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MTN project Subcontractor Quality Self-check

Site Name: Subcontractor:


Site Code: Check date:
State: Quality engineer:
Site type: ZTE supervisor:

Site Reserves
Problem Description

ALL reserves must be removed before :

Pre Acceptance Date & Final Acceptance Date &


Description
signature signature
Vendor Engineer :

Quality Engineer :

Quality Supervisor :

Quality Manager :

CTO:

Both MTN Sudan representative & Contractor representative must put their initials in each page.
Therefore Final Acceptance will not take place as long as agreed sites reserves are still not cleared.

TD/NID/AA/002/05/ver 4 Cover Page 1


Civil work self-check list

NOT OK
No Description Remarks

N/A
OK
1- Site Preparation

1.1 Work order and copy of documentation given to the subcontractor

1.2 Copy of documentation given to competent civil authority

1.3 Site enclosure

1.4 Construction works according to site drawings

Removals and demolitions of existing installations according to the


1.5 project

2- Shelter

2.1 Shelter foundation as per PSDF

2.2 Shelter positioning as per PSDF

2.3 H beams connections screws well tithed and with double nuts

Overall construction works (interior / exterior walls ceiling / roof


2.4
painting masonry works)
2.5 Floor reinforcement according to site design

2.6 Interior/exterior walls are correctly constructed and free from damages

Ceiling / roof construction is to the required standard


2.7
Interior/exterior Masonry & painting is to the required standard (where
2.8 applicable)
2.9 Door lock working in good condition

2.10 Lock with 1 points connection

2.11 Site lights are according to site design and working properly

2.12 Emergency lights are according to site design and working properly

2.13 Power sockets are according to site design and working properly

2.14 Temperature sensor has been installed and cabled correctly

2.15 Smoke detector has been installed and cabled correctly

2.16 Door entry sensor has been installed and cabled correctly

All external alarm interfaces have been tested and output of the alarm
2.17
box verified
Fire extinguisher's) 6KG CO2 is properly installed can be easily
2.18 accessed and is free from any obstacle
2.19 Cable conduits basket ducts installation as per PSDF

2.20 Cable conduits / basket fastening

2.21 Cable conduits / basket grounding (where metal conduits used)

2.22 Cable conduits / basket covers

2.23 Indoor cable conduits / basket are grounded to the grounding busbar

2.24 Connection between cable tray and the copper belt done by 2
connection points
2.25 All metallic chassis for all installed equipments connected to earth

2.26 Internal copper belt installation with attach

2.27 Tremie inlet closed by a Roxtic type

3- Power Counter
Connection with electricity company (connection provided by electricity
3.1
company)
3.2 Electrical supply meter is of the correct type and installed properly
Connection with landlord's electrical supply (if applicable)
3.3

3.4 Electricity company earthing connected

3.5 Path of power & earth cables

3.6 Presence of 100A CB


3.7 Power & earth cable protection

4- MDB

4.1 MDB cabinet/board installation

4.2 Existing of an AS build electrical diagram MTN recommendation


4.3 Components labeling as shown in drawing

Cable numbering as shown in drawing


4.4
4.5 All equipment in the MDB installed according to MTN Sudan specs
4.6 MDB cabinet is grounded to the grounding busbar

Lighting protection is according to site design


4.7

4.8 Surge arrestors in AC cabinet are grounded to the grounding busbar

4.9 Earth leaking circuit breaker for common use

MDB cabinet is sealed and has no possibility of water ingress (where


4.10
applicable)
Protective isolation cover if fitted to the inside of the MDB cabinet
4.11
(where applicable)
4.12 MDB cabinet door and locks are installed and operate correctly
Special locks have been fitted to MDB cabinet where there is public
4.13
access
4.14 MDB cabinet door has an earth strap when metal hangers are used

4.15 All AC cabling is of the correct size and type

All AC cabling is correctly installed and has adequate separation from


4.16 low voltage cables
All AC cabling is correctly labeled at both ends according to site cable
4.17
schedule
4.18 MDB/wiring modified to meet BTC requirements

4.19 Main AC supply cable is of the correct type and size

Main AC supply cable is enclosed in conduit in places where it may be


4.20 exposed to mechanical damages
4.21 Power and grounding cable entries properly sealed

4.22 Electrical cables connections & entrance

4.23 Electrical Jumpers status & labeling

4.24 Dist panel status , fix , door & its lock

4.25 C.B labeling

4.26 Cables and wires arrangement

4.27 Wires color code and size

4.28 Electrical components (cb, contactor…etc) Protection ' status


220V power outlet socket's Status , Connection, Location, Protection &
4.29
Earthing )

5- Air conditioning
Air Conditioning/Free cooling system installation according to site
5.1
design
Refrigerant and drain pipes to exterior are installed and insulated
5.2
correctly
5.3 There is no sign of water leakage from the fan units when operating
5.4 The air conditioning system is free from any ice formation

5.5 Air Conditioning/Free cooling system commissioning

5.6 Cable labeling and numbering

5.7 Air Conditioning documentation on site

5.8 Thermostat regulation - Calibration and check

5.9 Compressor restart after an electricity cuts Off

5.10 Conditioning system turn off in case of "fire alarm"

5.11 A/C s operation

5.12 A/Cs outdoor status & Vibration level

5.13 A/C base frame fixation & grounding

5.14 Water evacuation drain

5.15 Indoor unit cleaning

5.16 A/Cs indoor status & filters status

5.17 27C Sensor presence , operation & cable connection

Automatic control switch (operation, timer operation & 4 hours


5.18
adjustment for each A/C)
5.19 compressore brand name ? AM,EU,CH

5.20 Anti vibration installed in the out door unit

6- Grounding
Grounding configuration and installation (wells main grounding tower
6.1
shelter enclosure grounding etc.) according to PSDF
6.2 Earthing Measurement
Grounding bars are bonded to the lightning protection down conductor
6.3 using proper length and type cable
All cables to the grounding bars are correctly formed and no one goes
6.4
in an upward direction
Down conductors connected to the lightning rods are not clamped to
6.5
the poles
Stainless steel fasteners only are used on the outdoor grounding bus
6.6
bars
All ground crimp connections are of the approved type and
6.7
headshrinker as required
Only one crimp lug is connected to each grounding bar connection point
6.8
No exposed copper or aluminum connections have been made to
6.9
galvanized steel components
6.10 All grounding connections correctly made

6.11 Well covering and location indication plate

6.12 Grounding well excavation

External (tower) grounding connected to the main (internal) ground ring


6.13
Lightning protection ground rod correctly installed with disconnection
6.14
coupling as required
6.15 External grounding installation

External grounding commissioning Ground connection resistance from


6.16 pole to ground within specified limits
Grounding bar and cable are right type and size and are fixed properly
6.17
all according to the site design
6.18 Grounding bars properly positioned on tower/mast(s)

Grounding busbar for feeder cable earth kits at antenna end of the
6.19
feeder cables
6.20 Grounding busbar for feeder cable earth kits at tower base

6.21 Grounding busbar for feeder cable earth kits near gland plate

6.22 Grounding busbar(s) for additional feeder cable earth kits

All outdoor grounding bars are of the outdoor type are constructed
6.23 correctly and properly installed
Excavation and location of grounding cables between well and tower
6.24
shelter enclosure
6.25 All cables trays are connected to grounding

6.26 Tower/pole(s) connected to grounding

7- Enclosure (Greenfield)

9.1 Access road completed in accordance with PSDF

9.2 Ground leveling and earthworks completed

9.3 Fence completed

9.4 The fence is grounded

9.5 Entrance gate and accessibility

9.6 umbrella installation ,grounding fixation ,painting

8- Excavations And Foundations (Greenfield)

8.1 Foundation excavation according to specifications

Positioning of the foundation bolts and core grid according to


8.2
specifications
Connections of the core grid and foundation bolts to the grounding
8.3 cable
8.4 Backfilling according to the site design

8.5 Delivery of concrete cube for compression tests

8.6 Delivery of iron bars for stretching and elongation tests

9- Obstacle Light

9.1 AIRCRAFT WARNING LIGHTS

9.2 Aircraft warning light installation

9.3 Aircraft warning light commissioning

9.4 Aircraft sensors + control box


10- Steelwork
(Rooftop) Ladder and eventual climbing protection device have been
10.1
installed on the building to access the antenna mast(s)
Permanent climbing ladder / climbing brackets climbing protection
10.2 device and safety handrails have been correctly installed on
tower/mast(s) to allow antenna access
10.3 Anti climbing device is fitted to the tower/mast and is securely locked
Removable ladder system installed on mast(s) and ladder is left on site
10.4
(where applicable)
Climbing security cables have been installed from the hatch to the pole
10.5
(where applicable ridged roof)
Fall arrest system correctly installed
10.6
Attachment points have been installed or labeled where poles or
10.7
equipment are installed near the edge
Assembly and fixing of the rest/working platforms on the tower/pole is
10.8 ✘
correct (where applicable)
10.9 Safety Accreditation

Antenna support tower/pole(s) location and erection according to site


10.10
drawings
10.11 No evidence of corrosion on any part of the steelwork or fasteners
All connection bolts are locked. Bolts check in accordance with
10.12
tightening torque
Tower/mast(s) and steelwork painted correctly (colors according to site
10.13
design eg. for aircraft warning and workmanship)
Guy-wire installation and tension check (if guide mast)
10.14
Antennae support structures and tilting hinges mounted according to
10.15
specifications
Lightning protection system installed according to site design
10.16

10.17 Lightning rods positioned according to specifications

Steel structure connected to grounding system


10.18
Cable trays/pipes and fasteners (including covers) installation & hot dip
10.19
galvanized / stainless steel
Type structure and construction of the tower/pole(s) according to the
10.20
site design drawings
Cable trays/pipes foundations / support location according to site
10.21
drawings
Cable trays/pipes covers fitted to prevent access to the cables where
10.22 public access is possible
Cable trays/pipes (including covers) joins are correctly fastened and all
10.23
fasteners tightened
Cable trays/pipes are connected to each other using a jumper
10.24 (including vertical to horizontal)
Cable trays/pipes are connected to the lightning protection down
10.25
conductor
Outdoor horizontal cable ladder is isolated from the antenna pole and
10.26
bonded on all bends
Steelwork installation does not interfere with any other installed
10.27
antenna system
Mounting foundations / fixing arrangement correctly constructed and
10.28
without defects
All steelwork are constructed of hot dip galvanized steel stainless steel
10.29

10.30 Bolts compliance with specifications

10.31 Diameter of the fixing bolts and thickness of the steelwork is correct
All fasteners are constructed of structural grade hot dip galvanized or
10.32
stainless steel only
10.33 umbrella installation ,grounding fixation ,painting

11- ATS

11.1 Existing of an AS build electrical diagram

11.2 Cabling in good conditions

11.3 Cable numbering as shown in drawing

11.4 Components labeling as shown in drawing

11.5 All installed components as per MTN Sudan specs

11.6 Existing battery charger

11.7 Existing perforated ventilation layer for the charger box


11.8 Existing reserve fuses

11.9 Testing for all ATS working steps

12 Testing lamps

12.1 Testing the selector switch

12.2 Existing mechanical timer 24 hour 'horlog"

12.3 Existing timer for Generator on alarm Gen 1

12.4 Existing timer for Generator on alarm Gen 2


Existing mechanical interlock between contactor beside electrical
12.5
interlock
Measurement difference between earth and neutral for
12.6
(generator and mains)
12- Generator

12.1 GE1 Model:

12.2 GE1 Serial number:

12.3 GE1 Rating Power:

12.4 GE1 Hour meter:

12.5 GE2 Model:

12.6 GE2 Serial number:

12.7 GE2 Rating Power:

12.8 GE2 Hour meter:

12.9 AC alternator type

12.10 Existing AVR

12.11 Existing Genset control Drawing

12.12 Existing engine catalogue


12.13 generator enclosure fence (rooftop )

12.14 Dynamo existing but not connected

12.15 Battery installed and fixed well 12v,65AH

12.16 Be sure no oil leakage

12.17 Be sure no fuel leakage

12.18 Copper bar installed on the GE chassis

12.19 Connection copper bar to chassis by cable 16mm2


12.20 Connection earth neutral in the alternator by cable 16mm2
12.21 Flexible between GE and depot existing

12.22 Flexible isolation with perforated metal sheet


12.23 Phase not same color or labeled
12.24 Existing anti freeze in the radiator
12.25 Existing of a metallic grill for dynamo and ventilation
protection
12.26 Copper pipes used for fuel connection
12.27 Connection between GE and copper pipes must be flexible

12.28 Pressed toupee existing for inlet outlet GE cables

12.29 Oil and Water level accepted


12.30 Existing of an emergency push button
12.31 Existing of key switch Rum-Stop-Auto
12.32 Relay conform to the electrical diagram
12.33 Existing main breaker MG C60N 4x40A
12.34 Breaker for turbine connected directly after the main breaker
12.35 Cabling and numbering
12.36 Components labeling

12.37 Ensure the cable numbering as the electrical wiring diagram

12.38 Enough space for maintenance

12.39 Space for good ventilation

12.40 Battery Acid Level

12.41 Graze on connector

12.42 Battery access

12.43 DC Cable Section > 70mm2

12.44 Power Cable Section >= 4X6mm2

12.45 Emergency Light inside Generator

13- Generator Testing

13.1 Battery voltage

13.2 Verify the oil pressure reading

13.3 Verify the water temperature level

13.4 Functioning of the Run-Stop-Auto key

13.5 Verify the functioning of the frequency meter

13.6 Testing the led with the emergency push button

13.7 Verify the functioning of the ampermeter


13.8 Verify the functioning of the Voltmeter

13.9 Existing of reserve fuse type gG

13.1 Verify engine vibration

13.11 Verify air inlet aperture

13.12 Existing rain cap at Exhaust pipe

13.13 Verify engine operation " sound, smock, ….

13.14 Testing GE frequency (50 HZ)

13.15 Testing sensors if working properly

13.16 Testing the over under speed

13.17 Testing the Dynamo output

14- sound proof Silencer

14.1 Paint in good condition

14.2 Soldering in good condition

14.3 Silencer numbered using labels if installing 2 GE

14.4 Sylomer existing

14.5 Existing locks for GE

14.6 All locks have same key

14.7 Acoustic level < 75db at one meter from all sides

14.8 Door for maintenance Ac alternator


14.9 Existing of the fiber glass isolation in good condition
14.10 Good isolation for the exhaust

15- Fuel Tank

15.1 Paint in good condition

15.2 Fuel tank numbering

15.3 Existing of dust and water filter

15.4 Installing fuel level indicator and if wok properly

15.5 Verify no fuel leakage found

15.6 Verify the fuel tank well soldered

15.7 Drain pipe well installed

15.8 Existing lock for fuel tank

Interconnection between GE, tank and drain pipe must be done


15.9
by 30x2 copper belt
15.10 Fuel filling cabinet as described in specs

15.11 Existing tank basin

15.12 verify tank and basin fixation

16- Technical File

16.1 Work completion report

16.2 Earthing certificate

16.3 As-built documents received from subcontractor

16.4 Civil work documentation package

16.5 Keys handed over

16.6 handover shelter keys

16.7 handover fence keys

16.8 handover site keys

17- Tower

17.1 Tower height


17.2 Tower section n:
17.3 Tower verticality
17.4 Verification of Grouting at underside of base plate
17.5 Checking of pedestal / base plate level difference
17.6 Verification of items at tower base plate level.
17.7 Usage of required grade of bolts, nuts & washers
Fixing of all members (checking of member connectivity, missing /
17.8
swapped members, straightness, etc)
17.9 Fixing and Tightening of bolts & nuts
17.10 Checking of gaps, rusted items, etc
17.11 Fixing of ladder, platforms & antenna mounts
17.12 Creation of site data base helpful from tower maintenance perspective
17.13 Checking of accessories like lightening arrestor, aviation lamp etc.
17.14 Ensuring galvanization & painting as MTN spec
17.15 Tower earthing

17.16 Tower frame

17.17 Tower safety

17.18 Tower bolt check torch key

Tower Foundation Inspection


17.19 Excavation verification
17.20 Dimension verification
17.21 Quality and Quantity verification of material procured
17.22 Reinforcement verification
17.23 Grade of concrete
17.24 Checking of concrete thickness in foundation pad and chimney
17.25 Alignment of column
17.26 Template fixing
17.27 Verification test reports
17.28
Tower must be according to design

18- Mast

18.1 Mast height


18.2 Mast base + fixation

18.3 Mast earthing

18.4 Mast clamping ladder

18.5 mast safety

18.6 Mast bolt

18.7 Mast parts

18.8 Mast paint /Galvanization

18.9 Mast bolt check torch key

MAST Foundation Inspection


18.10 Excavation verification
18.11 Dimension verification
18.12 Quality and Quantity verification of material procured
18.13 Reinforcement verification
18.14 Grade of concrete
18.15 Checking of concrete thickness in foundation pad and chimney
18.16 Alignment of column
18.17 Template fixing
18.18 Verification test reports

Subcontractor subcontractor team leader : ZTE supervisor:


(Name + Signature) (Name + Signature)
ZTE中兴 秘密 Proprietary Confidential▲

TE self-check list

No Description OK NOK N/A Remark

19- Antennas and feeders

19.1- Antennas
The poles of antennas should be mounted firmly, bolts
19.1.1
with washers and double nuts
The type of antenna bracket should accord to the design
19.1.2

The poles of antennas vertical to the ground


19.1.3

The antenna should be securely fastened to the poles


19.1.4
The installation position of antenna should be accorded
19.1.5
with the design document
The azimuth and tilt angle of the installed antenna must
19.1.6 accord with design specifications

19.2- Feeders
The antenna connection and sector relationship are
19.2.1 correct without reverse connection and misconnection
Feeders are laid neatly and tidily with a consistent
19.2.2 radian, shall not wring or intertwist
Jumper cable is long enough, 5m or 7m length
19.2.3

The curve of feeder should be smooth and round, with


19.2.4 the bending radius at least 20 times that of the feeder
diameter
All connectors between antennas and jumpers, jumpers
19.2.5 and feeders, feeders and jumpers need proper
installation and waterproof treatment
Feeder cables should not have obvious bending and
19.2.6
twisting and bare copper appearance
Feeder cables should be fixed firmly with clamps. The
distance between shall be no more than 1.5m when they
19.2.7 are laid horizontally, while no more than 1m when they
vertically
Outdoor jumper cables fixed with steel cable ties, the
19.2.8
distance between no more than 1m
The connector of feeder cable is made in a standard
19.2.9 way without any loose connection.
Waterproof and sealed measures for outdoor jumpers
19.2.10 and feeder cables should be correctly adopted
according to specifications.

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For indoor sites, when the feeder enters the equipment
19.2.11 room, waterproof and sealed treatment should be
adopted
The feeder should be grounded in an applicable way at
the following three points: at tower platform, in between
the tower and the outdoor cable tray, 1m away from the
19.2.12 feeder window outside. If the tower is over 60m high, the
feeder should be grounded once more at the center of
the tower.

Each grounding kits can connect at most two terminals,


19.2.13 the two terminals should be mounted in a crossing or
back-to-back way.
The grounding kits need waterproof treatment
19.2.14
Feeders and jumpers labeled at both end, using the
19.2.15 outdoor waterproof plastic labels, arranged in an orderly
way
The VSWR should be no more than 1.5
19.2.16

20- Cabinets and Cables

20.1- Cabinets
The position of racks must accord to the engineering
20.1.1 document, for easy to maintenance and future
expansion
The racks (NodeB, MW cabinet, Diet shelter) must be
20.1.2 firmly fixed on its base or bracket
The bolts should be installed correctly and securely. All
20.1.3 of insulating washers, flat washers, spring washers, and
nuts should be installed in the correct sequence
Cabinets be grounded, with 16mm2 grounding cables
20.1.4

The parts of the cabinets should not be distorted, which


20.1.5 maybe affect the equipment appearance

The fans or AC work normally and no alarms


20.1.6

Doors and locks can be opened and closed smoothly


20.1.7
All external alarms tested and working
20.1.8

Alarm transmission towards OMC OK


20.1.9

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20.2- Cables
The cabling routes as the product and engineering
20.2.1 specification
The cabling should be tidy, level in horizon or straight in
20.2.2
vertical, reserve proper redundancy at the bends
The bends of cables should have a consistent radian
20.2.3
whose radius should meet the requirement
The cable surface should be clean, without damage
20.2.4

Cables must be bundled neatly and close to each other.


20.2.5
White plastic cable ties used for indoors, while steel
20.2.6 cable ties for outdoors
Cable ties shall be in even interval, tightly and neatly,
20.2.7 without burrs
The power cable and grounding cables should be
20.2.8 connected by a copper lug, covered with heat shrink
tubes or tapes,without bare copper
The cable connection of storage battery cabinet should
20.2.9 be correct and reliable
The connection of alarm cable should be correct and
20.2.10 reliable
Protection measures (like armoring, enclosing with
20.2.11 mental hose, and grounding) should be taken in case of
outdoor aerial suspension
Except the original factory-made grounding cables,
grounding cables which connected equipment to
grounding bar is 16mm2, which connected grounding
20.2.12 bar to grounding bar is 50mm2, which connected lighting
rod on the tower to earthing system is copper belts

A printed paper label is to be adopted for indoor


20.2.13 application
The specified outdoor tag for the outdoor application.
20.2.14

The cable labels are filled in and pasted correctly and


20.2.15 reliably. Their positions are orderly and in the same
direction
DDF Modules Installation
20.2.16
DC power supply cable(s) installation
20.2.14
DDF is grounded to the grounding busbar
20.2.15

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Labeling of DC supply cables grounding cables and
20.2.16
DDF

21- MW Antennas and ODU


The installation position of MW antennas accord to LD.
21.1 All the nuts of the antenna should have flat and spring
washers and should be fastened
The installation position of ODU accord to LD, fixed firm
21.2
with screws
Connectors of IF cable and ODU must have good
21.3
contact and waterproof treatment.
The IF cable should be wired orderly and good-looking,
21.4 without intersection, bending, or damage, and fastened
with steel cable ties at regular intervals of 1-1.5m
If the antenna is mounted on the tower, ground 1m~2m
below the ODU. The feeder should be grounded 1.5m
21.5 before going down the tower, and be grounded again
before entering the equipment room
Each IF cable should be grounded separately, and the
21.6 grounding point should have good contact without being
loosened and have waterproof treatment
Hardware and Software Configuration
21.7
Result Bit Error Test (Chanel Main & Protection)
21.8
Remote Inventory
21.9
Receive level
21.10
Hop Supervision
21.11

Subcontractor cunstruction team leader: ZTE suervisor:


(Name + Signature) (Name + Signature)

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