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Toyobo Co., Ltd., Toyobo Research institute, 1-1 Katata 2-chome, Ohtsu, Shiga, 520-02 Japan
SYNOPSIS
The bowing phenomenon throughout a tenter was experimentally observed with a pilot
plant of successive biaxial stretching. The observed results were compared with simulated
ones, by which the deformation behaviors of film in a tenter were predicted, with the
assumption that the film was homogeneous isotropic, homogeneous anisotropic, hetero-
geneous isotropic, or heterogeneous anisotropic for a two-dimensional elastic body with an
FEM. Comparatively good agreement between the simulated and observed results was
obtained for a heterogeneous anisotropic elastic body with an initial mesh, involving in
advance a plastic deformation part. 0 1993 John Wiley & Sons, Inc.
due to the bowing phenomenon. These predicted re- to become the mono-oriented film. The film is then
sults have not confirmed experimentally, however, stretched in the transverse direction ( T D ) and
with the tenter process. thermoset (TS) to become the bioriented film. The
In this article, the observations of the bowing film is finally trimmed ( T M ) and taken up on the
phenomenon throughout the tenter process with a film winder (FW) .
pilot plant and their theoretical analysis by a finite In the (TD ) and (TS) sections of the tenter pro-
element method (FEM) with simple models are re- cess, films often develop the bowing phenomenon.
ported. Bowing is a kind of uneven stretching, in which a
straight line, drawn transversely on the film entering
the tenter, bends in a bow shape as the film goes
DEFINITION OF BOWING DISTORTION through the ( T D ) and (TS) sections.
EXT
m
Relaxation ratio in TD
-lo!%) 20 (%I
1
(
Film
Pre-heating Stretching
zone zone zone zone
TD
L I D
Figure 3 TD relaxation patterns in the thermosetting zone.
lines were marked by a comparison of the distortions verse stretching zone, the film develops a negative
near the exit of tenter before cooling with those after bowing, followed by a quick change into positive
cooling. bowing. Bowing takes its maximum positive value
Using the film obtained by the above procedures, in the first half of the thermosetting zone. There-
the changes in the bowing distortions throughout after, the bowing maintains a high positive level.
the whole tenter were measured. Shown in Figure 4 The bowing phenomenon can be considered to
are the changes in the distortion b/W of experi- occur as follows: Both edges of film, held by the chain
mentally-observed bowing, as the film goes through clips of the tenter, are bound, whereas the binding
the (TD, TS) sections. In Figure 4,the position in force due to the chain clips decreases approaching
the tenter is expressed as the dimensionless length the center of film width. As a result, the longitudinal
L / W , which is the distance from the entrance of (machine direction) force, generated by the trans-
the tenter, L , divided by the film width, W. In Figure verse stretching and the heat shrinkage in the tenter,
4 it is noted that bowing remains insignificant in causes the bowing phenomenon. Since the stiffness
the preheating zone. As the film enters the trans- of film in the thermosetting zone is lowest, due to
6.0 W
OW. 0
4 O. 0 o".o 0.a i
0
A
8 4.0 r
Y 0
Preheating Stretching Thermo-setting Cooling
8 2.0
zone zone
I
-
zone zone
.9
0 0 d?
00'
rn
-2.0 I '8%
0 1.6 4.0 7.0 8.4
Dimensionless length (-1
Figure 4 Experimentally observed deformationbehavior in tenter, expressed in bowing
distortion vs. dimensionless length.
BOWING IN TENTER WITH SIMPLE MODELS 1403
ul
.E ing temperature of 100°C, the thermosetting tem-
3
perature of 200°C, and the cooling temperature of
8 100°C in the tenter. It was found that allowing the
0
150
A
175 200 225
film to shrink transversely in the thermosetting
zone, that is, relaxing, tended to increase bowing,
as shown in Figure 7. Negative relaxing, that is, re-
memo-setting temperature ("c) stretching, in the thermosetting zone tended to sur-
Figure 5 Bowing distortion a t tenter exit vs. thermo- presses bowing. This may be the reason that the
setting temperature. binding force, due to the chain clips, becomes weaker
1404 YAMADA AND NONOMURA
After stretching
d
After stretching
G
these shown in Figures 9 to 12. Agreement with ex- Y
perimental values is particularly good at and after a,
the point at which the bowing turns from negative
to positive values.
2E
1406 YAMADA AND NONOMURA
6.0
Case 1
0
.
fl
_-
ow-.
O4,O .".. 0.a i
h
8 4.0. r
Y 0
Preheating Stretching Thermo-setting Cooling
.-5 zone zone zone zone
53 2.0
B
.-F
3 r m
m
O
O 1 W O . 00'
0 00 II
Ot.0
I
6.0
Case 2
0
.
fl
-
ow-.
O., 0 p o0.0"
h
m
8
Y
4.0 0
C Pre-heating Stretching Thermo-setting Cooling
g
0
zone zone zone zone
.-TI
.-E
0
2.0
O"
w
0
.-
rng
...
1 -
O ' m O = 00'
II
q
:;
-2.0
t
BOWING IN TENTER WITH SIMPLE MODELS 1407
- 0
.
9
8
v 4.0 0
-.
Pre-heating Stretching Thermo-setting Cooling
.-E0 zone zone zone zone
5
.-
v)
U
2.0
0
-
0 4’
0
C
‘5
O ’ W O . 00-
m
O
0
-2.0
4. T h e relaxation, or restretching, in the trans- plastic body is effective for the simulation of
verse direction in the thermosetting zone in- the bowing phenomenon with a n FEM.
fluences the bowing distortion; a higher re-
laxation produces more bowing distortion and
higher restretching yields less bowing distor- CONCLUSIONS
tion.
5. A heterogeneous anisotropic model, with the T h e bowing phenomenon was first observed
initial mesh including the plastic deformation throughout the tenter process. It was confirmed that
in advance, can express comparatively well the bowing distortion changes from a convex curve
the bowing distortion pattern of film (reverse bowing) t o a concave curve (bowing) in the
throughout a tenter by a n FEM simulation. travelling direction of film.
T h e above results suggest that a n elastic- T h e simulation by a n FEM was attempted for
6.0
Case 4
.#.
0
.. --
0--0
O*O .‘Oo 0.0
h
8 4.0 r
Y 0
C Pre-heating Stretching Thermo-setting Cooling
.-0 zone zone zone zone
5 2.0
3 -
- m
0
b
0
0 4’
C
-2.0
0 1.6 7.0 8.4
Dimensionless length (-1
Figure 12 Bowing, experiment and FXM simulation, Case 4 in Table 11. ( 0 )Experi-
mental, (m) Calculated.
1408 YAMADA AND NONOMURA
6.0 m 0-5
Case 5
J. 04,.. O. 0.0
0
.
h
8
Y
4.0 0
Pre-heating Stretching Thermo-setting Cooling
.-5
zone zone zone
5 2.0
1
a 0
0
4’
ul
S
‘5
0 0’
m =.-a;.mu# 0 F
O P
-2.0
the deformation behavior of film in a tenter with 2. T. Nishimura, S. Kase, and K. Hino, Bulletin of the
simple models, under the assumption that the film Faculty of Textile Science, Kyoto Institute of Tech-
was a two-dimensional elastic body. Simulated re- nology, 13,69-80 (1989).
sults for assuming the film to be an heterogeneous 3. S. Kase and T. Nishimura, J . Rheol., 3 4 , 251-273
( 1990).
anisotropic, which had a rectangle-plus-ramp initial
4. S. Kase, N. Kono, and T. Higuchi, Bulletin of the Fuc-
shape, agreed approximately with the observed re-
ulty of Textile Science, Kyoto Institute of Technology,
sults. 1 1 , 303-350 (1987).
5. K. Sakamoto, J . Jpn. SOC.Polym. Proc. (Seikei-
The authors thank Toyobo Co., Ltd., for permission to Kakou), 3,496-502 (1991).
publish this work. 6. K. Sakamoto, Koubunshi Ronbunshuu, 4 8 , 671-678
( 1991 ) .
7. C. Nonomura, T. Yamada, and T. Matsuo, J . Jpn.
REFERENCES SOC.Polym. Proc. (Seikei-Kakou), 4,312-317 (1992).