 3 400KV T__[RSP-104(R)(B) 75 75 75 __| Withstood satisfactorily 2._| RSP-104 (F)(B) 75 75 7.5 __ | Withstood satisfactorily 3.__| RSP-G-104(R) (B) 75 75 7.5 | Withstood satisfactorily 4._| RSP-Q-104 (F) (6) 75 75 7.5 __| Withstood satisfactorily 220KV 5._| RSP-104(R)(B)(220KV) |_7.5 75 7.5 ___ | Withstood satisfactorily 6._ | RSP-T04(F)(B)(220KV) |__7.5 75 75 __ | Withstood satisfactorily 7. | RSP-G-104(R)(B) 75 75 75 | Withstood satisfactorily (220Kv) 8. | RSP-C-104( FB) 75 75 7.5 | Withsiood satisfactorily (220 KV) Remarks — Samples withstood tensile load satisfactorily without any damage or failure 9. Galvanising Test: a) Visual examination of Fasteners samples was cartied out for general finish and found satisfactory. b) Fasteners were subjected to Dip test into copper sulphate of sp.gr.1.186 at 20 Deg C for 4 successive dips of 1 minute duration each and no copper deposition was found. ¢) Pivot Hammer Test was carried out for adhesion of Zinc coating and no peeling or ‘scaling or coating was found. d) Coating thickness was measured and found to be between 52-68 Microns. ) Wt. of Zinc coating was measured on samples & found between 365 to 435 gm/ Sq M. 10. Sealing Samples have been sealed for conducting further type tests. Tests witnessed by: (K K Sarkar ) Chief Design Engineer (ENGG.- S/S) Chief Executive PGCIL Rashtraudhyog Ltd Gurgaon Kolkata,