Operating and Programming

Control Box for Unloader
Operation Manual
< Operation Edition/
Technical Edition >
This manual explains the basic method of use.

Be sure to read this manual before using the product.
INTRODUCTION
Thank you for purchase of the Star Traverse Automatic Unloader.
This Operation Manual covers the functions of the unloader control box STEC-CA3, the operating
procedure, precautions for usage, etc.
Please read this manual well to gain a thorough understanding of the contents before operating the
equipment.
* This manual describes the standard model. For optional specifications, refer to corresponding separate
manuals.
* If there are any points which are unclear with regard to the contents of this manual, please contact our
sales office.
! This manual is for models:

• CY(S)-600GII
• CY(S)-800GII
• CYW(S)-600GII
• CYW(S)-800GII
• CYW(S)-1000GII
• CYW(S)-1200GII
CONTENTS
OPERATION SECTION
1. FOR SAFE OPERATION................................................................... 1

1-1. Manual Organization ................................................................................................1
1-2. Safety-Precaution Indications...................................................................................1
1-3. Hazardous Areas.......................................................................................................2
1-4. Mechanical Specifications........................................................................................5
2. NAMES OF PARTS ........................................................................... 6

2-1. Control Box and Pendant Operation Panel...............................................................6
2-2. Names of Manual Operation Keys ...........................................................................8
3. OPERATION PROCEDURES ......................................................... 13

3-1. Major Motions of Unloader....................................................................................13
3-2. (Daily) Operation According to Already Called Motion Data ...............................15
3-3. Operation by Changing Conditions........................................................................16
4. SWITCHING ON AND CUTTING THE POWER .............................. 17

4-1. Switching On the Power.........................................................................................17
4-2. Cutting the Power...................................................................................................19
5. PROCEDURE OF EMERGENCY STOP ......................................... 20
6. STROKE LIMIT AND MAXIMUM/MINIMUM VALUE SETTING........ 21
7. INPUT AND OUTPUT DISPLAY SCREEN ...................................... 23

7-1. Input and Output Display Screen ...........................................................................23
7-2. I/O Display Signals List .........................................................................................24
7-3. Other I/O Display Screens......................................................................................26
8. SETTING THE MODE ..................................................................... 27

8-1. Setting Method .......................................................................................................27
8-2. Mode Setting Screen ..............................................................................................29
8-3. Description of Mode...............................................................................................31
8-4. Option Mode...........................................................................................................36
9. SETTING AXIS POSITION (TEACH POINTS) ................................ 39
9-1. Travel Teach ...........................................................................................................40
9-2. Explanation of Teaching Points..............................................................................48
9-3. Packing Teach.........................................................................................................49
9-4. Setting of Acceleration/Deceleration......................................................................54
10. MANUAL OPERATION.................................................................... 57

10-1. Operation Method...................................................................................................57
10-2. Method to Return to the Home Position.................................................................59
10-3. Input/Output Signals...............................................................................................60
11. AUTOMATIC OPERATIONS ........................................................... 62

11-1. Operation Method...................................................................................................62
11-2. Input and Output Signal Conditions during Automatic Operation.........................65
11-3. Step Feed Operation ...............................................................................................69
12. SETTING TIMERS .......................................................................... 70

12-1. Setting Method .......................................................................................................70
12-2. Timer Setting Screen ..............................................................................................71
12-3. Alarm Timer ...........................................................................................................72
12-4. Alarm Timer Setting Screen ...................................................................................73
12-5. Timer Setting Times ...............................................................................................74
12-6. Standard Timer Operation Diagram .......................................................................75
12-7. Standard Timer Operation List ...............................................................................76
13. CYCLE TEST .................................................................................. 79
14. CONDITION CHANGE .................................................................... 80

14-1. Condition Change Screen and Condition Change..................................................81
14-2. Writing of Conditions.............................................................................................82
14-3. Reading of Conditions............................................................................................85
14-4. Comparison of Conditions......................................................................................87
14-5. Deletion of Conditions ...........................................................................................89
14-6. Entire Deletion of Conditions (Initialization) ........................................................90
15. OTHER SETTING ........................................................................... 91
15-1. Setting of Counter ..................................................................................................91
15-2. Changing of Language ...........................................................................................92
15-3. Setting of Contrast..................................................................................................92
15-4. Version Display ......................................................................................................93
15-5. Method of Clearing Packaging Counter.................................................................94
15-6. Alarm History Display ...........................................................................................95
SETUP CHECK SHEET ......................................................................... 97

TECHNICAL SECTION
1. ABOUT TECHNICAL SECTION .................................................... 100

Safety Precautions ...........................................................................................................101
2. ERROR DISPLAY FUNCTION ...................................................... 103

2-1. Error Display Function .............................................................................................103
2-2. Operation Error Display List ....................................................................................105
3. ALARM FUNCTION .......................................................................112

3-1. Alarm Handling Method........................................................................................... 112
3-2. Alarm Display List ................................................................................................... 113
3-3. System Alarm Display List....................................................................................... 118
3-4. Axis Alarm Screen List............................................................................................. 119
3-5. Servo Alarm Screen List...........................................................................................120
4. NON-ALARM MESSAGE FAILURES AND

TROUBLESHOOTING .................................................................. 125
5. DATA BACKUP FUNCTION .......................................................... 128

5-1. Clearing Data Backup ..........................................................................................128
5-2. Initial Value ..........................................................................................................130
6. CONTROL BOX INTERNAL STRUCTURE ................................... 132

6-1. MAIN PCB (SCA3M)..........................................................................................132
6-2. Interlock PCB (SCA3I) ........................................................................................141
6-3. Driver parameter setting.......................................................................................146
6-4. Explanation of AC servo amplifier.......................................................................148
7. HARNESS..................................................................................... 163
8. PARTS LIST .................................................................................. 174
9. FIGURE SHOWING OUTSIDE DIMENSION................................. 175
10. ELECTRIC CIRCUIT DIAGRAM.................................................... 179

OPERATION SECTION
STEC-CA3
1. BEFORE USE
This instruction manual contains as a Operation Section, operation method, installment procedure, and
safety precaution matter at work.
Note that this manual is part of a three-volume set, and must be read in conjunction with the controller
"Operation section" and "Technical section". Please read through all of these manuals carefully before
beginning use of the unloader.
Do not use procedures or methods to operate the equipment that are not contained in this manual.
Please understand in advance that this company is in no way responsible for injuries or accidents which
occur due to operation of the equipment without the user having a thorough understanding of the
contents.
Keep the Operation Manual close to the unit so that anyone can refer to when necessary. Also, designate
a person to take care of the manual.
* If there are any points which are unclear with regard to the contents of this manual, please contact our
sales office.
! Danger Level Symbols

The safety precautions in this manual are classified into the following three levels.
Exercise added care if the work to be done is categorized into high level of risk.
Failure to follow this safety precaution may result in great physical danger
DANGER to the operator, or even death.
Failure to follow this safety precaution may result in great physical danger
WARNING to the operator, or severe damage to the equipment.
Failure to follow this safety precaution may result in injury to the operator,
CAUTION or damage to the equipment.
! About Important Points
Important points on handling are indicated with in the manual.
-1-
1-1. Hazardous Areas
! High-voltage areas
There are some very dangerous locations where high voltage current passes. Exercise added care for
the section marked with when opening the cover of the unit and touching the internal
equipment for maintenance.
-2-
! Unloader movement range
The area marked is dangerous. Entering this area while the unit is in operation may cause serious
accidents resulting in severe injury.
WARNING
The unloader has a movement area in which it moves at high speed.
Do not enter this movement area during automatic operation.
Always turn off the power before placing part or all of your body in this
movement area for maintenance or other reasons.
SAFETY PRECAUTIONS
Operating party, at operating the unloader, needs to build a paling or
fence for workers not to enter in the moving area carelessly while it's
on automatic operation.
-3-
WARNING
• Removing or modifying the cover, switches or doors, which have
been attached for safety purposes, without the permission of this
company is prohibited.
• Do not remodel or modify the unit in ways that will reduce the
safety of the unloader.
• The unloader should be operated by one, qualified operator.
• Do not operate the unloader while wearing gloves.
• If there is a power outage, cut the primary power supply
immediately.
• If there are frequent power outages, due to sever lightening or
other causes, suspend operation of the unloader to prevent
accidents that may be caused by power failure.
CAUTION
• Do not touch the switches or keys with wet or soiled hands.
• Do not operate the unit without a thorough understanding of the
relationship between the operating switches and keys, and the
movement of the unloader.
• Do not touch switch or key carelessly and do not lean against
machine or controller.
• Ensure sufficient working space for the machine, and remove any
objects which would obstruct work.
• To prevent slippage or tripping accidents, keep the floor dry and
free from spills of oil and water and keep the pathway clear.
• Do not subject the operation box or controller to strong vibration or
shocks.
• Do not remove or soil the safety instruction plate.
• Workers whose judgement is impaired, due to illness, medication
or alcohol should not operate the unloader.
-4-
1-2. Mechanical Specifications
" Usage Conditions
Item Specification
Power supply Single phase 200/220VAC , 50/60Hz
Maximum requirement power 900VA
Noise tolerance 2000Vp-p 1µsec (Between phases and grounds)
Ambient operating temperature 0 ~ +40ºC
Ambient operating humidity Below 85%rh
Control the environment such that the unloader is never exposed
to any of the following
• Corrosive gas
Environments
• Electrically conductive dust (metallic dust, carbon powder, etc.)
• Excessive humidity, or condensation
• Dripping water
Data backup method Built-in CPU FROM + E2 PROM
" Avoid using the equipment in the following environments.

• Exposed to direct sunlight or near a heater
• Locations subject to high humidity
• Locations subject to severe temperature changes
• Locations subject to much vibration
• Subject to strong magnetic fields
• Very dusty or dirty locations
• Exposed to corrosive gas or vapors
" Specifications for input and output sections

Number
Items of points Specifications
Input of the main body of the machine 16 DC24V MAX ........2.6 mA
Output of the main body of the machine 23 DC24V 300mA
Standard
Interlock signal with the Input 8 DC24V MAX ........2.6 mA

molding machine and Relay contact output
external equipment Output 7
(AC250V, DC24V, and contact capacity of 8A)
(Set by the pendant)
30 0.00~99.99
Digital timer · Operation timer ..... 23 points
2 3.0~599.9
· Alarm timer .......... 9 points
-5-
2. NAMES OF PARTS
2-1. Control Box and Pendant Operation Panel
! Control Box
! Pendant
-6-
" Liquid crystal display (LCD) ....Messages of 5 lines (10 characters/line) at the maximum are
displayed.
• Operating procedure ............... Instructions for operation
• Mode selection ....................... Display and selection of unloader

motion modes
• Timer setting........................... Display of timer digital settings
• Travel data setting .................. Display of travel settings

• Error display........................... Display of operation and setting
errors
• Alarm display ......................... Display of the causes of alarms
• Condition setting function ...... Condition selection, data readout,
data registration, etc.
# Emergency stop button..............Pressing this button turns off the power and stops all machine
motions instantaneously. To reset an emergency stop state, unlock
the button by turning it in the direction of the arrow, turn the power
switch off and then back it on.
$ Operation keys...........................Press desired keys to change conditions or perform automatic or

manual operations.
% OPERAT key .............................In manual operation, holding down this key enables manual operation
keys to operate the unloader. If you press this operative key hard,
manual operation become disable.
& Power key switch ......................This switch turns on and off the power.
' Power lamp (Green) ..................This lamp lights up when the power is on.
( Alarm lamp (Red)......................This lamp lights up when an error occurs.
) Power receiving lamp................This lamp lights up when the primary power is supplied.
-7-
2-2. Names of Manual Operation Keys
....................................... Switches the mode between the automatic operation mode and the step feed
mode.
....................................... Pressing this key while pressing the OPERAT key in the manual mode
returns each axis to the home position. Once the home position return
is started, it can be continued until it is completed only by pressing the
OPERAT key only.
............................................. Changes to the previous LCD display.
.............................................. Changes to the next LCD display.
.............................................. Moves the cursor to the right.
........................................ Sets it to the manual operation mode. Also stops the automatic operation
and the step feed mode.

The buzzer stops ringing (in the buzzer enable mode).
-8-
....................................... Pressing this key once will display the mode screen, twice will display the
timer screen, three times will display the counter setting screen, and four
times will display the system setting screen.
....................................... Press to display the setup change screen.
....................................... Displays the point setting screen, acceleration/deceleration setting screen,
maximum/minimum value setting screen, and driver parameter setting

screen.
....................................... Turns on the mode and adds up the set number.
....................................... Turns off the mode and deducts the set number.
........................................ Resets the alarm screen and error screen and resets when starting the
automatic operation.
........................................ Starts automatic operation or step feed.
In the step feed mode, press this key with the OPERAT key to proceed to the
next step.
....................................... The arm ascends.

(+ OPERAT key)
....................................... The arm descends.

(+ OPERAT key)
....................................... The arm returns.

(+ OPERAT key)
....................................... The arm advances.

(+ OPERAT key)
....................................... The chuck closes.
(+ OPERAT key)
....................................... The chuck opens.

(+ OPERAT key)
....................................... The carriage unit goes to the unload-side.

(+ OPERAT key)
-9-
....................................... The carriage unit goes to the release-side.
(+ OPERAT key)
....................................... The posture returns.

(+ OPERAT key)
....................................... The posture actions.

(+ OPERAT key)
........................................ Sets data entered for the selected option, etc.
- 10 -
* Optional manual operation key
Option operation key

(F1 ~ F6)
When the initial screen is displayed, pressing the key brings up the optional operation screen.
When the optional operation screen is displayed, the optional operation keys F1 to F6 on the pendant
operation panel become available as the keys shown on the screen.
- 11 -
• NT gate cut
....................................... Operates the NT gate cut nipper pull.
* Pull operation is to make the cutter come into close contact with the
cutting plane.
(+ OPERAT key)
....................................... Returns the NT gate cut nipper pull.
* Pull return is to separate the cutter from the cutting plane.

(+ OPERAT key)
....................................... Closes the NT gate cut nipper edges.

(+ OPERAT key)
• NT position
....................................... Moves to the first cutting position of the NT gate cut.

(+ OPERAT key)
....................................... Moves to the second cutting position of the NT gate cut.

(+ OPERAT key)
* Optional operation keys (when the option operation screen is displayed)
• Chuck slide (undercut)
....................................... Returns the chuck slide.

(+ OPERAT key)
....................................... Starts the chuck slide.
(+ OPERAT key)
• Nipper
....................................... Closes the nipper inside the chuck.

(+ OPERAT key)
• Chuck 2 open
....................................... Opens the chuck 2.

(+ OPERAT key)
- 12 -
3. OPERATION PROCEDURES
3-1. Major Motions of Unloader
Operation of the unloader can generally be classified into the following four:
• Home position return operation
• Manual operation
• Automatic operation
• Step feed
CAUTION
Operation by pendant should be done after setting the machine side
(vertical strokes, crosswise strokes, stand-by position, etc.) of the
unloader.
! Home position return operation

This operation should always be done after the power is turned on or before automatic operation is
started.
- 13 -
! Manual operation
In manual operation, motions can be executed one by one according to the preset contents (mode, point
axis, etc.) or axis motions can be executed irrespective of preset contents.
" Motion check

Test-run the machine to check the contents of each setting.
! Automatic operation
The unloader is automatically operated according to previously input data.
The major procedure of operating the unloader differs according to data to use.
One is to use motion data already called and the other is to convert motion data before using it.
- 14 -
3-2. (Daily) Operation According to Already Called Motion Data
◯
1 Turning on the power • Check designated items before turning the power
on.
• Check designated items after turning the power on.
Preparation of operation
◯
2 Home position return • Move the vertical unit upward when the unloading
arm (vertical unit) is inside the mold.
• Check the screen to see that the home position
return is finished.
◯
3 Manual operation • Check the initial screen to see that the number of a
block to operate automatically is selected.
• Press the operation key on the pendant or change
to the optional operation key on the manual
operation screen and press a relevant key switch to
check that each motion is properly done.
◯
4 Automatic operation • Check that each setting data (timer, mode, point
axis setting, acceleration/deceleration, counter,
etc.) is correct.
Automatic operation
• Use step feed operation to execute the currently set

operation step by step and check the unloader
setting conditions.
◯
5 Finishing automatic • Check that there is nobody nor obstruction inside
operation the unloader moving area before starting automatic
operation.
• Turn off the power in the correct procedure before
finishing operation.
- 15 -
3-3. Operation by Changing Conditions
Correct already
Select already registered Create and register new
registered motion data
motion data to start motion data to start
partially to start
operation. operation.
operation.
Turning on the power
Data setting
Set conditions of mode,
point axis, timer,
packing, etc.
Condition change
Condition change operation operation
Select the number of a block to newly execute. Select a new block
number.
Data change
Call a data screen and
change the contents of
data.
Condition comparison operation

Check if the correct data is set.
Home position return operation
Manual operation
Automatic operation
- 16 -
4. SWITCHING ON AND CUTTING THE POWER
4-1. Switching On the Power
DANGER
Since there is a danger of short circuits and electric shock from wires or
cables that have been damaged, check these thoroughly before switching
on the power. If there is damage to the cables, or danger of
disconnection, immediately request that the appropriate measures be
taken by a qualified electrical engineer.
1. Insert a plug in the metal connector box of the

molding machine.
* Keep the plugs connected normally.
CAUTION
Though the power supply switch on the
pendant is set to OFF, the power supply for
the control box remains ON (The power
receiving lamp is ON.).
2. Turn on the power switch.

The power lamp comes on.
The following screen is displayed on the LCD and
initial checking starts.
* Initial checking ............ It is to conduct self check to see if there are any errors with the communication
circuit in the control box.
- 17 -
The initial screen is displayed when the initial check is normally finished. The screen displays a
currently used condition change file name (initial screen 1). If the contents of data registered for
condition setting and currently used data are different, the block number blinks.
Safety Precautions
• Always observe the procedures for turning on the power.
• Follow the instructions in the operation manual to check whether a safety
device has operated, and if you become aware of an abnormality during
operation, immediately stop the unloader and consult the supervisor.
• Check that none of the covers are damaged or incorrectly placed.
• After turning on the power, check the following points.
! That an alarm is not displayed on the LCD.
! That the air pressure level is correct.
! That no unusual noise is produced by the motor etc.
! That the lubrication for the friction surfaces is functioning normally.
• Check the inspection points listed in the operation manual.
• If the unloader has not been used for a long time, check its movements,
sound and that no errors appear in the operating screens. If you become
aware of an abnormality (unusual noise, heat or movement) during
operation, immediately stop the unloader and consult the supervisor.
- 18 -
4-2. Cutting the Power
1. Check that the unloader has stopped.
2. Turn off the power switch.
The power supply lamp on the pendant turns off.
3. Turn off the primary power supply.
Safety Precautions
• Always observe the procedures for cutting the power.
• Make sure that the carriage unit is not above the molding machine
(outside of the safety door) to end the operation and turn off the power
after the vertical arm is raised and is parked.
• When finishing operations, check that the condition of each part is the
same as before operations began.
- 19 -
5. PROCEDURE OF EMERGENCY STOP
To stop operation of the unloader instantaneously to prevent accidents, follow the procedure below.
The emergency stop button is mounted on one position as shown below.
! Emergency stop button

Pressing this button turns off the power and stops all the machine motions instantaneously. To reset, turn the
switch in the direction of an arrow and unlock it. Turn off the power switch once, then turn it on again.
Safety Precautions
• When automatic operation is stopped halfway, remove the cause of
the stop first. Then check the correct procedure of resuming
operation before actually resuming it.
• Make sure that all the personnel concerned is familiar with the position
and operating method of the emergency stop button to ensure quick
access at any time.
• Do not press the emergency stop button while the arm is downward.
Doing so will move the arm.
• Be aware that the power supply for the control box remains supplied
after the emergency stop button is pressed.
- 20 -
6. STROKE LIMIT AND MAXIMUM/MINIMUM VALUE SETTING
Be sure to check the stroke limit set values and the maximum/minimum set values when initially operating
the unloader, changing the traverse distance (adjustment of the position of traverse home position
proximity switch, traverse over run proximity switch, extracting-side area proximity switch, release-side
area proximity switch, and proximity switch dog), or clearing backup.
• Relation among set values
1. Press key three times to display the maximum/minimum setting screen.
* This setting can be changed only in manual operation.
2. Press the or key to display the desired screen for setting.

• First page････････････ Extracting-side area (limiting the setting range for extract standby) setting
• Second page ･････････ Release-side area (limiting the setting range for midway release position,
NT cutting standby position, traverse standby position, packaging
position 1, and packaging position 2) setting
• Third page ･･･････････ Stroke limit setting
- 21 -
3. Move the cursor to the desired value and set the value with the or key.
CAUTION
If any of the point set values is out of the setting range, the traverse axis
cannot be moved and automatic operation cannot be started.
- 22 -
7. INPUT AND OUTPUT DISPLAY SCREEN
7-1. Input and Output Display Screen
There are input and output signal conditions for each manual operation.
Check the signals which are lacking on the input and output display screen if the unit does not go into
action even if operated.
1. Display the initial screen by pressing key.
2. Display the I/O (input/output) screen by pressing the and keys.
1 2
! ................................... The name of the I/O signal specified by the cursor is displayed.
" Page .......................... The current page is displayed.
When the cursor is in this position, pressing the or key scrolls

pages.
# I/O.............................. The current conditions of I/O signals are displayed.
ON .........In reverse video
OFF........In normal video (characters in black)
- 23 -
7-2. I/O Display Signals List
INPUT Code Name OUTPUT Code Name
MO MO Mold opening completed RY1 RY-1 Mold open safety
Signals from the molding machine
MC MC Mold closing completed RY2 RY-2 Mold close safety
Relay output signal RY

MD MD Safety door closed RY3 RY-3 Cycle start
ME ME Ejector advance end RY5 RY-5 Unloader error
MA MA Automatic operation RY6 RY-6 Jig start
MN MN Molding defect RY7 RY-7 Ejector advance
RY8 RY-8 Ejector return
Release side descent
Signals from
RD RD V1U V-1U Product side ascent

outside
command
OD OD Release side safety V1D V-1D Product side release
L1 LS-1 Traverse home position V1DH V-1DH Descending in high speed
L2 LS-2 Traverse over run V1S V-1S Runner side descent
L12 LS-12 Release side area V2B V-2B Product side return
Unloader solenoid output signal V (SOL)
L10 LS-10 Extracting side area V2A V-2A Product side advance
L3 LS-3 Product side ascent end V2S V-2S Runner side advance
L3S LS-3S Runner side ascent end V31 V-31 Product chuck open
Unloader limit switch LS
L4 LS-4 Product confirmation V32 V-32 Spure chuck open

L4T LS-4T In-chuck product confirmation V3V1 V-3V1 Suction release 1
L4V1 LS-4V1 Suction confirmation 1 V3S V-3S Runner chuck open
L4S LS-4S Runner confirmation V4R V-4R Posture return
L6 LS-6 Product side return end V4P V-4P Posture action
L7 LS-7 Product side advance end V6 V-6 Nipper in chuck
L8 LS-8 Posture return end V9 V-9 NT pull
L9 LS-9 Posture action end V10 V-10 NT cut
L4V2 LS-4V2 Suction confirmation 2 V11 V-11 NT position
L16 LS-16 Reserved V3V2 V-3V2 Suction release 2
* Purpose of use of above output signals may change according to optional specifications.
- 24 -
INPUT Code Name OUTPUT Code Name
V13 V-13 Slide action
V1US V1US Runner side ascend
Unloader solenoid output signal V (SOL)

V2BS V2BS Runner side return
Unloader limit switch LS
V14 V-14 Spare

BZ BZ Buzzer
ALP ALP Alarm lamp
* Purpose of use of above output signals may change according to optional specifications.
- 25 -
7-3. Other I/O Display Screens
All I/O items and internal memory that cannot be displayed on the initial screen are displayed.
The input/output signals that are on are marked with "$".
1. Press the key four times. The system setting screen is displayed.
2. Move the cursor to the "I/O MONITOR" display button using the and keys and press the
key.
3. The I/O monitor screen is displayed.
1 2
! Unit............................ The current unit is displayed.
When the cursor is in this position, pressing the key changes the unit
(I/O ←→ MEM).
" Page ........................... The current page and the final page are displayed.
When the cursor is in this position, pressing the or key scrolls

pages.
- 26 -
8. SETTING THE MODE
Set the operation of the unloader.
Check the operation pattern of each mode and set the mode in "8-3 Description of Mode".
POINT
The mode cannot be set when it is in the automatic operation or the arm is not raised
completely (LS-3 or LS-3S is off).
8-1. Setting Method
1. Press the key once. The mode setting screen is displayed.
1 3
! Mode name...... Mode names are displayed.

" Page.......The current page is displayed.
# Mode .....Whether each mode is on or off is displayed.
2. Move the cursor to the desired option of mode using the and keys.
...............Each time this key is pressed, the cursor moves by one line to the upper option of mode.
When the cursor is at the top, pressing the key moves it to the previous page.
...............Each time this key is pressed, the cursor moves by one line to the lower option of mode.
When the cursor is at the bottom, pressing the key moves it to the following page.
- 27 -
3. Turn the selected mode on or off using the or key.
.........Pressing this key turns on the mode specified by the cursor. appears.
* When the cursor is in the position of the page, pressing this key scrolls pages in the
order of 1/12 → 2/12 → 3/12 ...(refer to the following pages).
.........Pressing this key turns off the mode specified by the cursor. appears.
* When the cursor is in the position of the page, pressing this key scrolls pages in the
order of 1/12 →11/12 → 10/12 ...(refer to the following pages).
- 28 -
8-2. Mode Setting Screen
1/12
2/12
3/12
4/12
5/12
- 29 -
6/12 11/12
7/12 12/12
8/12
9/12
10/12
- 30 -
8-3. Description of Mode
Product side extraction Runner side extraction (S type)

□
1 Descent
□
2 Advance
□
3 Runner chuck closing
□
4 Return
□
5 Ascent
□
6 Traverse
□
7 Runner chuck opening
1 Descent
◯ 5 Ascent
◯ ◯9 Chuck opening
□
8 Traverse return
2 Advance
◯ 6 Traverse
◯ 10 Ascent
◯
3 Chuck closing
◯ 7 Posture action
◯ 11 Posture return
◯
4 Return
◯ 8 Descent
◯ 12 Traverse return
◯
$ Nipper pull ON
POINT % Nipper cut
& Nipper pull OFF
On the extracting side:
' Nipper position advance
To advance means to move toward the product and runner.
( Nipper position return
To return means to remove the product and runner.
) Sprue chuck opening
Symbol Name Explanation Motion pattern

MDW Product extract Turn on this mode when extracting MDW-ON
products with the arm on the product
side.
MDS S side extraction Turn on this mode when extracting the MDS-ON
runner with the arm on the runner side.
* MDW.... <OFF>
MDS ..... <ON>
Individual operation of the runner is
possible in the above status.
- 31 -
MD1 Extraction mode 2 The operation route until the chuck MD1-OFF MD1-ON
plate of the unloader reaches the Extraction mode 1 Extraction mode 2
unloading position of the product can
be selected.
MDE Ejector link When the product is released easily MDE-ON MDE-OFF
because it is thin, switching on this Ejector linked Ejector solo
mode links the operations of the operation operation
unloader to those of the molding •Operates based •Does not
machine to assure proper extracting. on the ejector interlocks with
and interlock the ejector (and
signals. (Only the ejector start
automation signal RY-7)
operation) stays on at all
times.
• RY-7 and T20 (ejector pass timer)
come on with T3 (ejector
advance start signal) UP and the
chuck closes with T20 UP or
when the ejector advance-end
switch (ME) comes on.
MDK Release in mold Turning on this mode will release the MDK-ON
product in the mold after pulling out
the product from the mold.
MD2 Release side This mode will select the release MD2-ON MD2-OFF
descent position of the product at the release-
side.
- 32 -
MDSS Release side Turning on this mode will turn the MDSS-ON MDSS-OFF
posture posture (chuck plate) 90° ( in reverse at
the product release position.
(MDTB) Return runner Turning on this mode will release the MDT-ON
halfway release product after cutting the gate with the
nipper in the chuck (option) or the NT
gate cut nipper (option) at the release-
side, then the sprue runner will release
at the halfway release position when
returning.
MDTF Advance runner Turning on this mode will release the MDTF-ON
halfway release sprue runner of the tunnel gate and the
like at the halfway release position
when advancing, then release the
product at the release-side.
* It cannot be concurrently selected
with MDTB mode.
MD4 Use for product Turning on this mode will enable MD4-ON
confirmation product confirmation at halfway of
ascending after taking out the product
from the mold.
* It is necessary to adjust the LS-4
limit switch to the position where it
will not be turned off even if it
reaches the ascend end.
MD4T Use for internal Turning on this mode will enable MD4T-ON
confirmation of the confirmation of each product in the
chuck chuck when taking out multiple
products from molds at the same time.
- 33 -
MDCV Use of absorption Turning on this mode will activate the MDCV-ON
unit absorption unit of the unloader
equipped with the absorption and
confirmation unit.
* Be sure to turn off the absorption
unit when it is not in use.
If absorption confirmation (LS-4V)
is not turned on, the automatic
operation will stop.
MDTS Extract side posture Turning on this mode will conduct the MDTS-ON
action posture action at the unload-side
ascend end and avoid an obstruction
when there are any obstacles such as a
safety door with traverse after taking
out the product.
* When the posture action mode
(MDSS) is off, the posture will
return at the release-side after
traverse, the posture action is
conducted at the ascend end after
releasing the product, and returns to
the travelling action.
* If the S side extract mode (MDS) is
on, posture return is conducted after
traverse to the midway release
position, posture action is conducted
after release, and traverse is
conducted.
MDNG Defective product When this mode is on, if the defective MDNG-ON
rejection product rejection signal is received
from the molding machine after
completion of molding, the unloader
stops transporting the product to the
release side and releases it midway
during traversing.
* However, this operation is not
possible unless the defective product
rejection interlock signal is wired to
the molding machine.
- 34 -
MDYT Horizontal traverse The cycle start (RY-3) is output by MDYT-ON
stand-by turning on the release-side area (LS-
12).
The home return position becomes the
travel stand-by position.
It cannot return to the home position
unless the release-side area (LS-12) is
at the ON position or the mold is
completed opening (MO).
MDTA Extracting side When ON, the arm will advance at the MDTA-ON
advance posture ascent end after long products have
been extracted vertically, and the
traverse operation will be started after
the posture action has been performed.
This operation stops interference with
the safety door and traverse rail. The
timing for outputting the cycle start
(RY-3) signal to the molding machine
is when the posture action end is ON.
conducted.
MDTA2 Extracting side These operations are the same as the MDTA2-ON
advance posture 2 extracting side advance posture
operations (MDTA), but the timing for
outputting the cycle start (RY-3) signal
to the molding machine is at the arm
ascent end after the product has been
extracted.
conducted.
- 35 -
8-4. Option Mode
MDCN Air nipper Turning this ON starts to operate the MDCN-ON
unloader with the air nipper function
(optional).
* This cannot be concurrently used
with the NT gate cut nipper.
MDNT Use of NT gate cut When this mode is turned on, the MDNT-ON
nipper unloader equipped with the NT gate
cut nipper (option) at the release-side
travel end will conduct cutting action
on the side gate at the release-side after
taking out the product.
MDNT2 NT position 2 By selecting this mode concurrently MDNT2-ON

when using NT gate cut nipper
(MDNT), nipper vertical position
movement action is added and 2
sections of side gate can be cut with
one nipper.
MDV2 Suction When this mode is turned on, the

confirmation 2 timing of the open and close of
absorption will be the same as that of
standard absorption, but the absorption
confirmation will be different. When
it is concurrently used with the product
2 point release (MD2K) mode, the
timing of absorption closing is the
same as that of the standard
absorption, but the absorption opening
timing will be the same as that of the
second chuck release.
- 36 -
MD2K Product 2-point Turning on this mode will conduct MD2K-ON
release product open action at 2 sections set on
the point set screen.
Moreover, if this mode is turned off,
chuck 1 and 2 will action concurrently
at the product release position. 2
circuits of product chuck or absorption
will be necessary to use this mode.
MDCS Under cut Sliding the chuck plate after closing MDCS-ON
the product chuck will enable
unloading of the product.
* The chuck plate requires the slide
mechanism.
MDBZ Buzzer used Turning on this mode will sound a

buzzer when an alarm occurs.
MDKO W side fixed mold To extract a product from the fixed MDKO - Use
extract mold after molding, turn this mode on. Fixed mold extract
In the standard extraction operation,
the product is extracted from the
movable mold.
* The product side advance end limit
(LS-7) must be added and the
product crosswise valve must be
changed to the type with double
solenoid specifications (both are MDKO - No-use
options). Movable mold extract
* For change of this mode, the release-
side area (LS-12) must be at an ON
position.
* If this mode is used, the operation of
posture action/return is reversed.
When mounting the chuck plate,
mount it so that the chuck plate
points to the fixed mold. Depending
on the unloader, L-shaped fixture
may be required.
- 37 -
MDKAS S side movable To extract a product from the movable MDKAS - No-use
mold extract mold with the S side arm, turn this Fixed mold extract
mode on.
In standard extraction operation, the
runner is extracted from the fixed
mold.
* The S side crosswise descent position
and chuck position can be adjusted in
the range of the rod length of the S
side crosswise cylinder. If the MDKAS - Use
positions cannot be adjusted Movable mold extract
properly, the cylinder must be
changed to a cylinder with a longer
rod.
MD2S S side release side For descent and release at the runner MD2S-ON MD2S-OFF
descent release position, for example, when
extracting a product with S side
movable mold extract described above,
turn this mode on.
- 38 -
9. SETTING AXIS POSITION (TEACH POINTS)
The point (moving distance) and speed to pack the taken out products in the boxes and the travel axis are set.
The time to replace the molds is set after replacing the molds and mounting the chuck plate on the unloader.
There are following two setting methods.
! Value setting method...............Displays each teach screen and directly set the value by the cursor key and
or key.
! Action setting method .............Display the teach screen of each axis and put the cursor on the set value or the
start position and press the "RET" or "ADV" key to move the cursor to the
desired position.
Press key to make settings.
* Packing operation can be set only for the traveling axis. The vertical stroke of the product-side arm
at the packing position is the same as the unload-side descending stroke (in the mold). Moreover,
the crosswise stroke will also be the unload-side arm return position.
* Set the movement in a direction in the above figure at the conveyor or palette changer side.
* In automatic operation, the setting can be changed only in 1 mm or 0.1 mm increments.
- 39 -
9-1. Travel Teach
1. Travel Teaching Screen
Press key three times to display the point setting screen.
2 4
" ................... A teaching point name is displayed.

# SET ............ A setting position of the teaching point is displayed (unit: mm).
$ SPD ............ A moving speed to the teaching point is displayed (unit: %).
Setting is available in the range of 1 to 100%.
% CRRNT ...... The current position of the setting axis is displayed (unit: mm).
- 40 -
2. Setting Travel Teach
The setting method here is expanded as the action setting method by movement of the carriage unit.
Move the carriage unit after making sure that it is safe up to the next point.
* If the set value of the travel axis is known in advance, conduct the value setting method.
However, be sure to conduct the test operation before starting the automatic operation.
Setting the unload-side position

& When operating initially after setting the unloader or when changing the unload-side travel stop
position (arm descent position to the mold), conduct it according to the following procedure.
Normally, set the extract standby position so that the

center of the carriage unit of the unloader (center of the
vertical arm) is positioned at the center of the mold.
2048
In case of three plates, adjust the position of the runner

chuck fixed to the runner vertical arm by loosening the
2049
nuts as much as possible when the center of the runner
chuck cannot be caught due to shape of the runner.
If the above operation is not conducted, it is necessary to
change the mounting position of the product chuck plate.
- 41 -
& Set the extract standby position so that the chuck plate does not interfere with the mold or tie bar.
Adjust the proximity switch dog so that the extracting-side area (LS-10) turns on at this time.
1. Set the speed of travel return to the unload-side position.
" Press the key while pressing the OPERAT key to return each axis to the home position.
# Press the key while pressing the OPERAT key.
$ Press the key. If the screen as shown below is not displayed, press the and keys
to change the screen.
% Set the travel speed.
Move the cursor below <SPD> with key and press key or key to set it.
- 42 -
Setting of halfway release position of advance runner
& Turn on "MID REL POSI" on the mode setting screen.
1. Set the travelling position.
* Move the carriage unit to the unload-side descend position and set it.
" Press the key while pressing the OPERAT key to complete moving the carriage unit to the
unload side.
# Keep pressing the key while pressing the OPERAT key to complete moving the traveling
unit to the halfway release position.
$ Press the key. If the screen as shown below is not displayed, press the and keys
to display the point setting screen.
% Press the key while pressing the OPERAT key to set the halfway release traveling position.
* Set it to the position where the release-side area proximity switch (LS-12) becomes on.
- 43 -
' Press key to shift the value of the current position to <SET>.
* Check to see that the set value and the current position are identical after pressing key.
Go back to % if they are not the same value.

( Round off the set value.
Conduct this operation to change the set value in the minute range.
* Go to ) when this operation is not necessary.
◯
a Press key to move the cursor to the digit to be adjusted.
◯
b Press key or key while pressing the operable key to adjust the set value.
) Set the travelling speed.
Move the cursor below <SPD> with key and press or key to set it.
* Runner halfway release position of advance and return and sprue runner release position are all decided by
<Midway release position>.
Set either one of them because the set positions above will be the same.
- 44 -
Setting halfway release position of the return runner
& Turn on "MID RELS RTN" on the mode setting screen.
Set the travel position.
* Move the carriage unit to the release descend position before setting it.
" Keep pressing the key while pressing the OPERAT key to complete moving to the release
descend position.
# Keep pressing the key while pressing the OPERAT key to complete moving to the halfway
release position.
$ As for the setting method following # above, go to 1-$, "Setting Halfway Release Position of the
Advance Runner".
- 45 -
Setting the release position of the sprue runner (dedicated for runner-side unloading)
& Turn on "S side extraction" and turn off "S side extraction" on the mode setting screen.
* For the unloading motions, refer to "S side extraction" in "8-3. Description of Mode."
1. Set the travelling position.

* Move the carriage unit to the unload descend position before setting.
" Press the key while pressing the OPERAT key to complete moving the carriage unit to the
unload side.
# Keep pressing the key while pressing the OPERAT key to complete moving the carriage
unit to the halfway release position.
$ Press the key. If the following screen is not displayed, bring up the point setting screen
using the and keys.
% Press the key or the key while pressing the OPERAT key to set the halfway release
position.
* Set it to the position where the release-side area proximity switch (LS-12) becomes <ON>.
- 46 -
' Press key to shift the value of the current position to <SET>.
* Check to see that the set value and the current position are identical after pressing key.
Go back to % if they are not the same value.

( Round off the set value.
* Go to ) when this operation is not necessary.
a Press
◯ key to move the cursor to the digit to be adjusted.
b Press
◯ key or key to adjust the set value.
) Set the travelling speed.
* Keep on pressing OPERAT key and key to complete travel to the halfway release position.
* This is the set value confirmation operation in ( above. Check to see that the carriage unit moves
to the set value.
- 47 -
9-2. Explanation of Teaching Points
Point Explanation Remarks Page

HOME POSI Sets the home position return speed of the traveling 7/7
axis.
EXT SD POSI Sets the speed of position for extract side extract 1/7
action.
* Set it within the extracting-side area (LS-10 is
on).
MIDWAY Set the sprue release and NG product discharge 2/7
RELEASE POSI positions within the area on the release side
(LS-12 is at the position of ON).
* Movement to this position is not possible
unless each mode is turned ON.
NT NIPPER When the NT gate cut nipper unit is mounted, set a When the NT gate 3/7
cutting position of the side gate linked with the cutting mode
nipper unit on the release side after the product is (MDNT) is used.
unloaded.
TRAVERSE Set a stand-by position halfway of traverse before When the traverse 4/7
STAND-BY the mold is completely opened when the traverse stand-by mode
stand-by mode is used. (MDYT) is used.
PACKAGING Set a position, speed and sequence of packing 5/7
POSITION 1 products unloaded from the mold on the conveyor
and in the box.
* Refer to "9-3 Packing Teach" for details.
PACKAGING Set the second position of releasing the product When the 6/7
POSITION 2 when the product 2 point release mode is selected. product 2 point
release mode
(MD2K) is used.
- 48 -
9-3. Packing Teach
1. Packing Teach Screen
Press key and display the packing teach screen with or key.
○
3
○
1
○
2 ○
5
○
4 ○
6
* Packing teach is set only for the travelling axis. The vertical stroke of the produce-side arm at the
packing position is the same as the descending stroke at the unload-side (in the mold). Moreover, the
crosswise stroke will be the arm return position at the unload-side.
- 49 -
" .......................................Displays the teach name.
# START .........................Sets the reference position (start position) of travelling (in the unit of mm).
Travel reference position: If this item is set within the release-side area and a positive
value is set for the pitch, the product release position
closest to the extracting side will be the reference position.
$ PTCH ...........................Sets the interval of the product release positions (in the unit of mm).
* A negative value can also be set.
If a negative value is set, packaging will be performed in the direction from the
release side to the home position.
% SPD ..............................Displays the travelling speed to the product release position (in the unit of %).
It can be set from 1 to 100 in the unit of per cent.
' CNT..............................Sets the product release number (position number).
* It can be set to 99 at the maximum.
* The current packing count and the preset value for packing are displayed.
( CRRNT........................Displays the current position of the set axis (in the unit of mm).
* Displays <------> if it does not return to the home position after turning the power on.
POINT
• All the product release positions are set on the packing teach screen.
Set (CNT) to "1P" when placing products at one place.
! Input method " Move the cursor to the item or digit to be set with key.
# Input values with or key.
CAUTION
& Set the value of the travel axis within the operable distance.
Travel absolute distance ≥ Start position + pitch × (Packaging number - 1)
& Manually confirm the packing teach point.
The current packaging number is incremented in manual operation. Therefore,
be sure to check the value of the traverse axis when turning on automatic
operation and change the value if necessary.
Be aware that the current packaging number is stored even after the power is turned
off.
& If the start position, pitch or the packaging number is changed, the current packaging
number is reset to 1.
- 50 -
2. Setting Method of Packing Teach
The action setting method is explained here.
& Turn on "REL DECSENT" "REL POSTURE" in mode setting.
! Setting the travel axis
1. Press key and display the packing teach screen with or key.
2. Set the start position.
Press the key or the key while pressing the OPERAT key to move the carriage unit and
decide a release side travel setting position.
* Set the start position of the travel position within the release-side area (LS-12 is on).
* To input a value for "START," move the cursor to the start position value using the key and press the
key.
- 51 -
3. Press the key to set the current position value as the start position.
* Check to see that the start position and the current position are identical after pressing key.
4. Round off the set value.

* Go to (5) when this operation is not necessary.
" Press key to move the cursor to the digit to be changed.
# Press key or key to adjust the set value.
5. Set the travelling speed.
6. Set the travel pitch and product release number.
- 52 -
7. Press key to move the cursor to the digit to be changed.
Press key or key to set PICH (mm).
If the set value for pitch is not required, set "0."

* If the start position is not set, when you try to move the machine to the packaging point in manual
operation, the following screen is displayed.
Check the set value again when the above screen is displayed.
! When setting is completed,

manually check the set value.
Repeat the manual operation and check the position set by the packing teach.
* Change the set value if there are any problems with them.
- 53 -
9-4. Setting of Acceleration/Deceleration
Impact when the carriage unit stops can be lessened by adjusting the low speed travelling start position before
the travel stop position. Also S-shape acceleration/deceleration can be set.
CAUTION
As for setting of acceleration/deceleration, the appropriate values vary
according to the chuck weight and product weight.
Setting which cause an extremely large deflection with arm will cause
failure of the machine or shorten the life of driving parts. Never use the
extreme set values.
10 stages
10 20 30 40 50 60 70 80 90 100
MIN Middle point MAX
(Shortest) (Longest)
- 54 -
& Global acceleration/deceleration setting
If the setting is performed on this screen, the same acceleration/deceleration setting is applied to all
points.
1. Press the key twice to display the acceleration/deceleration setting screen.
2. Press the or key to adjust the acceleration/deceleration.
* To extend the distance of high speed traveling...........Press the key to reduce
acceleration/deceleration time.
* To lessen impact .........................................................Press the key to extend
acceleration/deceleration time.
- 55 -
& Individual acceleration/deceleration setting
1. From the global acceleration/deceleration setting screen, press the or key to display the individual
setting screen.
2. Move the cursor to the desired value and adjust the value with the key or key.
• The acceleration and deceleration can be set from 10% to 100% in 10% increments.
(10% causes the slowest acceleration/deceleration and 100% causes the most rapid
acceleration/deceleration.)
• S-shape acceleration and S-shape deceleration can be set to 0 ms to 255 ms.
0 ms means linear acceleration. (Refer to the figure below.)
CAUTION
• Even if set values have been changed for each point or for
acceleration/deceleration on the individual setting screen, when set
values are changed on the global setting screen, the values are
applied to the acceleration/deceleration set value for all points.
• The set values of S-shape acceleration and S-shape deceleration are
not changed.
- 56 -
10. MANUAL OPERATION
POINT
• Use the following operation to manually check the operation or to return to the home position
when starting the automatic operation.
• The operation whose mode is not set cannot be used.
• Confirm the mode with the mode setting screen before the manual operation.
10-1. Operation Method
1. Press key.
2. The operation starts when each manual operation key is pressed while pressing the OPERAT key.
POINT
• An enabling switch is used for the OPERAT key on the pendant for safety. When the switch is
pressed lightly, it is set to ON to enable operation. When the switch is pressed hard, it is set to OFF
to disable operation.
- 57 -
POINT
• The operation error message is displayed when pressing each manual operation key at the position
other than the operable position.
• The operable position refers to the position which satisfy the conditions for input signal from the
molding machine, unloader limit switch, and mode selection.
- 58 -
10-2. Method to Return to the Home Position
Be sure to return to the home position when turning the power on or starting the automatic operation.
WARNING
Start operation after making sure that there is no person or obstruction in
the movable area of the unloader.
The initial display screen 1 is shown on the LCD screen.
2. Press the key to change to the manual operation mode.
3. Press the key while pressing the OPERAT key.
* Keep pressing the OPERAT key until the home position return is completed.
POINT
Releasing the OPERAT key during home position return operation stops the unloader
instantaneously.
To resume home position return operation, press the OPERAT key and the HOME POSI key.
The screen as shown below is displayed upon completion of home position return.
4. Press the key and return to the initial screen.
- 59 -
10-3. Input/Output Signals
Input and output signal condition Key operation Output signal and operation
! Arm descend
*MO
*MD When they are ON
*LS-10
LS-6 [V-1D][V-1S]◎become on and the
LS-8 arm descends.
V-31
V-3V1
When they are ON
V-32
V-3S
* As for product-side arm descend (V1D) and runner-side arm descend (V1S), keep on pressing key
until the arm completely descends. Releasing key halfway will raise the arm.
* The conditions marked with * are not applicable as for release-side descend. However, release-side descend
order of the external signal (RD) and release-side safety (OD) need to be on.
" Arm ascend
LS-10 [V-1D][V-1S]◎become off and the
LS-6 are ON arm ascends.
LS-8
# Arm advance
MO [V-2A][V-2S]◎become on and the
LS-10 When they are ON
arm advances.
LS-6
LS-8
$ Arm return
MO [V-2A][V-2S]◎become off and the
LS-10 When they are ON arm returns.
LS-8
LS-6 When they are OFF
% Chuck open [V-31][V-3V][V-32][V-3S]

No condition ◎become on and the chuck opens.
& Chuck close [V-31][V-3V][V-32][V-3S]

No condition ◎become off and the chuck closes.
- 60 -
Input and output signal condition Key operation Output signal and operation
' Release side traverse
LS-3
LS-6 When they are ON It travels to the release-side.
LS-8
LS-3S
( Extract side traverse
(traverse return)
LS-3 It travels to the unload-side.
LS-6 When they are ON
LS-8
LS-3S
) Posture action
Packing position [V-4P] becomes on and [V-4R]
LS-12 becomes off and the posture cylinder
When they are ON activates.
LS-6
LS-8
* Posture return
Packing position [V-4P] becomes off and [V-4R]
LS-12 becomes on and the posture cylinder
When they are ON returns.
LS-6
LS-9
* [V-1S][V-2S (except for MDTA and MDTA2)] [V-3S] do not activate when MDS (S side extraction)
for mode setting is not used.
* LS-8 (posture return end) needs to be OFF because the manual operation need to be the posture action
status at "○
7 "release-side travelling" and "○
8 Unload-side travelling" when using MDTS (unload-side
posture action) mode. Moreover, "○

9 Posture action" and "○
10 Posture return" are also operable when
LS-10 (Extracting-side area) is on.

* They vary according to various modes.
- 61 -
11. AUTOMATIC OPERATIONS
! Standard automatic operation diagram
11-1. Operation Method

1. Manually check the operation. (Refer to 10. Manual Operation.)
2. Manually return the unloader to the home position. (Refer to 10-2. Method to Return to the Home
Position.)
3. Press key.
4. Press the key to display the operation switching screen.
5. Move the cursor to "AUTO" and press the key to start automatic operation.
* If Molder auto (MA) is off, the unloader enters the auto standby mode.
6. Press key to stop it.
- 62 -
POINT
The unloader stops even if the molding machine is switched to <semi-automatic> or <Manual> which is
other than fully automatic when <automatic> signal of the modeling machine is input. However, the
unloader resumes automatic operation when the < full automatic > signal is given again from the
molding machine while the unloader is at the home position.
* Stop the unit at the position where trouble is not likely to occur (the vertical arm has ascended not
above the molding machine) when stopping for a long time.
- 63 -
CAUTION
• Automatic operation cannot be conducted unless the unit completes
returning to the home position after turning on the power.
• Mode setting is disabled in <AUTO> status.
• The point setting for the traverse axis can be changed only in 1 mm or 0.1
mm increments.
SAFETY PRECAUTIONS
• Do not operate the unit when power-related safety covers or parts thereof have
been removed, or when the high voltage terminals are exposed.
• Do not remove or alter the positions of the limit switched, dogs or interlock
mechanisms.
• Strictly observe the following restriction when operating the unloader.
Always stop the unloader using the correct procedure before performing these
operations.
" Do not adjust the machinery or parts while the unloader is in operation.
" Do not attempt to pick up dropped products or clean the unloader while it is
operating.
• Always stop the unloader and check that automatic operation has stopped before
removing packaged products.
• Check that there are no people or obstruction within the motion range of the
unloader before starting operations.
• If the unloader stops for any reason during operation, or has been stopped for
any reason, always clarify the cause and take appropriate measures to clear the
cause. Never restart operation until the cause has been identified and corrective
measures have been taken. Restarting operation when the cause has not been
identified is extremely dangerous.
• Do not touch the switches or keys with wet or soiled hands.
This can result in mis-operation of the unloader.
• Make sure you do not touch the switches unintentionally. Also, never lean on the
machine.
If the setting conditions of the unloader are changed, thoroughly check to see that
the data is correct before entering the automatic operation and start the unit after
checking each operation manually.
• If you become aware of even a slight abnormality during operation, immediately
stop the unloader and consult the supervisor.
• If the unloader has not been used for a long period of time, clean and lubricate
(grease) all contact surfaces (LM guide), then operate the unit for about 30 minutes.
- 64 -
11-2. Input and Output Signal Conditions during Automatic Operation
1. Checking the home position of the unloader
2. Automatic start stand-by
3. Home position 1 Vertical cylinder descend
4. Vertical cylinder descend 2 Crosswise cylinder advance
- 65 -
5. Crosswise cylinder advance Ejector start signal (RY-7)
* RY-7 is always on when the ejector is independent.

6. Crosswise cylinder advance 3 Chuck cylinder closed
7. Chuck cylinder close 4 Crosswise cylinder return
ON
OFF
ON
8. Crosswise cylinder return 5 Vertical cylinder ascend
ON
OFF
ON
ON
9. Vertical cylinder ascend Cycle start (RY-3)
- 66 -
10. Loading side 6 Travel to the release-side
Start travelling to the release-side
11. Release-side 7 Posture cylinder action
ON
ON ON
OFF
12. Posture cylinder action 8 Vertical cylinder descend
ON
ON ON
OFF
ON
13. Vertical cylinder descend 9 Chuck cylinder open
14. Chuck cylinder open 10 Vertical cylinder ascend
OFF
ON
15. Vertical cylinder ascend 11 Posture cylinder return
OFF
ON
ON
- 67 -
16. Release-side 12 Travel return to the unload-side
Start travel return to unload-side
- 68 -
11-3. Step Feed Operation
The step feed operation allows the currently set operation to be executed step by step by the unloader and
the setting conditions of the unloader to be checked.
POINT
If you change the setting conditions of the unloader, be sure to execute step feed operation before
starting automatic operation to check the operation of the unloader.
During step operation, press and hold down the OPERAT key and the key until the axes arrive
at the set positions. (If you release the OPERAT key midway, the unloader will stop at the position.)
1. Conduct home position return.

(Refer to "10-2. Method of home position return.")
2. Press the key.
3. Press the key to display the operation
switching screen.
Use the key to select step feed and press the
key.
4. "STEP" is displayed on the default screen.
5. Press the OPERAT key and the key
simultaneously. The operation proceeds to the next

step. If you release the keys and press them again, the
operation proceeds to the next step.
6. To stop the operation, press the key.
POINT
When T1, T2, T5, T7, T8 or T14 is used, even if the keys are pressed, the operation does not proceed
to the next step until the set time elapses. The step cannot be moved back.
- 69 -
12. SETTING TIMERS
Make settings for the timer to realize the reliable and efficient automatic operation.
POINT
The timer settings can be changed during automatic operation.
12-1. Setting Method
1. Press key twice and display the timer setting screen.
1 2
! .............................. The name of the timer specified by the cursor is displayed.

" Page...................... The current page is displayed.
# Timer number....... When the timer has started, the number flickers. When the set time has elapsed,
the number is highlighted.
2. Press, and keys to put the cursor on the position to be changed.

key........................Each time this key is pressed, the cursor moves through items in the order of T1 →
1/4 → T32 → T31 → T30 → T20 → T19 → 4/4.
key........................Each time this key is pressed, the cursor moves through items in the order of 1/4
→ T1 → T2 → T3 → T4 → T5 → T6 → 2/4.
3. Press key or key to set the time.
key............Pressing this key will add the value on which the cursor is put.
* When the cursor is in the position of the page, pressing this key scrolls pages in
the order of 1/4 → 2/4 → 3/4 → 4/4 → 1/4.
key ...........Pressing this key will deduct the value on which the cursor is put.
* When the cursor is in the position of the page, pressing this key scrolls pages in
the order of 1/4 → 4/4 → 3/4 → 2/4 → 1/4.
- 70 -
12-2. Timer Setting Screen
1/4
2/4
3/4
4/4
1/4
- 71 -
12-3. Alarm Timer
CAUTION
It is not usually necessary to change the setting value of the alarm timer.
Never change it to the extreme value because it may cause a trouble.
1. While the timer setting screen is displayed, hold down the key and press the key. The
alarm timer setting screen is displayed.
2. Move the cursor to the desired option of timer using the and keys.
key ..........When the cursor is in the position of the page, pressing this key scrolls pages in the
order of 1/2 → 2/2 → 1/2. (Refer to the following page).
key ..........When the cursor is in the position of the page, pressing this key scrolls pages in the
order of 1/2 → 2/2 → 1/2. (Refer to the following page).
3. Press key or key to set the time.
key............Pressing this key will add the value on which the cursor is put.
key ...........Pressing this key will deduct the value on which the cursor is put.
- 72 -
12-4. Alarm Timer Setting Screen
1/2
2/2
1/2
- 73 -
12-5. Timer Setting Times
Code Timer Min. Max. Initial value Remarks
T1 EXTRACT DESCENT 0.10 99.99 5.00
T2 ADVANCE 0.10 99.99 5.00
T3 EJ. ADVANCE 0.00 99.99 5.00
T4 CHUCK CLOSE 0.00 99.99 3.00
T5 RETURN 0.10 99.99 5.00
T6 RUNNER CHUCK OPEN 0.00 99.99 3.00
Standard timer
T7 POSTURE ACTION 0.00 99.99 5.00
T8 RELEASE DESCENT 0.10 99.99 5.00
T9 CHUCK OPEN 0.00 99.99 3.00
T 10 NIPPER CUT 0.00 99.99 3.00
T 11 NIPPER OPEN 0.00 99.99 3.00
T 13 SPRUE CHUCK OPEN 0.00 99.99 3.00
T 14 NT UNIT ADVANCE 0.00 99.99 5.00
T 15 NT PULL 0.00 99.99 1.00
T 16 NT CUT 0.00 99.99 1.00
Optional timer
T 17 NT PULL 0.00 99.99 1.00
T 18 NT CUT 0.00 99.99 1.00
T 19 NT POSITION 0.00 99.99 3.00
T 20 EJ. PASS 0.00 99.99 3.00 Standard timer
T 21 MIS CHUCKING 0.10 99.99 3.00
T 22 PRODUCT DROP 0.10 99.99 3.00
T 23 CYCLE OVER 3.0 599.99 15.0
T 24 MOLD OPEN ERROR 10.0 599.99 30.0
Alarm timer
T 25 RY3 OFF 0.10 99.99 3.00
T 27 ASCENT ENE WATCH 0.10 99.99 1.00
T 28 0.00 99.99 0.50
T 29 EXTRACT DELAY 0.00 99.99 0.00
T 30 SLIDE ACTION 0.00 99.99 3.00
T 31 SLIDE RETURN 0.00 99.99 3.00 Option timer
T 32 CHUCK 2 OPEN 0.00 99.99 3.00
* Timer setting units.......... 0.1 second for T23 and 24, and 0.01 second for the other timers
* The initial value is the value when the E2PROM data is cleared.
- 74 -
12-6. Standard Timer Operation Diagram
POINT
Before starting automatic operations, always check mode settings, axis position settings and timer
settings.
- 75 -
12-7. Standard Timer Operation List
Timer Name Function Remarks
T1 Unload-side • The setting time from arm descend starting to chuck closing
descend when the unload mode 2 (MD1) is on
• The setting time from arm descend starting to advance
starting when the unload mode 2 (MD1) is off
T2 Extracting- • The setting time from arm advance starting to descend
side starting when the unload mode 2 (MD1) is on
advance
• The setting time from arm advance starting to chuck closing
when the unload mode 2 (MD1) is off
T3 Ejector The setting time from arm advance to ejector protrusion Only when using
advance starting ejector link (MDE)
T4 Chuck The setting time from chuck closing to arm return starting
closing
T5 Extracting- • The setting time from arm return starting to chuck opening
side return when the in-mold release mode (MDK) is on
• The setting time from arm return starting to arm ascend
starting when in-mold release mode (MDK) is off
T6 Runner The setting time from runner chuck open to traverse
chuck open start
T7 Posture • The setting time from posture action to descend starting When using the
action when the release-side descend mode (MD2) is on MDTS, MDTA or
MDTA2 mode, be
• The setting time from posture action to chuck opening
careful about the set
when the release-side descend mode (MD2) is off
values.
T8 Release-side The setting time from release-side arm descend staring to
descend chuck opening
T9 Chuck • The setting time from chuck opening to arm descend staring
opening when release-side descend mode (MD2) is on
• The setting time from chuck opening to travel return
starting when release-side descend mode (MD2) is off
T10 Nipper cut • The setting time from chuck internal nipper (cut) action to When using the chuck
chuck internal nipper (cut off) return internal nipper
(MDCN)
T11 Nipper open • The setting time from chuck internal nipper (cut off) return When using the chuck
to chuck opening internal nipper
(MDCN)
T13 Sprue chuck The sprue chuck release time at the halfway release position
open when the runner halfway release mode (MDTB) is on
- 76 -
T14 NT gate • The setting time from NT gate cut advance starting to When using NT gate
advance advance completion cutting (MDNT)
T15 NT pull The setting time from NT gate cut pull action starting to NT When using the NT
gate cut nipper action (cut) gate cutting (MDNT)
• Pull action refers to the action to closely attach the tip of the
blade of the nipper to the product.
T16 NT cut • The setting time from NT gate cut nipper action (cut) to When using the NT
return (cut off) gate cutting (MDNT)
T17 NT pull • The setting time from NT gate cut pull return (OFF) starting When using the NT
to NT gate cut return starting gate cutting (MDNT)
T18 NT cut • The setting time from NT gate cut nipper return (cut OFF) When using the NT
to NT gate cut pull return (OFF) starting gate cutting (MDNT)
T19 NT position • The setting time from NT gate cut nipper position travel When using the NT
starting to NT gate cut advance starting gate cutting (MDNT)
T20 Ejector path The T20 timer starts when the T3 timer is up. Only when using ejector
The chuck closes when the T20 timer is up. link (MDE)
T21 Chuck error • This is the chuck error monitoring timer for automatic
operation.
• The alarm is given unless the product confirmation limit is
turned on when the timer is up after the product is chucked
and the arm completed ascending.
T22 Product • This is the product release monitoring timer while travelling
release during the automatic operation.
• The total stop alarm is given when the product confirmation
is turned off before the timer is up after starting travelling.
T23 Cycle over • This is the action cycle monitoring timer for automatic
operation.
• The timer starts simultaneously with solenoid output and
the alarm is given when the input condition to the next step
is not turned on.
T24 Mold open • This is the mold close and open monitoring timer during
error automatic operation.
• The timer starts concurrently with output of the cycle start
signal (RY-3) to the molding machine after taking out the
product. The alarm is given when the mold open
completion signal (MO) from the molding machine does
not become off even if the timer is up.
- 77 -
T25 RY3 OFF • The setting of the output time of the cycle start signal (RY-
3) of the molding machine in automatic operation can be
changed.
• The cycle start signal (RY-3) is output and, at the same
time, the timer starts by input of ascend end (LS-3) and
product confirmation (LS-4) after taking out the product.
The cycle start signal (RY-3) becomes off when the timer is
up or the mold open completion signal (MO) becomes off.
T27 Ascend end • This is the ascend end limit action monitoring timer.
monitoring
• It starts the timer while monitoring the arm descend output
(V1D). The total stop alarm is given when the ascend end
limit does not become off even if the timer is up.
T29 Unload The setting time from the time when the mold open
delay completion signal (MO) becomes on to the arm descend
starting after completion of moving the unload stand-by
position.
T30 Slide action The setting time from the slide action starting to the arm When using undercut
descend starting (MDCS)
T31 Slide return The setting time from the slide return starting to the posture When using undercut
return starting (MDCS)
T32 Chuck 2 • The setting time from the chuck opening to arm ascend When using suction 2
open starting when the release-side descend mode (MD2) is on circuit (MDV2)
• The setting time from the chuck opening to travel return
starting when the release-side descend mode (MD2) is off
- 78 -
13. CYCLE TEST
If the signal of the product check limit switch (LS-4, LS-4S, LS-4T, LS-4V) is not input for some reason
during automatic operation or when the product check input signal is turned on inside the main board for
simulation, the following procedure can be taken.
1. Start automatic operation and unload the product. Then check if there is any alarm indicating a
chucking error at the arm upper end after the product is unloaded.
2. Press the key and the key at the same time.
Keep pressing these keys until the carriage unit reaches the release side from the unloader.
(See the solid arrow shown below.)
POINT
If the key is released during traveling to the release side, the product release alarm is displayed.
Turn off the power switch and resume operation, as this is an entire stop alarm.
CAUTION
The molding machine should be operated with no load for executing a cycle test.
Otherwise, the product may be molded repeatedly.
- 79 -
14. CONDITION CHANGE
A maximum of 30 patterns of conditions can be saved. By specifying a registered block number to suit
to the used mold, setting data for the unloader can be read. When new conditions have been set or
already saved conditions have been changed, register such conditions into memory (again) as required.
CAUTION
• After the mold or conditions has been changed, check the setting values of the
traveling axis motion points and mode setting.
• Fill in the attached check sheet with registered data to use for checking at the time
of re-setting the data.
- 80 -
14-1. Condition Change Screen and Condition Change
• Press the key to display the condition change command selection screen.
• The cursor moves through the commands each time the key is pressed. Choose the desired
command and press the key.
The screen changes to a relevant screen.
No. Command Name Purpose

1 READ Reads condition setting data saved in memory.
Compares the contents of currently used data
2 COMP
and data saved in memory.
Saves (new or corrected) condition setting data
3 WRITE in memory.
* A maximum of 30 patterns can be saved.
4 DELE Deletes condition setting data saved in memory.
POINT
Other than the READ command can be executed in either the automatic or manual mode. However,
the READ command can be executed only in the manual mode.
- 81 -
14-2. Writing of Conditions
When operating by setting new conditions, input data on the mode, etc. and save it in memory.
1. Set the mode, packaging teach, each axis teach, timer, etc.
2. Press the key to display the condition change command selection screen.
(This operation is possible in either manual or automatic operation.)

3. Move the cursor to "WRITE" using the key.
4. Press the key.
File name field
5. Enter a file name using the or key.
POINT
When an entered file number already stores data, the file name is displayed in the file name filed.
When "NEW" is chosen, the smallest file number of unused numbers is set automatically.
6. Choose characters for a comment using and / keys. Press the key after choosing a
character.
* Key in a comment with a maximum of 10 characters.
* By moving the cursor to and pressing the key, the previous character is deleted.
Follow this procedure if a character is entered incorrectly.
- 82 -
POINT
Data can be registered without a inputting a comment. However, it is recommended you input a
comment of a model name or product name.
! List of Characters to be used for Comment
7. Check that the file number and its comment are correct. Move the cursor to "SET" and press the
key.
POINT
If you press the key, the cursor moves automatically to "SET."
- 83 -
8. A confirmation message is displayed. Move the cursor to "YES" and press the key.
* If "NO" is selected, writing is canceled and the setup change screen appears again.
On completion of condition data writing (registration), the following guide message is displayed.
9. To go back to the condition change command selection screen, press the key.
10. Pressing the key returns to the initial screen.
- 84 -
14-3. Reading of Conditions
Read a already registered condition change file in the procedure below.
1. Press the key. The MANU mode is set.
2. Press the key. The condition change command selection screen is displayed.
3. Move the cursor to "READ" using the key.
4. Press the key. The read screen is displayed.
* If any registered set value has been changed, the following confirmation screen is displayed.
Choosing "YES" brings up the write screen.

Choosing "NO" makes continue reading operation.
5. By pressing the or key, the registered condition change files are displayed in order in the
lower part of the screen.
6. Choose the desired file and press the key.
- 85 -
7. Move the cursor to "YES" and press the key.
* Choosing "NO" cancels reading the file and brings up the condition change command selection
screen.
When reading the selected file has been completed, the following guide message is displayed.
9. To go back to the initial screen, press the key.
- 86 -
14-4. Comparison of Conditions
Compare the current data and registered condition change file in the procedure below.
2. Move the cursor to "COMP" using the key.
3. Bring up a condition change file name using the key.
4. By pressing the or key, the registered condition change file names are displayed in order in
the lower part of the screen.
- 87 -
! Data comparison resulting in agreement:
When the current data agrees with the selected file data, the message "COMPLETED" is displayed.
! Data comparison resulting in disagreement:

When the current data disagrees with the selected file data, the message "COMPARED TO BE
FOUND NOT SAME" is displayed.
8. To go back to the initial screen, press the key.
- 88 -
14-5. Deletion of Conditions
Delete a registered condition change file in the procedure below.
2. Move the cursor to "DELE" using the key.
3. Bring up a condition change file name using the key.
4. By pressing the or key, the registered condition change file names are displayed in order in
the lower part of the screen.
6. Choose "YES" and press the key.

* Choosing "NO" brings up the condition change command selection screen.
7. When the selected file has been deleted, the message "COMPLETED." is displayed.
- 89 -
14-6. Entire Deletion of Conditions (Initialization)
Delete (initialization of EEPROM) all the registered condition change files in the procedure below.
2. Move the cursor to "DELE" using the key. Press the key.
3. Move the cursor to "FORMAT" using the key. Press the key.
4. Move the cursor to "YES" and press the key. All the registered files are deleted (initialized).
* Choosing "NO" brings up the condition change command selection screen.
* When entire deletion is complete, a message indicating all the condition change files have been
deleted is displayed.
- 90 -
15. OTHER SETTING
15-1. Setting of Counter
POINT
The counter can be set only in manual operation.
1. Press the key. The MANU mode is set.
2. Press the key three times. The counter setting screen is displayed.
3. Press the or key once. Counter setting is enabled on the screen.

4. Move the cursor to the desired digit using the key.
5. Increase or decrease the value of the digit using the or key.
Use the key as well to move the cursor between the preset value and the count.
6. To reset the counter, move the cursor to and press the key.
- 91 -
15-2. Changing of Language
The language to be displayed on the screen can be changed over.
2. Move the cursor to the desired option of language using the / and keys.
* The language change screen varies with the specifications.
3. Press the key. The language to be displayed on the screen is changed.
15-3. Setting of Contrast

Contrast can be changed on the screen.
2. Move the cursor to "CONTRUST" using the and keys.
3. Increase or decrease the setting value (-6 ~ 6) using the or key.
- 92 -
15-4. Version Display
The current system software versions can be displayed.
1. Press the key on the initial screen.
The versions of the following are displayed.

• Main system software
• Sequence software
• Pendant system software
• SPC software
• Message data
• Bitmap data
- 93 -
15-5. Method of Clearing Packaging Counter
1. Press the key on the initial screen.
→ The packaging counter clear screen is displayed.
If the conditions shown below are not met, an operation error is displayed.
! Other than in automatic operation or step feed
The product side ascent end (LS-3) is ON or the release side area (LS-12) is OFF.
! In automatic operation or step feed
Movement to the extract standby position is complete or product chuck is open.
2. Move the cursor to "YES" and press the key.
Both the packaging position 1 counter and the packaging position 2 counter are reset to "1" and the
initial screen appears again.
In addition, the jig start (RY-6) is output for a constant time (one second).
3. If "NO" is selected, packaging counter clear is canceled and the initial screen appears again.
- 94 -
15-6. Alarm History Display
Alarms that occurred (5 items) in the past are stored.
Each time a new alarm occurs, the alarm is stored as No. 1 and the oldest alarm is deleted.
* For details of alarms, refer to "Technical Edition 3. ALARM FUNCTIONS."
1. Press the key four times to display the system setting screen.
2. Press the or key or the or key to display the alarm history screen.
Alarm No.
Alarm name
! Alarm name and type

System alarm.................. Alarm generated by the system program
Servo alarm .................... Alarm generated by the servo lamp
Alarm generated by the system program
Alarm ............................. Alarm generated by sequence data
3. Use the or key to move the cursor to each alarm and press the key to display the
description of the alarm.
- 95 -
! Method of clearing alarm history
1. When the alarm history screen is displayed, press the key.
2. The alarm history clear selection screen is displayed.
If you move the cursor to "YES" and press the key, the alarm history is cleared.
If you move the cursor to "NO" and press the key, alarm history clear is canceled and the
alarm history screen appears again.

* The alarm history is also cleared at backup clearance.
Refer to "Technical Edition 5. DATA BACKUP."
- 96 -
! SETUP CHECK SHEET vol.1
Mold Name: Model No.:
Traverse Teach
Name Set Speed

Return to home position 
Extract stand-by position
Midway release position
NT gate cut position
Traverse stand-by position
Packaging Teach Packaging position 1
Name Start position Speed Pitch Packaging number

Packaging position 1
Packaging Teach Packaging position 2
Name Start position Speed Pitch Packaging number

Setting of Acceleration/Deceleration
Acceleration Deceleration S-shape S-shape

Name
(%) (%) acceleration deceleation
Return to home position
Extract stand-by position
Midway release position
NT gate cut position
Traverse stand-by position
Language Changeover
Function Setting
Chinese Chinese
Language changeover English Japanese (new character (old character Korean Thai
format) format)
Stroke Limit Maximum/Minimum Value Setting
Name Maximum value Minimum value

Extract side area
Release side area
Stroke limit
- 97 -
Timer Setting
Timer Setting Time (sec.)

T1 EXTRACT DESCENT
T2 EXTRACT ADVANCE
T3 EJ. ADVANCE
T4 CHUCK CLOSE
T5 EXTRACT RETURN
T6 RUNNER CHUCK OPEN
T7 POSTURE ACTION
T8 RELEASE DESCENT
T9 CHUCK OPEN
T10 NIPPER CUT
T11 NIPPER OPEN
T12
T13 SPRUE CHUCK OPEN
T14 NT UNIT ADVANCE
T15 NT PULL
T16 NT CUT
T17 NT PULL
T18 NT CUT
T19 NT POSITION
T20 EJ. PASS
T21 MIS CHUCKING
T22 PRODUCT DROP
T23 CYCLE OVER
Alarm timer
T24 MOLD OPEN ERROR

T25 RY3 OFF
T26
T27 ASCENT LS END WATCH
T28
T29 EXTRACT DELAY
T30 SLIDE ACTION
T31 SLIDE RETURN
T32 CHUCK 2 OPEN
Counter
Counter Name/Purpose Setting Value

Preset counter 1
Preset counter 2
Preset counter 3
Preset counter 4
- 98 -
Mode Setting
Code Mode Name Setting Code Mode Name Setting
MDW PRODUCT ARM ON•OFF MDS S SIDE EXTRACTION ON•OFF

MD1 EXT MODE-2 ON•OFF MDE EJ LINK ON•OFF
MDK REL IN MOLD ON•OFF MD2 REL DECSENT ON•OFF
MDSS REL POSTURE ON•OFF MDTB MID RELS RTN ON•OFF
MDTF MID RELS ADV ON•OFF MD4 PROD CONF ON•OFF
MD4T CONF IN CHK ON•OFF MDCV VACUUM CONF ON•OFF
MDTS EXT POSTURE ON•OFF MDNG DEFECT PROD ON•OFF
MDYT TRAVERSE STANDBY ON•OFF MDTA EXT ADV POS ON•OFF
MDTA2 EXT ADV POS 2 ON•OFF MDCN NIPPER IN CHUCK ON•OFF
MDNT NT GATE CUT ON•OFF MDNT2 NT POSITION 2 ON•OFF
SUCTION PRODUCT 2 POSITION
MDV2 ON•OFF MD2K ON•OFF
CONFIRMATION 2 OPEN
MDCS UNDER CUT ON•OFF MDBZ BUZZER USE ON•OFF
W SIDE FIXED MOLD S SIDE MOVABLE
MDKO ON•OFF MDKAS ON•OFF
EXTRACT MOLD EXTRACT
S SIDE RELEASE SIDE
MD2S ON•OFF ON•OFF
DESCENT
ON•OFF ON•OFF
ON•OFF ON•OFF
- 99 -
TECHNICAL SECTION
STEC-CA3
1. ABOUT TECHNICAL SECTION
This technical section explains maintenance of the control system, troubleshooting, and safety
precautions for work.
This unit is accompanied by three manuals; the unloader <mechanical> operation manual, control box
<operation> manual, and control box <technical > operation manual.
Especially the person in charge of maintenance must thoroughly read this section and fully understand
the contents before using the unit.
* Consult the engineer at our sales office if you have any questions about contents of this section.
- 100 -
Safety Precautions
! Maintenance Operations
DANGER
• To prevent other people from mistakenly turning on the power or
touching the operation box during maintenance operations, place
a sign saying "Maintenance in Progress: Do not Touch the
Operation Box or Controller." in a conspicuous location.
Always cut the control box breaker during maintenance.
• Be sure to turn off the power switch of the control box during
maintenance. When conducting maintenance of the inside of the
control box particularly, interrupt the primary power supply to the
plant and remove the power supply harness from the metal
connector box. Moreover, do not open the lid for several minutes
because there is residual voltage.
WARNING
• Do not remove or modify the overrun limit switch, the interlock limit
switch, the proximity switch or dog without obtaining permission
from this company.
Ignoring this warning may not only lead to miss-operation and
damage of the unloader, but also to major accidents resulting in
serious injury.
- 101 -
CAUTION
• Always wear a hard hat during maintenance operations.
• Use tools that conform the specifications for the operation and
unloader. In particular, to prevent accidents caused by slippage, use
spanners that are appropriate for the nuts and bolts and the usage
location.
• Be sure that all maintenance operations be performed by qualified
persons who have undergone special training.
• Only use parts specified by this company when replacing electrical
parts such as lamps and fuses or unloader parts.
• Always replace any covers, that were removed during maintenance,
correctly.
• Strictly follow the methods and procedures in the Operation Manual
when performing maintenance operations. If you have even minor
doubts or queries, contact this company immediately.
• Always perform the regular inspections described in the Operation
Manual.
• Always check the results of operations in the presence of the
supervisor.
• Always record the details and results of maintenance operations in the
operation journal, and obtain a report and inspection from the
supervisor.
• When performing maintenance inspections, do not let water or oil get
into the controller, operation box or terminal box.
! Finishing Operation
WARNING
• Stop all loader operations and cut the controller breaker before
cleaning the loader and its vicinity.
• If the unloader will not be used for a long period of time, remove
the interlock harness from the metal connector box and attach an
interlock jumper plug.
CAUTION
• Do not use an air-jet gun to clean the unloader. If dust or dirt
penetrates the precision processing and assembly section, it will
cause the quality of the unloader to deteriorate.
Use a soft, clean cloth to gently clean the precision processing
and assembly section.
• Exercise caution since the motor and solenoid remain hot for
some time after the power has been turned off.
- 102 -
2. ERROR DISPLAY FUNCTION
2-1. Error Display Function
The error is displayed on LCD screen when operation or setting is not conducted properly or data cannot
be read from E2PROM. There are two types of errors; operation error and home position error.
! Operation error
This is displayed when the input and output conditions of the molding machine and the limit switch
are not suitable when operating manually and the operation is disabled.
Example
"
" ････････The error number is displayed.

# ････････The cause of the error is displayed.
! Resetting method
Resetting the cause of the error and pressing any key will clear the screen.
- 103 -
! Home position error
This is displayed when the key is pressed with a condition other than the home position
condition.
Home position condition: LS-1, LS-3, LS-3S, LS-8 ････････ ON
LS-4, LS-4T, LS-4V, LS-4S ･････ OFF
Example

$ Resetting method
Pressing the key to enter the manual mode will clear the screen.
- 104 -
2-2. Operation Error Display List
Operation
Message Cause
error No.
OPE ERROR (01) Each manual operation is not conducted manually.
1 NOT IN MANUAL MODE.
PRESS [MANUAL] KEY.
OPE ERROR (02) Descent operation is conducted at the extracting side when
THE ARM HAS NOT the extract mode 2 (MD1) is on and the product-side return
ASCENDED COMPLETELY. end limit (LS-6) is on.
2 DO ASCENT OPE. The unit traverses without advancing in the extract
advance posture mode (MDTA) or in the extract advance
posture 2 mode (MDTA2).
OPE ERROR (03) The following operations are conducted when the product-
THE ARM HAS NOT side return end limit (LS-6) is off.
REACHED COMPLETELY.
DO RETURN OPE.
• Posture action, ascend, unload-side travel, and release-
3 side travel
• The descend operation is conducted at descend-side.
• The descend operation is conducted when the unload-
side mode 2 (MD1) is off at unload-side.
OPE ERROR (04) The descend operation is conducted at the unload-side
MOLD OPEN-END(MO) IS when mold open complete (MO) is off.
4 OFF. Mold open complete (MO) is off and the carriage unit
DO MOLD OPEN OPE. enters the extracting side when the traverse stand-by mode
(MDYT) is on.
OPE ERROR (05) Descent operation is conducted at the extracting side when
SAFETY DOOR (MD) IS the safety door (MD) is off.
5 OFF.CLOSE THE SAFETY
DOOR.
OPE ERROR (06) The descend operation is conducted at the release-side
DESCENT AT RELEASE SIDE when the release-side descend mode (MD2) is off.
6 MODE (MD2) ARE OFF,
UNABLE TO DO DESCENT
POSTURE RETURN END (LS- when the release posture mode (MDSS) is on and the
7 9) IS ON. posture return end limit (LS-9) is on. (This is also
DO POSTUE ACT OPE. applicable when the second point is moving when the
product 2 point release mode (MD2K) is on.)
- 105 -
Operation
Message Cause
error No.
OPE ERROR (08) The following operation is conducted when the posture
POSTURE RETURN END (LS- return end limit (LS-8) is off.
8) IS OFF.
DO POSTURE RET OPE.
• Descend, ascend, advance, and return operation with the
unload-side limit (LS-10)
• Descend operation at the release-side when the release
posture mode (MDSS) is off. (This is also applicable
8 when the second point is moving when the product 2
point release mode (MD2K) is on.)
• The advance, NT pull, and NT cut operation are
conducted at release-side when the NT gate cut mode
(MDNT) is on.
• The return operation is conducted at the unload-side limit
(LS-10) when extract advance posture mode (MDTA) is
on.
RELEASE SIDE DESCENT when the descend instruction (RD) at the release-side is
9 COMMAND (RD) IS OFF. off.
UNABLE TO DO AESCENT
OPE ERROR (10) Advance and return operations are conducted without
THE ARM HAS NOT completing descending at unload-side.
10 DESCENDED COMPLETELY
DO DESCENT OPE.
OPE ERROR (11) The descend operation is conducted at unload-side when
11 DO CHUCK OPEN OPE. the chuck is closed.
OPE ERROR (12) The following operation is conducted when extract stand-
THE ARM HAS NOT by position movement completion and release-side point
REACHED TO EXTRACT movement completion are off.
SIDE OR RELEASE SIDE
12 • Posture action operation when the travel posture mode
(MDTS) is on
• Posture return operation when the advance posture
mode (MDTA) is on
OPE ERROR (13) The following operation is conducted when the product
PROD SIDE VERTICAL side ascend end limit (LS-3) is off.
ASCENT-END (LS-3) IS OFF.
DO ASCENT OPE.
• Unload-side travelling and release-side travelling
operations
13 • Return operation when the unload-side limit (LS-10) is
off
• Posture return operation when the release-side area (LS-
12) is on
• Advance, NT pull, NT cut, and NT position operations
when the NT gate cut mode (MDNT) is on
- 106 -
Operation
Message Cause
error No.
OPE ERROR (14) The following operation is conducted when the packing
THE ARM HAS NOT point movement completion is off.
REACHED TO PRODUCT
RELEASE POSITION.
• Posture action operation
14 • Nipper cut operation when the chuck internal nipper
mode (MDCN) is on
• Descend operation when the unload-side limit (LS-10)
is off
OPE ERROR (15) Unload-side travelling and release-side travelling is
RUNNER SIDE ASCENT-END conducted when the runner-side ascend end limit (LS-3S)
15 (LS-3S) IS OFF. is off.
DO ASCENT OPE.
OPE ERROR (16) The following operations are conducted when the product-
PROD SIDE ARM IN USE side arm (MDW) is off.
MODE IS OFF.UNABLE TO
DO PROD SIDE ARM.
• Posture action and nipper cut operation
16 • Advance and descend operation when the release-side
movement completion is on
• NT pull, NT gate cut, and NT position operations when
NT gate cut mode (MDNT) is on
OPE ERROR (17) The posture action operation is conducted when the
POSTURE MOTION MODE IS posture motion mode (MDSS) is off.
17 OFF.UNABLE TO DO
POSTURE MOTION.
OPE ERROR (18) The following operations are conducted when the NT gate
NT GATE CUT MODE IS cut mode (MDNT) is off.
18 OFF.UNABLE TO DO NT
GATE CUT OPE.
• NT cut, NT pull, and NT position operations
• Advance operation is conducted at the release-side.
OPE ERROR (19) NT position operation is conducted when NT position 2
NT GATE CUT MODE mode (MDNT2) is off.
19 (MDNT2) IS OFF. UNABLE TO
DO NT GATE CUT OPE.
OPE ERROR (20) The following operations are conducted when the release-
RELEASE SIDE SAFETY side safety (OD) is off.
DOOR (OD) IS OFF.
CLOSE THE DOOR.
• Unload-side travelling and release-side travelling
20 • The following operation is conducted at the release-side.
Descent, ascent, posture action, posture return, advance,
return, NT cut, NT pull, NT position, and home position
return
OPE ERROR (21) The return operation is conducted when NT pull (V9) is
NT GATE CUT PULL (V-9) IS on.
21 ON.
DO NT-PULL RETURN.
- 107 -
Operation
Message Cause
error No.
OPE ERROR (22) The product confirmation mode (MD4), suction
IMPOSIBLE TO TURN OFF confirmation mode (MDCV), and product confirmation in
22 MODE TOGETHER AT THE chuck mode (MD4T) are all turned off when the in-mold
SAME TIME. release mode (MDK) is OFF.
OPE ERROR (26) The return operation is conducted with the unload-side
CARRIAGE UNIT HAS NOT limit (LS-10) being off when the advance posture (MDTA)
26 REACHED EXTRACT SIDE is on.
POSI.
OPE ERROR (27) NT cut (V10) is operated when the NT pull (V9) is OFF.
27 DO NT-PULL ACTION.
OPE ERROR (28) The unloader is automatically started when the unload-side
HOME POSITION ERROR. limit (LS-10) is off or the unload-side travelling is not
28 EXTRACT SIDE EREA (LS-10) completed.
IS OFF.
OPE ERROR (29) The unloader is automatically started at the position where
HOME POSITION ERROR. the product side ascend end limit (LS-3) is off.
29 PRODUCT SIDE ASCENT-
END (LS-3) IS OFF.
OPE ERROR (30) The unloader is started at the position where the runner-
HOME POSITION ERROR. side ascend end limit (LS-3S) is off.
30 RUNNER SIDE ASCENT-END
(LS-3S) IS OFF.
OPE ERROR (31) The unloader is automatically started when the product
HOME POSITION ERROR. confirmation limit (LS-4) is on.
31 PRODUCT CONFIRMATION
(LS-4) IS ON.
OPE ERROR (32) The unloader is automatically started when the chuck
HOME POSITION ERROR. internal confirmation limit (LS-4T) is on.
32 PRODUCT CONFIRMATION
INCHK(LS-4T) IS ON.
OPE ERROR (33) The unloader is automatically started when the absorption
HOME POSITION ERROR. confirmation limit (LS-4V1) is on.
33 VACUUM SENSING
(LS-4V1) IS ON.
OPE ERROR (34) The unloader is automatically started when the runner
HOME POSITION ERROR. detection limit (LS-4S) is on.
34 RUNNER CONFIRMATION
(LS-4S) IS ON.
OPE ERROR (35) The unloader is automatically started when the posture
HOME POSITION ERROR. return limit (LS-8) is off.
35 POSTURE RETURN-END (LS-
8) IS OFF.
OPE ERROR (36) An alarm is output and AUTO key is pressed, but not
PRESS RESET KEY IN RESET key.
36 MANUAL OPERATION. After OPERAT key is pressed, AUTO key is pressed but
not RESET key.
- 108 -
Operation
Message Cause
error No.
OPE ERROR (38) Nipper cutting is executed while the nipper in chuck mode
38 NIPPER INCHUCK MODE (MDCN) is off.
(MDCN) IS OFF.
OPE ERROR (39) The in-mold release mode (MDK) is OFF, the product
HOME POSITION ERROR. confirmation modes (MD4, MD4T, MDCV) are all off,
THE PRODUCT and automatic operation is started.
39 CONFIRMATION MODES
(MD4, MD4T, MDCV) ARE
ALL OFF.
OPE ERROR (40) The unloader is started in automatic operation while the
HOME POSITION ERROR. posture return end limit (LS-8) is on.
40 POSTURE RETURN END (LS-
8) IS ON.
OPE ERROR (41) The unloader is automatically started when the vacuum
41 VACUUM SENSING 2 sensing 2 (LS-4V2) is on.
(LS-4V2) IS ON.
OPE ERROR (42) The unloader is automatically started with the travel stand-
HOME POSITION ERROR. by position travelling completion being off when traverse
42 DELAYED TRAVERSE stand-by mode (MDYT) is on.
RETURN POSI IS OFF.
OPE ERROR (43) The unloader is automatically started with the slide action
43 HOME POSITION ERROR. (V13) being on when the under cut mode (MDCS) is on.
SLIDE ACTION COMPLETED.
OPE ERROR (44) The extracting-side area (LS-10) is off and movement to
VALUE SHLD BE SET AT extract stand-by position is complete.
44 AREA WHERE EXT-SIDE
AREA(LS-10) IS ON.
OPE ERROR (45) • Descend, posture action, and nipper cut operations are
MUST BE SET TO POSI conducted when the release-side area (LS-12) is off.
45 WHERE THE RELEASE SIDE • The unit completed travelling to the release-side point
AREA IS ON.
when the release-side area (LS-12) is off.
OPE ERROR (46) Nipper cut, NT pull, and NT position operations are
THE ARM HAS NOT conducted when NT gate cut position movement
46 REACHED NT GATE CUT completion is off.
ADVANCE POSITION.
OPE ERROR (47) Descend, advance, and home position returning operations
47 SLIDE ACTION(V-13) IS ON. are conducted with the slide action (V13) being on when
DO SLIDE RETURN OPE. the under cut extract mode (MDCS) is on.
OPE ERROR (48) The following operations are conducted before home
DO HOME POSITION position return is completed.
RETURN OPE.
48 • Unload-side, release-side travelling, descend, ascend,
advance, and return operations
• Automatic start
- 109 -
Operation
Message Cause
error No.
OPE ERROR (50) The extracting side advance posture 2 mode (MDTA2) is
50 EXTRACT ADVANCE turned on when the unload-side posture mode (MDTA) is
POSTURE MODE IS OFF. off.
OPE ERROR (51) Slide action and slide return operations are conducted
UNDERCUT MODE IS OFF when the under cut mode (MDCS) is off.
51 UNABLE TO DO UNDERCUT
OPE.
OPE ERROR (52) Nipper cut operation is conducted when chuck internal
NIPPER INCHUCK MODE IS nipper mode (MDCN) is off.
52 OFF.UNABLE TO DO GATE
CUTTING OPE.
OPE ERROR (53) 2 point release mode (MD2K) is tried to be turned on
53 VACUUM CONF 2 MODE when absorption 2 circuit mode (MDV2) is off.
(MDV2) IS OFF.
OPE ERROR (54) The following operations are conducted when NT gate cut
NT GATE CUT MODE IS (MDNT) is off.
OFF.UNABLE TO DO NT
54
GATE CUT OPE.
• NT nipper cut, NT pull action, and NT position
operations
• NT position mode (MDNT2) is tried to be turned on.
OPE ERROR (60) Advance posture mode (MDTA) is tried to be turned on
60 EXTRACT SIDE POSTURE when the travel posture mode (MDTS) is on.
MODE IS ON.
OPE ERROR (61) The travel posture mode (MDTS) is tried to be turned on
61 EXTRACT ADVANCE when the advance posture mode (MDTA) is on.
POSTURE MODE IS ON.
OPE ERROR (62) The advance posture mode (MDTA) is tried to be turned
62 NT GATE CUT MODE IS ON. on when the NT gate cut mode (MDNT) is on.
OPE ERROR (63) Packaging counter clearance is tried in the following
PACKAGING COUNTER conditions on the default screen.
RESET PROHIBITED
63 PACKAGING COUNTER
• The release-side area (LS-12) is on and the product-side
CANNOT BE RESET. ascent end (LS-3) is off.
• In automatic operation, after extract ascent, the
extracting-side area (LS-10) is off.
OPE ERROR (64) Ascent end (LS-3 or LS-3S) is off and mode setting
ASCENT END (LS-3[S]) IS change is tried.
64 OFF.
CAN NOT SET MODE.
DO ASCENT OPERATION.
OPE ERROR (65) The release-side area (LS-12) is off and W side fixed mold
RELEASE SIDE AREA (LS-12) extract mode setting change is tried.
65 IS OFF.
SET MODE WHERE LS-12 IS
ON.
- 110 -
Operation
Message Cause
error No.
EXTRACT DIRECTION IS W side fixed mold extract mode is set to off.
66 FORM THE FIXED SIDE.
CHECK THE SETTING.
EXTRACT DIRECTION IS W side fixed mold extract mode is set to on.
67 FORM THE MOVING SIDE.
CHECK THE SETTING.
- 111 -
3. ALARM FUNCTION
The buzzer beeps when the power is turned on or an error occurs during the automatic operation. The
details of the alarm is also displayed on LCD screen.
WARNING
• Switch the mode to <Manual> to inspect the cause of alarm in the
movable area of the unloader.
3-1. Alarm Handling Method

Alarms are divided into the following three types according to their resetting method;
step pause alarm, automatic stop alarm, total stop alarm.
Example
"

! Resetting method
$ For step pause alarm (The automatic operation does not stop.)
Inspect and reset the cause displayed on the alarm screen.
$ Automatic stop alarm (The automatic operation stops.)
1. Press key.
2. Inspect and reset the cause displayed on the alarm screen.

3. Manually move to the home position.
4. Press key and start the automatic operation.
- 112 -
$ Total stop alarm
1. Press key. (The automatic operation stops.)
2. Turn off the power switch.

3. Inspect and reset the cause displayed on the alarm screen.
5. Manually move to the home position.
6. Press key and start the automatic operation.
3-2. Alarm Display List

Alarm
Message Alarm condition Solution
No.
ALARM(01) LS DEFECT The release-side safety Securely close the safety fence at the
RELEASE SIDE SAFETY (OD) becomes off. release side and confirm the signal on
(OD) IS OFF. the input and output display screen.
1 Conduct inspection, adjustment, and
wire confirmation of the limit switch if
the release-side safety (OD) does not
become on.
ALARM(02) The mold open end (MO) Adjust the limit switch of the molding
MOLD OPEN-END TIME does not become off even machine.
2 OVER.IMM MOLD OPEN- if outputting the cycle Confirm the wiring from the molding
END(MO) IS NOT OFF. start. machine to the control box.
ALARM(03) The product confirmation Conduct inspection, adjustment,
CHUCKING ERROR. limit (LS-4) does not replacement, and wire confirmation of
3 PRODUCT become on after taking the limit switch.
CONFIRMATION (LS-4)IS out the product.
OFF.
ALARM(04) The absorption Conduct inspection, adjustment,
CHUCKING ERROR. confirmation limit (LS- replacement, and wire confirmation of
4 VACUUM SENSING (LS- 4V1) does not become on the limit switch.
4V1)IS OFF. after taking out the
product.
ALARM(05) The chuck internal Conduct inspection, adjustment,
CHUCKING ERROR. confirmation limit (LS- replacement, and wire confirmation of
5 PRODUCT 4T) does not become on the limit switch.
CONFIRMATION after taking out the
INCHUCK(LS-4T)IS OFF. product.
ALARM(06) The runner detection limit Conduct inspection, adjustment,
CHUCKING ERROR. (LS-4S) does not become replacement, and wire confirmation of
6 SPRUE CONFIRMATION on after taking out the the limit switch.
(LS-4S)IS OFF. product.
- 113 -
Alarm
No.
ALARM(07) LS DEFECT Both mold open end (MO) Conduct inspection, adjustment,
ASCENT END AND of the molding machine replacement, and wire confirmation of
7 MOLD OPEN-END ARE and ascend end limit (LS- the limit switch.
OFF AT THE SAME TIME. 3 and LS-3S) become off.
ALARM(08) LS DEFECT Extracting-side area (LS- Manually operate the unloader and turn
LIMIT SWITCH DEFECT. 10), release-side area limit on each limit switch. Conduct
8 LS-10, LS-3(S),LS-12 OFF (LS-12), and ascent end inspection, adjustment and wire
AT THE SAME TIME. limit (LS-3 or LS-3S) confirmation of each limit switch on
become off concurrently. the input and output display screen.
ALARM(09) Safety door close (MD) of Securely close the safety door of the
IMM INPUT ERROR. the molding machine molding machine and confirm the
IMM SAFETY DOOR(MD) becomes off while a signal on the input and output display
9 IS OFF. product is extracted. screen. Conduct inspection,
adjustment, and wire confirmation of
the limit switch if safety door close
(MD) does not become on.
ALARM(10) LS DEFECT The posture return end Conduct inspection, adjustment,
POSTURE RETURN END limit (LS-8) becomes off replacement, and wire confirmation of
10 (LS-8) IS NOT ON. while the vertical arm is the limit switch.
descending in the mold.
ALARM(11) LS DEFECT When the product side Perform checks, adjustment,
LS-3 IS OFF WHILE ascent end (LS-3) is set to replacement, and wiring connection
PRODUCT ARM IN USE OFF at the time of check of the limit switch.
MODE IS OFF. traverse and traverse
11 return, or when the
product side ascent end
(LS-3) is set to OFF with
the product extract
(MDW) unused
ALARM(12) LS DEFECT When the runner side Perform checks, adjustment,
LS-3S IS OFF WHILE ascent end (LS-3S) is set replacement, and wiring connection
RUNNER ARM IN USE to OFF at the time of check of the limit switch.
MODE IS OFF. traverse and traverse
12
return, or when the runner
side ascent end (LS-3S) is
set to OFF with S side
extraction (MDS) unused
ALARM (13) The mold open end (MO) Adjust and confirm the limit switch for
LS DEFECT ASCENT END of the molding machine mold open completion of the molding
13 LS-3 (S) AND MOLD becomes off when the machine.
OPEN-END OFF AT THE ascend end limit (LS-3 or
SAME TIME LS-3S) is off.
ALARM (14) The product confirmation Conduct inspection, adjustment,
PRODUCT RELEASE ERR. limit (LS-4) does not replacement, and wire confirmation of
14 PRODUCT become off after releasing the limit switch.
ONFIRMATION (LS-4) IS the product.
NOT OFF.
- 114 -
Alarm
No.
ALARM (15) The absorption Conduct inspection, adjustment,
PRODUCT RELEASE ERR. confirmation limit (LS- replacement, and wire confirmation of
15 VACUUM SENSING 4V1) does not become off the limit switch.
(LS-4V1) IS NOT OFF. after releasing the
product.
ALARM (16) The chuck internal Conduct inspection, adjustment,
PRODUCT RELEASE ERR. confirmation limit (LS- replacement, and wire confirmation of
16 PROD CONFIRM 4T) does not become off the limit switch.
INCHUCK (LS-4T) IS NOT after releasing the
OFF.
product.
ALARM (17) The runner detection limit Conduct inspection, adjustment,
RUNNER RELEASE ERR. (LS-4S) does not become replacement, and wire confirmation of
17 RUNNER off after releasing the the limit switch.
CONFIRMATION (LS-4S) runner.
IS NOT OFF.
ALARM(18) LS DEFECT Posture return end (LS-8) Conduct inspection, adjustment,
POSTURE RTN-END(LS8) and posture action end replacement, and wire confirmation of
18 AND ACT-END(LS9) ARE (LS-9) become on the limit switches.
ON AT THE SAME TIME. concurrently.
ALARM (19) The runner-side ascend Adjust the limit switch and the
LS DEFECT RUNNER end limit (LS-3S) does not inspection speed controller of the
SIDE ASCENT-END (LS- become off although the solenoid valve.
19 3S) IS NOT OFF solenoid valve for the
runner-side arm descend
is output.
ALARM (20) The product-side ascend Adjust the limit switch and the
LS DEFECT ASCENT- end limit (LS-3) does not inspection speed controller of the
END(LS-3) IS NOT OFF. become off although the solenoid valve.
20
solenoid valve for
product-side arm descend
is output.
ALARM (21) The product-side limit Conduct inspection, adjustment,
PRODUCT DROP. (LS-4) becomes off while replacement, and wire confirmation of
21 PRODUCT travelling. the limit switch.
CONFIRMATION (LS-4) IS
OFF.
PRODUCT DROP. confirmation limit (LS- replacement, and wire confirmation of
22 VACUUM SENSING (LS- 4V1) becomes off while the limit switch.
4V1)IS OFF. travelling.
ALARM(23) The chuck internal Conduct inspection, adjustment,
PRODUCT DROP. confirmation limit (LS- replacement, and wire confirmation of
23 PRODUCT 4T) become off while the limit switch.
CONFIRMATION travelling.
INCHUCK(LS-4T)IS OFF
- 115 -
Alarm
No.
ALARM(24) The runner detection limit Conduct inspection, adjustment,
RUNNER DROP. (LS-4S) becomes off replacement, and wire confirmation of
24 RUNNER while travelling. the limit switch.
CONFIRMATION (LS-4S)
IS OFF.
ALARM(26) LS DEFECT The mold open limit Confirm the signal at the molding
MO IS OFF WHILE RY-3 (MO) of the molding machine side and inspect wiring
26 IS NOT OUTPUT. machine becomes off between the unloader and the molding
although the cycle start is machine.
not output.
ALARM(27) CYCLE The product-side ascend Conduct inspection, adjustment,
OVER end (LS-3) does not replacement, and wire confirmation of
PROD SIDE VERTICAL become on even after the the limit switch.
27 ASCENT-END(LS-3) IS setting time of the cycle Conduct inspection of the solenoid
NOT ON. over (T23) timer has valve and adjustment of the speed
elapsed. controller.
ALARM(28) CYCLE The runner-side ascend Conduct inspection, adjustment,
OVER end (LS-3S) does not replacement, and wire confirmation of
RUNNER SIDE become on even after the the limit switch.
28 VERTICAL ASCENT- setting time of the cycle Conduct inspection of the solenoid
END(LS-3S)IS NOT ON. over (T23) timer has valve and adjustment of the speed
ALARM(29) CYCLE The product side return Conduct inspection, adjustment,
PROD SIDE RETURN END become on even after the the limit switch.
29 (LS-6)IS NOT ON. setting time of the cycle Conduct inspection of the solenoid
over (T23) timer has valve and adjustment of the speed
ALARM(30) CYCLE The posture return end Conduct inspection, adjustment,
OVER (LS-8) does not become replacement, and wire confirmation of
POSTURE RETURN-END on even after the setting the limit switch.
30 (LS-8) IS NOT ON. time of the cycle over Conduct inspection of the solenoid
(T23) timer has elapsed. valve and adjustment of the speed
controller.
ALARM(31) CYCLE The release-side descend Turn on the release-side descend
OVER RELEASE SIDE instruction (RD) does not instruction (RD). Moreover, confirm
DESCENT become on even after the wiring.
31 COMMAND(RD)IS NOT setting time of the cycle
ON
over (T23) timer has
elapsed.
ALARM(32) CYCLE The posture action-end Conduct inspection, adjustment,
OVER (LS-9) does not become replacement, and wire confirmation of
POSTURE ACTION-END on even after the setting the limit switch.
32 (LS-9) IS NOT ON. time of the cycle over Conduct inspection of the solenoid
(T23) timer has elapsed. valve and adjustment of the speed
controller.
- 116 -
Alarm
No.
ALARM(33) CYCLE The product-side return Conduct inspection, adjustment,
PROD SIDE RETURN END become on even after the the limit switch.
33 (LS-7)IS NOT ON setting time of the cycle Conduct inspection of the solenoid
over (T23) timer has valve and adjustment of the speed
ALARM(38) LS DEFECT The mold open end (MO) Confirm the signal at the molding
MO AND LS-12 ARE OFF becomes off with the machine side and inspect wiring
AT THE SAME TIME. release-side area (LS-12) between the unloader and the molding
38
being off when the machine.
traverse stand-by mode
(MDYT) is on.
ALARM(39) LS DEFECT Mold open end (MO) and Confirm the signal at the molding
MOLD OPEN-END & mold close end (MC) machine side and inspect wiring
39 MOLD CLOSE-END ARE become on concurrently. between the unloader and the molding
ON AT THE SAME TIME. machine.
CHUCKING ERROR. confirmation 2 (LS-4V2) replacement, and wire confirmation of
40 VACUUM SENSING 2 (LS- does not become on after the limit switch.
4V2) IS OFF. taking out the product.
PRODUCT RELEASE ERR. confirmation 2 (LS-4V2) replacement, and wire confirmation of
41 VACUUM SENSING2 (LS- does not become off after the limit switch.
4V2) IS NOT OFF. releasing the product.
PRODUCT DROP. confirmation 2 (LS-4V2) replacement, and wire confirmation of
42 VACUUM SENSING2 (LS- becomes off during the limit switch.
4V2) IS OFF. travelling.
ALARM(43)SETTING ERR LS10 does not become on Conduct inspection, adjustment,
LS-10 IS NOT ON WHILE although the unload-side replacement, and wire confirmation of
43 MOVED TO EXTRACT travelling is completed. the limit switch.
SIDE POSITION.
ALARM(44) LS DEFECT The unload-side limit (LS- Conduct inspection, adjustment,
LS-10 AND LS-12 ARE ON 10) and the release-side replacement, and wire confirmation of
44 AT THE SAME TIME. area (LS-12) become on the limit switch.
concurrently.
ALARM(45)SETTING ERR The release-side area limit Conduct inspection, adjustment,
LS-12 IS NOT ON WHILE switch (LS-12) is turned replacement, and wire confirmation of
45 MOVED TO RELEASE off when the traveling unit the limit switch.
SIDE AREA. has completed moving to
the release side.
- 117 -
3-3. System Alarm Display List
Number of
No. LED blinking Message Alarm condition Solution
times
1 1 SYSTEM ALARM(01) Data in the built-in F-ROM Download again data into
MAIN CPU in the CPU mounted on the the built-in F-ROM in the
ROM SUM CHECK CPU PCB is abnormal. main CPU. If the main PCB
ERROR. is abnormal, replacement is
required. Turn off the power
once.
2 2 SYSTEM ALARM(02) Data in the Built-in F-ROM Download again data into
MAIN CPU in the CPU mounted on the the built-in F-ROM in the
ROM CHECK ERROR. CPU PCB is abnormal. main CPU. If the main PCB
is abnormal, replacement is
once.
3 3 SYSTEM ALARM(03) Data in the external F-ROM Download again data into
PENDANT P.C.B. mounted on the pendant the built-in F-ROM in the
F-ROM CHECK ERROR. PCB is abnormal. pendant CPU. If the pendant
PCB is abnormal,
replacement is required.
Turn off the power once.
4 4 SYSTEM ALARM(04) Data stored in EEPROM on Press the RESET key to
BUCK-UP DATA ERROR. the main PCB is abnormal. release the alarm. Since all
All set values (including the set values have been
setup change data) are initialized, however, set the
automatically initialized. values again. If the alarm
occurs whenever the power
is turned on, the main PCB is
abnormal. Replacement is
required.
5 5 SYSTEM ALARM(05) Communication error Check wiring between the
MAIN ⇔ PENDANT between the main PCB and main PCB and the pendant.
COMMUNICATION the pendant. If the main PCB or the
ERROR. pendant PCB is abnormal,
6 6 SYSTEM ALARM(06) Communication error Check wiring between the
MAIN ⇔ SERVO AMP between the main PCB and main PCB and the servo
COMMUNICATION the servo amplifier. amplifier. If the main PCB
ERROR. or the servo amplifier is
abnormal, replacement is
once.
7 7 SYSTEM ALARM(07) The primary power supply is Check to see if the primary
MOMENT BLACKOUT interrupted momentarily. power supply is abnormal. If
OCCURRED. the main PCB is abnormal,
8 8 SYSTEM ALARM(08) Pendant LCD is abnormal. Replace the pendant. Turn
LCD ERROR. off the power once.
- 118 -
3-4. Axis Alarm Screen List
These are axis control alarms generated when the main PCB detects an error.
CAUTION
On the alarm history screen, 100 is added to the No. and the alarms
are displayed as servo alarms in the list.
Axis
alarm Message Alarm condition Solution
No.
AXIS ALARM(01) Although the axis has moved from Check and adjust the limit switch,
HOME POSITION LIMIT the traverse axis home position, the and check the current position of
1
SWITCH IS NOT OFF. traverse home position (LS-1) the traverse axis.
remains ON.
AXIS ALARM(02) When the axis is not at the traverse Check and adjust the limit switch,
HOME POSITION LIMIT axis home position (0 mm), the and check the current position of
2 SWITCH IS ON OTHER traverse home position (LS-1) turns the traverse axis.
THAN HOME POSITION. on.
AXIS ALARM(03) When home position return of the Check and adjust the limit switch,
HOME POSITION LIMIT traverse axis is complete, the and check the current position of
3 SWITCH IS OFF AT traverse home position (LS-1) is the traverse axis.
HOME POSITION. OFF.
AXIS ALARM(04) When the point set value is not set, Set the point set value.
THE POINT DATA HAS a traverse instruction is output.
4 NOT BEEN SET.
SET THE POINT DATA.
AXIS ALARM(05) The data stored in the servo Perform initialization on the driver
THE DATA ON SERVO amplifier and the data stored in the parameter setting screen.
5 AMP EEPROM BROKE. main PCB do not match.
OPERATE SERVO AMP
EPROM INITIALIZING.
AXIS ALARM(06) Traverse overrun (LS-2) is turned Check and adjust the limit switch,
OVER-RUN LIMIT on. and check the current position and
SWITCH IS ON. the point set value of the traverse
6 axis. Use traverse free operation or
home position return to move the
axis until LS-2 turns off.
AXIS ALARM (07) Movement instruction to out of the Check the set values of each point,
MOVE COMMAND TO range of the stroke limit or the stroke limit, and
7 POSI maximum/minimum values is maximum/minimum values, and set
EXCEEDIG SETTING output. them within the range.
AREA IS OUTPUT.
- 119 -
3-5. Servo Alarm Screen List
These are axis control alarms generated when the servo amplifier detects an error.
Servo
No.
SERVO ALARM(11) Power supply voltage drops because • Check to see if the power supply
11 UNDERVOLTAGE, of momentary power failure or voltage is in the allowable voltage
CONTROL POWER insufficient power supply capacity. range.
SERVO ALARM(12) The voltage in the converter section • Increase the deceleration time or
OVERVOLTAGE ERROR rises to approximately 400 VDC or decrease the inertia of load.
more for 200 V series model or to Note) Do not apply to purpose for
12 approximately 200 VDC or more continuous use of
for 100 V series model because of regenerative braking.
regenerative energy.
SERVO ALARM(13) Power supply voltage drops because • Check to see if the power supply
UNDERVOLTAGE, MAIN of momentary power failure or voltage is in the allowable voltage
POWER insufficient power supply capacity. range.
Note) Be careful about insufficient
13 power supply capacity,
voltage drop due to rush
current at power on, and
phase interruption of power
supply.
SERVO ALARM(14) Output current in the converter • After interrupting power supply
OVERCURRENT ERROR section increases unusually. completely, check to see if motor
connecting lines U, V, and W are
short-circuited mutually.
14 • Check the insulation resistance
between the motor connecting
lines U, V, and W and motor
earth E, and check for insulation
drop of motor.
SERVO ALARM(15) Power device in the servo amplifier • Check the ambient temperature of
15 OVERHEAT ERROR is heated unusually. the servo amplifier and cooling
conditions.
SERVO ALARM(16) Effective value of rated current of • Increase the
OVERLOAD ERROR the servo amplifier is exceeded in acceleration/deceleration time or
16 continuous use. reduce the load. Alternatively,
increase the capacity of the motor
or the servo amplifier.
SERVO ALARM(18) Regenerative energy exceeds the • Connect an external regenerative
18 REGENERATIVE allowable value of regenerative resistor.
DISCHARGE resistance.
- 120 -
Servo
No.
SERVO ALARM(20) An error such as breakage of • Set all the parameters again and
20 ENCODER A/B-PHASE encoder connection occurs. write them to the EEPROM.
ERROR Encoder failure • Check the power supply voltage
SERVO ALARM(21) (5V±5%) on the encoder side.
ENCODER (Be careful particularly if the
21 COMMUNICATION encoder cable is long.)
ERROR
SERVO ALARM(22)
22 ENCODER CONNECTION
ERROR
SERVO ALARM(23)
ENCODER
23 COMMUNICATION DATA
ERROR
SERVO ALARM(24) The position deviation pulse • Check to see if the motor rotates
POSITION ERROR exceeds the allowable range set according to the position
with parameter No. 63 (Excessive command pulse.
position deviation setting). • Use a torque monitor to check to
see if the output torque is
saturated.
• Increase the parameter No. 5E
Torque limit setting value to the
24 maximum value.
• Check the gain adjustment
according to the adjustment
method.
• If no problem is found in the
items above, increase the
acceleration/deceleration time and
reduce the load to decrease the
speed.
SERVO ALARM(25) In full close control, the distance • Check the connection between the
HIBRID ERROR between the location of the load set motor and the load.
by the external scale and the • Check the connection between the
location of the motor set by the external scale and the servo
25 encoder deviates longer than the amplifier.
number of pulses set with parameter
No. 73 Excessive hybrid deviation. • Check to see if the external scale
division numerator and
denominator (parameter Nos. 74,
75, and 76) are set correctly.
- 121 -
Servo
No.
SERVO ALARM(26) The motor rotation speed exceeds • Check to see if an excessive
OVER SPEED the limit value of speed. speed command is given or check
the input frequency of the
command pulse and its division
26 and multiplication factor.
• Check to see if overshoot at
acceleration due to improper gain
adjustment occurs.
SERVO ALARM(28) Parameter No. 76 (Disabling scale • Check the cause of the external
28 EXTERNAL SCALE error) is 0 and scale error input (X4 scale error.
ERROR pin 19) in full close control is LO.
SERVO ALARM(29) Position deviation pulse is 227 • Check to see if the motor rotates
ERROR COUNTER (134217728) or more. according to the position
29 OVERFLOW command pulse.
• Check to see if the output torque
is saturated on the torque monitor.
SERVO ALARM(35) An error such as breakage occurs at • Check the power supply of the
EXTERNAL SCALE connection of the external scale. external scale.
35 DISCONNECTION ERROR The external scale malfunctions. • Check the connection of the
external scale.
SERVO ALARM(36) When data is read from EEPROM • Set all the parameters again and
36 EEPROM PARAMETER at power on, if the data is broken, write them to the EEPROM.
ERROR an EEPROM parameter error
occurs.
SERVO ALARM(37) • A failure may occur. Replace the
37 EEPROM CHECK CODE driver.
ERROR
SERVO ALARM(39) When emergency stop input is • Check to see if the switches,
EMERGENCY STOP turned off, this event is regarded as cables, and power supply
INPUT ERROR an error and tripping occurs. connected to emergency stop
input are abnormal.
• Check that emergency stop input
39
(X5 pin 2) is ON.
• Check to see if the rise of signal
cable for control (DC 12 to 24 V)
is slower than the rise of the servo
amplifier at power on.
SERVO ALARM(40) Power supply of the encoder is all • After connecting the battery,
40 ABSOLUTE SYSTEM down. perform absolute clear.
SYSTEM DOWN ERROR
SERVO ALARM(41) The multiple-turn counter of • Set parameter No. 0B Absolute
ABSOLUTE ENCODER encoder exceeds the specified value. encoder setting to a proper value.
41 OVERFLOW • Set the movement amount from
the machine home position to
32767 turns or less.
- 122 -
Servo
No.
SERVO ALARM(42) Rotation amount exceeds the • Check the connection status of
ABSOLUTE ENCODER specified value when only battery CN SIG.
42 OVER SPEED ERROR power is supplied. • Check the power supply voltage
(5V±5%) on the encoder side.
SERVO ALARM(44) The encoder detects an error of the • A failure may occur. Replace the
ABSOLUTE ENCODER one-turn counter. motor.
44 SINGLE-TURN COUNTER
ERROR
SERVO ALARM(45) The encoder detects an error of the
ABSOLUTE ENCODER multiple-turn counter.
45 MULTI-TURN COUNTER
ERROR
SERVO ALARM(47) The encoder rotates exceeding the • Set the motor not to operate when
47 ABSOLUTE ENCODER specified value when the power is the power is turned on.
STATUS ERROR turned on.
SERVO ALARM(51) An abnormal limit signal is input or • Check to see if the switches
HOME POSITION the servo is not ON while home (sensors), cables, and power
51 RETURN ERROR position return is performed. supply connected to the CW and
CCW drive disable input are
abnormal.
SERVO ALARM(54) Acceleration and deceleration are • Set acceleration and deceleration.
54 DATA IS UNDECIDED not set.
SERVO ALARM(55) A limit sensor is detected when the • Check the operation command
55 DRIVE PROHIBITION motor is operating after home and the limit sensor mounting
DETECT position return is complete. status.
SERVO ALARM(58) The motor position exceeds the • Locate the positioning location
58 CURRENT POSITION maximum position coordinate. away from the maximum
OVERFLOW ERROR coordinate.
SERVO ALARM(59) Abnormal limit signal is input • Check to see if the switches
SETTING UP ERROR during setup operation. (sensors), cables, and power
supply connected to the CW and
59 CCW drive disable input are
abnormal.
• Check the setup operation start
position.
SERVO ALARM(97) Although the encoder specifications • Set parameter No. 2 Control
FULL CLOSE SELECTION are not 7-core encoder, parameter mode setting and parameter No.
ERROR No. 2 Control mode setting is set to 0B Absolute encoder setting to
"7." Alternatively, although proper values.
97 parameter No. 0B Absolute encoder
setting is not incremental setting,
parameter No. 02 Control mode
setting is set to "7."
- 123 -
Servo
No.
SERVO ALARM(100) If the self-diagnosis function of the • Turn off the power once and turn
OTHER ERROR internal system detects possibility it on again. If the display shown
of some error, tripping occurs. on the left appears again and
100
tripping occurs, a failure may
occur. Interrupt the power supply
immediately.
- 124 -
4. NON-ALARM MESSAGE FAILURES AND
TROUBLESHOOTING
This table shows how to deal with troubles and breakdowns which are not indicated by alarm messages.
Symptom Checkpoints Solution
No power 1) Is the power switch set to ON? 1) Turn the power switch to ON.
2) Are the connections with the 2) Insert the metal connector securely
molding machine complete? and lock it.
3) Are the fuses good? 3) Replace the fuse.
4) Isn't the emergency stop button 4) Release the emergency stop button.
pressed?
The mold does not
close. 1) Is the vertical arm descending? 1) Press the key to raise the
vertical arm.
2) Does the product confirmation 2) Adjust the limit switch and check
limit switch come on after the the wiring.
product is chucked automatically?
3) Is the mold close safety indicator 3) Check the ON conditions and the
ON? interlock.
4) Is the cycle start indicator ON? 4) Check the ON conditions to see if
they are correct.
The mold does not
open. 1) Is the vertical arm descending? 1) Press the key to raise the
vertical arm.
2) Is the mold open safety indicator 2) Check the ON conditions and the
ON? interlock.
No descent movement 1) Is the mold open completion (MO) 1) Adjust the limit switch of the
display on? (unload-side) molding machine. Confirm
wiring of the control box.
2) Is the limit switch of the travelling 2) Adjust the limit switch and
end (unload-side and release-side) confirm wiring.
activated?
3) Is the descend speed control valve 3) Loosen it gradually until it
tightened excessively? descends.
4) Is the solenoid valve out of order? 4) Replace the solenoid valve.
5) Are the input conditions satisfied? 5) Refer to manual operation and
automatic operation.
6) Is the air house broken? 6) Replace the air hose.
7) Is the packing in the cylinder 7) Replace the packing.
damaged?
- 125 -
No advance 1) Are the input conditions satisfied? 1) Refer to manual operation and
movement automatic operation.
2) Is the advance speed control valve 2) Loosen it gradually until it
tightened excessively? advances.
3) Is the solenoid valve out of order? 3) Replace the solenoid valve.
4) Is the air hose broken? 4) Replace the air hose.

5) Is the packing in the cylinder 5) Replace the packing.
damaged?
The product is not 1) Are the input conditions met? 1) See the "Manual Operations" and
gripped. "Automatic Operations" sections.
2) The chuck cylinder is defective. 2) Replace the chuck cylinder.
3) The solenoid valve is defective. 3) Replace the solenoid valve.
4) Is the molding machine open 4) Adjust the mold opening of the
stroke correct? molding machine.
5) Is the unloader crosswise stroke 5) Adjust the crosswise stroke.
correct?
6) Are the amount of protrusion of the 6) Readjust the ejector advance stroke
ejector pin and the set time on the on the molding machine side.
timer appropriate? Change the setting of the T3 timer.
7) The hose for the chuck pipe is 7) If the hose is loose, replace it with
loose. a new one.
8) Has mold separation deteriorated? 8) Apply mold separation solution or
repair the metal mold.
No return movement 1) Are the input conditions met? 1) See the "Manual Operations" and
"Automatic Operations" sections.
2) The return speed control valve is 2) Loosen it gradually until it returns.
tightened excessively.
3) The solenoid valve is faulty. 3) Replace the solenoid valve.
No ascent 1) Are the input conditions met? 1) See the "Manual Operations" and
"Automatic Operations" sections.
2) The ascend speed control valve is 2) Adjust the limit switches and check
tightened excessively. the wiring.
3) The solenoid valve is out of order.
No traverse movement 1) Are the traverse advance or return 1) See the "Manual Operations" and
signals output? "Automatic Operations" sections.
2) Travel PS is faulty. 2) Check to see if the setting range is
exceeded.
The traverse carriage 1) Does the product confirmation 1) Adjust the limit switches and check
unit stops during limit switch go off during the wiring.
traversing. traversing?
2) Do the ascent-end and posture 2) Adjust the limit switches and check
return-end limit switches go off? the wiring.
The travel stop 1) Is the wiring of the encoder secure? 1) If the encoder wiring is secure but
position is not stable. traverse stop position is unstable,
replace the servo amplifier or the
motor.
- 126 -
No posture action 1) Is the posture action signal output? 1) See the "Manual Operations" and
movement "Automatic Operations" sections.
2) The action speed control valve is 2) Loosen the speed control valve
too tight. until posture action starts.
4) The air hose is broken. 4) Replace the air hose.
5) The packing inside the cylinder is 5) Replace the packing.
damaged.
No posture return 1) Is the posture return signal output? 1) See the "Manual Operations" and
movement "Automatic Operations" sections.
2) The return speed control valve is 2) Loosen the speed control valve
too tight. until posture return starts.
4) The air hose is broken. 4) Replace the air hose.
5) The packing inside the cylinder is 5) Replace the packing.
damaged.
The screen displays Is the pendant connected to the control Insert the cable junction connecter
nothing. box properly? securely.
- 127 -
5. DATA BACKUP FUNCTION
5-1. Clearing Data Backup
$ Data backup ････････ Data is backed up in E2PROM. If the key is not pressed for approximately
three seconds after changing the data (mode, timer, and the line), data is
written in E2PROM.
* E2PROM (Electrically Erasable PROM)
Conduct the following procedure when initializing the backup data in E2PROM
or when the backup data in E2PROM is faulty.
CAUTION
• This operation will erase will the setting data of the unsolder.
The various conditions such as mode, travelling data, timer, and
the like will be reset to initial values after this operation is
completed. Make settings again. (Data saved during condition
change is not deleted.)
POINT
If the power is turned off within 3 seconds after data is changed, the changed data cannot be
backed up.
$ Clearing the backup data
1. Turn on the power by pressing the key and the key at the same time.
The following message is displayed on the LCD screen.
- 128 -
2. Press key twice in succession.
E2 PROM is initialized.
* Pressing key while the above screen is displayed will not clear the backup data and display
the input and output display screen.
- 129 -
5-2. Initial Value
$ Mode
Symbol Name Initial

MDW PRODUCT EXTRACT ON
MDS S SIDE EXTRACTION OFF
MD1 EXTRACT MODE 2 OFF
MDE EJECTOR LINK OFF
MDK RELEASE IN MOLD OFF
MD2 RELEASE SIDE DEXCENT OFF
MDSS RELEASE SIDE POSTURE OFF
MDTB RETURN MIDWAY RELEASE OFF
MDTF MIDWAY RELEASE OFF
MD4 PRODUCT CONFIRMATION ON
MD4T CONFIRMATION IN CHUCK ON
MDCV SUCTION CONFIRMATION ON
MDTS EXTRACT SIDE POSTURE OFF
MDNG DEFECT PRODUCT RELEASE OFF
MDYT TRAVERSE STAND-BY OFF
MDTA EXTRACT ADVANCE POSTURE OFF
MDTA2 EXTRACT ADVANCE POSTURE 2 OFF
MDCN AIR NIPPER CIRCUIT OFF
MDNT NT GATE CUT OFF
MDNT2 NT POSITION 2 OFF
MDV2 SUCTION 2 CIRCUIT OFF
MD2K PRODUCT 2 POINT RELEASE OFF
MDCS UNDER-CUT EXTRACTION OFF
MDBZ BUZZER USE ON
MDKO W SIDE FIXED MOLD EXTRACT OFF
MDKAS S SIDE MOVABLE MOLD EXTRACT OFF
MD2S S SIDE RELEASE SIDE DESCENT OFF
- 130 -
$ Timer
Symbol Name Initial

T1 EXTRACT SIDE DESCENT 5.00
T2 ADVANCE 5.00
T3 EJ. ADVANCE 5.00
T4 CHUCK CLOSE 3.00
T5 RETURN 5.00
T6 (S) CHUCK OPEN 3.00
T7 POSTURE ACTION 5.00
T8 RELEASE DESCENT 5.00
T9 CHUCK OPEN 3.00
T10 NIPPER CUT 3.00
T11 NIPPER OPEN 3.00
T13 SPRUE CHUCK OPEN 3.00
T14 NT ADVANCE 5.00
T15 NT PULL ACTION 1.00
T16 NT CUT CLOSE 1.00
T17 NT CUT RETURN 1.00
T18 NT CUT OPEN 1.00
T19 NT POSITION 3.00
T20 EJ. PASS 3.00
T21 MIS CHUCK 3.00
T22 PRODUCT DROP 3.00
T23 CYCLE OVER 15.00
T24 MOLD OPEN ERROR 30.00
T25 RY3 OFF 3.00
T27 ASCENT LS WATCH 1.00
T29 EXTRACT DELAY 0.00
T30 SLIDE ACTION 3.00
T31 SLIDE RETURN 3.00
T32 SUCTION 2 OPEN 3.00
- 131 -
6. CONTROL BOX INTERNAL STRUCTURE
6-1. MAIN PCB (SCA3M)
④
①
⑨
② ⑤ ⑧
- 132 -
① CN 1 Machine side input/output
JST RA-H401TD (40P)
Symbol Name Symbol Name
1 24G1 24G1 (GND) 21 V1DH Descent high speed
2 24G1 24G1 (GND) 22 V2A Product side arm advance
3 L1 Extract side end 23 V31 Chuck open
4 L2 Traverse over run 24 V32 Spure chuck open
5 L12 Release side area 25 V3V1 Suction release 1
6 L3 Product side ascent end 26 V4R Posture return
7 L4 Product confirmation 27 V4P Posture action
8 L4V1 Suction confirmation 1 28 V1S Runner side arm descent
9 L4T In-chuck product confirmation 29 V2S Runner side arm advance
10 L6 Product side return end 30 V3S Runner chuck open
11 L8 Posture return end 31 V2B Product side arm return
12 L9 Posture action end 32 V6 Nipper in chuck
13 L10 Extracting side area 33 V3V2 Suction release 2
14 L3S Runner side ascent end 34 V1US Runner side arm descent
15 L4S Runner confirmation 35 V2BS Runner side arm return
16 L4V2 Suction confirmation 2 36 V13 Chuck slide
17 L7 Product side advance end 37 V14 Spare output
18 L16 Spare input 38 24V1 24V1
19 V1U Product side arm ascent 39 24V1 24V1
20 V1D Product side arm descent 40 24V1 24V1
- 133 -
② CN 2 Interlock input/output
JST B16B-XADSS-N-A (16P)
Symbol Name
1 MO Mold opening completed
2 MD Safety door
3 MN Defective product signal
4 MC Mold closing completed
5 ME Ejector advance end
6 MA Molder automatic
7 RD Release side descent command
8 OD Release side safe
9 RY1 Mold opening safe
10 RY2 Mold closing safe
11 RY3 Cycle start
12 RY5 Alarm
13 RY6 Jig start
14 RY7 Ejector advance
15 RY8 Ejector return
16 BZ Buzzer
③ CN NT NT gate cutting input/output

MOLEX 5566-10A (10P)
Symbol Name
1 24G1 24G1 (GND)
2  Unused
3  Unused
4 24V1 24V1
5 24V1 24V1
6 24G1 24G1 (GND)
7 V9 NT pull
8 V10 NT cutting
9 V11 NT position
10 24V1 24V1
- 134 -
④ CN 6A Pendant communication
JST B04B-XASK-1 (4P)
Symbol Name
1 Y Pendant communication (Transmit +)
2 Z Pendant communication (Transmit -)
3 A Pendant communication (Receive +)
4 B Pendant communication (Receive -)
⑤ CN S Main PCB power supply input

JST B8P-VH (8P)
Symbol Name
1 5V 5V
2 5V 5V
3 24G1 24G1 (GND)
4 24V1 24V1
5 24G2 24G2
6 24V2 24V2
7 5G 5G (GND)
8 ACV Momentary stop detection
- 135 -
⑥ CN 3 CPU PCB connection A
HIROSE FX6-60S-O. 8SV2 (60P)
1 P64 Port 64 31 PE0 Port E0
5 PA7 Port A7 35 PE4 Port E4
9 PA3 Port A3 39 PD0 Port D0
13 PB7 Port B7 43 PD4 Port D4
17 PB3 Port B3 47 P34 Port 34
21 5G 5G (GND) 51 P62 Port 62
22 5G 5G (GND) 52 P63 Port 63
23 TXD0 TXD0 53 P27 Port 27
24 TXD1 TXD1 54 P26 Port 26
25 RXD0 RXD0 55 P25 Port 25
26 RXD1 RXD1 56 P24 Port 24
27 A/D- A/D- 57 P23 Port 23
28 A/D- A/D- 58 P22 Port 22
29 A/D+ A/D+ 59 P21 Port 21
30 A/D+ A/D+ 60 P20 Port 20
- 136 -
⑦ CN 4 CPU PCB connection B
HIROSE FX6-60S-O. 8SV2 (60P)
1 5G 5G (GND) 31 PC1 Port C1
2 5G 5G (GND) 32 PC0 Port C0
3 PC7 Port C7 33 PG4 Port G4
8 PC2 Port C2 38 P10 Port 10
9  Unused 39 P11 Port 11
10 5V 5V 40 P12 Port 12
11 5V 5V 41 P13 Port 13
12 5V 5V 42 P14 Port 14
13 5V 5V 43 P15 Port 15
15 5G 5G (GND) 45 P17 Port 17
16 5G 5G (GND) 46 AVSS AVSS
17 5G 5G (GND) 47 P47 Port 47
18 5G 5G (GND) 48 P46 Port 46
20 PF0 Port F0 50 P44 Port 44
25 PF5 Port F5 55 VREF VREF
26 PF6 Port F6 56 AVCC AVCC
28 /STBY /STBY 58 P52 Port 52
29 NMI NMI 59 RXD2 RXD2
30 /RST /RST 60 TXD2 TXD2
- 137 -
⑧ CN 5 Servo amp I/O
Symbol Name
1 24G1 24G1 (GND)
2 EMGSTP Emergency stop
3 STOP Deceleration and stop
4 CWL Prohibition of CW drive
5 CCWL Prohibition of CCW drive
6 Z-LS Near home position
7 ALM Alarm
8 24V1 24V1
⑨ CN 7 Servo amplifier communication

TYCO O-1470233-1 (8P)
Symbol Name
1  Unused
2 5G 5G (GND)
3 A1 Signal line A
4  Unused
5 5G 5G (GND)
6 B1 Signal line B
7  Unused
8 5G 5G (GND)
⑩ CNOP Additional I/O

Symbol Name
1 5G 5G (GND)
2 D16 Data path 16
3 D17 Data path 17
4 D18 Data path 18
5 D19 Data path 19
6 D24 Data path 24
7 D25 Data path 25
8 D26 Data path 26
9 D27 Data path 27
10 CK5 CK5
11 OE-ADD OE (Add)
12 OE4 OE4
13 5V 5V
- 138 -
List of dip switch and jumper setting
The dip switch setting is read only when the power is turned on. Even if the setting is changed, the
change will not be reflected until the power is turned on again.
① Model setting (set according to the model)

DSW1-2 DSW1-1 Dip switch Description of setting
OFF OFF CY(S)-600GII · 800GII
ON OFF CYW(S)-600GII · 800GII
OFF ON CYW(S)-1000GII · 1200GII
ON ON This setting is prohibited.
② Motor rotation direction setting (set according to rotation direction)

DSW1-3 Dip switch Jumper Description of setting
OFF Normal rotation
ON Reverse rotation
Note) Be sure to set the dip switches and the jumpers in pairs.
③ Language specification setting (set according to language specifications)

OFF OFF Switching among 6 languages (standard)
ON OFF Switching among 6 languages (standard)
Switching between first and second languages

OFF ON
(English and Japanese)
ON ON First language only, no switching
- 139 -
④ Molder interlock specification setting (set according to interlock specifications)
OFF OFF Standard specification
ON OFF Euromap specification
OFF ON Chinese specification
ON ON 
⑤ Program writing (Be sure to set it to OFF in normal operation)

DSW1-8 Dip switch Description of setting
OFF Normal operation
ON Program writing
CAUTION
Never use combination other than this. Malfunction or failure may
occur.
- 140 -
6-2. Interlock PCB (SCA3I)
③ ⑨
⑧ ⑦ ⑩
- 141 -
% CN P PCB power supply
MOLEX 5219-03A (3P)
Symbol Name
1 R AC200V R phase
2 S AC200V S phase
3 E Earth
① CN 2 Main PCB input/output

JST B16B-XADSS-N-A (16P)
Symbol Name
2 MD Safety door
3 MN Defective product signal
9 RY1 Mold opening safe
10 RY2 Mold closing safe
11 RY3 Cycle start
12 RY5 Alarm
13 RY6 Jig start
14 RY7 Ejector advance
15 RY8 Ejector return
16 BZ Buzzer
- 142 -
② CN S DC power supply output
JST B8P-VH (8P)
Symbol Name
1 5V 5V
2 5V 5V
3 24G1 24G1 (GND)
4 24V1 24V1
5 24G2 24G2
6 24V2 24V2
7 5G 5G (GND)
8 ACV Momentary stop detection
③ TB1 External device input/output

Weidmuller LP5.08/3/904.50RJP (3P) x 4
Symbol Name
1 AL1
Alarm
2 AL2
3 SG1
Jig start
4 SG2
5 24G2 24G2
6 24G2 24G2
10  Unused
11 SP1
Ejector return
12 SP2
④ TB2 Emergency stop

Sato Parts ML-250-SIBF-4 (4P)
Symbol Name
1 ES1 Emergency stop output
2 ES2 Emergency stop output
3 ES3 Emergency stop input
4 ES4 Emergency stop input
- 143 -
⑤ TB3 AC power supply output
Sato Parts ML-250-SIBF-7 (7P)
Symbol Name
1 R1 AC200V R1 phase
2 S1 AC200V S1 phase
3 R2 AC200V R2 phase
4 S2 AC200V S2 phase
5 E Earth
6 E Earth
7 E Earth
⑥ CN 6B Pendant power supply

Symbol Name
1 24G1 24G1 (GND)
2 24V1 24V1
3 24G1 24G1 (GND)
4 24V1 24V1
5 KSW1 Power supply SW input 1
6 KSW2 Power supply SW input 2
7 EMG1 Emergency stop SW input 1
8 EMG2 Emergency stop SW input 2
⑦ CN T Magnet coil power supply

JST B2P-VH (2P)
Symbol Name
1 24G1 24G1 (GND)
2 24V1 24V1
⑧ CN R SW power supply input

JST B5P-VH (5P)
Symbol Name
1 24V0
24V0
2 24V0
3  Unused
4 24G0
24G0 (GND)
5 24G0
- 144 -
⑨ CN F Molder interlock
JST B14B-XASK-1
Symbol Name
1 24G2 24G2 (COM)
3 MD Safety door
4 MN Molding defect
7 50
Mold opening safe
8 51
9 54
Mold closing safe
10 55
11 58
Cycle start
12 59
13 EJ1
Ejector advance
14 EJ2
⑩ CN 9 Current-carrying lamp
JST B4P-VH (4P)
Symbol Name
1 24G0 24G0 (GND)
2 24V0 24V0
3 BZ Alarm buzzer
4 24V1 24V1
- 145 -
6-3. Driver parameter setting
Servo parameter data can be changed.
1. Press the key four times to display the driver parameter setting screen.
2. Use the or key to move the cursor to the desired set value and press the or key
to change the set value.
* The setting becomes effective when the value is changed.
The amount of shift of home position, however, does not become effective until the power is
turned off once and then on again.
Since the changed values are reset to the original values when the power is turned off, the values
can be stored by writing them to the EEPROM of the servo amplifier.
3. Press the key on the driver parameter setting screen. The EEPROM writing selection screen
shown below appears.
4. If you select "YES" and press the key, the data is written to the EEPROM of the servo
amplifier.
If you select "NOT" and press the key, the driver parameter setting screen appears again.
If you select "INITIAL" and press the key, initial values are written.
- 146 -
! Driver data (parameter) list by model
Model Parameter Set value Remarks

Position loop gain 20
CY(S)-600GII Speed loop proportional gain 100
CY(S)-800GII Speed loop integral gain 70
Amount of shift of home position 0.0
CYW(S)-600GII Speed loop proportional gain 80
CYW(S)-800GII Speed loop integral gain 100
CYW (S)-1000GII Speed loop proportional gain 80
CYW (S)-1200GII Speed loop integral gain 100
- 147 -
6-4. Explanation of AC servo amplifier
$ Appearance and names of parts
- 148 -
$ Model symbol
The model symbol is composed as follows.
- 149 -
Safety Precautions
$ Safety precautions concerning installation
(1) Be sure to install a no-fuse breaker on the power source. Also be sure to ground the earth terminal.
(For prevention of electric shock and malfunction, class 3 grounding (earth resistance of 100 Ω or less)
or higher is recommended.
(2) Install the product on non-combustible material such as metal.
(3) Use the specified combination of the motor and the servo amplifier.
(4) Perform wiring correctly and securely. Insecure or incorrect wiring may cause runaway or burnout of the
motor.
(5) Check that the input power supply voltage conforms to the specifications of the servo amplifier and then
turn on the power to start operation.
Exceeding the rated voltage may cause ignition or smoking in the servo amplifier and also, in some
cases, may cause runaway or burnout of the motor.
(6) Install an external emergency stop circuit outside so that the operation can be stopped immediately and
the power can be interrupted in the case of emergency.
(7) Avoid absolutely storage and use in a location where vibration (0.60 or more) or impact is applied or the
product is exposed to dust, metal powder, water, oil or grinding fluid, near combustible material, or in
ambient atmosphere of corrosive gas or inflammable gas.
(8) When storing, avoid direct sunlight and store the product at a temperature and humidity that conform to
the specified range.
(9) Be careful about heat dissipation.
The servo amplifier generates heat during motor operation. If it is used in a sealed control box, the
temperature in the control box may rise unusually. Review cooling so that the ambient temperature of
the servo amplifier conforms to the specified range.
(10) Do not install the product near a heating unit such as heater and large wire-wound resistor.
(Provide a thermal shielding plate to avoid influence of heating unit.)
Ambient temperature of servo amplifier

The life of the servo amplifier depends largely on the ambient
temperature. Make sure that the ambient temperature at 5 cm
from the servo amplifier does not exceed the specified range.
Operating temperature range: 0 to 50°C
$ Safety precautions concerning use

(1) Never touch the inside of the servo amplifier. Also disassembly and repair must be performed by our
company or our specified agent.
(2) After the power is turned off, the internal circuit keeps high voltage for a while. When moving, wiring or
performing inspection, place the power input out of the servo amplifier, interrupt the power completely,
and leave the amplifier for more than five minutes before starting work.
(3) While the power is supplied, never approach the motor and the machine driven by the motor against
accidental malfunction.
(4) If the product is not used for a long period of time, be sure to disconnect the power.
(5) When an alarm occurs, remove the cause and then start the product again. Restarting without removing
the cause may cause runaway or burnout of the motor.
(6) The capacitance of the capacitor in the power supply rectifier circuit drops as time elapses. For
prevention of secondary disaster due to failure, replacement of it every five years is recommended.
Replacement must be performed by our company or our specified agent.
Although we make all possible efforts for securing the quality of the product, since unexpected
external noise or static electricity or accidental error of input power supply, wiring or parts may
cause operation that is not set, secure sufficient safety against unexpected operation.
- 150 -
$ Parameter
Parameter Setting
Parameter name Function•Description
No. range
Control mode of servo amplifier is selected. Change of setting becomes
Control mode
02 0.7 effective when the control power is turned off and then on again.
setting
0: Semi-close control mode; 7: Full-close control mode
Analog speed monitor (front panel) output is selected. Values within ( )
Speed monitor are monitor values at approximately 6 V.
07 0~9
(SP) selection 0 ~ 4: Actual motor speed (0:47, 1:188, 2:750, 3:3000, 4:1200 [r/min])
5 ~ 9: Commanded speed (5:47, 6:188, 7:750, 8:3000, 9:1200 [r/min])
Analog torque monitor (front panel) output is selected. Values within ( )
are monitor values at approximately 3 V.
Torque monitor
08 0 ~ 10 1 ~ 5: Position deviation (1:31, 2:125, 3:500, 4:2000, 5:8000 [pulse])
(IM) selection
6 ~ 10: External scale deviation (6:31, 7:125, 8:500,9:2000, 10:8000
[pulse])
Method of using absolute encoder is selected.
0: Use absolute encoder in absolute mode;
1: Use absolute encoder in incremental mode;
Absolute encoder
0B 0~2 2: Use absolute encoder in absolute mode by ignoring counter
setting
overcount error
Change of setting becomes effective when the control power is turned
off and then on again.
Communication speed in RS232C communication is set.
RS232C
0:2400 [bps] 1:4800 [bps] 2:9600 [bps]
0C communication 0~2
Change of setting becomes effective when the control power is turned
baud rate setting
off and then on again.
Position loop gain is set. The unit is [1/s].
First position loop 0~
10 Larger value setting increases servo stiffness of position control. Note
gain 32767
that, however, a too large value may cause oscillation.
Speed loop gain is set. If No. 20 Inertia is set correctly, the setting unit
First speed loop 1~
11 is [Hz].
gain 3500
A larger value increases responsiveness of speed control.
Time constant of
1~ A smaller value setting causes more rapid integration.
12 first speed loop
1000 The unit is [ms]. To disable integration, set 1000.
integration
First speed A type of speed detection filter is selected. A larger value decreases
13 0~5
detection filter motor noise. Set 4 unless high-speed response is particularly requested.
Time constant of time lag filter of first order of torque command is set.
Time constant of 0~
14 The unit is [10µs].
first torque filter 2500
Torque filter setting may suppress vibration of the machine.
Speed feed Speed feed forward amount is set. The unit is [%]. Use this when high-
15 0 ~ 100
forward speed response is particularly required.
Time constant of 0~ Time constant of time lag filter of first order of speed feed forward is
16
feed forward filter 6400 set. The unit is [10µs].
Second position 0~ Set this only when using gain switching function for optimum tuning.
18
loop gain 32767 Second position loop gain in position control is set. The unit is [1/s].
- 151 -
Parameter Setting
No. range
Second speed loop 1~ Set this only when using gain switching function for optimum tuning.
19
gain 3500 If No. 20 Inertia ratio is set correctly, the setting unit is [Hz].
Time constant of
1~ Set this only when using gain switching function for optimum tuning.
1A second speed loop
1000 The unit is [ms]. To disable integration, set 1000.
integration
Second speed Set this only when using gain switching function for optimum tuning.
1B 0~5
detection filter A larger value decreases motor noise.
Time constant of Set this only when using gain switching function for optimum tuning.
0~
1C second torque Time constant of time lag filter of first order of torque command is set.
2500
filter The unit is [10µs].
Notch frequency of resonance suppressing notch filter is set. The unit is
100 ~ [Hz].
1D Notch frequency
1500 Use this by matching with the machine resonance frequency.
100 ~ 1499: Filter enabled; 1500: Filter disabled
Notch width Notch width of resonance suppressing notch filter is selected.
1E 0~4
selection A larger value increases notch width.
Time constant of disturbance observer is set. Although a smaller value
increases disturbance suppressing power, operation noise becomes
large. For using, No. 20 Inertia ratio must be set correctly.
Disturbance 0 ~ 7: Observer enabled: 8: Observer disabled
1F 0~8
observer selection This setting is effective only if parameter No. 21 (Realtime auto tuning
mode setting) is 0 (stop of realtime auto tuning). When using
disturbance observer, set No. 21 to 0. In full-close control, disturbance
observer is disabled. Set this parameter to 8.
0~ The ratio of load inertia to motor rotor inertia is set. The unit is [%].
20 Inertia ratio
10000 Set value [%] = (Load inertia / Rotor inertia) x 100
Operation mode of realtime auto tuning is set. Although a larger value
causes more rapid response to change of inertia during operation,
operation may be unstable depending on the operation pattern.
Realtime auto 0: Stop of auto tuning; 1 ~ 3: Execution of auto tuning
21 tuning mode 0~3 This setting is effective only if parameter No. 1F (Disturbance observer
setting selection) is 0 (disturbance observer disabled).
For using realtime auto tuning, set No. 1F to 8.
In full-close control, realtime auto tuning is disabled. Set this parameter
to 0.
Machine stiffness for executing realtime auto tuning is set. A larger
Machine stiffness value increases responsiveness. Since large change of the value changes
22 for realtime auto 0~9 the gain suddenly, impact is applied to the machine. Be sure to start
tuning with a small value and increase the value gradually while observing the
state.
Set this when using gain switching function for optimum tuning.
Second gain 0: Use of first gain (No. 10 to No. 14)
30 0~1
operation setting 1: Switching between first gain (No. 10 to No. 14) and first gain (No. 18
to No. 1C)
- 152 -
Parameter Setting
No. range
Trigger for gain switching in position control is set.
Position control 0, 2: Fixed to first gain; 1: Fixed to second gain; 3: Torque command
31 0~8
switching mode variation; 4: Fixed to first gain; 5: Speed command; 6: Position
deviation: 7: Position commanded; 8: Positioning not complete
Position control If No. 31 Position control switching mode is 3, 5 or 6, the time from
0~
32 switching delay trigger detection to real gain switching in switching from second gain to
10000
time first gain is set. The unit is [166µs].
If No. 31 Position control switching mode is 3, 5 or 6, the trigger level
Position control 0~
33 is set. The unit depends on the setting of No. 31 Position control
switching level 10000
switching mode.
Hysteresis in If No. 31 Position control switching mode is 3, 5 or 6, the hysteresis for
0~
34 position control trigger judgment is set. The unit depends on the setting of No. 31
10000
switching Position control switching mode.
If the difference between the first position loop gain and the second
Position loop gain 0~ position loop gain is large, sudden increase of position loop gain can be
35
switching time 10000 suppressed. When the position loop gain increases, the change occurs
by taking the time of set value x 166 [µs].
The normal motor rotation direction is set.
Rotation direction
38 0~1 0: CW direction is normal; 1: CCW direction is normal (rotation
setting
direction viewing from the motor axis direction)
Time lag filter of first order for command is selected. Although a larger
Smoothing filter
4C 0~7 value causes smoother operation of command, response to command
setting
pulse becomes lower.
Current position
0: Enable
50 overflow error 0~1
1: Disable
setting
Enabling/disabling of CW/CCW drive prohibition input (X5 CWL: pin
Enabling drive
53 0~1 20; CCWL: pin 19) is set.
prohibition input
0: Disable; 1: Enable
Logic of CW/CCW drive prohibition input (X5 CWL: pin 20; CCWL:
Logic of drive pin 19) is set.
54 0~1
prohibition input 0: Open to I-COM prohibits drive; 1: Connection to I-COM prohibits
drive
Operation in the case of input of CW/CCW drive prohibition input
signal (X5 CWL: pin 20; CCWL: pin 19) is selected.
Drive prohibition
0: Deceleration and stop, tripping after stop
55 input operation 0~3
1: Immediate stop, tripping after stop
setting
2: Deceleration and stop; no tripping after stop
3: Immediate stop, no tripping after stop
Enabling Enabling/disabling of deceleration and stop signal input (X5 pin 3) is
58 deceleration and 0~1 set.
stop signal input 0: Disable; 1: Enable
Logic of Logic of deceleration and stop signal input (X5 pin 3) is set.
59 deceleration and 0~1 0: Open to I-COM causes deceleration and stop; 1: Connection to I-
stop signal input COM causes deceleration and stop
- 153 -
Parameter Setting
No. range
Logic of speed selection signal input (X5 selection signal input 1: pin 7;
Logic of speed
5A 0~1 selection signal input 2: pin 8) is set.
selection signal
0: Open to I-COM selects speed; 1: Connection to I-COM selects speed
Servo on/off at control power on is set.
Servo on selection 0: Servo on; 1: Servo off
5B 0~1
at power on Change of setting becomes effective when the control power supply is
turned off and then on again.
Torque limit
5E 0 ~ 500 The limit value of motor output torque is set. The unit is [%].
setting
Logic of operation Logic of operation prohibition signal input (X5 pin 25) is set.
5F prohibition signal 0~1 0: Open to I-COM causes immediate stop; 1: Connection to I-COM
input causes immediate stop
Allowable number of pulses in the positioning complete range is set.
Positioning 0~
60 The unit is [encoder resolution].
complete range 32767
The encoder resolution is Encoder pulse [P/r] x 4.
Excessive position 1~
63 Excessive position deviation range is set. The unit is [256 x resolution].
deviation setting 32767
Disabling
64 excessive position 0~1 Setting 1 disables detection of excessive position deviation error.
deviation error
Operation against interruption of main power supply during servo on is
LV trip selection set.
65 0~1
at main power off 0: Servo off according to setting of No. 67 Sequence at main power off
1: Tripping with insufficient main power supply voltage error (Err13)
Sequence at interruption of main power with No. 65 LV trip selection at
main power off set at 0 is set.
0: DB deceleration and stop and then DB and deviation clear;
1: Free deceleration and stop and then DB and deviation clear
Sequence at main 2: DB deceleration and stop and then free state and deviation clear;
67 0~7
power off 3: Free deceleration and stop and then free state and deviation clear
4: DB deceleration and stop and then DB and deviation hold;
5: Free deceleration and stop and then DB and deviation hold
6: DB deceleration and stop and then free state and deviation hold;
7: Free deceleration and stop and then free state and deviation hold
Sequence used when an alarm occurs is set.
68 Sequence at alarm 0~3 1: Free deceleration and stop and then DB and deviation clear
2: DB deceleration and stop and then free state and deviation clear;
3: Free deceleration and stop and then free state and deviation clear
- 154 -
Parameter Setting
No. range
Sequence at servo off caused by servo on input (CN interface SRV-ON:
pin 29) is set.
1: Free deceleration and stop and then DB and deviation clear
Sequence at servo 2: DB deceleration and stop and then free state and deviation clear;
69 0~7
off 3: Free deceleration and stop and then free state and deviation clear
4: DB deceleration and stop and then DB and deviation hold;
5: Free deceleration and stop and then DB and deviation hold
6: DB deceleration and stop and then free state and deviation hold;
7: Free deceleration and stop and then free state and deviation hold
Mechanical brake Time from motor hold brake control signal (X5 MBR) OFF to the
6A 0 ~ 100
operation at stop beginning of motor non-current-carrying status is set. The unit is [2ms].
The time from the beginning of motor non-current-carrying status to
Mechanical brake motor hold brake control signal (X5 MBR) OFF is set. The unit is
6B operation during 0 ~ 100 [2ms].
operation If the motor speed drops to less than approximately 30 [r/min] before
the set time elapses, MBR turns off.
If a regenerative resistor is mounted externally, open RB2-RB3, set this
parameter to 1 or 2, and connect a regenerative resistor between RB1
External
and RB2. If 1 is set, when the operation ratio of the regenerative resistor
6C regenerative 0~2
exceeds 10%, tripping occurs with regenerative overload protection
resistor selection
error (Err18).
If 2 is set, regenerative overload protection does not operate.
For control with an external scale, the allowance between the motor
Excessive hybrid 0~
73 current position and the external scale current position is set. The unit is
deviation 10000
[resolution of external scale].
Numerator of ratio of encoder/external scale is set. The actual
numerator is No. 74 External scale division numerator x 2n (n = set
External scale
0~ value).
74 division
10000 The upper limit of the calculated value of actual numerator is 131072.
numerator
Note that any value more than this value is invalid and 131072 becomes
actual numerator. Change this parameter when servo is OFF.
Numerator of ratio of encoder/external scale is set. The actual
External scale numerator is No. 74 External scale division numerator x 2n (n = set
division value).
75 0 ~ 17
numerator The upper limit of the calculated value of actual numerator is 131072.
multiplier Note that any value more than this value is invalid and 131072 becomes
actual numerator. Change this parameter when servo is OFF.
External scale
0~ Denominator of ratio of encoder/external scale is set.
76 division
10000 Change this parameter when servo is OFF.
denominator
Disabling scale
77 0~1 If 1 is set, scale error input in full-close control will be ignored.
error
- 155 -
$ Function
Servo amplifier protection function
This servo amplifier contains various protection functions. When any protection function is activated,
the servo amplifier turns off the alarm output signal (ALM), enters tripping status, and displays alarm
code No. in the 7-segment LED of the front panel.
Protection Alarm
Description Measures
function code No.
Insufficient
Power supply voltage drops because of • Check to see if the power supply
control power
11 momentary power failure or insufficient voltage is in the allowable voltage
supply voltage
power supply capacity. range.
protection
The voltage in the converter section rises • Increase the deceleration time or
to approximately 400 VDC or more for decrease the inertia of load.
Overvoltage
12 200 V series model or to approximately Note) Do not apply to purpose for
protection
200 VDC or more for 100 V series continuous use of regenerative
model because of regenerative energy. braking.
• Check to see if the power supply
voltage is in the allowable voltage
range.
Power supply voltage drops because of
Insufficient Note) Be careful about insufficient
13 momentary power failure or insufficient
voltage protection power supply capacity, voltage
power supply capacity.
drop due to rush current at power
on, and phase interruption of
power supply.
• After interrupting power supply
completely, check to see if motor
connecting lines U, V, and W are
Overcurrent Output current in the converter section short-circuited mutually.
14
protection* increases unusually. • Check the insulation resistance
between the motor connecting lines U,
V, and W and motor earth E, and
check for insulation drop of motor.
• Check the ambient temperature of the
Overheat Power device in the servo amplifier is
15 servo amplifier and cooling
protection* heated unusually.
conditions.
• Increase the acceleration/deceleration
Effective value of rated current of the
Overload time or reduce the load. Alternatively,
16 servo amplifier is exceeded in
protection increase the capacity of the motor or
continuous use.
the servo amplifier.
Regenerative Regenerative energy exceeds the
• Connect an external regenerative
overload 18 allowable value of regenerative
resistor.
protection* resistance.
- 156 -
Protection Alarm
function code No.
Encoder AB
phase error 20
protection*
Encoder • Check for connection error of encoder
communication 21 or check the connection status of
error protection* An error such as breakage of encoder connector X4.
Encoder connection occurs. • Check the power supply voltage (5V
connection error 22 Encoder failure ±5%) on the encoder side.
protection* • (Be careful particularly if the encoder
Encoder cable is long.)
communication
23
data error
protection*
• Check to see if the motor rotates
according to the position command
pulse.
• Use a torque monitor to check to see if
the output torque is saturated.
The position deviation pulse exceeds the • Increase the parameter No. 5E Torque
Excessive
allowable range set with parameter No. limit setting value to the maximum
position deviation 24
63 (Excessive position deviation value.
protection
setting). • Check the gain adjustment according
to the adjustment method.
• If no problem is found in the items
above, increase the
acceleration/deceleration time and
reduce the load to decrease the speed.
• Check the connection between the
In full close control, the distance motor and the load.
between the location of the load set by
• Check the connection between the
Excessive hybrid the external scale and the location of the
external scale and the servo amplifier.
deviation error 25 motor set by the encoder deviates longer
protection* than the number of pulses set with • Check to see if the external scale
parameter No. 73 Excessive hybrid division numerator and denominator
deviation. (parameter Nos. 74, 75, and 76) are set
correctly.
• Check to see if an excessive speed
command is given or check the input
frequency of the command pulse and
Acceleration The motor rotation speed exceeds the its division and multiplication factor.
26
protection limit value of speed.
• Check to see if overshoot at
acceleration due to improper gain
adjustment occurs.
Parameter No. 76 (Disabling scale error)
External scale • Check the cause of the external scale
28 is 0 and scale error input (X4 pin 19) in
error protection* error.
full close control is LO.
- 157 -
Protection Alarm
function code No.
• Check to see if the motor rotates
Deviation counter according to the position command
Position deviation pulse is 227 pulse.
overflow 29
(134217728) or more.
protection • Check to see if the output torque is
saturated on the torque monitor.
• Check the power supply of the
External scale An error such as breakage occurs at external scale.
connection error 35 connection of the external scale. The
protection* external scale malfunctions. • Check the connection of the external
scale.
EEPROM
• Set all the parameters again and write
parameter error 36
When data is read from EEPROM at them to the EEPROM.
protection*
power on, if the data is broken, an
EEPROM check EEPROM parameter error occurs. • A failure may occur. Replace the
code error 37
driver.
protection*
• Check to see if the switches, cables,
and power supply connected to
emergency stop input are abnormal.
When emergency stop input is turned • Check that emergency stop input (X5
Emergency stop
39 off, this event is regarded as an error and pin 2) is ON.
input error
tripping occurs. • Check to see if the rise of signal cable
for control (DC 12 to 24 V) is slower
than the rise of the servo amplifier at
power on.
Absolute system
• After connecting the battery, perform
down error 40 Power supply of the encoder is all down.
absolute clear.
protection
• Set parameter No. 0B Absolute
Absolute counter encoder setting to a proper value.
The multiple-turn counter of encoder
overcount error 41 • Set the movement amount from the
exceeds the specified value.
protection* machine home position to 32767 turns
or less.
• Check the connection status of CN
Absolute Rotation amount exceeds the specified SIG.
overspeed error 42 value when only battery power is
protection supplied. • Check the power supply voltage
(5V±5%) on the encoder side.
Absolute one-turn
The encoder detects an error of the one-
counter error 44
turn counter.
protection*
• A failure may occur. Replace the
Absolute motor.
multiple-turn The encoder detects an error of the
45
counter error multiple-turn counter.
protection*
- 158 -
Protection Alarm
function code No.
The encoder rotates exceeding the
Absolute status • Set the motor not to operate when the
47 specified value when the power is turned
error protection power is turned on.
on.
• Check to see if the switches (sensors),
An abnormal limit signal is input or the
Home position cables, and power supply connected to
51 servo is not ON while home position
return error the CW and CCW drive disable input
return is performed.
are abnormal.
Data non- Acceleration and deceleration are not
54 • Set acceleration and deceleration.
definition error set.
A limit sensor is detected when the
Drive prohibition • Check the operation command and the
55 motor is operating after home position
detection error limit sensor mounting status.
return is complete.
Current position The motor position exceeds the • Locate the positioning location away
58
overflow error maximum position coordinate. from the maximum coordinate.
• Check to see if the switches (sensors),
cables, and power supply connected to
Abnormal limit signal is input during the CW and CCW drive disable input
Setup error 59 are abnormal.
setup operation.
• Check the setup operation start
position.
Although the encoder specifications are
not 7-core encoder, parameter No. 2
Control mode Control mode setting is set to "7." • Set parameter No. 2 Control mode
setting error 97 Alternatively, although parameter No. setting and parameter No. 0B Absolute
protection* 0B Absolute encoder setting is not encoder setting to proper values.
incremental setting, parameter No. 02
Control mode setting is set to "7."
• Turn off the power once and turn it on
No. other If the self-diagnosis function of the again. If the display shown on the left
Other errors than those internal system detects possibility of appears again and tripping occurs, a
above some error, tripping occurs. failure may occur. Interrupt the power
supply immediately.
• Protection functions indicated with * cannot be cleared. Turn off the power once to reset.
• If overload protection is activated, the protection can be cleared after approximately 10 seconds.
• If a malfunction occurs due to excessive noise in the control circuit in the servo amplifier, display of
may occur.
In this case, interrupt the power supply immediately.
- 159 -
$ 7-segment LED display
This servo amplifier blinks an alarm code with two digits of decimal number in the 7-segment display
of the front panel when an alarm occurs. When no alarm occurs, the display changes as shown below.
* This servo amplifier turns on the servo automatically when the power is turned on.
- 160 -
$ Communication specifications
• The communication specifications are based on AE-Link-L (Ver. 0.06), AE-Link-H/300 (Ver.
0.00), and AE-Link-H/600 (Ver. 0.00).
RS-485 Half-duplex, asynchronous
Baud rate 38.4kbps, 307.2kbps, (614.4kbps) *1
Data bit 8 bit
Parity Even
Stop bit 1 bit
Maximum cable length 50 m
ID address that can be set 0 ~ 30
Block length 255 bytes at the maximum
*1: 614.4 kbps can be used only at the time of evaluation. Do not use this setting with the product.
$ Network setting
- 161 -
$ ID address setting
For ID address setting, use the rotary switch (NODE ADDRESS) provided on the front face.
Rotary switch
ID address
MSB LSB
0 0 0
1 0 1
2 0 2
• • •
• • •
• • •
29 2 9
30 3 0
$ Baud rate setting

For baud rate setting, use the rotary switch (DATA RATE) provided on the front face.
614.4 kbps can be used only at the time of evaluation. Do not use this setting with the product.
$ Terminating resistor selector switch
Connection/disconnection of the terminating resistor of the AE-Link signal line is set.

If this servo amplifier is placed at the termination of AE-Link, turn on the terminating resistor. If not,
turn off the terminating resistor.
$ Wiring
For the terminal of modular jack, use a gold-plated product.
Use a shielded modular cable. If not, contact our company.
- 162 -
7. HARNESS
- 163 -
Symbol Name Standard Remarks
Interlock molding machine
◯
a 201225-003-1
side harness
Power supply unit side
◯
b
harness
201225-001-1
◯
c Interlock unit side harness 201225-002-1
201220-001-0 CY(S)-600, 800GII [1200~1600TR]
CYW(S)-600, 800GII [1200~1600TR]
021220-004-0 CY(S)-600, 800GII [800~1000TR]
Traverse I/O harness
CYW(S)-600, 800GII [800~1000TR]
201240-001-0 CYW(S)-1000, 1200GII [1400~1600TR]
201240-004-0 CYW(S)-1000, 1200GII [1800~2000TR]
201220-002-0 CY(S)-600, 800GII [1200~1600TR]
CYW(S)-600, 800GII [1200~1600TR]
201220-005-0 CY(S)-600, 800GII [800~1000TR]
◯
d Encoder harness
CYW(S)-600, 800GII [800~1000TR]
201240-002-0 CYW(S)-1000, 1200GII [1400~1600TR]
201240-005-0 CYW(S)-1000, 1200GII [1800~2000TR]
201220-003-0 CY(S)-600, 800GII [1200~1600TR]
CYW(S)-600, 800GII [1200~1600TR]
201220-006-0 CY(S)-600, 800GII [800~1000TR]
Motor harness
CYW(S)-600, 800GII [800~1000TR]
202140-003-0 CYW(S)-1000, 1200GII [1400~1600TR]
202140-006-0 CYW(S)-1000, 1200GII [1800~2000TR]
- 164 -
a Interlock molding machine side harness
◯
201225-003-1
Metal Line
Connector pin Function Line color Remarks
connector pin No.
Single-phase power supply
A R Crimp contact Red
(R-phase)
Single-phase power supply
" B S Crimp contact White
(S-phase)
C empty
D E Crimp contact Earth Green
A ES3 Taping Emergency stop Black
B ES4 Taping (molding machine side) White
C C Crimp contact Common wire Red
D MA Crimp contact Automatic Green
E MD Crimp contact Safety door close Yellow
F MO Crimp contact Mold open complete Brown
G MC Crimp contact Mold close complete Blue
H ME Crimp contact Ejector advance-end Gray
I MN Crimp contact Defect mold Orange
J 50 Crimp contact Sky blue
Mold open safety
K 51 Crimp contact Pink
#
L 54 Crimp contact Bright green
Mold close safety
M 55 Crimp contact White 1
N 58 Crimp contact Red 1
Cycle start
P 59 Crimp contact Green 1
R EJ1 Crimp contact Yellow 1
Ejector start
S EJ2 Crimp contact Brown 1
T ES1 Taping Emergency stop Blue 1
U ES2 Taping (unloader side) Gray 1
V SPV Taping Orange 1
W empty
X empty
$ Junction metal connector box
M1 ････ Metal receptacle

MS3102A18-10S
M2 ････ Metal receptacle
MS3102A28-11S
* When using the molder independently, remove the

plug on the interlock unit side harness from the
metal receptacle and insert it to the jumper plug
shown in the left figure.
Jumper plug
- 165 -
b Power supply unit side harness
◯
201225-001-1
Relay box-side Interlock Print Circuit Board side
Metal connector CNP

Function Line color Remarks
Pin No Line No. Pin No Line No.
Single-phase power
A R 1 R Red
supply (R-phase)
Single-phase power
B S 2 S White
supply (S-phase)
C empty empty
D E 3 E Earth Green
- 166 -
c Interlock unit side harness
◯
201225-002-1
Relay box-side Box-side
- 167 -
* The connector pin number is the number on the insertion side.
Metal Line Connector
Function Line color Remarks
connector pin No. pin
A ES3 Crimp contact Emergency stop Black
B ES4 Crimp contact (molding machine side) White
C C CNF-1 Common wire Red
D MA H sleeve Automatic Green
E MD CNF-3 Safety door close Yellow
F MO CNF-2 Mold open complete Brown
G MC CNF-5 Mold close complete Blue
H ME CNF-6 Ejector advance-end Gray
I MN CNF-4 Defect mold Orange
J 50 CNF-7 Sky blue
Mold open safety
K 51 CNF-8 Pink
L 54 CNF-9 Bright green
Mold close safety
M 55 CNF-10 White 1
N 58 CNF-11 Red 1
Cycle start
P 59 CNF-12 Green 1
R EJ1 CNF-13 Yellow 1
Ejector start
S EJ2 CNF-14 Brown 1
T ES1 Crimp contact Emergency stop Blue 1
U ES2 Crimp contact (unloader side) Gray 1
V SPV H sleeve Orange 1
W empty
X empty
- 168 -
⃝
d Traverse I/O harness
201220-001-0 CY(S)-600, 800GII [1200~1600TR]

CYW(S)-600, 800GII [1200~1600TR]
201220-004-0 CY(S)-600, 800GII [800~1000TR]
CYW(S)-600, 800GII [800~1000TR]
201240-001-0 CYW(S)-1000, 1200GII [1400~1600TR]
201240-004-0 CYW(S)-1000, 1200GII [1800~2000TR]
Main board side Carriage unit relay side
* The connector pin numbers are designated, viewed

from the insertion side.
* Put a mark tube with connector name on the signal line
for the 3-pin connector and on the first pin for the
other connectors.
- 169 -
Main board Carriage unit
Line color Symbol Name
side relay side
Insulated closed-end
CN1-1 Black 0V
connector No. 1
CN1-2 White 0V
connector No. 1
CN1-3 Red L1-2 LS-1 Traverse home position
CN1-4 Green L2-2 LS-2 Traverse over run
CN1-5 Yellow L12-2 LS-12 Release-side area
CN1-6 Brown CNW-2 LS-3 Ascent end
CN1-7 Blue CNW-3 LS-4 Product confirmation
CN1-8 Orange L4V1-2 LS-4V1 Suction confirmation 1
CN1-9 Gray CNV-2 LS-4T Confirmation in chuck
CN1-10 Purple CNW-6 LS-6 Product side return end
CN1-11 Sky blue CNV-6 LS-8 Posture return end
CN1-12 Pink CNV-7 LS-9 Posture action end
CN1-13 Black-White L10-2 LS-10 Extracting side area
CN1-14 White-Black L3S-2 LS-3S Runner ascent end
CN1-15 Red-Black L4S-2 LS-4S Runner confirmation
CN1-16 Green-Black L4V2-2 LS-4V2 Suction confirmation 2
CN1-17 Yellow-Black CNW-7 LS-7 Product side advance end
CN1-18 Brown-Black L16-2 LS-16 Spare input
CN1-19 Blue-Black V1U-1 V-1U Product side ascent
CN1-20 Orange-Black V1D-1 V-1D Product side release
Product side descent high
CN1-21 Gray-Black V1D-1 V-1DH
speed
CN1-22 Purple-Black OUTW-1 V-2A Product side advance
CN1-23 Sky blue-Black OUTW-3 V-31 Product chuck open
CN1-24 Pink-Black OUTW-4 V-32 Sprue chuck open
CN1-25 Red-White V3V1-1 V-3V1 Suction release 1
CN1-26 Green-White OUTW-5 V-4R Posture return
CN1-27 Brown-White OUTW-6 V-4P Posture action
CN1-28 Blue-White OUTS-1 V-1S Runner descent
CN1-29 Orange-White OUTS-3 V-2S Runner advance
CN1-30 Gray-White OUTS-5 V-3S Runner chuck open
CN1-31 Purple- White OUTW-2 V-2B Product side return
CN1-32 White-Red V6-1 V-6 Nipper in chuck
- 170 -
Main board Carriage unit
Line color Symbol Name
side relay side
CN1-33 Yellow-Red V3V2-1 V-3V2 Suction release 2
CN1-34 Brown-Red OUTS-2 V-1US Runner side ascent
CN1-35 Blue-Red OUTS-4 V-2BS Runner side return
CN1-36 Orange-Red V13-1 V-13 Slide action
CN1-37 Gray-Red V14-1 V-14 Spare output
CN1-38 Purple-Red 24V
connector No. 2
CN1-39 Sky blue-Red 24V
connector No. 2
CN1-40 Pink-Red 24V
connector No. 2
- 171 -
⃝
d Encoder harness
201220-002-0 CY(S)-600, 800GII [1200~1600TR]

CYW(S)-600, 800GII [1200~1600TR]
201220-005-0 CY(S)-600, 800GII [800~1000TR]
CYW(S)-600, 800GII [800~1000TR]
201240-002-0 CYW(S)-1000, 1200GII [1400~1600TR]
201240-005-0 CYW(S)-1000, 1200GII [1800~2000TR]
Servo amp side Motor side
Servo amp side Pin No. Motor side Pin No. Symbol Name
7 1 A
8 2 A-
9 3 B
Encoder
10 4 B-
11 5 Z
12 6 Z-
17 11 RX Commutation
18 12 RX- output signals
3
13 5V
4
1
14 5G
2
20 15 FG Frame ground
- 172 -
⃝
d Motor harness
201220-003-0 CY(S)-600, 800GII [1200~1600TR]

CYW(S)-600, 800GII [1200~1600TR]
201220-006-0 CY(S)-600, 800GII [800~1000TR]
CYW(S)-600, 800GII [800~1000TR]
201240-003-0 CYW(S)-1000, 1200GII [1400~1600TR]
201240-006-0 CYW(S)-1000, 1200GII [1800~2000TR]
Servo amp side Motor side
Servo amplifier
Symbol Motor side pin No. Symbol Name
side pin No.
U U 1 U U phase
V V 2 V V phase
W W 3 W W phase
E E 4 E Earth
Circle terminal E Shield earth
- 173 -
8. PARTS LIST
Code
Name Model Manufacturer Qty Remarks
No.
183113 Main PCB SCA3M STAR 1
183114 CPU PCB SCA3CPU STAR 1
183115 Interlock PCB SCA3I STAR 1
Pendant unit (4.5 m,
151170 PCA3-4.5 STAR 1
without name plate)
Pendant unit
151171 PCA3-4.5E STAR 1
(4.5 m, English)
Matsushita
040015 Buzzer EB1124 DC24 1 Alarm buzzer
denko
001913 Indicator light AH164-ZWE3 Fuji Electric 1 Power lamp
001788 Emergency stop switch AH165-VR01-S Fuji Electric 1
072051 Enabling switch HE3B-M2PB Idec Izumi 1
Matsushita
122324 AC servo amp MSDB045A1A11 1
denko
DENSEI-
090120 Switching power JWS75-24 1
LAMDA
183116 Magnet SJ-OGDC24V1a Fuji Electric 1
- 174 -
9. FIGURE SHOWING OUTSIDE DIMENSION
! Pendant
- 175 -
! Main part
CY(S)-600 • 800GII
- 176 -
CYW(S)-600 • 800GII
- 177 -
CYW(S)-1000 • 1200GII
- 178 -
10. ELECTRIC CIRCUIT DIAGRAM
CY-600 • 800GII
CYW-600 • 800GII
CYW-1000 • 1200GII
- 179 -
CY(S)-600 • 800GII
CYW(S)-600 • 800GII
CYW(S)-1000 • 1200GII
- 180 -
0−A
401-01-A
00

Operating and Programming

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Operating and Programming

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Control Box for Unloader

This manual explains the basic method of use.

! This manual is for models:

1. FOR SAFE OPERATION................................................................... 1

2. NAMES OF PARTS ........................................................................... 6

3. OPERATION PROCEDURES ......................................................... 13

4. SWITCHING ON AND CUTTING THE POWER .............................. 17

5. PROCEDURE OF EMERGENCY STOP ......................................... 20

6. STROKE LIMIT AND MAXIMUM/MINIMUM VALUE SETTING........ 21

7. INPUT AND OUTPUT DISPLAY SCREEN ...................................... 23

8. SETTING THE MODE ..................................................................... 27

10. MANUAL OPERATION.................................................................... 57

11. AUTOMATIC OPERATIONS ........................................................... 62

12. SETTING TIMERS .......................................................................... 70

13. CYCLE TEST .................................................................................. 79

14. CONDITION CHANGE .................................................................... 80

SETUP CHECK SHEET ......................................................................... 97

1. ABOUT TECHNICAL SECTION .................................................... 100

2. ERROR DISPLAY FUNCTION ...................................................... 103

3. ALARM FUNCTION .......................................................................112

4. NON-ALARM MESSAGE FAILURES AND

5. DATA BACKUP FUNCTION .......................................................... 128

6. CONTROL BOX INTERNAL STRUCTURE ................................... 132

8. PARTS LIST .................................................................................. 174

9. FIGURE SHOWING OUTSIDE DIMENSION................................. 175

10. ELECTRIC CIRCUIT DIAGRAM.................................................... 179

! Danger Level Symbols

! About Important Points

Important points on handling are indicated with in the manual.

" Usage Conditions

" Avoid using the equipment in the following environments.

" Specifications for input and output sections

Interlock signal with the Input 8 DC24V MAX ........2.6 mA

• Operating procedure ............... Instructions for operation

• Mode selection ....................... Display and selection of unloader

• Travel data setting .................. Display of travel settings

$ Operation keys...........................Press desired keys to change conditions or perform automatic or

( Alarm lamp (Red)......................This lamp lights up when an error occurs.

............................................. Changes to the previous LCD display.

.............................................. Changes to the next LCD display.

.............................................. Moves the cursor to the right.

and the step feed mode.

....................................... Press to display the setup change screen.

....................................... Displays the point setting screen, acceleration/deceleration setting screen,

maximum/minimum value setting screen, and driver parameter setting

....................................... Turns on the mode and adds up the set number.

........................................ Starts automatic operation or step feed.

....................................... The arm ascends.

....................................... The arm descends.

....................................... The arm returns.

....................................... The arm advances.

....................................... The chuck opens.

....................................... The carriage unit goes to the unload-side.

....................................... The posture returns.

....................................... The posture actions.

........................................ Sets data entered for the selected option, etc.

Option operation key

....................................... Operates the NT gate cut nipper pull.

....................................... Returns the NT gate cut nipper pull.

* Pull return is to separate the cutter from the cutting plane.

....................................... Closes the NT gate cut nipper edges.

....................................... Moves to the first cutting position of the NT gate cut.

....................................... Moves to the second cutting position of the NT gate cut.