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A R T I C L E I N F O A BS T RAC T
Keywords: A precise estimation of bubble size distributions and shapes is required to characterize the bubble column fluid
Bubble column dynamics at the “bubble-scale”, and to evaluate the heat and mass transfer rate in bubble column reactors.
Homogeneous flow regime Image analysis methods can be used to measure the bubble size distributions and shapes; unfortunately, these
Image analysis experimental techniques are limited to resolve bubble clusters and large void fractions, and can not be applied
Bubble chord
under relevant operating conditions (e.g., high temperature and pressure). On the other hand, needle probes
Bubble size distribution
Optical probe
(i.e, optical and conductive probes) can be used to measure bubble sizes in dense bubbly flows and under
relevant operating conditions; however, needle probes measure chord length distributions, which should be
converted into bubble size distributions by using statistical algorithms. These algorithms rely on correlations—
generally obtained for single droplets/bubbles—that predicts the bubble shapes, by relating the bubble
equivalent diameter to the bubble aspect ratio. In this paper, we contribute to the existing discussion through
an experimental study regarding the bubble sizes and aspect ratio in a large air-water bubble column. The
experimental investigation has consisted in gas holdup, image analysis and optical probe measurements. First,
the gas holdup measurements have been used to identify the flow regime transition between the homogeneous
flow regime and the transition flow regime. Secondly, the homogeneous flow regime has been described at the
“bubble-scale”: chord length distributions and bubble size distributions have been obtained by using an optical
probe and image analysis, respectively. Based on the experimental data from the image analysis, a correlation
between the bubble equivalent diameter and the bubble aspect ratio has been proposed and has been compared
with existing correlations. Finally, the chord length distributions have been converted into bubble size
distributions using a statistical method, supported by the aspect ratio obtained through image analysis. The
proposed approach has been able to estimate correctly the bubble size distributions at the center of the column
then near the wall. We have also demonstrated that the correlations used to predicts the bubble shapes are the
main point of improvement in the method.
1. Introduction bubble dynamics, …) and the “reactors-scale” (i.e., flow patterns, mean
residence time of the disperse phase, dynamics of mesoscale clusters,
Two-phase bubble columns have found many applications in the …). The knowledge of the fluid dynamics at the different scales can be
chemical industries thanks to their simplicity of construction, the lack quantified through the precise estimation of the local (i.e., the bubble
of any mechanically operated parts, the low energy input requirements, size distributions, BSD, and the bubble aspect ratio) and the global (i.e.,
the reasonable prices and high performances (i.e., a large contact area the gas holdup, εG) fluid dynamic properties. In particular, the gas
between the liquid and gas phase and good mixing within the liquid holdup is a dimensionless parameter defined as the volume of the gas
phase throughout the column). Despite the simple system arrangement phase divided by the total volume of the dispersed phase. It determines
(typically, a vertical pipe with a gas sparger located at the bottom of the the residence time and, in combination with the BSD, the interfacial
column), bubble columns are characterized by extremely complex fluid area for the rate of interfacial heat and mass transfer [1,2]. The global
dynamics interactions between the phases. For this reason, their and local fluid dynamic properties are strictly related to the prevailing
correct design, operation and scale-up rely on the knowledge of the flow regime, which can be distinguished—considering a large-diameter
fluid dynamics at different scales: mainly, the “bubble-scale” (i.e., bubble column—in the homogeneous flow regime, the transition flow
bubble size distributions and shapes, single bubble dynamics, collective regime and the heterogeneous flow regime. A complete description of
⁎
Corresponding author.
E-mail addresses: giorgio.besagni@polimi.it (G. Besagni), pietro.brazzale@mail.polimi.it (P. Brazzale), alberto.fiocca@mail.polimi.it (A. Fiocca), fabio.inzoli@polimi.it (F. Inzoli).
http://dx.doi.org/10.1016/j.flowmeasinst.2016.10.008
Received 1 July 2016; Received in revised form 16 October 2016; Accepted 19 October 2016
Available online 22 October 2016
0955-5986/ © 2016 Elsevier Ltd. All rights reserved.
G. Besagni et al. Flow Measurement and Instrumentation 52 (2016) 190–207
these flow regimes has been proposed by Besagni et al. [3] and is complete knowledge of the “bubble-scale”. Indeed, the bubble motion
summarized in the following. The homogeneous flow regime—generally and bubble dynamics characterize and influence the medium-scale
associated with small gas superficial velocities, UG—is referred as the circulation (i.e., eddies that transport the dispersed phase) and large-
flow regime where only “non-coalescence-induced” bubbles exist (e.g. scale circulation (i.e., the liquid phase flowing upward in the center of
as detected by the gas disengagement technique, ref. [4]). The the column and downward in the region near the wall). Moreover, the
homogeneous flow regime can be further distinguished into “pure- size and shape of the interface of the dispersed phase characterize the
homogeneous” (or “mono-dispersed homogeneous”) flow regime and heat and mass exchange. In this respect, beside experimental investi-
“pseudo-homogeneous” (or “poly-dispersed homogeneous”) flow re- gations to obtain analytical relations for the gas holdup curve (the
gime, depending on the BSD and the change of sign of the lift force relation between the gas holdup and the gas superficial velocity),
coefficient (see, for example, ref. [3]). The transition flow regime has reliable methods to estimate BSDs are needed, which is the main
been identified by the appearance of the “coalescence-induced” bubbles subject of this paper. In the following, in order to discuss the role of the
and is characterized by large flow macro-structures with large eddies present paper in the literature, a brief literature survey on the
and a widened bubble size distribution due to the onset of bubble experimental methods to estimate the BSDs and shapes is proposed.
coalescence. At high gas superficial velocities, a fully heterogeneous In the last decades, different intrusive and non-intrusive experi-
flow regime is reached [5]; it is associated with high coalescence and mental techniques have been proposed to measure bubble sizes and
breakage rates and a wide variety of bubble sizes. To design and shapes [6]. Non-intrusive techniques (i.e., image analysis) are generally
optimize bubble column processes (i.e., when chemical reactions have preferred over intrusive methods, since the flow conditions are not
to be considered in practical applications), it is essential to recognize disturbed. However, these techniques are limited to resolve large
the prevailing flow regime and, subsequently, estimate the local and the bubble clusters and large void fractions; in this respect, the reader
global fluid dynamic properties. In this respect, a complete knowledge may refer to the literature survey proposed in our previous paper [7].
of the global fluid dynamics of the bubble column relies on the In addition, image analysis may not be used under relevant operating
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conditions (i.e. high-pressure bubble column reactors, as reviewed in controls the pressure upstream from the rotameters (1) and (2), used to
refs. [8,9]). For these reasons, despite image analysis is a useful tool to measure the gas flow rate (accuracy ± 2% f.s.v., E5-2600/h, manufac-
study the bubble size distributions and shape in small-scale bubble tured by ASA, Italy). The experimental facility has been also equipped
column (e.g., in laboratories), it fails and/or may not be applied in with boxes filled with water around the cylindrical channel for the flow
industrial-scale reactors. Contrarily, needle probes (e.g., optical or visualization (Fig. 1b, Section 2.3). The values of gas density (used to
conductive probes) may be used to obtain BSDs in dense bubbly flows compute the superficial gas velocity) have been based upon the
and under relevant operating conditions. Unfortunately, the needle operating conditions existing at the column mid-point (computed by
probes provide chord length distributions (CLDs), which should be using the ideal gas law) [28]. The gas distributor, is a spider-sparger
related to the corresponding BSDs by using statistical methods. A distributor (Fig. 1c, d) with hole diameters do=2–4 mm (Fig. 1e). The
process that deduces the BSD from a CLD is generally called “back- spider sparger, shown in Fig. 1c and d, has six arms made of 0.12 m
ward transform”, whereas the deduction of a CLD generated from an diameter stainless steel tubes soldered to the center cylinder of the
existing BSD is called “forward transform”. Many authors have sparger. The sparger has been installed with the six holes located on the
proposed different approaches, starting from the pioneering paper of side of each arm facing upward. These holes have been distributed as
Clark and Turton [10], who have proposed a “forward transform” shown in Fig. 1e, with an increasing diameter moving toward the
considering different bubble shapes. Later, in 1995, Liu and Clark column wall. The gas and liquid temperatures have been checked and
[11]—assuming ellipsoidal and vertically rising bubbles— have pro- maintained constant at room temperature during all the experiments
posed a “backward transform” by using an analytical relationship (22 ± 1 °C). Filtered air from laboratory lines has been used as the
between probability density functions. Hu et. al. [12] have used a gaseous phase in all the experiments; the air-cleaning line consists in
“forward transform” to obtain the CLD from lognormal and uniform filters (mechanical and activated carbon) and condensation drying unit,
BSDs. Al-Oufi [13] have proposed an algorithm based on a double in order to clean the gas phase properly and, thus, to avoid the presence
transformation (backward and forward transformations). Rudisuli of contaminants in form of (i) solid particles and (ii) organic sub-
[14] have proposed a Monte Carlo method that simulates the bubble stances. Deionized water has been used as the liquid phase. During the
sampling process. Recently, Hoang et al. [15] have decomposed the experimentation, great care has been taken to ensure that the bubble
CLD into sub-distributions, which are subsequently converted into column has been always clean to minimize any contamination that
BSDs using the approach of Liu and Clark [11], and finally the system might affect the results (the system has been previously flushed to
BSD is computed. It is important to observe that, to relate a CLD to the remove contaminants and to avoid the presence of additional surfac-
corresponding BSD, a correlation between the bubble shape and size is tants).
required. Several attempts have been made in literature to correlate the
aspect ratio as a function of dimensionless parameters [16–18]: some 2.2. Gas holdup and flow regime transition
authors have used the Eötvös number, Eo [19,20], others have adopted
the Weber number, We [20–22], while Tadaki and Maeda [23] used the 2.2.1. Gas holdup measurements
Tadaki number [24]. Other authors have used more than one dimen- Measurements of the bed expansion allowed the evaluation of the
sional number, i.e. Bozzano and Dente have used both the Mo and the gas holdup, εG. The procedure involves measuring the location (height)
Eo numbers [25] and Aoyama et al. [26] have used the Re and the Eo of the liquid free surface when air flows in the column. The gas holdup
numbers. However, these correlations have been developed for single is then obtained using the relation:
bubbles/drops, and they may not be suitable for dense bubbly flows.
(HD − H0 )
This issue has been discussed by Besagni and Inzoli [7] who have εG =
HD (1)
analyzed bubble sizes and shapes in annular gap bubble column and
have proposed a correlation for the aspect ratio valid for dense bubbly where HD and H0 are the heights of the free-surface after and before
flows. aeration, respectively (H0=3.0 m above the distributor, H0/dc=12.5).
In this paper, we have presented an experimental study concerning
the bubble size distributions and shapes in a large-diameter and large- 2.2.2. Flow regime transition
scale air-water bubble column (the present bubble column has been Two main transitions exist in large-diameter bubble columns:
previously studied by the authors by a comprehensive experimental
investigation [27]). In particular, this paper studies aspect ratio 1. the transition between the homogeneous flow regime and the
correlations for homogeneous flows and investigates the role of aspect transition flow regime (in the present bubble column, the “mono-
ratio correlations in bubble chord conversion algorithms. The paper is dispersed homogeneous” does not exist);
structured as follows. In Section 2, the experimental setup and the 2. the transition between the transition flow regime and the hetero-
measurement techniques (gas holdup, image analysis and optical probe geneous flow regime.
measurements) have been described. In Section 3, the experimental
results have been presented. First, the gas holdup measurements have Although the flow regimes transitions do not occur instantaneously,
been used to identify the flow regime transition between the homo- the definition of approximate transition points is helpful to understand
geneous and the transition flow regime. Secondly, in the homogenous and model the fluid dynamic behavior of bubble columns [29]. In the
flow regime, the chord lengths of bubbles have been measured by using literature, many authors consider only the first flow regime transition,
an optical probe and the bubble size distributions have been estimated without any reference to the second one, except for a limited number of
with image analysis. Thus, the chord length distributions have been studies [5,30,31]. In our previous paper we have shown how the swarm
converted into bubble size distributions using a statistical method, velocity and the drift-flux/Wallis plot methods have been able to
supported by the aspect ratio obtained through image analysis. Finally, identify the first flow regime transition point [27]; In particular, the
the conclusions have been given in Section 4. first flow regime transition point, in terms of the transition gas velocity
and transition gas holdup, is computed as the average of the values
2. Experimental setup and methods obtained by the two methods:
UG, trans, swarm + UG, trans, Wallis
2.1. The experimental setup UG, trans =
2 (2)
The experimental facility (Fig. 1a) is a non-pressurized vertical pipe εG, trans, swarm + εG, trans, Wallis
εG, trans =
made of Plexiglas® with dc=0.24 m and Hc=5.3 m. A pressure reducer 2 (3)
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The details concerning the two methods have been provided below. swarm velocity:
It is worth noting that the transition point between the transition
Uswarm = UG / εG (4)
and the heterogeneous flow regime cannot be identified by means of
these two methods, which is a matter of future studies. Thus, in the
following, for the sake of clarity, we refer to “flow regime transition The swarm velocity is plotted against the superficial gas velocity:
point” considering the first flow regime transition. Uswarm is almost constant in the homogeneous flow regime (in some
cases, it can be slightly decreasing), but it starts to increase as the
2.2.2.1. Swarm velocity method. The swarm velocity method has system enters the heterogeneous flow regime at a transition superficial
been developed by Zuber and Findlay [32] and is based on the velocity, Utrans. The appearance of the first large bubble is responsible
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for this sudden increase in the swarm velocity and is an indication of course. even if the test section has been covered by the squared box
flow regime transition. In this study, the quantitative evaluation of filled with water, some refraction problems may still arise, as the
Utrans has been determined by the intersection between the trends of refraction index of pipe wall is different from that of water. Indeed, the
Uswarm in the two flow regimes. refractive index of the Plexiglas® is 1.48 and the one of water is 1.33.
Thus, Uswarm has been taken as constant in the homogeneous flow This effect is negligible, as demonstrated in the annular gap bubble
regime (Eq. (5)): column configuration [7]. The same has been verified in the present
Uswarm,homogeneous = cons configuration, by evaluating the conversion factor for a ruler placed in
(5)
the center of the column for different radial positions. The effect of the
where as, in the heterogeneous/transition flow regime it has been optical distortion has been found to be negligible: the maximum
determined by a least squares fitting of the following function: difference in the conversion factors is 0.5 pixel/mm, as discussed in
ref. [3]. Images have been acquired approximately, h=2.4 m from the
Uswarm,heterogeneous = S1 (UG )S2 + S3 (6)
sparger; which corresponds to the developed region of the two-phase
where S1, S2 and S3 are fitting parameters. flow [27].
The transitional velocity is then evaluated by solving the following
equation: 2.3.2. Image analysis methods: bubble shape and sizes
Uswarm,homogeneous = Uswarm,heterogeneous The study of bubble shape and size using image analysis is a matter
(7)
of intensive research. Ellingsen and Risso [37] have discussed how the
bubble shape is totally defined by knowledge of its major axis and its
minor axis: under these conditions, the projected contours are ellipses.
2.2.2.2. Drift-flux method. The drift-flux method has been proposed Taking into account their conclusion, in this paper, each bubble is
by Wallis [33]. This method is based on the drift-flux, which represents approximated and reconstructed ellipses. Moreover, in the present
the gas flux through a surface moving with the speed of the two-phase case, the images have been acquired in the developed region of the two-
mixture and is experimentally obtained as follows: phase flow, where the break-up and coalescence phenomena are not
JT = UG (1 − εG ) ± UL εG (8) relevant, all bubbles rose mostly rectilinearly (ref. [27]) and their
shapes were axisymmetric at most. In order to sample the ellipsoidal
bubbles, the same approach that has been applied to an annular gap
In the batch mode, UL=0 m/s. The detailed derivation of Eq. (8) bubble column [4,7] and to other systems [3,27] has been also used in
has been proposed by Besagni and Inzoli [34]. this work.
Theoretically, the drift-flux is written in terms of the bubble swarm In this approach, each bubble is approximated and reconstructed
velocity, whose dependence upon εG varies with the prevailing flow using following ellipse equation (Fig. 2a):
regime:
c1 x 2 + c2 xy + c3 y 2 + c4 y + c5 x + 1 = 0 (13)
JE = Ub (1 − εG ) (9)
The method is structured in four phases:
The idea in this method is to employ a model for Ub, that is valid for
the homogeneous flow regime, plot JE and JT in the same graph as a
function of εG. In the homogeneous flow regime, JE is equal to JT and,
then, the transition point is defined when:
JT ≠ JE (10)
The evaluation of Ub is a matter of discussion in the literature and
different models have been proposed and applied. In this study, the
approach of Krishna et al. [35] has been followed, which is based on the
empirical model of Richardson and Zaki [36]:
Ub = u∞ εG (1 − εG )n −1 (11)
where n is fluid-dependent and u∞ is the terminal velocity of an
isolated bubble. These values should be fitted with the aid of the
experimental data in the determination of the transition point.
Combining Eq. (9) and Eq. (11), the following equation is derived:
JE = u∞ εG (1 − εG )n (12)
2.3.1. Instrumentation
The photos have been taken using a NIKON D5000 camera (f/3.5;
1/1600 s; ISO400; 4288×2848 pixels and spatial resolution approxi-
mately 11.8 pixel/mm). The back light method has been employed in
the experiments using a 500 W halogen lamp as light source. The
camera has been accurately aligned horizontally to the visualization
sections, which consist in squared boxes (filled with water) around the
vertical pipe designed to correct the distorted image (Fig. 1b). Of Fig. 2. Image processing: reference lengths.
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1. Calibration. The reference conversion factor between pixels and Optical probes distinguish the gas and liquid phases by measuring the
millimeters has been provided. In the present work, two references intensity of a laser light that is reflected and/or refracted at the probe
have been used: a ruler along the external wall (Fig. 2b) and one tip on the basis of the refractive indexes of the probe tip, gas and liquid
inside the column (Fig. 2c). phases [59]. The probe signal is measured via an optoelectronic module
2. Edge detection. For each bubble, six points on the bubble have that emits the laser to the probe tip and converts the reflected optical
been selected (by human vision). The analysis concerning the errors signal into a digital signal. From the digital signal, the bubble frequency
made during the bubble shape estimation due to the handpicked f (bubble number per unit time) and void fraction εG, Local (assuming
points has been proposed in ref. [27]. it equals the proportion of time when the tip is surrounded by gas) can
3. Bubble reconstruction. The ellipse equation parameters c1, c2, be obtained. By cross-correlating the signals from the two tips, bubble
c3, c4 and c5 have been computed using the least squares method. It traveling time from one tip to the other can be estimated and the
is worth noting that the number of sampling points requested has bubble velocity ub can be calculated. Finally, for every bubble, a chord
been larger than the minimum number of points for defining an length is calculated by multiplying the residence time on the probe tip
ellipse: this has allowed sampling the bubbles also in overlapping for the bubble velocity. Considering the whole sampling time, a bubble
conditions. However, when increasing UG, the bubble overlapping chord length distribution is obtained (which is converted into the
and the reduced back light has been such that there may be a lack of corresponding BSD by using the method of Section 2.5).
information: it has been verified that the image analysis is suitable All the measurements have been obtained using a sampling period
for analyzing gas holdups up to εG=0.05 [38], regardless of the equal to Δtsampling=1000 s, which is large enough to produce reliable
operation mode and working fluids. time-averaged values and is far above the typical values of 1–5 min for
4. Bubble processing. The equivalent ellipse has been processed to similar optical probes [54,56,57,60].
obtain the major axis 2a, the minor axis 2b, the center of the bubble
and the orientation angle. The bubble equivalent diameters, deq, and 2.4.2. Optical probe sources of errors
the bubble aspect ratio have been obtained as: When considering the experimental error of the optical probes, two
aspects should be considered. The first is the statistical error associated
with the measuring time, which is proportional to the square root of the
deq = 2 3 a2b (14) measuring time: in our case, the absolute uncertainty in the gas
φ = b /a (15) fraction is approximately 0.001. The second aspect is a bias error due
to the difficulties of piercing a bubble at the bubble edge [61]:
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a ⎧ [ ln(a ) − m]2 ⎫
BSD (a ) = Ps (a )(m, s) = exp ⎨− ⎬
s 2π ⎩ 2s 2 ⎭ (17)
Where a is the major (semi) axis of the bubble (Fig. 2a), m is the mean
and s is the standard deviation of the log-normal probability density
function.
Optical probes are well known to provide biased CLD because of
their intrusive nature; the bias is especially important for small or slow
bubbles, whereas the larger bubbles are more likely to be detected by
the optical probe. Therefore, the BSD of the systems should be related
to the BSD detected by the optical probe Pp(a). To this end, we have
used the same approach as proposed by Clark and Turton [10]: a
bubble has a probability to be caught proportional to the bubble
projected area, and, thus, proportional to a2. Following the proposal of
Clark and Turton [10], the probability density function describing the
distribution of the bubbles detected by the probe, Pp(a), reads as
follows:
⎧ [ ln(a) − m]2 ⎫
exp ⎨− ⎬
a
a2Ps (a ) s 2π ⎩ 2s 2 ⎭
Pp (a ) = =
∫
∞
a2Ps (a ) da +∞ ⎧ [ ln(a) − m]2 ⎫
exp ⎨− ⎬ da
a
0 ∫0 s 2π ⎩ 2s 2 ⎭ (18)
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2πede
Pe (e|a ) de =
πa2 (20)
2e
Pe (e|a ) =
a2 (21)
e 2e e2
Ce (e|a ) = ∫0 πa 2
de = 2
a (22)
e=a x (23)
C = 2 a2 − e 2 (24)
N
error = ∑ [(Pc (Ci ))predicted − (Pc (Ci ))exp ]
i =1 (25)
where Pc(Ci) is the probability density evaluated of the chord length Ci.
Finally, the parameters (m, s) of the log-normal distribution
Ps(a)(m, s) have been varied for minimizing Eq. (25):
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3.1. Gas holdup and flow regime transition Five gas superficial velocities in the homogeneous flow regime—
between UG =0.0037 and UG=0.0188 m/s (Fig. 5)—have been ana-
Fig. 4a displays the gas holdup measurements. At low gas super- lyzed by using the image analysis. In the pseud-homogeneous flow
ficial velocity, in the pseudo-homogeneous flow regime, the relation- regime some bubbles are spherical (Fig. 6a), others are ellipsoidal
ship between the gas holdup and the UG is linear, followed by a change (Fig. 6b), and others are irregular in shape (Fig. 6c). The bubbles have
in slope due to flow regime transition. The flow regime transition from been sampled both in the center and near the wall of the column at
the homogeneous to the transition flow regime is evaluated by using UG=0.0037 m/s and UG=0.0074 m/s. For higher UG, the bubble
the swarm velocity (Fig. 4b) and the Wallis plot (Fig. 4c) methods; the overlapping is such that sampling in the center of the column has
transition point is estimated as the mean of the two values and is UG, been impossible.
trans=0.025 m/s. The reader should refer to our previous paper for a
complete discussion concerning the gas holdup curve, the flow regime 3.2.1. Size distributions and shapes
transition, and the comparison with the literature. In this section we briefly summarize the data presented by Besagni
and Inzoli [27] that we will use, in this paper, to derive the correlation
for the aspect ratio. The BSDs near the wall are bimodal, whereas the
BSDs at the center of the column are unimodal (Fig. 7a and b). In
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particular, near the wall, there is a higher number of small bubbles: this and a comparison with the literature.
may be because of the lift force, which pushed the small bubbles toward
the wall (Appendix B). Fig. 7c displays the BSDs for the different gas
superficial velocities. Up to UG=0.0149 m/s, the BSDs are bimodal,
whereas at UG=0.0188 m/s (closer to the flow regime transition), the 3.2.2. Aspect ratio correlation
BSD changes from bimodal to unimodal and is shifted toward higher The many relations between the bubble column fluid-dynamic
bubble diameters with a peak between deq=3.5 mm and 4. Fig. 8 parameters and the variables characterizing the system make it difficult
displays the relationship between the aspect ratio and the equivalent to find general correlations for the precise estimation of the bubble
diameter (φ–deq). Bubbles with deq < 1 mm have an aspect ratio sizes and shapes, which is the analytical relation between deq (or
greater than 0.7 (spherical). Contrarily, bubbles with higher deq are related non-dimensional groups) and φ. Numerous correlations are
characterized by lower aspect ratios (between 0.4 and 0.7). At available in literature, although due to the fluid dynamic complexity of
UG=0.0037 m/s and UG=0.0074 m/s, the aspect distribution is com- the problem none of them can be either considered of general validity
pared near the wall and at the center of the column (Fig. 8a, b and or applied to a wide range of geometrical parameters and operating
Fig. 8c, d, respectively). Near the wall, there is a slightly higher number conditions. Therefore, the goal of this section is to assess a novel (and
of small bubbles (φ > 0.7, deq < 2); however, despite this small simple) correlation between non-dimensional parameters and the
difference, the data cover almost the same φ–deq space. This suggests aspect ratio for bubbly flow and compare it to the results of previous
that the shape of the bubbles is not influenced by their position in the literature. The experimental data obtained have been used, and the
column, as expected and as verified in the next section. All operating procedure applied by Wellek et al. [20] is considered as a reference, as
conditions—until UG=0.0147 m/s—have a comparable φ–deq distribu- described by Besagni and Inzoli [7]. It is worth noting that the aspect
tion (Fig. 8a, c, e and f); at UG=0.0188 m/s (Fig. 8g), there is a change ratio data are scattered broadly; therefore, the data have been grouped
in the distribution with the appearance of larger and more distorted into classes of equivalent diameters: each class is represented by the
bubbles. average aspect ratio of the bubbles belonging to that class.
It is worth noting that the aspect ratio data are scattered broadly. The relationship between the bubble shapes, the size of the bubbles,
First, the smaller the bubble, the larger the error of estimation: this the speed of the bubbles and the physical properties of the system may
should change the results, causing the low deq bubbles to have a higher be written as function of the following parameters:
aspect ratio. Secondly, the image analysis has been applied to the
φ = f (ub , σ , deq, μL , μG , ρL , ΔρG − L , g) (27)
pseudo-homogeneous regime in dense bubbly flow conditions and,
thus, a scattering was expected. The reader should refer to our previous Applying the dimensional analysis, Eq. (28) has been derived from
study for a complete discussion concerning the bubble sizes and shapes Eq. (27):
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On the qualitative point of view, all the correlations have been able
to follow the two characteristic behaviors of the observed aspect ratios:
(i) for relatively small bubbles, the aspect ratios decrease and (ii) for
larger bubbles they stay constant. On the quantitative point of view, the
Wellek et al. [20] and the Bozzano-Dente [25] correlations over-
estimate the mean aspect ratio. Contrarily, the proposed correlation
fits the data fairly well. This suggests that the present experimental
dataset appears to be different from the ones used to develop and
validate the other correlations. Moreover, the present experimental
dataset has data in qualitative agreement with the ones in our previous
study concerning dense bubbly flows in annular gap bubble column [7].
This suggests that correlations obtained for single bubbles/drops
should be carefully evaluated before being applied to dense bubbly
flows.
Fig. 9. Aspect ratio correlation and comparison with the literature.
Eq. (31) has been obtained by considering the whole experimental
dataset obtained for different gas velocities (UG between 0.0037 m/s
and 0.0188 m/s) and at different locations (center and wall of the
column). Applying the same procedure described above to smaller
datasets, we observed that the relationship between φ and the bubble
size does not depend upon UG and the sampling locations (Fig. 10).
This result is interesting and let us conclude the followings:
• The Wellek et al. [20] correlation, which has been obtained for single
the bubbles and for the “small”/“large” bubble classes. The small/large
bubble classes have been defined based on change of sign of the lift
drops in liquid:
force at a critical diameter dcr (please refer to the Appendix B): (i)
“small” bubbles (d < dcr) have a positive lift coefficient and (ii) “large”
1 bubbles (d > dcr) have a negative lift coefficient. The comparison of the
φ=
1 + 0.163Eo0.757 (33) results considering “small” and “large” bubbles is interesting because
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Fig. 12. BSDs: comparison between experimental data from image analysis and algorithm.
in the Euler Multi-fluid approach the dispersed phase may be fractions predicted by the algorithm are higher for large bubbles and
implemented as a bi-dispersed phase based on the “small” and “large” lower for small bubbles (the error increases with UG). This result was
bubble classes [4]. The sauter mean diameter and the volume fraction somehow expected because the BSD at the wall are bimodal, whereas,
have been computed as: the method assumes log-normal BSDs. Indeed, the optical probe has
been unable to sample the small bubbles at the wall and the algorithm
ΣiN ni di3
d23 = overestimates the contribution of the large bubbles and underestimates
ΣiN ni di2 (34) the bubbles having deq between 2.5 mm and 5.5 mm. It is worth noting
M that the experimental CLD at the wall is affected by higher uncertain-
∑i =1 ni di3
αi = ties, due to the liquid recirculation near the wall.
N
∑i =1 ni di3 (35) The role of the aspect ratio correlation in the “CLD to BSD
conversion algorithm” has been studied by comparing the results
where di and ni are the diameter and number of bubbles of size class i,
using the Bozzano-Dente [25] and the Wellek et al. [20] correlations
respectively, and N and M are the total number of classes and the
(UG=0.0037 m/s, center of the column). The Bozzano-Dente correla-
classes belonging to the group of interest, respectively.
tion has predicted a BSD shifter toward higher diameters (Fig. 13a),
The Sauter mean diameters have been well predicted both at wall
whereas the correlation of Wellek et al. [20] has predicted a large
and at center of the column. The volume fraction have been well
amount of small bubbles (Fig. 13b). Indeed, for a given major semi
predicted at the center of the column. Contrarily, the algorithm has
axis, a, the Wellek et al. [20] correlation predicted higher aspect ratio
been unable to predict the volume fractions at wall: the volume
Table 2
Comparison between experimental data and algorithm (column center).
Image Analysis Algorithm Error [%] Image Analysis Algorithm Error [%]
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Table 3
Comparison between experimental data and algorithm (wall).
Image Analysis Algorithm Error [%] Image Analysis Algorithm Error [%]
compared with our correlation (Fig. 9): as consequence, deq and the
pierced chord is higher. Therefore, to obtain the same chord, smaller a
(smaller deq) has to be generated (Fig. 14). Contrarily, the Bozzano-
Dente [25] correlation, at high a, predicted lower aspect ratio
compared with our correlation (Fig. 9): the large bubbles are more
stretched and, therefore, it is easier to obtain a small chord piercing a Fig. 14. Aspect ratio correlation: influence on the algorithm.
large bubble (Fig. 13b and Fig. 14). These results further demonstrates
that the correlations based on single droplet/bubbles are not suitable
for describing the behavior of the homogeneous flow regime and
correlations based on experimental data should be used. It is worth
noting that Al-Oufi [13], in his dissertation, did not presented any
validation of the method and a comparison with our results is not
possible.
Fig. 13. Comparison between experimental data and algorithm BSDs: literature correlations.
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• the chord length distributions (CLD) obtained from the optical The proposed methods (CLD conversion using an aspect ratio
probe are converted into bubble size distributions (BSD) through an correlation based on dense bubbly flows) is interesting to study BSDs
improved literature methods; by comparing the BSD from CLD from in bubble columns working under relevant operating conditions (i.e.
probe measurements with the BSD from imaging, we observed that high pressure and temperature). In addition, this paper demonstrates
the BSDs are predicted well at the center of the column then near the how multiple measurement techniques provide a comprehensive view
wall within the homogeneous flow regime; of the column fluid dynamics: image analysis is used for detailed
• the aspect ratio correlation derived from the image analysis is of analysis on bubble shapes and sizes and the optical probe provides an
fundamental importance in the CFD to BSD conversion algorithm: insight view in the two-phase flow of the bubble column. Future study
the proposed approach has been able to reproduce the experimental will be minly devoted to extend the present aspect ratio correlation to
BSDs when using the proposed correlation, whereas when using other liquid phases.
aspect ratio correlation from the literature, the method performed
poorly.
We consider the random variable ξ and the variable Y of a generic probability density function Pp. The method it is based on the assumption that
a monotone function Y=y(ξ) of the variable ξ has the same cumulative probability function of ξ. This means that the probability of getting an Y value
in the range (Y, Y+dY) is the same as getting an ξ in the range (ξ, ξ+dξ):
dx
Pp (Y ) = P (ξ )
dY (A.1)
In the case considered in this paper, ξ is a uniform deviate density function:
⎧1 0 < ξ < 1
P (ξ ) = ⎨
⎩ 0 otherwise (A.2)
Therefore, from Eq. (A.1) and Eq. (A.2):
dξ
Pp (Y ) = ξ ∈ [0, 1]
dY (A.3)
The solution of Eq. (A.3) is:
Y (ξ )
x = Cp (Y (ξ )) = ∫0 Pp (Y ) dY
(A.4)
where Cp(Y(ξ)) is the cumulative probability of Y and its inverse function reads as:
Y (ξ ) = CY −1 (ξ ) (A.5)
Eq. (A.5) states that it is possible to pass from a random variable ξ (uniform deviate density function, valid within the boundaries [0,1]) and the
random variable Y(ξ), having a probability density function Pp(Y).
The lift force acts perpendicularly to the bubble itself and arises from the net effect of pressure and stress acting on the bubble surface:
⎯→
⎯
FL, j = −CL αj ρk (→
uj − →
uk ) × (∇ × →
uk ) (B.1)
where CL is the lift coefficient: its sign is positive for “small bubble” and is negative for “large bubble”. For this reason, the direction of the lift force
depends upon the bubble size and shape. For “small bubbles”, the lift force acts in the direction of decreasing liquid velocity (i.e. in case of batch or
co-current mode in the direction toward the pipe wall), whilst for “large bubbles” it changes direction (a force that can be assimilated to the lift force
tends to push large and deformed bubbles towards the center of the column [46,66]). In counter-current mode, the behavior is the opposite: the
“small bubbles” migrate toward the center of the column. This is also confirmed by the DNS studies of Lu et al. [67] and Lu and Tryggvason [68,69].
The change of sign of the lift coefficient is well described using the model of Tomiyama et al. [46]:
⎧ min[0.288 tanh(0.121 Re), f (Eo⊥)] Eo⊥ ≤ 4
⎪
CL = ⎨ f (Eo⊥) 4 < Eo⊥ ≤ 10
⎪− 0.27
⎩ 10 < Eo⊥ (B.2)
where:
f (Eo⊥) = 0.00105Eo⊥3 − 0.0159Eo⊥2 − 0.0204Eo⊥ + 0.474 (B.3)
Eo⊥ is the Eötvös number considering the maximum horizontal dimension of the bubble d⊥, given by the empirical correlation for the aspect
ratio by Wellek et al. [20]:
d⊥ = deq (1 + 0.163Eo0.757)1/3 (B.4)
For the air-water system at ambient conditions, the bubble diameter at which the change in sign occurs is dcr=5.8 mm. Therefore, two bubble
groups can be considered: one of the bubble classes represents small and nearly spherical bubbles with a positive CL (“small bubbles”), while the
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other one models large and deformed bubbles with a negative CL (“large bubbles”).
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[66] D. Lucas, H.M. Prasser, A. Manera, Influence of the lift force on the stability of a vertical channel, Chem. Eng. Sci. 62 (11) (2007) 3008–3018.
bubble column, Chem. Eng. Sci. 60 (13) (2005) 3609–3619. [69] J. Lu, G. Tryggvason, Dynamics of nearly spherical bubbles in a turbulent channel
[67] J. Lu, S. Biswas, G. Tryggvason, A. DNS, Study of laminar bubbly flows in a vertical upflow, J. Fluid Mech. 732 (2013) 166–189.
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