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QA/QC Program

Welding Inspection Solutions


by SUMICO

Quality Assurance and Quality Control solution and consultancy


with SUMICO to ensure the process cycle quality
Areas under QA/QC Inspection Inspection Capabilities
Welding Procedure
Construction Material Verification Specification (WPS)
WPS is a document which
Construction material plays key role in the complete
contains all the welding
process cycle, SUMICO provides QA/QC services to
parameter
ensure and verify material Specifications upto the
requirements

Material Cutting and Fabrication Procedure Qualification


SUMICO experts witness the whole fabrication operation i.e Record (PQR)
material cutting, beveling, bending, fit-up and tacking etc, SUMICO helps in qualifying
each above step adds quality to the structure according to the welding procedure to
procedure ensure the sound welding
variables
Welding and Consumables
Welding consumables are as important as the material itself
because welding strength is dependent on the Welder Performance
consumables selection and operation parameters, after Qualification (WPQ)
careful selection of consumables SUMICO Welding Someone cannot think
Inspector monitors the welding operation and parameters about a solid welding
without a qualified
welder/welding operator
Applicable Code Compliance
To achieve an accurate and quality conscious product it is
necessary that all the activities should be according to the Documents Review
code and standards, here SUMICO can help you to apply SUMICO provides the
the applicable codes according to the requirements services of operation
witnessing as well as
QA/QC Documentation documents review services
Documentation is an important part of any manufacturing is accordance with
process, each and every activity should be recorded on applicable codes and
paper SUMICO provides the compete document from raw standards
material to the finished product throughout the process
cycle

www.sumico.com.pk
Process Overview
1. Ultrasonic Thickness gauging is carried out to check and
monitor the raw material thickness according to the
fabrication standard

2. Welding Gauges such as High/Low gauges are used to


check the fit-up and bending to ensure the ease of sound
welding

3. Visual welding inspection is carried out to check the


visual welding defects with the help of welding gauges
4. Finally all the parameters are lead down on the paper
and QA/QC report is prepared

Commercial Benefits
Your problem Our solution

For preparation and verification of SUMICO helps to prepare WPS, PQR, WPQ in accordance with the
WPS, PQR, WPQ applicable codes and standards and verify these documents

Third Party Inspection is a vital and final quality check which verifies all
Third Party Inspection Services the process steps in accordance with the codes and standards, here
SUMICO can help you by providing its expertise

Facing any problem during the entire SUMICO has experts which provides you technical assistance and
manufacturing Cycle consultancy to carry out the process without wasting time and money

SUMICO Experts
Dr. Anees-ur-Rehman Naveed Iqbal Rashid Sultan Muhammad Akraam Muhammad Majid
ISO 18436 Category III ASNT NDT Level B.Tech. Mechanical API 570 Piping API 510 Pressure
Certified Vibration III UT, RT, MT, PT Non-Destructive Inspector Vessel Inspector
Analyst, PhD (Condition ISO 17020 Auditor Testing Level II ASNT NDT Level II Olympus Certified B.Sc
Monitoring) ISO 9001:2008 Olympus Certified UT, MT, PT Metallurgy & Materials
M.Sc Mechanical B.Sc Mechanical 26 years field Welding Inspector Engineer,
Engineer, Engineer, Above experience in B.Sc Metallurgy & 2.5 years field
14 years of experience in 20 years field metallurgical NDT Materials Engineer experience in QA/QC
rotating/reciprocating experience in including above 3 years field and NDT inspection
machine analysis QA/QC and NDT videoscopic experience in QA/QC
inspection inspection and NDT inspection

CORPORATE HEAD OFFICE KARACHI ISLAMABAD


185/J-1, M.A. Johar Town, E-24, Block-A, Railway Society, No. 307, Main Margala Road, F-
Lahore, Pakistan Gulshan-e-jamal, Karachi, Pakistan 11/3 Islamabad, Pakistan
Tel: +92 42 35315541 Tel: +92 21 34682766 Tel: +92 51 2225472
Fax: +92 42 35315540 Fax: +92 21 34688265 Fax: +92 51 2225151
Email: info@sumico.com.pk Email: info@sumico.com.pk Email: info@sumico.com.pk

www.sumico.com.pk

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