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Case study
ÁGUILAS FOOTBRIDGE
#1
MURCIA, SPAIN
Material
Selection
Initially, carbon steel and wood were
considered as possible construction
materials for the proposed bridge,
but duplex stainless steel grade UNS
S32205 (EN 1.4462) was eventually
selected because of the corrosive envi-
ronment[1]. This is a standard duplex
grade containing approximately 22%
chromium, 5.5% nickel and 3% molyb-
denum. The design team decided that
the higher initial costs of choosing
duplex stainless steel compared to
conventional carbon steel would be
outweighed by the longer life span
and lower maintenance and repair
costs. As well as having an attractive
appearance, duplex stainless steel
is also very suitable for load-bear-
ing members in bridges because the
design strength is typically about 460
N/mm2, which enabled the design to
satisfy the requirement for a light-
weight, uncluttered structure result-
ing in minimal visual impact on the
surroundings.
The handrailing system on the bridge
is austenitic stainless steel grade UNS
S31600 (EN 1.4401), which contains
approximately 17% chromium, 10.7%
nickel and 2.1% molybdenum (Figure
2).
Design
The bridge was designed in The deck of the footbridge is a design (the web post is the section
accordance with the Eurocode for composite deck comprising an in situ of web found between two adjacent
structural stainless steel, EN 1993-1- reinforced concrete slab (100mm openings).
4[2]. Additional information was taken depth) and 1mm thick galvanized The durability of the structure was
from the Spanish design codes for steel decking, supported on the cross guaranteed by adopting a global
steel bridges and the Design Manual beams (Figure 5). Shear connectors strategy, not only by selecting the
for Structural Stainless Steel (3rd connect the composite deck to the correct grade for the environment, but
Edition)[3]. central longitudinal box beam and also by careful detailing to prevent
The structure consists of three main the cross beams, which stabilizes dust and dirt accumulation which
longitudinal girders (Figures 3 and the upper flange of the box beam as could lead to corrosion. One example
4). The two outer girders are tapered well as creating a rigid diaphragm for of these details are the triangular
I-sections, with height increasing from resistance to seismic actions. shaped flanges of the longitudinal
0.716m at the supports to 1.396m The introduction of the large openings girders, which, as well as providing
at the mid-span, thus providing the in the web of the tapered girders additional lateral stiffness to the
greatest bending stiffness where the introduces a number of potential girder, also prevent the compression
applied moments are highest. The failure modes not found in solid web flange from failing by lateral torsional
flanges are 200mm wide and 20mm girders. Around the openings the buckling.
thick and the web is 8mm thick. girder behaves as a Vierendeel girder,
Twelve large rectangular holes with and web post buckling may govern
rounded corners are cut out of the
web over the central two thirds of
the span, in the region of lower shear.
The flanges of these girders have
triangular stiffeners (made from 12mm
thick plate) to enhance their stiffness,
lateral stability and durability. CSC
CLC CLC
CS AS
1770 230 1770 230 1770 230 1770 230 1770 230 1770 230
R
0
00
R88382
30
R
30
30
R3
R
00
R 0
30
R3
826
00
0
R3
R3 R R3
R3 00
00
00
00 0 30
00 30 0
00
R3
R3
R2 R
R3
R3
50
00
R3
50
00
R2
R
15
R2
00
0
R226059
CI AI
Fabrication
and
installation
Custom cut sheets of the duplex
stainless steel were delivered
directly from the steel producer to
a local workshop in Spain where
the footbridge was assembled in
full (Figure 6). Upon completion
of fabrication, the entire structure
was transported by road as a single
structure to its final location. Two
mobile cranes lifted the bridge into
position. Once secured in place, the
concrete for the decking was then
poured.
Fig 7 - The finished bridge joins the town and the marina
Photo courtesy VALTER, valenciana de estructuras, S.L.
5
Fig 6 - Longitudinal girders being welded Fig 5 - Underside of bridge showing the
Photo courtesy of Outokumpu decking, cross beams, central box girder (left)
and outer tapered girder (right)
Photo courtesy of VALTER, valenciana de
estructuras, S.L.
Procurement Details
Client: Acuamed
Designer: VALTER, valenciana de estructuras, S.L.
Stainless steel producer: Outokumpu
Fabricator: Metalmecánicas Herjimar
References
[1] http://www.outokumpu.com/en/stainless-news/cases/strolling-over-mediterranean-breeze/Pages/default.aspx
[2] EN 1993-1-4 Eurocode 3. Design of steel structures. General rules. Supplementary rules for stainless steels, 2006
(Note that an important amendment to this standard was published in 2015)
[3] Design Manual for Structural Stainless Steel, Third Edition, Euro Inox and SCI, 2006
Nickel Institute
www.nickelinstitute.org
communications@nickelinstitute.org
Published 2017