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Abstract. In commercial practice, two-step ageing is commonly used in Al–Zn–Mg alloys to produce a fine
dispersion of η ′ precipitates to accentuate the mechanical properties and resistance to stress corrosion cracking.
While this is true in Al–Zn–Mg alloys, two-step ageing leads to inferior properties in Al–Mg–Si alloys. This
controversial behaviour in different alloys can be explained by Pashley’s Kinetic model. Pashley’s model
addresses the stability of clusters after two-step ageing. In the development of the model, the surface energy
term between cluster and matrix is taken into account while the coherency strains between the cluster and
matrix are not considered. In the present work, a model is developed which takes into account the coherency
strains between cluster and matrix and defines a new stability criterion, inclusive of strain energy term.
Experiments were done on AA 7010 aluminium alloy by carrying out a two-step ageing treatment and the
results fit the new stability criterion. Thus it is found that the new model for two-step ageing is verified in the
case of Al–Zn–Mg alloy.
of the matrix and therefore the coherency strains are acco- Vm Eå2
mmodated in the matrix. G i, r − G i, ∞ = Vm ( Pr − P∞ ) + , (8)
4
It is known from classical thermodynamics (Fast 1970),
that Gibbs free energy can be expressed as Vm Eε 2
= Vm ∆P + , (8a)
4
G = U − TS + ∑ XY , (1)
where, Gi,r is the partial molar free energy of a curved
where G is the Gibbs free energy, U, the internal energy, interface of radius ‘r’, Gi,∞ the partial molar free energy of
S, entropy, T, absolute temperature, ∑ XY the work done a flat interface and Pr, P∞ are pressures across a curved
due to elastic strains, thus ∑ XY can be expressed as two interface and a flat interface respectively.
terms viz. volume work (PdV) and work done due to ela- It is known from classical thermodynamics (Fast 1970)
stic strains, thus that
å
G = U − TS + PV + Vm ó , (2) ai, r
2 G i, r − G i ,∞ = RT ln . (9)
ai,
Vm is molar volume, σ, stress in the matrix which is ∞
elastic.
Differentiating (2), we have Combining (9) and (8a), where ai,r, ai,∞ are the activity of
the solute in a curved interface and flat interface, respec-
Vm V
dG = dU − TdS − SdT + PdV + VdP + ó då + m å dó . tively
2 2
(3) ai, r Vm Eå2
RT ln = V m ã 1 + 1
+ .
ai, r
Assuming reversibility, the term dU can be expressed as ∞ 1 r2 4
Vm Since
dU = TdS − PdV − ó då . (4)
2 1 1
∆P = γ + ,
Substituting (4) in (3)
r1 r2
Vm where, γ is the surface energy and r1, r2, are the principal
dG = VdP + å dó − SdT .
2 radii of curvature (Porter and Easterling 1992).
Assuming ideal solution behaviour,
At constant temperature (dT = 0),
a i = X i,
V
dG = VdP + m å dó. (5)
2 where Xi is the concentration,
where E is the Young’s modulus, Assuming spherical clusters (it is believed that the physi-
cal reasoning behind the model is not altered because of
dσ = Edε. (6) the cluster shape)
Substituting (6) in (5),
X i, r Vm γ ( 2 ) Vm Eε 2
ln = + ,
Vm X i, ∞ RTr 4 RT
dG = VdP + εEdε .
2
V 2γ Vm Eε 2
Expressing the above relationship in terms of partial X i,r = X i,∞ exp m + . (11)
quantities, RTr 4 RT
Vm
dGi = Vm dP + åEdε . (7) This is the modified Gibbs–Thomson relationship where
2
not only curvature has an effect on the solubility but also
Integrating (7) for a curved interface, strains between the cluster and matrix.
A model for two-step ageing 407
Figure 1. Schematic illustration of stability of clusters in two- Figure 2. Schematic illustration of stability of clusters with
step ageing. size distribution in the original model.
408 K T Kashyap et al
Figure 3. Schematic illustration of stability of clusters con- Figure 4. Schematic illustration of stability of clusters with
sidering elastic strains. size distribution considering elastic strains.
A model for two-step ageing 409
3. Experimental Therefore,
Intermediate η′ β′ S′
Table 1. Compositions of AA 7010 and LM25. precipitate
Element Orientation (001)η′ (001) β (210)S
relationship | |(111)α | |(100)α | |(100) S
Zn Mg Li Cu Zr Si Fe Al Misfit (δ ) % –23⋅75 –7⋅4 × 10–3 –0⋅1216
Elastic strain (ε) –0⋅4134 –0⋅128 × 10–3 –2⋅1 × 10–3
AA 7010
(wt %)
6⋅2 2⋅5 – 1⋅5 – – – Bal η′(MgZn2) hexagonal a = 4⋅96 Å c = 8⋅68 Å
β ′(Mg2Si) hexagonal a = 7⋅05 Å c = 4⋅05 Å
LM 25
(wt %) – 0⋅3 – – – 7⋅0 0⋅5 Bal S′(Al2CuMg) orthorhombic a = 4⋅04 Å b = 9⋅25 Å
c = 7⋅18 Å
410 K T Kashyap et al
Taking atomic ratio of Al, Mg, Si, Zn, the volume per
atom of the GP zones is calculated. Table 4 shows results
of the calculation. It is seen the misfit strain (diffe-
rence between volume/atom of zones and matrix) is low
(0⋅02073) for Al–Mg–Si alloy whereas it is high for Al–
Zn–Mg alloy (– 0⋅0547). Using (20) the elastic strain is
also calculated. It is also shown in table 4.
From the model, the stability criterion for clusters after
two-step ageing is given by the following equation
2γ Vm Eε 2
K= , Q= ,
RT 4 RT
thus results in lower mechanical properties as observed.
However in the case of Al–Zn–Mg alloys the clusters are
Q is a dimensionless quantity whereas K has units of
destabilized however large they are because of large Qr
length.
and this results in fine and uniform precipitation of η′ at
Assuming, Vm = 10–5 m3/mole, γ = 0⋅5 J/m2 (typical sur-
the artificial ageing temperature leading to insignificant
face energy), R = 8⋅31 J/mole–1 K–1, T = 453 K (typical
drop in mechanical properties.
artificial ageing temperature) K = 2⋅65 nm, Q has been
calculated for Al–Zn–Mg and Al–Mg–Si alloys while
Q for Al–Zn–Mg alloys comes to a large value of 7⋅94,
it is a very low value of 7⋅61 × 10–7 for Al–Mg–Si 5. Conclusions
alloy.
Using the elastic strain from table 4, Q has been calcu- (I) A term to consider the effects of coherency strains
lated for Al–Mg–Si and Al–Zn–Mg alloys. It comes to between cluster and matrix has been successfully incorpo-
2⋅9194 × 10–4 for Al–Mg–Si whereas 7⋅7 × 10–4 for rated in the original Pashley’s model.
Al–Zn–Mg. (II) Experimental results show an insignificant drop in
This calculation reveals that the trend of increasing Q mechanical properties for AA 7010.
and Qr values from Al–Mg–Si alloy to Al–Zn–Mg alloy is (III) The high coherency strain between the cluster and
consistent with the calculation of the same quantities for matrix has been shown to be responsible for the reduction
intermediate precipitates. of delayed ageing in AA7010 alloy. It is also argued that
A reasonable assumption for cluster size would be low coherency strain between the cluster and matrix is the
r = 10 nm (100 Å). The term ‘Qr’ is calculated for reason for delayed ageing in Al–Mg–Si alloy.
Al–Zn–Mg and Al–Mg–Si alloys. Qr for Al–Zn–Mg alloy (IV) According to the extended Pashley’s model deve-
comes to 7⋅94 nm whereas for Al–Mg–Si it is only loped in the present study, cluster stability definitely gets
76⋅1 × 10–7 nm. affected due to elastic coherency strains in the matrix. The
Now the modified stability diagram is schematically prediction of the new model has been verified.
shown in figure 5. It can be seen from the figure that
clusters are destabilized for Al–Zn–Mg alloy after two-
step ageing whereas they would be stabilized for Al–Mg– Acknowledgement
Si alloy.
This explains how the coarse clusters are stabilized at The authors wish to thank the management of Hindustan
the artificial ageing temperature in Al–Mg–Si alloys and Aeronautics Ltd., Bangalore for support.
A model for two-step ageing 411