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Wilcoxon Research, Inc.

extends our appreciation to the


many customers throughout the years who have
recognized us as a trustworthy, world-class sensor
manufacturer. We pride ourselves on unparalleled
craftsmanship and service with never-ending commitment.
Two essential goals were established 40 years ago and
still hold true today.
Goal One – Provide impeccable customer
service and satisfaction.
Goal Two – Continuous contribution to the field
of vibration instrumentation through continued
research, development and manufacturing of
high quality, innovative products.
Adherence to these goals has provided Wilcoxon the
opportunity to be recognized as a leading supplier of high
quality, cost effective vibration sensors and related
equipment. Today, our success in meeting these goals is
apparent in the continued growth of our staff to meet your
vibration instrumentation needs. Our Research &
Development group is making significant contributions to
the smart sensor, and MEMs technologies that promise
improvements, growth, and lower costs to the vibration
field. The Wireless Business Unit was developed to
continue research in this area. Moreover, our pursuit of
customer satisfaction has provided additional quality
product certifications, extended service hours, and
educational materials.
As we enter a new era, Wilcoxon looks forward to many
more opportunities to provide our customers with the
products and service of a new age in sensor technology.

VIBRATION INSTRUMENTATION W-15


1
table of contents

INFORMATION RELEVANT TO THE CONTENT


OF THIS PDF IS HIGHLIGHTED BELOW.

TABLE OF CONTENTS
PRODUCTS COMING SOON! ................................................................................... 4 SEISMIC SENSORS ................................................................................................. 70
QUICKVIEW ACCELEROMETER CHART ................................................................ 6 731A Ultra Quiet, Ultra Low Frequency, Seismic Accelerometer ................................. 71
731A / P31 Seismic Accelerometer / Power Amplifier System ..................................... 72
SENSOR SELECTION ................................................................................................ 8 731-207 Low Frequency, Seismic Accelerometer ......................................................... 73
FREQUENTLY ASKED QUESTIONS (FAQs) ......................................................... 12 SHAKERS & ACCESSORIES .................................................................................. 74
INDUSTRIAL WIRELESS PRODUCTS ................................................................... 14 F3 / Z602WA Electromagnetic Shaker System ............................................................. 75
The Wireless Series ........................................................................................................ 15 F4 / Z820WA & F4/F7 Electromagnetic Shaker System ............................................... 77
Wireless Module Specifications ..................................................................................... 16 F5B / Z11 Electromagnetic Shaker System ................................................................... 79
Wireless Accessories ...................................................................................................... 18 F10 / Z820WA Electromagnetic Shaker System ........................................................... 81
F7 Piezoelectric Vibration Generator ............................................................................. 83
GENERAL PURPOSE ACCELEROMETERS .......................................................... 19 F7-1 Piezoelectric Shaker System ................................................................................. 85
793 Premium Accelerometer .......................................................................................... 20 F4 / F7 Electromagnetic & Piezoelectric Shaker System ............................................. 86
797 Premium, Center Mount Accelerometer ................................................................. 21 PA7F Power Amplifier ..................................................................................................... 88
786A General Purpose Accelerometer .......................................................................... 22 PA8F Power Amplifier ..................................................................................................... 89
777 / 777B Light Duty Accelerometers .......................................................................... 23 N7 & N8 Matching Networks .......................................................................................... 90
787A Low Profile, General Purpose Accelerometer ...................................................... 24
784A Low Cost, General Purpose Accelerometer ......................................................... 25 UNDERWATER ACCELEROMETERS .................................................................... 91
785A Low Cost, Center Mount Accelerometer .............................................................. 26 746 Underwater Accelerometer ...................................................................................... 92
775A Low Cost, Pivoting Accelerometer ....................................................................... 27 754 Miniature Underwater Accelerometer ..................................................................... 93
S100C SNAP™ Low Cost, Epoxy Mount Accelerometer ............................................... 28 757 Biaxial, Low Profile, Underwater Accelerometer .................................................... 94
S100CS SNAP™ Low Cost, Stud Mount Accelerometer ............................................... 29 HYDROPHONES ...................................................................................................... 95
LOW FREQUENCY ACCELEROMETERS .............................................................. 30 H505L General Purpose, Self-Amplified Hydrophone ................................................... 96
793L Low Frequency Accelerometer ............................................................................. 31 H507A Ultra Low Noise, Wide Band Hydrophone ......................................................... 97
797L Low Profile, Low Frequency Accelerometer ......................................................... 32 HELICOPTER ........................................................................................................... 98
799LF Low Frequency Filtered Accelerometer .............................................................. 33 991D Internally Amplified, Helicopter Accelerometer .................................................... 99
799M Low Frequency, High Sensitivity, Filtered Accelerometer .................................. 34 991V Internally Amplified, Helicopter Velocity Sensor ................................................ 100
HIGH FREQUENCY ACCELEROMETERS ............................................................. 35 992-1 Single Axis Accelerometer with Connector ....................................................... 101
712F High Frequency, Integral Cable Accelerometer ................................................... 36 SWITCH / TERMINATION BOXES ........................................................................ 102
732A and 732AT High Frequency Accelerometers ....................................................... 37 CB2 & CB4 Series Cable Termination Boxes: 2 and 4 Channels .............................. 103
736 and 736T High Sensitivity, High Frequency Accelerometers ................................ 38 JB06-1H Junction Box: 6 Channels ............................................................................. 104
JBS Series Switchable / Multichannel Junction Boxes ............................................... 105
PIEZOVELOCITY TRANSDUCERS — PVT® VELOCITY OUTPUT ....................... 39 VibraLINK® II Series Switchable Junction Boxes: 6 or 12 Channels .......................... 106
793V / 793V-5 General Purpose, Velocity Output PVT® ............................................... 40 VibraLINK® II Series Expandable Switchable Junction Boxes .................................... 107
VIBRATION INSTRUMENTATION

797V Low Profile, Velocity Output PVT® ........................................................................ 41


POWER / SIGNAL CONDITIONING ...................................................................... 108
HIGH TEMPERATURE ACCELEROMETERS ........................................................ 42 CC701 Charge Converter ............................................................................................. 109
376 High Temperature, Charge Mode Accelerometer .................................................. 43 CC701HT Charge Converter ........................................................................................ 109
376/CC701HT Accelerometer / Charge Amplifier System ............................................ 44 CC726E Charge Converter ........................................................................................... 109
793-6 FireFET® 150°C Amplified Accelerometer .......................................................... 45 P31 Ultra Low Noise Power Unit / Amplifier ................................................................ 109
797-6 FireFET® Low Profile, 150°C Amplified Accelerometer ...................................... 46 P702B General Purpose Power Unit / Amplifier .......................................................... 109
P703B Three Channel Power Unit ............................................................................... 109
TRIAXIAL TRANSDUCERS ...................................................................................... 47 P703BT Triaxial Power Unit ......................................................................................... 110
993A General Purpose, Triaxial 100 mV/g Accelerometer ........................................... 48 P704B General Purpose Power Unit ............................................................................ 110
993A-5 General Purpose, Triaxial Accelerometer with Integral Cable ......................... 49 LA704B Line Adapter Power Supply ............................................................................ 110
993B Series Premium, Triaxial Accelerometers ............................................................ 50 NC3 Battery Kit and Line Adapter Power Supply ........................................................ 110
4-20 mA OUTPUT VIBRATION LOOP POWERED SENSORS LPSTM ................... 51 PR710A & PR710B Signal Conditioners ...................................................................... 110
PC420 IS / EX Intrinsically Safe / Explosion Proof Loop Powered Sensors (LPS™) ... 52 HHM-101 Hand Held Meter: “Sensor Doctor” .............................................................. 110
PC420A Series LPSTM Acceleration Vibration Transmitters ......................................... 53 CABLES AND CONNECTORS .............................................................................. 111
PC420V Series LPSTM Velocity Vibration Transmitters ................................................. 54 Cables ............................................................................................................................ 113
PC420V2 LPSTM Dual Output Vibration Transmitter: 4-20 mA & Velocity .................... 55 Connectors / Terminations ........................................................................................... 116
DUAL VIBRATION & TEMPERATURE SENSORS ................................................. 56 MOUNTING & ACCESSORIES .............................................................................. 121
793T-3 Accelerometer with Internal Temperature Sensor ............................................ 57
INTRINSIC SAFETY ............................................................................................... 128
797T-1 Dual Output Sensor: Acceleration & Temperature ........................................... 58
797LT Low Frequency Accelerometer with Temperature Sensor ............................... 59 CALIBRATION ........................................................................................................ 130
SPECIALTY SENSORS ............................................................................................ 60 WARRANTY ............................................................................................................ 131
221A Accelerometer with Grease Mounting .................................................................. 61 CONVERSION CHARTS ........................................................................................ 132
221B Accelerometer with Grease Mounting .................................................................. 62
222A Accelerometer with Grease Mounting .................................................................. 63 TROUBLE SHOOTING CHART ............................................................................. 133
996LD High Sensitivity, Leak Detection Accelerometer ................................................ 64 CUSTOMER SERVICE ........................................................................................... 134
H571LD-1A Leak Detection Accelerometer ................................................................... 65
H571LD-2 Leak Detection Accelerometer ..................................................................... 66 GLOSSARY ............................................................................................................. 135
TEST & MEASUREMENT SENSORS ..................................................................... 67 INDEX ...................................................................................................................... 139
726 / 726T Small Size, Piezoelectric Accelerometer .................................................... 68
MACHINERY MONITORING
W-14
728A / 728T High Sensitivity, Low Noise Accelerometer .............................................. 69

W-15 VIBRATION INSTRUMENTATION


2 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
model listing
MODEL LISTING
221A .................................. 61 B3-2 ................................. 123 J52 .................................. 114 R7 .................................... 118
221B .................................. 62 B3-3 ................................. 123 J61 .................................. 114 R8 .................................... 118
222A .................................. 63 B4 .................................... 123 J81 .................................. 114 R8A ................................. 118
376 .................................... 43 B5 .................................... 123 J81S ................................ 115 R9W ................................ 118
376/CC701HT ................... 44 B6 .................................... 124 J93 .................................. 115 R12 .................................. 118
712F .................................. 36 B11 .................................. 124 J95 .................................. 115 R12LP ............................. 118
726 .................................... 68 CB2 ................................. 103 J96 .................................. 115 R12LS ............................. 119
726T .................................. 68 CB4 ................................. 103 J9F .................................. 115 R13 .................................. 119
728A .................................. 69 CC701 ............................. 109 JB06-1H .......................... 104 R13LP ............................. 119
728T .................................. 69 CC701HT ........................ 109 JBS Series ....................... 105 R13LS ............................. 119
731A .................................. 71 CC726E ........................... 109 LA704B ............................ 110 R15 .................................. 119
731A/P31 .......................... 72 FireFET® 793-6 .................. 45 N7F .................................. 90 R19 .................................. 119
731-207 ............................. 73 FireFET® 797-6 .................. 46 N8F .................................. 90 R19SL ............................. 119
732A .................................. 37 F3 ..................................... 75 N8HFS ............................... 90 R19SLI ............................ 119
732AT ............................... 37 F3 / Z602WA ..................... 75 NC3 ................................. 110 R20 .................................. 119
736 .................................... 38 F4 ..................................... 77 P31 .................................. 109 R35B ............................... 119
736T .................................. 38 F4 / F7 ............................... 86 P702B .............................. 109 S100C SNAP™ .................. 28
746 .................................... 92 F4 / Z820WA ..................... 77 P703B .............................. 109 S100CS SNAP™ ................ 29
754 .................................... 93 F5B .................................... 79 P703BT ........................... 110 SF1 .................................. 125
757 .................................... 94 F5B / Z11 .......................... 79 P704B .............................. 110 SF3 .................................. 125
775A .................................. 27 F7 ..................................... 83 PA7F .................................. 88 SF4 .................................. 125
777 .................................... 23 F7-1 .................................. 85 PA8F .................................. 89 SF5 .................................. 125
777B .................................. 23 F10 .................................... 81 PC420A Series .................. 53 SF6 .................................. 125
784A .................................. 25 F10 / Z820WA ................... 81 PC420A EX ....................... 52 SF6M ............................... 125
785A .................................. 26 FM101 ............................. 124 PC420 A IS ....................... 52 SF6M-1 ............................ 125
786A .................................. 22 FM102 ............................. 124 PC420V Series .................. 54 SF7 .................................. 125
787A .................................. 24 FM103 ............................. 124 PC420V EX ....................... 52 SF7B ............................... 125
793 .................................... 20 FM104 ............................. 124 PC420V IS ........................ 52 SF8 .................................. 126
793-6 FireFET® ..................45 GFA18 ............................. 124 PC420V2 .......................... 55 SF8-2 ............................... 126

VIBRATION INSTRUMENTATION
793L .................................. 31 H505L ............................... 96 PR710A ........................... 110 SF11 ................................ 126
793T-3 ............................... 57 H507A ............................... 97 PR710B ........................... 110 SF20-1 ............................. 126
793V .................................. 40 H571LD-1A ....................... 65 QB-1 ................................ 126 SF20-2 ............................. 126
793V-5 ............................... 40 H571LD-2 .......................... 66 QP-1 ................................ 126 SILGREASE .................... 127
797 .................................... 21 HHM-101 ......................... 110 QP-2 ................................ 126 SILPAK ............................ 127
797-6 FireFET® ..................46 HT Kit .............................. 120 R0 .................................... 116 SP Kit .............................. 120
797L .................................. 32 J1 .................................... 113 R1 .................................... 116 ST .................................... 120
797LT ............................... 59 J3 .................................... 113 R1A ................................. 116 ST101 .............................. 126
797T-1 ............................... 58 J4 .................................... 113 R2 .................................... 116 SNAP™ S100C .................. 28
797V .................................. 41 J5A .................................. 113 R2F ................................. 116 SNAP™ S100CS ................ 29
799LF ............................... 33 J6 .................................... 113 R2T ................................. 116 TC1 ................................. 126
799M .................................34 J8 .................................... 113 R3A ................................. 116 TC1B ............................... 127
991D .................................. 99 J9 .................................... 113 R4 .................................... 116 TC2 ................................. 127
991V ................................ 100 J9A .................................. 113 R4M ................................. 117 VERSIL406 ...................... 127
992-1 ............................... 101 J9B .................................. 113 R4V ................................. 117 VL6B ............................... 106
993A .................................. 48 J9T .................................. 113 R5 .................................... 117 VL12B .............................. 106
993A-5 ............................... 49 J9T2 ................................ 113 R5M ................................. 117 VL24 ................................ 107
993B-5 ............................... 50 J9T2A .............................. 113 R6 .................................... 117 VL36 ................................ 107
993B-6 ............................... 50 J9T2AS ............................ 114 R6GSL ............................. 117 VL48 ................................ 107
993B-7 ............................... 50 J9T2S .............................. 114 R6GSLI ............................ 117 VL Expandable ................. 107
993B Series .......................50 J9T3 ................................ 114 R6L .................................. 117 VL Series ......................... 106
996LD ............................... 64 J9T3A .............................. 114 R6LM ............................... 117 Wireless ............................. 14
A48038 ............................ 127 J9T3S .............................. 114 R6Q ................................. 118 Z11 .................................... 79
A61059 ............................ 127 J9T4 ................................ 114 R6QI ................................ 118 Z602WA ............................. 75
B1A ................................. 123 J9T4A .............................. 114 R6SL ............................... 118 Z820WA ............................. 77
B2A ................................. 123 J10 .................................. 114 R6SLI .............................. 118 Zerkometer™ ..................... 61
TORING B3 .................................... 123 J41 .................................. 114 R6W ................................ 118 ZB14 ................................ 127

W-14 W-14
B3-1 ................................. 123 J51 .................................. 114 R6WR .............................. 118 ZB18 ................................ 127

VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 3
products coming soon!
CUSTOMER FOCUS

The products listed in this catalog are our standard products. These
products showcase our engineering and manufacturing capabilities, but
by no means are the only products we manufacture. We work closely
with our customers to tailor our products for their specific needs. If
you cannot find exactly what you need in this catalog please contact
us at 1-800-WILCOXON (1-800-945-2696). Custom designed products
are subject to resource availability and may require longer delivery
time than our standard products.

VIBRATION INSTRUMENTATION

TORING
W-14 W-14
VIBRATION INSTRUMENTATION W-15
WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 5
6
QUICKVIEW SENSOR CHART
MODEL # SENSITIVITY SENSITIVITY FREQUENCY RESPONSE @ 3dB RESONANCE EXIT TYPE/ MAX. PAGE
TOLERANCE CONNECTOR OPERATING NO.
Metric English ±% cpm Hz kcpm kHz TEMP.

W-15
GENERAL PURPOSE ACCELEROMETERS
793 10.2 mV/(m/s2) 100 mV/g ±5% 30 - 900k 0.5- 15k 1,500 25 top, R6 2 pin 120°C 18
797 10.2 mV/(m/s2) 100 mV/g ±5% 60 - 720k 1.0 - 12k 1,560 26 side, R6 2 pin 120°C 19
786A 10.2 mV/(m/s2) 100 mV/g ±5% 30 - 840k 0.5 - 14k 1,800 30 top, R6 2 pin 120°C 20
777 / 777B 10.2 mV/(m/s2) 100 mV/g ±10% 30 - 720k 0.5 - 12k 1,800 30 top, R6 2 pin 85°C 21
787A 10.2 mV/(m/s2) 100 mV/g ±10% 42 - 600k 0.7 - 10k 1,320 22 side, R6 2 pin 120°C 22
784A 10.2 mV/(m/s2) 100 mV/g ±20% 120 - 600k 2.0 - 10k 1,500 25 top, R6 2 pin 120°C 23
785A 10.2 mV/(m/s2) 100 mV/g ±10% 60 - 720k 1.0 - 12k 1,800 30 side, R6 2 pin 120°C 24
775A 10.2 mV/(m/s2) 100 mV/g ±20% 30 - 600k 0.5 - 10k 1,560 26 top, R35 80°C 25
S100C 10.2 mV/(m/s2) 100 mV/g ±20% 30 - 600k 0.5 - 10k 1,800 30 top, R35 80°C 26
S100CS 10.2 mV/(m/s2) 100 mV/g ±20% 30 - 600k 0.5 - 10k 1,560 26 top, R35 80°C 27
LOW FREQUENCY ACCELEROMETERS
793L 51 mV/(m/s2) 500 mV/g ±5% 12 - 138k 0.2 - 2.3k 900 15 top, R6 2 pin 120°C 29
797L 51 mV/(m/s2) 500 mV/g ±5% 12 - 222k 0.2 - 3.7k 1,080 18 side, R6 2 pin 120°C 30
799LF 51 mV/(m/s2) 500 mV/g ±5% 6 - 150k 0.1 - 2.5k 1,080 18 top, R6 2 pin 120°C 31
799M 102 mV/(m/s2) 1,000 mV/g ±5% 12 - 150k 0.2 - 2.5k 1,080 18 top, R6 2 pin 80°C 32

HIGH FREQUENCY ACCELEROMETERS


712F 10.2 mV/(m/s2) 100 mV/g ±10% 180 - 1.5k 3.0 - 25k 2,700 >45 side, integral cable 120°C 34
732A/732AT 1.02 mV/(m/s2) 10 mV/g ±5% 30 - 1.5k 0.5 - 25k 3,600 60 side, R1 10-32 coaxial 120°C 35
736/736T 10.2 mV/(m/s2) 100 mV/g ±5% 120 - 1.5k 2.0 - 25k 3,600 60 side, R1 10-32 coaxial 120°C 36

PIEZOVELOCITY TRANSDUCERS (PVT®)


793V 3.94 mV/mm/s 100 mV/in/sec ±10% 90 - 420k 1.5 - 7k 900 15 top, R6 2 pin 120°C 38
797V 3.94 mV/mm/s 100 mV/in/sec ±10% 90 - 420k 1.6 - 7k 1,080 18 side, R6 2 pin 120°C 39

TRIAXIAL ACCELEROMETERS
993A 10.2 mV/(m/s2) 100 mV/g ±10% 120 - 120k 2 - 20k N/A N/A side, R9W 4 pin 120°C 46
993A-5 10.2 mV/(m/s2) 100 mV/g ±10% 120 - 120k 2 - 20k N/A N/A top, integral cable 120°C 47
993B-5 2.55 mV/(m/s2) 25mV/g ±10% 120 - 600k 2 - 10k (z axis) N/A N/A top, integral cable 120°C 48
120 - 420k 2 - 7k (x&y axis)
993B-6 5.1 mV/(m/s2) 50mV/g ±10% 120 - 600k 2 - 10k (z axis) N/A N/A top, integral cable 120°C 48
120 - 420k 2 - 7k (x&y axis)
993B-7 10.2 mV/(m/s2) 100 mV/g ±10% 120 - 600k 2 - 10k (z axis) N/A N/A top, integral cable 120°C 48
120 - 420k 2 - 7k (x&y axis)

HIGH TEMPERATURE ACCELEROMETERS


376 2.55 pC/(m/s2) 25 pC/g 60 - 720k 1 - 12k 1,800 30 top, R1 10-32 coaxial 260°C 41
376 / CC701HT 10.2 mV/(m/s2) 100 mV/g ±10% 60 - 720k 1 - 12k 1,800 30 inline, 10-32 coaxial 260°C 42
793-6 10.2 mV/(m/s2) 100 mV/g ±10% 60 - 720k 1 - 12k 1,200 20 top, R6 2 pin 150°C 43
797-6 10.2 mV/(m/s2) 100 mV/g ±10% 60 - 660k 1 - 11k 1,200 20 side, R6 2 pin 150°C 44

4-20 MA OUTPUT VIBRATION LOOP POWERED SENSORS (LPS™)


PC420A N/A 4-20mA ±5% 120 - 120k 2 - 2k 1,080 18 top, R6 2 pin 85°C 51
PC420V N/A 4-20mA ±5% 120 - 120k 2 - 2k 1,080 18 top, R6 2 pin 85°C 52
PC420V2 N/A 4-20mA ±5% 120 - 120k 2 - 2k 1,080 18 top, R19 85°C 53
3.94 mV/mm/s 100 mV/in/sec 120 - 180k 2 - 3k (dynamic)

VIBRATION INSTRUMENTATION
WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
MENTATION
QUICKVIEW SENSOR CHART (cont.)
MODEL # SENSITIVITY SENSITIVITY FREQUENCY RESPONSE @ 3dB RESONANCE EXIT TYPE/ MAX. PAGE
TOLERANCE CONNECTOR OPERATING NO.
Metric English ±% cpm Hz kcpm kHz TEMP.

DUAL OUTPUT SENSORS


793T-3 10.2 mV/(m/s2) 100 mV/g ±5% 30 - 900k 0.5 - 15k 1,440 24 top, R6G 3 pin 120°C 48
797T-1 10.2 mV/(m/s2) 100 mV/g ±5% 60 - 720k 1 - 12k 1,560 26 side, R6G 3 pin 120°C 53
797LT 51 mV/(m/s2) 500 mV/g ±5% 12 - 222k 0.2 - 3.7k 1,080 18 side, R6G 3 pin 120°C 50

VIBRATION INSTRUMENTATION
SPECIALTY SENSORS
221A 10.2 mV/(m/s2) 100 mV/g ±10% 30 - 420k 0.5 - 7k 780 13 top, R35 80°C 59
221B 10.2 mV/(m/s2) 100 mV/g ±20% 30 - 60k 0.5 - 10k 1,080 18 top, R35 80°C 60
222A 10.2 mV/(m/s2) 100 mV/g ±20% 30 - 90k 0.5 - 8.5k 1,380 23 top, R6 2 pin 120°C 61
996LD 1.22 mV/(m/s2) 12 V/g ±3dB 600 - 240k 10 - 4k 840 14 top, R6 2 pin 80°C 62
H571LD-1A – -187 dB re 1V/µPa ±3dB 300 - 1.2M 5.0 - 20k – – top, R4 3 pin 60°C 63
H571LD-2 – -175 dB re 1V/µPa ±3dB 300 - 1.2M 5.0 - 20k – – top, R4 3 pin 60°C 64

TEST & MEASUREMENT SENSORS


726 / 726T 10.2 mV/(m/s2) 100 mV/g ±5% 36 - 900k 0.6 - 15k 1,920 32 side / top, 10-32 coaxial 120°C 66
728A / 728T 51 mV/(m/s2) 500 mV/g ±5% 60 - 600k 1.0 - 10k 1,440 24 side / top, 10-32 coaxial 120°C 67

SEISMIC SENSORS
731A 1.02 V/(m/s2) 10 V/g ±10% 3 - 30k 0.05 - 500 49 .815 top, R6 2 pin 65°C 69
731A / P31 selectable selectable selectable 3 - 30k 0.05 - 500 49 .815 top, R6 2 pin 65°C 70
731-207 1.02 V/(m/s2) 10 V/g ±10% 12 - 78k 0.2 - 1.3k 144 2.4 top, 10-32 coaxial 80°C 71

UNDERWATER ACCELEROMETERS
746 10.2 mV/(m/s2) 100 mV/g ±5% 60 - 900k 1.0 - 15k 1,800 30 top, integral cable 80°C 88
754 1.02 mV/(m/s2) 10 mV/g ±10% 120 - 1500k 2.0 - 25k 3,600 60 side, Integral cable 80°C 89
757 10.2 mV/(m/s2) 100 mV/g ±10% 120 - 120k 2.0 - 2k @ 10% – – side, Integral cable 80°C 90

HYDROPHONES
H505L – -160 dB re 1V/µPa ±10% 120 - 60k 2.0 - 10k – – integral cable 80°C 92
H507A – -188 dB re 1V/µPa ±10% 600 - 6.0M 10 - 100k – – integral cable 80°C 93

HELICOPTER SENSORS
991D – 40 mV/g ±5% 30 - 720k 0.5 - 12k 1,200 20 top, R4V 3 pin 120°C 95
991V – 20 mV/ips ±10% 150 - 420k 2.5 - 7k 1,200 20 top, R4V 4 pin 120°C 96
992-1 – 10 mV/g ±10% 120 - 1.2M 2.0 - 20k @ 1.5 dB 2,100 35 integral cable 100°C 97

WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
W-15
7
Sensor
Sensor
Selection
Selection
GENERAL SENSOR SELECTION sensitivity changes as the sensor vibrates at different frequencies.
The flat portion of curve in Figure 2 is the usable frequency range of
The goal of sensor selection is to ensure that the anticipated the sensor.
vibration signals fall within various constraints and that the type of
sensor chosen is suitable for its intended environment. The usable As the sensor vibrates at lower and higher frequencies, the curve
range of a piezoelectric accelerometer is defined by four constraints: will eventually begin to rise or fall. It will usually begin to decrease
low frequency cut-off, high frequency cut-off, high amplitude limit
and low amplitude limit. These ranges are graphically shown in
figure 1 below. Resonance
Sensitivity (mV/g)

100
Amplitude Limit 105
10
+5%
100
1 -5%
High Frequency Cut-off
Low Frequency Cut-off

95
.1
Acceleration
Level (g)
.01
Operational
.001
Range
.000 1 1 100 (reference) 8,000 Hz
60 6,000 480 K CPM
.000 01
Frequency
.000 001
Noise Floor
.000 000 1
.1 1 10 100 1000 10K Hz
6 60 600 6000 60K 600K cpm Figure 2: Typical Accelerometer Frequency Response

Figure 1: Operational Range of Accelerometers


at low frequencies and typically increase at higher frequencies. The
usable frequency range is then defined by the frequency values (low
OUTPUT SENSITIVITY & high) that the sensitivity will change from its 100 Hz reference
VIBRATION INSTRUMENTATION

value (100mV/g in this case by a certain tolerance). In the example,


Before discussing the usable range of an accelerometer, we must
if we set our tolerance at ±5%, the frequency range will be those
first understand its output sensitivity. The output sensitivity of an
frequencies, high and low, where the sensor drops below 95 mV/g
accelerometer indicates how much voltage will be produced for a
(–5%) or rises above 105 mV/g (+5%). In Figure 2, these values
given level of vibration excitation. The sensitivity is set when the
correspond to 1 Hz and 8 kHz respectively. Many specification
sensor is manufactured and can’t be changed. As discussed later,
sheets will provide three ranges of tolerance: ±5%, ±10% and ±3dB.
different sensitivities are appropriate for different applications. The
For most industrial applications, a wider tolerance is acceptable, and
most common output sensitivity for an industrial accelerometer is
therefore ±3dB is often accepted as the operating range of the
100 mV/g. In other words, for each “g” of vibration sensed by the
sensor.
transducer, a signal level of 100 mV will be produced.
Low frequency cut-off is usually determined by the characteristics
Each model sensor has a tolerance associated with the output
of a high-pass filter used in the amplifier within the sensor. As we
sensitivity as noted on the specification sheet. If the sensitivity
move to the left from our 100 Hz reference frequency, the frequency
tolerance for a given sensor is ±5%, the buyer will be assured to
decreases and the sensitivity will eventually begin to decrease (see
receive a sensor between 95 mV/g and 105 mV/g measured at its
Figure 2). At some point, it will reach the tolerance value. The
reference frequency (usually 100 Hz). Many less costly sensors
sensor drops to 95 mV/g (–5%) at 1 Hz. This is then the low
have a wider tolerance on sensitivity (±15% for example). In this
frequency cut-off.
case, the buyer may receive units between 85 mV/g and 115 mV/g.
The exact sensitivity for every sensor is noted with its calibration The high frequency cut-off is usually determined by the resonance
data. of the sensor. As we move to the right from our reference
frequency, the sensitivity will begin to increase. As we approach the
FREQUENCY RANGE
resonance of the sensor, these values will increase rapidly. The
The high and low frequency cut-off of an accelerometer defines its point at which the sensitivity reaches the tolerance value will be the
frequency range. Figure 2 shows a typical frequency response for an high frequency cut-off. In the example, at approximately 8 kHz, the
accelerometer. During calibration, the individual sensor sensitivity is sensor reaches 105 mV/g (+5%). The frequency range of our
obtained by dividing its output by the output of the reference example sensor is then 1Hz to 8 kHz at ±5%. This sensor is usable
standard at 100 Hz. The frequency response defines how much this to measure frequencies from 1 Hz to 8 kHz, with ±5% accuracy.
MACHINERY MONITORING

W-15 VIBRATION INSTRUMENTATION


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AMPLITUDE RANGE
Frequency Noise Level (µg /√ Hz)
Each accelerometer has a maximum operational vibration range
1 Hz 35.0
(measured in g’s) which it can sense without overloading the
electronics within the sensor. This maximum is closely related to the 10 Hz 8.0
output sensitivity of the sensor. The sensitivity (usually mV/g) 100 Hz 5.0
defines how much voltage (or mV) the sensor generates per unit of
vibration (g’s). This characteristic is pre-set within the sensor and 1000 Hz 5.0
cannot be adjusted. Many industrial accelerometers have an output 10 kHz 7.0
sensitivity near 100 mV/g.
Figure 4: Table of Sensor Spectral Noise Levels
As discussed later in the section on “Power and Signal
Conditioning,” the supply power (usually 18-30 VDC) and the
sensor bias voltage (commonly 12VDC) determine the
maximum change in voltage the sensor can experience. For
UNDERSTANDING NOISE
TECH
most industrial sensors and monitoring systems, this “voltage
swing” will be at least 5 volts. By dividing the available SPECIFICATIONS TIP
voltage swing by the sensitivity of the sensor (5V/100mV/g) Manufacturers of accelerometers occasionally
or (5000 mV/100 mV/g), we get the amplitude range. In this give noise levels in terms of broadband noise or resolution.
case 50 g’s. This means that the usable range of the sensor is These figures are the total noise of a sensor (measured in g’s)
up to 50 g’s of total vibration across frequency range of the over a given frequency range (2.5 Hz to 25 kHz, for example).
sensor. The usefulness of broadband noise specification is limited.
NOISE Modern signal analysis now divides signals into individual
frequency (spectral) components. The ability to observe
The low amplitude limit is defined by the noise floor of the vibration signals in these narrow frequency bands, disregarding
sensor. Due to the electronics and the piezoelectric crystals, all other frequencies (broadband), makes the sensor noise in the
electrical noise exists within accelerometers. Except for the “narrow band” the specification to use.
case of very low frequency measurements, the level of noise
(measured in µg’s or 10–6g’s) is typically lower compared to Because vibration signals (in terms of acceleration) increase
the level of the vibration signal. If the vibration signal of significantly as frequency increases, noise levels (even
relatively high noise levels) will not be a factor at high

VIBRATION INSTRUMENTATION
interest is significantly greater than the noise of the sensor, the
signal can be discerned. The ratio of these levels, known as frequencies. In other words, at higher frequencies (over 100
signal to noise ratio or SNR, is usually recommended to be at Hz) the SNR will usually be much greater than 10 for industrial
least equal to 10. Therefore, if the vibration levels of interest applications. It is only at low frequencies that noise becomes a
are at least 10 times greater than the noise levels of the sensor, consideration where, even in industrial applications, vibration
the sensor is usable for the intended measurement. In addition levels (acceleration) can be very low. Noise levels,
to the noise from the sensor, the noise level of the data unfortunately, tend to increase at these low frequencies. In
acquisition equipment must be considered. order to compare vibration levels to the noise, noise levels are
best expressed in terms of frequency.
It is possible to have vibration signals at low frequencies, which
are not 10 times greater than the sensor noise level. In order to
avoid this situation, we must evaluate noise levels at various
frequencies (not broadband or resolution levels). The best
technique to evaluate noise levels is with a graph of noise vs.
frequency (see figure 3) or a table of noise levels at discrete
frequencies (see figure 4).
Using these methods, noise values are often given in µg/√Hz or
10–6 g/ √Hz. For example, the table of noise levels in Figure 4
lists noise at 10 Hz = 8 µg/√Hz. For a frequency bandwidth of
1 HZ (for example 9.5 Hz to 10.5 Hz), √Hz Value becomes “1”
and the level of noise at 10 Hz +/-0.5Hz is 8 µg or 0.000008 g’s.
Only vibration signals 10 times greater than this level can be
reliably obtained. A sensor designed to measure low frequency
Figure 3: Sensor Noise Floor
vibration data needs to have low noise levels at low frequencies.
Sensor noise evaluation is now done with narrowband (spectral)
specifications in line with today’s signal analysis.
TORING
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TECH SENSOR OVERLOADING

TIP A common problem in industrial vibrations monitoring application is sensor overload. As discussed
elsewhere for a given sensor sensitivity and powering there is a limit to the total amount of vibration
(usually 50g to 80g for a 100 mV/g sensor) that can be measured. When the total vibration limit is
exceeded, erroneous data will be produced. As shown in Figure 5, the time wave data will exhibit a clipped signal
and the frequency data will show excessive low frequency vibration commonly known as a “ski-slope” effect. This
erroneous data will confuse data analysis and possibly lead to improper fault diagnosis. To test for sensor overload,
a lower sensitivity sensor could be substituted. Use of a 10mV/g sensor versus a 100mV/g unit will provide 10
times the vibration range (500 g’s vs. 50 g’s). The additional range will allow the user to accurately measure the
total vibration present and select the most suitable sensitivity for the application. Another test method is to use a
“mechanical filter,” such as a piece of rubber or even a business card which can be temporarily placed between the
sensor and machine. This type of mechanism will filter out much of the high frequency vibration which may be
overloading the sensor. If the clippings and ski-slope are no longer present, the original sensor was most likely
overloaded. Using an accelerometer with a lower sensitivity will provide enough range for the application. Beware,
however, that a lower sensitivity accelerometer will give less output for a given vibration level (and lower signal to
noise ratio) which may impair acquisition of low amplitude data. Also note that sensor overload is one of many
causes of ski slope data.

Supply
Voltage Clipped Signal
–20V
–18V
Voltage

BOV

–2V
Time
0
VIBRATION INSTRUMENTATION

Figure 5: Signal Overload, Clipping Figure 6: Low Frequency Distortion, Ski-Slope

ENVIRONMENTAL CONSIDERATIONS Inadequate sealing of the sensor will allow contaminants such
as moisture and chemicals to enter the transducer during its
Whether an industrial sensor is permanently mounted to a use and will eventually lead to sensor failure. The best type
machine or used with a portable analyzer, it must be suitable for of sealing is hermetic – metal to metal welds or metal to glass
the intended environment. Furthermore, the environment must fusion. Other seals such as epoxy or mechanical couplings
be considered when choosing cables and connectors. Refer to are not appropriate for sensors in harsh industrial installations.
Connectors & Cables for more information.
If the case of the accelerometer is made of rugged 316L
Case material and sealing are critical considerations to insure stainless steel and has a qualified hermetic seal, the most
long-term sensor survival. The case material which has proven significant environmental threat to sensor longevity is
to be the most durable in industrial applications is 316L stainless exposure to elevated temperatures. It is widely known that
steel. Other materials such as plastic or aluminum do not high temperatures and electronics are generally not
provide adequate protection against chemicals, radiation and compatible. The circuitry of internally amplified sensors is no
heat found on paper machines, cooling towers, refineries or even different. While nearly all Wilcoxon industrial sensors are
seemingly benign outdoor installations. rated to 250ºF (120ºC), exposures to higher temperatures will
lead to amplifier failures. A sensor which fails due to
Proper sealing is also critical for long sensor life. Besides heat,
excessive heat will generally have a drop in bias output
contamination is the biggest enemy of the electronics within
voltage. Wilcoxon’s FireFET® sensors (793-6 and 797-6) and
piezoelectric sensors. A quality sensor is built with extra
charge mode sensors are designed to operate at temperatures
attention to circuit cleanliness and leaves the factory only after
beyond 250ºF. (Refer to the High Temperature Sensor
all contamination has been removed from within the sensor.
section)
MACHINERY MONITORING

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HERMETIC SEALING AND TEST METHODS
TECH
Loosely defined as a “metal to metal weld, braze, solder or metal to glass fusion,” hermetic sealing is a vague (and
often abused) term. Even a porous weld would qualify as hermetic even though its ability to prevent contamination TIP
would be negligible. Epoxy sealed sensors are not considered hermetic. In order to quantify and compare levels of hermetic
sealing, we can use an example leakage scale (see table below) where the leakage rate of helium is stated in cc/second at 1
atmosphere of pressure. Wilcoxon industrial sensors have the highest hermetic seal rating in the industry. Wilcoxon uses the
Helium Leak Test (HLT) to qualify the sealing of all sensor designs and maintains a continuous monitoring program to insure the
proper sealing of all hermetically rated accelerometers.

Leakage Rate Example Time for 1 cc Suitable Test


(cc/sec) to Leak (@1 atm.) Method
10–4 Poorly Built Accelerometers 2.78 hours Bubble Test
10–6 Beverage Cans 11.57 days HLT
–7
10 Vacuum Process Systems 3.86 months HLT
10–8 Typical Wilcoxon Industrial Accelerometers 3.22 years HLT
10–9 Pacemaker 32 years HLT

Bubble Testing (simplified description)


A bubble test is performed by subjecting units to be tested to a pressurized atmosphere. 50 to 100 Pounds per Square Inch (PSI) would
be typical of the pressure used. The units are exposed, typically, for thirty minutes to one hour. At the end of the pressure soak the
units are submerged under water and observed to see if bubbles form on the surface, bubbles are continuously formed and break free,
or a stream of bubbles emanate from the unit under test. The lowest leak rates detectable by bubble testing are around 1 x 10-5 cc/
second.

Helium Leak Test (simplified description)

VIBRATION INSTRUMENTATION
HLT is performed by placing units to be tested in a chamber and then pressurizing that container with Helium. Pressures of 90 to 120
PSI are typical of the exposure for standard leak tests. Wilcoxon uses 120 PSI. After an appropriate time of exposure, the units are
removed and, one at a time, placed in a test chamber. A vacuum is drawn and, when the vacuum is low enough, the remaining
escaping gasses are sent to a mass spectrometer tuned to detect Helium. The HLT equipment can detect leak rates to 1 x 10-9 and
below. Units with leak rates above about 1 x10-3 will saturate the detector and are usually considered “gross leakers.” A “gross leaker”
is not considered hermetic, even though it is welded and may look sealed!

Wilcoxon Quality
All accelerometers rated as “hermetic” on the data sheet are qualified using HLT. Wilcoxon uses the results of HLT in setting
parameters for welding equipment to insure consistent hermetic qualified welds. Since all hermetically rated accelerometer designs
have been subjected to pressure testing of 120 PSI, they are rated to withstand 100 PSI of pressure from submersion. Since Helium
molecules are very tiny compared to water molecules, passing an HLT insures surviving underwater submersion for an indefinite
period of time.

OTHER ENVIRONMENTAL CONSIDERATIONS INCLUDE SHOCK OVERLOAD PROTECTION, RADIO FREQUENCY (RF)
INTERFERENCE SUSCEPTIBILITY AND INTERMODULATION OR WASHOVER DISTORTION. TECH
Sensors used with a magnet in a walkaround program need to incorporate shock protection to protect against the very high TIP
acceleration levels associated with “snapping” the magnet onto equipment. Because tests at Wilcoxon have shown shock levels
due to magnet mounting can reach several thousand g’s, a protection level of 5,000 g was built into all industrial accelerometers.
High levels of RF signals in the area of an accelerometer have potential to introduce spurious signals which can be mistaken for machinery
vibration. To protect against these false signals, Wilcoxon uses an internal shield within the sensor and employs the highest level RFI
protection circuitry in the industry. (Refer to Junction Boxes for more information).
Very high frequency signals can generate “washover” in the usable band of an accelerometer. Washover shows up as false signals that
could be misinterpreted as vibration data. Also known as intermodulation, generation of these signals is common in high noise
TORING environments. Many Wilcoxon industrial sensors protect against washover distortion with the use of special filtering techniques.

W-14 W-14
VIBRATION INSTRUMENTATION W-15
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WILL A WIDE SENSITIVITY TOLERANCE (±15% VS. ±5%) MEAN A
INTRINSIC SAFETY PROTECTION 2 NARROWER FREQUENCY RESPONSE?
Many applications require Intrinsic Safety (IS) protection. In
some industries, machinery operates in the presence of No. Sensor frequency response is based on sensitivity variation relative to
hazardous and flammable gases. Any electrical equipment used the sensitivity at the 100 Hz reference point. Whether the reference
or installed in these areas require protection to insure that they sensitivity is 105 mV/g or 85mV/g, the frequency at which the sensor
do not pose any potential of causing ignition of the gases. sensitivity increases/decreases by a specified amount (ie. 10% or 3dB)
Commonly known as IS protection, the requirements vary remains constant.
depending on certifying agency and environment ratings. A list HOW OFTEN SHOULD AN INDUSTRIAL SENSOR BE RE-
of Wilcoxon IS certified sensors and the certifying agencies can 3 CALIBRATED?
be found on pages 128 and 129. On specification sheets,
With proper handling and usage, Wilcoxon industrial
products with IS certification will display the certifying agencies
accelerometers do not need frequent re-calibration. Wilcoxon’s proprietary
logo under “Options”.
crystal preparation stabilizes the ceramic crystals used within the sensors to
Often a barrier strip is required to be used for sensors minimize output drift due to aging. Maximum sensitivity drift is less than
permanently mounted in hazardous areas. These zener devices 1% over the life of the sensor. If exact accuracy of vibration levels is
act as a fuse to limit the amount of energy that can be sent to the necessary, the sensors should be re-calibrated annually. Otherwise,
sensor. Wilcoxon offers two barrier strips, refer to the Mounting Wilcoxon sensors need to be re-calibrated only if exposed to mistreatment
& Accessories section on page 121. For more information on (overshock, extremely high temperatures) or if required by regulations (ISO
Intrinsic Safety, consult Wilcoxon Customer Service . 9000, Nuclear Regulatory Commission). Wilcoxon offers calibration and
testing services for any make sensor.

HOW LONG DO PIEZOELECTRIC SENSORS LAST?


? ? 4

FAQ
Piezoelectric sensors are solid state sensors with no internal

? moving parts to wear or fatique. Mean Time Between Failure (MTBF)


analysis for typical industrial sensors predicts a life of 12 years. However,

? many sensors returned to Wilcoxon for re-calibration are more than 30 years
old and still operating. While many sensors do indeed last beyond a decade,
? Frequently
Frequently
VIBRATION INSTRUMENTATION

empirical data suggests an average life of approximately 7 years. If a sensor


is continuously operated to the full limits of their environmental specifica-
Asked
Asked ? tions, then their life span can be decreased. Sensors exposed to high
temperatures (> 200ºF) and rough handling are candidates for earlier

? Questions
Questions failures than those permanently mounted in benign environments.

IS A SHEAR MODE SENSOR SUPERIOR TO COMPRESSION


5 MODE?
What about flexure mode sensors? In recent years, shear mode
IS A WIDER SENSITIVITY TOLERANCE BAD, SUCH AS ±15%?
1 sensors have gained popularity, while compression mode are often
Not necessarily, if trending on vibration levels then wider considered to be “old technology.” Meanwhile, flexure mode sensors, once
tolerances, such as ±15%, provides adequate, cost effective considered too fragile for industrial applications, are now making a
information for a successful monitoring program. Also, nearly all data comeback by incorporating special design techniques. Each construction
collection boxes, analyzers and acquisition systems have the ability to method has inherent advantages and disadvantages. The construction
enter the exact sensitivity of a sensor. In these cases, purchasing a method of a sensor is less important than its performance.
sensor with a wide tolerance is acceptable as long as its sensitivity is For each model, characteristics such as base strain and shock limits are
appropriately noted. However, if the user is unable to enter the exact quantified on the specification sheet and can be compared. For example, a
sensitivity and the acquisition equipment assumes a nominal well-designed compression mode sensor may have a lower base strain
sensitivity, then a precise measure of the vibration level may not be rating than a shear mode sensor. While this may be contrary to intuition, it
possible. For example, if the acquisition equipment assumes the can be verified by comparing the values of the 793 (compression) versus the
vibration signal is obtained from a 100mV/g sensor and the actual 787A (shear). In today’s advanced designs, the right sensor for an
sensor being used is 85 mV/g, the vibration readings will be 15% low. application is determined by the performance yielded by different design
In this case, a tighter tolerance (±5%) may be more appropriate. If techniques.
possible, enter the exact sensitivity of the sensor into the acquisition
system to obtain the most precise measurements.

MACHINERY MONITORING

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WHY DON’T ALL VIBRATION SENSORS HAVE LOW FREQUENCY HOW FAR CAN I RUN AN ACCELEROMETER CABLE
6 RESPONSE? 10 WITHOUT LOSING SIGNAL?
A high pass filter is inherent to electronics of all piezoelectric Generally, at least a couple of hundred feet. The exact
accelerometers. The filter has a resistor and capacitor in series and the value length can be determined knowing the cable capacitance (30
of these components, RC, determines the low-end cut-off. Also known as the picoFarads per foot is common) and the available voltage swing
discharge time constant (DTC), the larger the RC value, the lower the (typically at least 5V peak to peak). Given these values, the length
frequency response. The DTC also defines the sensor response to abrupt is a function of supply current and highest frequency of interest.
changes in sensor powering such as turn-on and signal overload. When the Figure 1 shows a chart that helps determine maximium cable
sensor is turned on or begins to recover from an overload, the time it takes to lengths.
become usable is directly related to the DTC value. Therefore, the low end
cut-off is inversely proportional to the turn-on time (and shock recovery MAXIMUM CABLE LENGTH vs. FREQUENCY
time). In other words, the lower in frequency the sensor measures, the longer AND SUPPLY CURRENT
10,000
it takes to turn-on or recover from an overload. For general-purpose sensors,
the low-end frequency performance is sacrificed in favor of better turn on I=
10
mA
and shock recovery response.
Cable Length (ft)

I=
8m
A
1000
DO 500 mV/G SENSORS JUST HAVE MORE INTERNAL I=
6m
7 ELECTRONIC GAIN THAN A GENERAL PURPOSE (100 mV/G)
A

SENSOR? I=
4m
A

No. A sensor with additional electronic gain will produce the desired effect 100
of increasing the amplitude of vibration output of the low level signal. I=
2m
A
However, this technique will also produce the undesired effect of increasing
the level of the noise within the sensor. The only technique to increase the
sensitivity without increasing the noise is to mechanically gain the signals.
10
Mechanical gain is accomplished by increasing the sensor mass (low 1 10 100 kHz
60 600 6,000 kcpm
frequency sensors are generally heavier than other sensors) and /or using a
higher output sensing crystal. All Wilcoxon low frequency, high output Maximum Frequency of Interest
sensors use mechanical gain. NOTE: Values assume cable capacitance

VIBRATION INSTRUMENTATION
of 30pF/ft and an available voltage swing
of 5Vp-p. (I) represents current available to
WITH THE HIGHER OUTPUT SENSITIVITY, WON’T A LOW
8 FREQUENCY SENSOR OVERLOAD EASILY?
power the sensor.

With their high sensitivity output and consequently lower amplitude range,
low frequency/ high output sensors are vulnerable to overload especially in 11 CAN I INSTALL INDUSTRIAL VIBRATION SENSORS
IN A HIGH RADIATION ENVIRONMENT?
the presence of significant high frequency vibration. For this reason,
Wilcoxon includes a low-pass filter within the electronics of these sensors. Yes. However, it is important to use those sensors that have been
This filter controls the high-end frequency cut-off and attenuates the high designed for high radiation environments. Wilcoxon manufactures
frequency signals. By not processing the high frequency (and often high many accelerometers that are designed to survive high radiation
vibration level) data, there is less chance of sensor overload. environments and give long service life. Special provisions are
made in the manufacture of these accelerometers to allow them to
AN INCREASE IN THE 4-20MA VIBRATION TRANSMITTER MAY perform well in high radiation environments. Radiation rated
9 INDICATE A MECHANICAL PROBLEM. BUT HOW CAN THE accelerometers have been tested to radiation levels as high as
SPECIFIC FAULT BE IDENTIFIED, SUCH AS WHETHER IT IS THE 10,000,000 rads and found to continue performing within specified
INNER RACE OR OUTER RACE? tolerances.
The job of the 4-20mA Vibration Transmitter is to indicate a machinery
problem, like an early warning alarm. Specific details require a higher level
of vibration data collection and analysis. If needed, a good extension to the 4-
20mA vibration monitoring is the use of sophisticated condition monitoring
systems such as, vibration data collectors and analysis software.

TORING
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general purpose
General
Purpose
General Purpose Accelerometers
The General Purpose Accelerometers
General purpose accelerometers sense vibration commonly found in most industrial are categorized by the following.
machinery. Applications include monitoring of motors, fans, pumps, moderate speed PREMIUM
gearboxes, machine tool spindles, and paper machine rolls. Measurements on these Premium sensors are engineered for the best
types of machines require a broad frequency range, moderate amplitude range and reliability, longest life and have the tightest
tolerances. They incorporate protective electronic
moderate sensor noise floors.
circuitry to reduce the effects of sensor
mechanical resonance causing an overload to
the built-in amplifier. They also have circuitry to
Wilcoxon General Purpose Sensors: protect the sensor against high electrostatic
voltages, reversed wiring (power and common
connected backward), and mis-wiring (no
Model Style Sensitivity Low Freq High Freq Accel Range constant-current diode). Calibration data is
provided for BOV, sensitivity, frequency
response, and resonance frequency.
775A shear 100 mV/g 0.5 Hz 12,000 Hz 80 g peak
STANDARD
777/777B shear 100 mV/g 0.5 Hz 12,000 Hz 80 g peak Standard sensors are engineered for good
reliability, long life and have tolerances
784A flexure 100 mV/g 2.0 Hz 10,000 Hz 50 g peak acceptable to industry expectations. Many
incorporate protective electronic circuitry to
reduce the effects of sensor mechanical
785A shear 100 mV/g 1.0 Hz 12,000 Hz 80 g peak resonance causing an overload to the built-in
amplifier. They also have circuitry to protect the
786A shear 100 mV/g 0.5 Hz 14,000 Hz 80 g peak sensor against high electrostatic voltages and
reversed wiring (power and common connected
backward). Calibration data is provided for BOV
787A shear 100 mV/g 0.7 Hz 10,000 Hz 80 g peak and sensitivity.

793 compression 100 mV/g 0.5 Hz 15,000 Hz 80 g peak ECONOMY


Economy sensors are engineered for good
797 shear 100 mV/g 1.0 Hz 12,000 Hz 50 g peak reliability and long life. They are typically
characterized by wider sensitivity tolerances to
allow for more economical manufacturing. They
S100C shear 100 mV/g 0.5 Hz 10,000 Hz 80 g peak also have circuitry to protect the sensor against
high electrostatic voltages and reversed wiring
INDUSTRIAL

S100CS shear 100 mV/g 0.5 Hz 10,000 Hz 80 g peak (power and common connected backward).
Calibration data is provided for BOV and
sensitivity.
Note: Frequency @ ±3dB.
SPECIALTY
Specialty sensors are accelerometers that have
been developed to fulfill specific customer needs.
These needs vary by form, fit or function and
include such changes as temperature range,
mechanical packaging, or frequency response.
The delineating characteristic of the specialty
sensor is that it is engineered for a particular
application.

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 793

Model 793
Premium, General Purpose Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ..................................................................... 100 mV/g
Acceleration Range .......................................................................... 80 g peak
Amplitude Nonlinearity ..................................................................... 1%
Frequency Response:
±5% ........................................................................................ 1.5 - 5,000 Hz
FEATURES: ±10% ...................................................................................... 1.0 - 7,000 Hz
• Corrosion resistant ±3 dB ...................................................................................... 0.5 - 15,000 Hz
• Ground isolated Resonance Frequency ..................................................................... 25 kHz
• Rugged design Transverse Sensitivity, max. ............................................................ 5% of axial
• Hermetic seal Temperature Response ................................................................... –50°C –10%
+120°C +5%
• ESD protection
• Miswiring protection ELECTRICAL
• Mounts in any orientation Power Requirement: voltage source ...................................... 18 - 30 VDC
current regulating diode ....................... 2 - 10 mA
Electrical Noise, equiv. g:
general purpose

2 pin Broadband 2.5 Hz to 25 kHz ................................ 600 µg


connector Spectral 10 Hz ................................ 8 µg/√Hz
100 Hz ................................ 5 µg/√Hz
1000 Hz ................................ 5 µg/√Hz
Output Impedence, max ................................ 100 Ω
15/16" hex Bias Output Voltage ......................................................................... 12 VDC
Grounding ......................................................................................... case isolated, internally shielded
2.42"
1.78" ENVIRONMENTAL
Temperature Range ......................................................................... –50 to 120°C
Vibration Limit ................................................................................... 500 g peak
Shock Limit ....................................................................................... 5,000 g
Sealing .............................................................................................. Hermetic
1/4-28 Base Strain Sensitivity ..................................................................... 0.0005 g/µstrain
1.0" mounting hole
PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / compression
Weight ............................................................................................... 112 grams
Case Material ................................................................................... 316L stainless steel
1
Mounting ........................................................................................... ⁄4 - 28 tapped hole
Output Connector ............................................................................. 2 pin, MIL-C-5015 style
Mating Connector ............................................................................. R6 type
Recommended Cable ....................................................................... J10 / J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify


mounting requirements); Calibration data (level 3).
OPTIONS: Intrinsic safety certifications.
INDUSTRIAL

S I M T A R S

APPROVED

Optional Safety Approvals

W-15 VIBRATION INSTRUMENTATION


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Model 797
Model 797
Premium, General Purpose, Center Mount Accelerometer
DYNAMIC
Sensitivity, ±5%, 25°C ............................................................................... 100 mV/g
Acceleration Range .................................................................................... 50 g peak
Amplitude Nonlinearity ............................................................................... 1% FEATURES:
Frequency Response: • Rugged design
±5% .................................................................................................. 3 - 5,000 Hz
±10%. ............................................................................................... 2 - 7,000 Hz • Corrosion resistant
±3 dB ................................................................................................ 1 - 12,000 Hz • Hermetic seal
Resonance Frequency ............................................................................... 26 kHz • Ground isolated
Transverse Sensitivity, max ....................................................................... 5 % of axial • ESD protection
Temperature Response ............................................................................. –50°C –5% • Miswiring protection
+120°C +5% • Mounts in any orientation
ELECTRICAL
Power Requirement: voltage source .................................................. 18 - 30 VDC
current regulating diode ................................... 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ................................... 600 µg

general purpose
Spectral 10 Hz ................................... 8 µg/√Hz
100 Hz ................................... 5 µg/√Hz
1000 Hz ................................... 5 µg/√Hz
Output Impedance, max. ............................................................................ 100 Ω safety wire hole
0.062 dia.
Bias Output Voltage ................................................................................... 12 VDC
Grounding ................................................................................................... case isolated, internally 2 pin connector
shielded

ENVIRONMENTAL 1.20" 1.70"


Temperature Range ................................................................................... –50 to 120°C
Vibration Limit ............................................................................................. 500 g peak
0.25"
Shock Limit ................................................................................................. 5,000 g peak
Electromagnetic Sensitivity, equiv. g ......................................................... 30 µg/gauss 1.05"
dia. 1/4-28
Sealing ........................................................................................................ Hermetic 2.15" mounting thread
Base Strain Sensitivity ............................................................................... 0.002 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 135 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 captive socket head
screw
Output Connector ....................................................................................... 2 pin, MIL-C-5015 style
Mating Connector ....................................................................................... R6 type
Recommended Cabling .............................................................................. J10 / J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: #12105-01captive socket head (metric studs available upon request);
Calibration data (level 3).
INDUSTRIAL

OPTIONS: Intrinsic Safety certifications.

S I M T A R S

APPROVED

Optional Safety Approvals

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 21
Model 786A

Model 786A
Standard, General Purpose Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ............................................................................... 100 mV/g
Acceleration Range .................................................................................... 80 g peak
Amplitude Nonlinearity ............................................................................... 1%
Frequency Response:
FEATURES:
± 5% ................................................................................................. 3 - 5,000 Hz
• Rugged design ±10% ................................................................................................ 1 - 9,000 Hz
• Corrosion resistant ± 3 dB ............................................................................................... 0.5 - 14,000 Hz
• Hermetic seal Resonance Frequency ............................................................................... 30 kHz
• Case isolated Transverse Sensitivity, max ....................................................................... 5% of axial
• ESD protection Temperature Response ............................................................................. –50°C –5%
+120°C +5%
• Reverse wiring protection
ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode ................................. 2 - 10 mA
2 pin Electrical Noise, equiv. g:
general purpose

Connector
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
Spectral 10 Hz ............................................... 10 µg/√Hz
100 Hz ............................................... 5 µg/√Hz
1000 Hz ............................................... 5 µg/√Hz
Output Impedance, max. ............................................................................ 100 Ω
Bias Output Voltage ................................................................................... 12 VDC
2.1"
Grounding ................................................................................................... case isolated, internally
shielded

ENVIRONMENTAL
Temperature Range ................................................................................... –50 to 120°C
Vibration Limit ............................................................................................. 500 g peak
1/4-28 Shock Limit ................................................................................................. 5,000 g peak
mounting hole
0.75" 7/8" Hex Electromagnetic Sensitivity, equiv. g, max . .............................................. 70 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity, max. ..................................................................... 0.0002 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 90 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4 - 28 UNF tapped hole
Output Connector ....................................................................................... 2 pin, MIL-C-5015 style
Mating Connector ....................................................................................... R6 type
Recommended Cabling .............................................................................. J10 / J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 2).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


22 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 777 / 777B
Model 777 / 777B
Specialty, General Purpose Accelerometers

DYNAMIC
Sensitivity, ±10%, 25°C .............................................................................. 100 mV/g
Acceleration Range ..................................................................................... 80 g peak
Amplitude Nonlinearity ................................................................................ 1%
Frequency Response at ±3 dB, nominal .................................................... 0.5 - 12,000 Hz
Resonance Frequency ................................................................................ 30 kHz
Transverse Sensitivity, max ........................................................................ 5% of axial
Temperature Response .............................................................................. –50°C –10% FEATURES
+85°C +5% • Ground isolated
ELECTRICAL • ESD protection
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg BNC
2 pos Connector
Spectral 10 Hz ............................................... 10 µg/√Hz terminal block
100 Hz ............................................... 5 µg/√Hz

general purpose
1000 Hz ............................................... 5 µg/√Hz
Output Impedance, max. ............................................................................. 100 Ω
Bias Output Voltage .................................................................................... 12 VDC
Grounding ................................................................................................... case isolated (>108Ω at 2.2"
100V), internally shielded 1.90"

11/16"
ENVIRONMENTAL Hex
Temperature Range .................................................................................... –50 to 85°C
Vibration Limit ............................................................................................. 500 g
Shock Limit, min. ......................................................................................... 5,000 g .75" 1/4-28
.75"
dia. tapped hole
Electromagnetic Sensitivity, equiv. g, max . ................................................ 70 µg/gauss dia.
Sealing ........................................................................................................ epoxy
Base Strain Sensitivity, max ....................................................................... 0.0005 g/µstrain Model 777 Model 777B

PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
Weight ......................................................................................................... 75 grams
Case Material .............................................................................................. stainless steel
Mounting ..................................................................................................... 1/4 - 28 UNF tapped hole
Output Connector ........................................................................................ see table
Mating Connector ........................................................................................ see table
Recommended Cabling .............................................................................. J10

MODEL CONNECTOR POWER/ COMMON MATING


SIGNAL CONNECTOR
777 2 position terminal block + – N/A
777B BNC Coaxial Center Contact Shell R2

ACCESSORIES SUPPLIED: SF6 1/4-28 mounting stud; protective vinyl boot (777 only)
ACCESSORIES AVAILABLE: SF6M 1/4-28 to M8 adapting stud
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 23
Model 787A

Model 787A
Standard, Side Exit, General Purpose Accelerometer

DYNAMIC
FEATURES Sensitivity, ±10%, 25°C .............................................................................. 100 mV/g
• Corrosion resistant Acceleration Range ..................................................................................... 80 g peak
• Hermetic design Amplitude Nonlinearity ................................................................................ 1%
• Ground isolated Frequency Response:
±10% ................................................................................................. 1.0 - 5,000 Hz
• ESD protection ±3 dB ................................................................................................ 0.7 - 10,000 Hz
• Reverse wiring protection Resonance Frequency ................................................................................ 22 kHz
• Mounts in any orientation Transverse Sensitivity, max ........................................................................ 5% of axial
Temperature Response .............................................................................. –50°C –5%
+120°C +5%

ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g:
7/16" Hex Head Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
general purpose

Spectral 10 Hz ............................................... 10 µg/√Hz


100 Hz ............................................... 5 µg/√Hz
1000 Hz ............................................... 5 µg/√Hz
Output Impedance, max. ............................................................................. 100 Ω
1.23" 1.04" Bias Output Voltage .................................................................................... 12 VDC
Grounding ................................................................................................... case isolated, internally shielded
2 pin connector ENVIRONMENTAL
0.92" MIL-C-5015 style
Temperature Range .................................................................................... –50 to 120°C
.25"
Side View 1/4-28 Vibration Limit ............................................................................................. 500 g
mounting Shock Limit, min. ......................................................................................... 5,000 g
thread Electromagnetic Sensitivity, equiv. g, max . ................................................ 70 µg/gauss
0.55" R
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity, max ....................................................................... 0.002 g/µstrain
0.99" PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
Weight ......................................................................................................... 145 grams
1.44" Case Material .............................................................................................. 316L stainless steel
2.10" Mounting ..................................................................................................... 1/4 - 28 captive hex head screw
Bottom View with 0.046" diameter safety wire
hole
Output Connector ........................................................................................ 2 pin, MIL-C-5015 style
Mating Connector ........................................................................................ R6 type
Recommended Cabling .............................................................................. J10 / J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: #80165-01 captive hex head screw; Calibration data (level 2).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


24 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 784A
Model 784A
Economy, General Purpose Accelerometer

DYNAMIC
Sensitivity, ±20%, 25°C .............................................................................. 100 mV/g
Acceleration Range ..................................................................................... 50 g peak
Amplitude Nonlinearity ................................................................................ 1%
Frequency Response: FEATURES
±10% ................................................................................................. 4 - 7,000 Hz • Corrosion resistant
±3 dB ................................................................................................ 2 - 10,000 Hz • Hermetic seal
Resonance Frequency ................................................................................ 25 kHz • Ground isolated
Transverse Sensitivity, max ........................................................................ 3% of axial
• ESD protection
Temperature Response .............................................................................. –50°C –7%
+120°C –7% • Reverse wiring protection
• High performance to cost ratio
ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ............................................... 230 µg

general purpose
Spectral 10 Hz ............................................... 16 µg/√Hz
100 Hz ............................................... 4 µg/√Hz
1000 Hz ............................................... 1.3 µg/√Hz
Output Impedance, max. ............................................................................. 100 Ω
MIL-C-5015 style
Bias Output Voltage .................................................................................... 12 VDC 2 pin Connector
Grounding ................................................................................................... case isolated, internally
shielded

ENVIRONMENTAL
Temperature Range .................................................................................... –50 to 120°C
Vibration Limit ............................................................................................. 500 g 1.81"
Shock Limit, min. ......................................................................................... 5,000 g
Electromagnetic Sensitivity, equiv. g, max . ................................................ 50 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity, max ....................................................................... 0.0004 g/µstrain
11/16"
PHYSICAL Hex
Sensing Element Design ............................................................................. PZT ceramic / flexure 0.69"
1/4-28 thread
Weight ......................................................................................................... 45 grams mounting hole
Case Material .............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4 - 28 UNF tapped hole
Output Connector ........................................................................................ 2 pin, MIL-C-5015 style
Mating Connector ........................................................................................ R6 type, but not R6SL
Recommended Cabling .............................................................................. J10 / J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify


mounting requirements); Calibration data (level 2).
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 25
Model 785A

Model 785A
Economy, Side Exit, General Purpose Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C .............................................................................. 100 mV/g
Acceleration Range ..................................................................................... 80 g peak
FEATURES Amplitude Nonlinearity ................................................................................ 1%
Frequency Response:
• Corrosion resistant ±10% ................................................................................................. 2.0 - 8,000 Hz
• Hermetic design ±3 dB ................................................................................................ 1.0 - 12,000 Hz
• Ground isolated Resonance Frequency, mounted, minimum ............................................... 30 kHz
• ESD protection Transverse Sensitivity, max ........................................................................ 5% of axial
• Reverse wiring protection Temperature Response .............................................................................. –50°C –10%
• RFI protection +120°C +7%

ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g, nominal:
Broadband 2.5 Hz to 25 kHz ............................................... 1,260 µg
general purpose

7/16" Hex
thread 2 pin connector Spectral 10 Hz ............................................... 11 µg/√Hz
MIL-C-5015 style
100 Hz ............................................... 6 µg/√Hz
1000 Hz ............................................... 6 µg/√Hz
.98" .83" Output Impedance ...................................................................................... 100 Ω
Bias Output Voltage, nominal ..................................................................... 12 VDC
Grounding ................................................................................................... case isolated, internally shielded
.25"
1/4-28 ENVIRONMENTAL
mounting
0.91"
thread
Temperature Range .................................................................................... –50 to 120°C
SIDE VIEW Vibration Limit ............................................................................................. 500 g
Shock Limit, min. ......................................................................................... 5,000 g
Sealing ........................................................................................................ hermetic
0.60" R Base Strain Sensitivity, max ....................................................................... 0.002 g/µstrain

PHYSICAL
.75"
Weight ......................................................................................................... 85 grams
Case Material .............................................................................................. 316L stainless steel
1.20" Mounting ..................................................................................................... 1/4 - 28 captive hex head screw
1.90" with 0.046" dia-meter safety wire
hole
BOTTOM VIEW
Output Connector ........................................................................................ 2 pin MIL-C-5015 style
Mating Connector ........................................................................................ R6 type, but not R6SL
Recommended Cabling .............................................................................. J10 / J9T2A
Connections:

CONNECTOR PIN FUNCTION


SHELL case
A power / signal
B common

1
NOTES: At 90 inch/lb. torque.
ACCESSORIES SUPPLIED: 1/4-28 captive hex head bolt; Calibration data (level 2).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


26 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 775A
Model 775A
Economy, Accelerometer with Pivoting Connector
DYNAMIC
Sensitivity, ±20%, 25°C .............................................................................. 100 mV/g
Acceleration Range ..................................................................................... 80 g peak
Amplitude Nonlinearity ................................................................................ 1%
Frequency Response, nominal:
FEATURES:
± 3 dB ............................................................................................... 0.4 Hz - 12,000 Hz
Resonance Frequency, nominal ................................................................. 26 kHz • Rugged assembly
Transverse Sensitivity, max ........................................................................ 5% of axial • Hermetic seal
Temperature Response .............................................................................. –50°C –7% • ESD protection
+80°C +5% • Miswiring protection
• Pivoting cable connection
ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
Output Impedance, max. ............................................................................. 100 Ω SIDE VIEW

general purpose
Bias Output Voltage .................................................................................... 12 VDC
Grounding ................................................................................................... case isolated

ENVIRONMENTAL
Temperature Range .................................................................................... –50 to 80°C 1.9"
(–60 to 175°F) Rotate
Vibration Limit ............................................................................................. 500 g to desired
position
Shock Limit, min. ......................................................................................... 5,000 g
11/16"
Sealing ........................................................................................................ Hermetic hex

PHYSICAL 0.43"

Sensing Element Design ............................................................................. PZT ceramic / shear


Weight ......................................................................................................... 45 grams
Case Material .............................................................................................. 316L stainless steel
Mounting ........................................................................................................... 1/4 - 28 tapped hole
Cable Type .................................................................................................. J96, 16ft., blunt cut
Cable Boot Material .................................................................................... Viton®

FUNCTION CABLE CONDUCTOR COLOR


common Black
power / signal White
shield Shield
TOP VIEW

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 2).
ACCESSORIES AVAILABLE: SF8 cementing pad.
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 27
Model S100C

Model S100C
Economy, Epoxy Mount Accelerometer

DYNAMIC
Sensitivity, ±20%, 25°C .............................................................................. 100 mV/g
FEATURES: Acceleration Range ..................................................................................... 80 g peak
• Hermetic seal Amplitude Nonlinearity ................................................................................ 1%
• ESD protection Frequency Response, nominal:
• Miswiring protection ± 3 dB ............................................................................................... 0.5 - 10,000 Hz
• Right angle connection Resonance Frequency ................................................................................ 30 kHz
mounts in 360° orientation Transverse Sensitivity, max ........................................................................ 5% of axial
Temperature Response .............................................................................. –50°C –7%
+80°C +5%

ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g:
0.14" Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
Common
0.30"
Spectral 10 Hz ............................................... 10 µg/√Hz
general purpose

100 Hz ............................................... 5 µg/√Hz


1000 Hz ............................................... 5 µg/√Hz
Output Impedance, max. ............................................................................. 100 Ω
0.78" Bias Output Voltage .................................................................................... 12 VDC
Grounding ................................................................................................... case isolated

ENVIRONMENTAL
Temperature Range .................................................................................... –50 to 80°C
0.66"
Vibration Limit ............................................................................................. 500 g
Shock Limit, min. ......................................................................................... 5,000 g
Sealing ........................................................................................................ Hermetic

PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
1.5" Weight ......................................................................................................... 28 grams
Case Material .............................................................................................. 316L stainless steel
Mounting ..................................................................................................... Epoxy
0.06" Mating Connector ........................................................................................ R35
Recommended Cabling .............................................................................. J96

S100C Shown with Cable CONNECTOR PIN FUNCTION CABLE CONDUCTOR COLOR
Assembly and Viton® Boot SHELL common Shield
PIN power / signal Center
HOUSING isolated N/C

ACCESSORIES SUPPLIED: Calibration data (level 2).


INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


28 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model S100CS
Model S100CS
Economy, Stud Mount Accelerometer

DYNAMIC
Sensitivity, ±20%, 25°C ............................................................................. 100 mV/g
Acceleration Range .................................................................................... 80 g peak
Amplitude Nonlinearity ............................................................................... 1%
Frequency Response, nominal:
± 3 dB ............................................................................................... 0.5 - 10,000 Hz FEATURES:
Resonance Frequency ............................................................................... 26 kHz • Rugged assembly
Transverse Sensitivity, max ....................................................................... 5% of axial • Hermetic seal
Temperature Response ............................................................................. –50°C –7% • ESD protection
+80°C +5% • Miswiring protection
ELECTRICAL
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode ................................. 2 - 10 mA
Electrical Noise, equiv. g: Pin
(Power/Signal)
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
Spectral 10 Hz ............................................... 10 µg/√Hz
100 Hz ............................................... 5 µg/√Hz

general purpose
Shell
(Common)
1000 Hz ............................................... 5 µg/√Hz
Output Impedance, max. ............................................................................ 100 Ω
Bias Output Voltage ................................................................................... 12 VDC
Grounding ................................................................................................... case isolated
0.68"

ENVIRONMENTAL 0.14"
Temperature Range ................................................................................... –50 to 80°C Common
0.30"
Vibration Limit ............................................................................................. 500 g
Shock Limit, min. ........................................................................................ 5,000 g
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ............................................................................... g/µstrain

PHYSICAL 1.12"

Sensing Element Design ............................................................................ PZT ceramic / shear


Weight ......................................................................................................... 45 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ........................................................................................................... 1/4 - 28 tapped hole
Mating Connector ....................................................................................... R35 0.62"
Recommended Cabling .............................................................................. J96 0.78" 0.01"
1/4 - 28
tapped hole

CONNECTOR PIN FUNCTION CABLE CONDUCTOR COLOR


SHELL common Shield
PIN power / signal Center
HOUSING isolated N/C

1.9"

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting 0.43"
requirements); Calibration data (level 2).
11/16"
hex

S100CS Shown with Cable


Assembly and Viton® Boot
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 29
low frequency

Low
Low
Frequency
Frequency
Low Frequency Accelerometers
Low frequency measurement is critical for many industries. 1,000
The petrochemical, machine tool, and paper industries use Di
sp
100 la
low frequency for both condition monitoring and process ce
m
10 en
measurements. Other applications include slow speed t(
m
ils
agitators, cooling towers, semiconductor lithography, and VIBRATION 1.0 pp
)
LEVEL
structural testing. (mils pp) 0
(ips)
(g) Velocity (ips)
Low frequency measurements and low levels of vibration are 0.1 )
(g
closely related. As shown in Figure 1, acceleration levels 0.01 at
io
n

ler
decrease at low frequencies. In order to have adequate ce
0.001 Ac
voltage signals at the acquisition equipment, low frequency
0.0001
sensors have greater output sensitivity (usually 500mV/g) .1 1 10 100 1K 10K 100K 1M Hz
6 60 600 6K 60K 600K 6M 60M cpm
than general-purpose sensors. Additionally, the low-end
frequency cut-off is improved (down to 0.1 Hz @ –3dB) in FREQUENCY

order to read slow speed vibration signals. Figure 1: Acceleration & Displacement Levels Relative
to a Constant Velocity Level
All Wilcoxon low frequency accelerometers incorporate a
low-pass filter within the on-board amplifier electronics. Low frequency measurement usually involve
low levels of vibration. The accelerometer’s mechanical gain yield very high signal levels within the
amplifier. High frequency signals could easily excite the resonance of the accelerometer and cause
the amplifier to reach maximum voltage and saturate. This results in a “clipped” signal and distortion.
Unless a high sensitivity accelerometer incorporates this protection, it could easily lead to obscured
or false data.

Wilcoxon Low Frequency Sensors:

Model Style Sensitivity Low Freq High Freq Accel Range

793L compression 500 mV/g 0.2 Hz 2,300 Hz 10 g peak


INDUSTRIAL

797L shear 500 mV/g 0.2 Hz 3,700 Hz 10 g peak

799LF shear 500 mV/g 0.1 Hz 2,500 Hz 10 g peak

799M shear 1,000 mV/g 0.2 Hz 2,500 Hz 5 g peak

Note: Frequency @ ±3dB.

W-15 VIBRATION INSTRUMENTATION


30 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 793L
Model 793L
Premium, Low Frequency Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ..................................................................... 500 mV/g
Acceleration Range .......................................................................... 10 g peak
Amplitude Nonlinearity ..................................................................... 1%
Frequency Response:
–5% ......................................................................................... 0.6 - 700 Hz FEATURES:
–10% ....................................................................................... 0.4 - 1,000 Hz
• High sensitivity
–3 dB ....................................................................................... 0.2 - 2,300 Hz
Resonance Frequency ..................................................................... 15 kHz • Ultra low-noise electronics for clear
Transverse Sensitivity, max. ............................................................ 5% of axial signals at very low vibration levels
Temperature Response ................................................................... –50°C –10% • Low pass filtered to attenuate high
+120°C +10% frequencies
• Hermetic seal
ELECTRICAL • ESD protection
Power Requirements: voltage source ...................................... 18 - 30 VDC • Miswiring protection
current regulating diode ....................... 2 - 10 mA • Reverse wiring protection
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ..................................... 8.0 µg
Spectral 2 Hz ..................................... 2.0 µg/√Hz 2 pin

low frequency
10 Hz ..................................... 0.4 µg/√Hz connector
100 Hz ..................................... 0.2 µg/√Hz
Output Impedance, max. .................................................................. 100Ω
Bias Output Voltage ......................................................................... 10 VDC
Grounding ......................................................................................... case isolated, internally shielded 15/16" hex

ENVIRONMENTAL 2.42"
Temperature Range ......................................................................... –50 to 120°C 1.78"
Vibration Limit ................................................................................... 250 g peak
Shock Limit ....................................................................................... 5,000 g peak
Electromagnetic Sensitivity, equiv. g. .............................................. 20 µg/gauss
Sealing .............................................................................................. Hermetic
Base Strain Sensitivity ..................................................................... 0.0001 g/µstrain 1/4-28
1.0" mounting hole
PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / compression
Weight ............................................................................................... 142 grams
Case Material ................................................................................... 316L stainless steel
1
Mounting ........................................................................................... ⁄4-28 tapped hole
Output Connector ............................................................................. 2 pin, MIL-C-5015 style
Mating Connector ............................................................................ R6 type
Recommended Cabling .................................................................... J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


INDUSTRIAL

requirements); Calibration data (level 3).


OPTIONS: Temperature sensor
Intrinsic safety certification

APPROVED

Optional Safety Approvals

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 797L

Model 797L
Premium, Low Frequency, Center Mount Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ............................................................................... 500 mV/g
Acceleration Range .................................................................................... 10 g peak
FEATURES: Amplitude Nonlinearity ............................................................................... 1%
• High sensitivity Frequency Response:
• Ultra low-noise electronics for clear –5% ................................................................................................... 0.6 - 850 Hz
signals at very low vibration levels –10% ................................................................................................. 0.4 - 1,500 Hz
• Low pass filtered to attenuate high –3 dB ................................................................................................. 0.2 - 3,700 Hz
frequencies Resonance Frequency ............................................................................... 18 kHz
• Hermetic seal Transverse Sensitivity, max ....................................................................... 7% of axial
• ESD protection Temperature Response ............................................................................. –50°C –8%
+120°C +5%
• Miswiring protection
ELECTRICAL
• Reverse wiring protection Power Requirement: voltage source .................................................. 18 - 30 VDC
current regulating diode ................................... 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ................................... 12 µg
Spectral 2 Hz ................................... 2.0 µg/√Hz
safety wire hole
low frequency

0.062 dia.
10 Hz ................................... 0.6 µg/√Hz
100 Hz ................................... 0.2 µg/√Hz
2 pin connector Output Impedance, max. ............................................................................ 100 Ω
Bias Output Voltage ................................................................................... 10 VDC
Grounding ................................................................................................... case isolated, internally shielded
1.20" 1.70"

ENVIRONMENTAL
0.25" Temperature Range ................................................................................... –50 to 120°C
1.05" Vibration Limit ............................................................................................. 250 g peak
dia. 1/4-28 Shock Limit ................................................................................................. 2,500 g peak
2.15" mounting thread
Electromagnetic Sensitivity, equiv. g ......................................................... 5 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ............................................................................... 0.001 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 148 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 captive socket head
screw
Mating Connector ....................................................................................... R6 type
Recommended Cabling .............................................................................. J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: #12105-01 captive socket head (International customers specify mounting
requirements); Calibration data (level 3).
OPTIONS: Intrinsic safety certification
INDUSTRIAL

S I M T A R S

APPROVED

Optional Safety Approvals

W-15 VIBRATION INSTRUMENTATION


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Model 799LF
Model 799LF
Premium, Low Frequency, Filtered Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ................................................................................ 500 mV/g
Acceleration Range ..................................................................................... 10 g peak
Amplitude Nonlinearity ................................................................................ 1%
Frequency Response:
–5% ................................................................................................... 0.3 - 1,200 Hz
–10% ................................................................................................. 0.2 - 1,600 Hz
–3 dB ................................................................................................. 0.1 - 2,500 Hz FEATURES:
Resonance Frequency ................................................................................ 18 kHz • High sensitivity
Transverse Sensitivity, max ........................................................................ 5% of axial • Ultra low-noise electronics for clear
Temperature Response .............................................................................. –50°C –7% signals at very low vibration levels
+120°C +5%
• Opimized for 15V supply
ELECTRICAL • Low pass filtered to eliminate high
Power Requirement: voltage source ................................................... 15 - 30 VDC frequencies
current regulating diode .................................... 2 - 10 mA • Hermetic sealing
Electrical Noise, equiv. g: • ESD protection
Spectral 0.10 Hz ................................... 15 µg/√Hz • Miswiring protection
1 Hz ................................... 3 µg/√Hz
10 Hz ................................... 1 µg/√Hz • Reverse wiring protection

low frequency
100 Hz ................................... 1 µg/√Hz
Output Impedance, max. ............................................................................. 400 Ω
Bias Output Voltage .................................................................................... 8.0 VDC
Grounding ................................................................................................... case isolated, internally
shielded
1.25"
ENVIRONMENTAL
Temperature Range .................................................................................... –50 to 120°C 2-pin
Vibration Limit ............................................................................................. 250 g peak connector
Shock Limit ................................................................................................. 5,000 g peak
Electromagnetic Sensitivity, equiv. g .......................................................... 150 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ................................................................................ 0.0005 g/µstrain 2.60"

PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
Weight ......................................................................................................... 205 grams
Case Material .............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 tapped hole
1 1/8" hex 1/4-28
Output Connector ........................................................................................ 2 pin, MIL-C-5015 style mounting hole
Mating Connector ........................................................................................ R6 type
Recommended Cable ................................................................................. J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 3).
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 799M

Model 799M
Premium, Low Frequency, High Sensitivity, Filtered Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ................................................................................ 1,000 mV/g
Acceleration Range ..................................................................................... 5 g peak
Amplitude Nonlinearity ................................................................................ 1%
Frequency Response:
–5% ................................................................................................... 0.6 - 1,200 Hz
FEATURES: –10% ................................................................................................. 0.4 - 1,600 Hz
• High sensitivity –3 dB ................................................................................................. 0.2 - 2,500 Hz
• Ultra low-noise electronics for clear Resonance Frequency ................................................................................ 18 kHz
signals at very low vibration levels Transverse Sensitivity, max ........................................................................ 5% of axial
Temperature Response .............................................................................. –50°C –7%
• Optimized for 15V supply +80°C +5%
• Low pass filtered to eliminate high
frequencies ELECTRICAL
• Hermetic seal Power Requirement: voltage source ................................................... 15 - 30 VDC
• ESD protection current regulating diode .................................... 2 - 10 mA
Electrical Noise, equiv. g:
• Miswiring protection
Spectral 0.10 Hz ................................... 15 µg/√Hz
• Reverse wiring protection 1 Hz ................................... 3 µg/√Hz
10 Hz ................................... 1 µg/√Hz
low frequency

100 Hz ................................... 1 µg/√Hz


Output Impedance, max. ............................................................................. 400 Ω
1.25" Bias Output Voltage .................................................................................... 8.0 VDC
Grounding ................................................................................................... case isolated, internally
2-pin shielded
connector
ENVIRONMENTAL
Temperature Range .................................................................................... –50 to 80°C
Vibration Limit ............................................................................................. 250 g peak
2.60"
Shock Limit ................................................................................................. 5,000 g peak
Electromagnetic Sensitivity, equiv. g .......................................................... 150 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ................................................................................ 0.0005 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
1 1/8" hex 1/4-28 Weight ......................................................................................................... 205 grams
mounting hole Case Material .............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 tapped hole
Output Connector ........................................................................................ 2 pin, MIL-C-5015 style
Mating Connector ........................................................................................ R6 type
Recommended Cabling .............................................................................. J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 3).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


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high frequency
High
High
Frequency
Frequency
High Frequency Accelerometers
High frequency accelerometers are used on machinery with gear mesh or small
bearings such as high-speed machine tool spindles and compressors. High
frequency sensors are available with 100 mV/g or 10 mV/g output sensitivity. The
10 mV/g version is most commonly used due to its high amplitude range which can
prevent sensor overload.
As previously discussed there is little vibration in terms of displacement and velocity
at high frequency; however tremendous amounts of acceleration amplitudes may
be present. It is not uncommon for vibration amplitudes on a very high speed
gearbox to exceed 80 g peak prior to failure. High frequency accelerometers with
low voltage sensitivity will prevent sensor overload from these high amplitudes.
Whereas a 100 mV/g accelerometer may overload at 50g peak, a 10 mV/g sensor
will measure to 500g peak.
Because high frequency sensors are generally smaller and lighter weight than their
general purpose or low frequency counterparts, they have the advantage of less
mass loading (mounting of the sensor will have less tendency to change the
vibration of the structure under test). However, the signal to noise ratio will be
reduced with high frequency units because of the lower sensor sensitivity. If
measurement of low-level signals is necessary, check the narrowband noise levels
of the sensor.

Wilcoxon High Frequency Accelerometers:

Model Style Sensitivity Low Freq High Freq Accel Range

712F shear 100 mV/g 3.0 Hz 25,000 Hz 60 g peak


INDUSTRIAL

732A/732AT compression 10 mV/g 0.5 Hz 25,000 Hz 500 g peak

736/736T compression 100 mV/g 2.0 Hz 25,000 Hz 50 g peak

Note: Frequency @ ±3dB.

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Model 712F

Model 712F
High Frequency, Integral Cable Accelerometer

DYNAMIC
Sensitivity, ±10% @25°C .......................................................................... 100 mV/g
Acceleration Range ..................................................................................... 60 g peak
Amplitude Nonlinearity ................................................................................ 1%
FEATURES: Frequency Response:
• Corrosion resistant ±5% ................................................................................................... 9.0 - 15,000 Hz
• Hermetically sealed ±10% ................................................................................................. 6.0 - 20,000 Hz
• Ground isolated ±3 dB ................................................................................................ 3.0 - 25,000 Hz
Resonance Frequency, mounted ................................................................ >45 kHz
• ESD protection
Transverse Sensitivity, max ........................................................................ 3% of axial
• Reverse wiring protection Temperature Response .............................................................................. –50°C –10%
• EMI/RFI protection +120°C +10%

ELECTRICAL
Top View Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode .................................. 2 - 10 mA
Electrical Noise, equiv. g, nominal:
Broadband 2.5 Hz to 25 kHz ............................................... 1,000 µg
Spectral 10 Hz ............................................... 25 µg/√Hz
high frequency

Teflon® 100 Hz ............................................... 10 µg/√Hz


Cable 1000 Hz ............................................... 8 µg/√Hz
Output Impedance, max. ............................................................................. 100 Ω
Bias Output Voltage, nominal ..................................................................... 12 VDC
Grounding ................................................................................................... case isolated, internally
shielded

ENVIRONMENTAL
0.17" dia. Temperature Range .................................................................................... –50 to 120°C
thru hole Vibration Limit ............................................................................................. ±1,000 g
0.79" Shock Limit, max. ........................................................................................ 5,000 g peak
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity, max ....................................................................... 0.03 g/µstrain
0.75" PHYSICAL
Sensing Element Design ............................................................................. PZT ceramic / shear
Weight ......................................................................................................... 35 grams
Side View Case Material .............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 8-32 captive screw with 0.047”
diameter safety wire hole
Mating Connector ........................................................................................ N/A
Integral Cabling ........................................................................................... J9T2K, 16 ft. blunt cut
0.59"

0.25" FUNCTION 712F


0.74" 8-32 power / signal White
dia. mounting common Black
thread case Shield

ACCESSORIES SUPPLIED: 8-32 captive screw; Calibration data (level 2).


ACCESSORIES AVAILABLE: M4 captive screw.
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


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Model 732A / 732AT
Model 732A / 732AT
High Frequency Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ..................................................................... 10 mV/g
Acceleration Range .......................................................................... 500 g peak
Amplitude Nonlinearity ..................................................................... 1%
Frequency Response FEATURES:
±5% ........................................................................................ 2.0 - 15,000 Hz • Wide dynamic range
±3 dB ...................................................................................... 0.5 - 25,000 Hz • Compact construction to fit in
Resonance Frequency ..................................................................... 60 kHz tight spaces
Transverse Sensitivity, max. ............................................................ 7% of axial • Wide frequency range
Temperature Response ................................................................... –50°C –10%
+120°C +5%

ELECTRICAL
Power Requirement: voltage source ........................................ 18 - 30 VDC
current regulating diode ......................... 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz .................... 200 µg 10-32 coaxial
Spectral 10 Hz .................... 20 µg/√Hz connector

high frequency
100 Hz .................... 3 µg/√Hz 1.25"
1,000 Hz .................... 2 µg/√Hz
1/2" hex
10,000 Hz .................... 2 µg/√Hz
Output Impedance, max. .................................................................. 100 Ω
Bias Output Voltage ......................................................................... 10 VDC
Grounding ......................................................................................... case grounded 10-32
mounting hole
ENVIRONMENTAL
Temperature Range ......................................................................... –50 to 120°C Model 732AT
Vibration Limit ................................................................................... 500 g peak
Shock Limit ....................................................................................... 5,000 g peak 0.48"
dia.
Electromagnetic Sensitivity, equiv. g ............................................... 100 µg/gauss 10-32 coaxial
Base Strain Sensitivity ..................................................................... 0.005 g/µstrain connector

PHYSICAL 0.93"
Sensing Element Design .................................................................. PZT ceramic / compression 1/2" hex

Weight ............................................................................................... 13 grams


Material ............................................................................................. 316L stainless steel
Mounting ........................................................................................... 10-32 tapped hole
0.49" 10-32
Output Connector ............................................................................. 10-32 coaxial dia. mounting hole
Mating Connector ............................................................................. R1
Recommended Cabling .................................................................... J93 Model 732A

CONNECTOR PIN FUNCTION


SHELL common
PIN power / signal

ACCESSORIES SUPPLIED: SF1 mounting stud (International customers specify mounting


requirements); Calibration data (level 3).
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 736 / 736T

Model 736 / 736T


High Sensitivity, High Frequency Accelerometer

DYNAMIC
FEATURES: Sensitivity, ±5%, 25°C ..................................................................... 100 mV/g
• Wide dynamic range Acceleration Range .......................................................................... 50 g peak
• Compact construction to fit in tight Amplitude Nonlinearity ..................................................................... 1%
Frequency Response:
spaces
±5% ........................................................................................ 5.0 - 15,000 Hz
• Wide frequency range
±3 dB ...................................................................................... 2.0 - 25,000 Hz
Resonance Frequency ..................................................................... 60 kHz
Transverse Sensitivity, max. ............................................................ 7% of axial
Temperature Response ................................................................... –50°C –10%
+120°C +5%

ELECTRICAL
10-32 coaxial Power Requirement: voltage source ....................................... 18 - 30 VDC
connector
current regulating diode ........................ 2 - 10 mA
1.25" Electrical Noise, equiv. g:
1/2" hex Broadband 2.5 Hz to 25 kHz ..................................... 150 µg
Spectral 10 Hz ..................................... 10 µg/√Hz
high frequency

100 Hz ..................................... 2 µg/√Hz


1,000 Hz ..................................... 1 µg/√Hz
10-32 10,000 Hz ..................................... 0.8 µg/√Hz
mounting hole Output Impedance, max. .................................................................. 150 Ω
Bias Output Voltage ......................................................................... 10 VDC
Model 736T Grounding ......................................................................................... case grounded

0.48" ENVIRONMENTAL
dia.
Temperature Range ......................................................................... –50 to 120°C
10-32 coaxial
connector Vibration Limit ................................................................................... 500 g peak
Shock Limit ....................................................................................... 5,000 g peak
Electromagnetic Sensitivity, equiv. g ............................................... 100 µg/gauss
0.93"
1/2" hex Base Strain Sensitivity ..................................................................... 0.005 g/µstrain

PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / compression
0.49" 10-32 Weight ............................................................................................... 13 grams
dia. mounting hole Material ............................................................................................. 316L stainless steel
Model 736 Mounting ........................................................................................... 10-32 tapped hole
Output Connector ............................................................................. 10-32 coaxial
Mating Connector ............................................................................. R1
Recommended Cabling .................................................................... J93

CONNECTOR PIN FUNCTION


SHELL common
PIN power / signal

ACCESSORIES SUPPLIED: SF1 mounting stud (International customers specify mounting requirements);
Calibration data (level 3).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


38 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
piezovelocity
PiezoVelocity
PiezoVelocity
PiezoVelocity Transducers (PVT®)
PiezoVelocity Transducers (PVT®) are solid state piezoelectric velocity measurement
devices. Since many vibration analysts prefer to examine vibration signals in terms of
TECH
velocity (inches per second or ips) to amplify the signal of interest. PVT’s inherently PVT®’S VS. TIP
decrease high frequency signals allowing better measurement of low frequency vibration. ELECTRODYNAMIC
VELOCITY SENSORS
PVT sensors are essentially accelerometers with an internal integration circuit which will
produce an output relative to velocity. PVT® sensors provide superior
performance to older
System Noise Advantages electrodynamic velocity sensors
PVT®’s can reduce signal noise in many low frequency measurements. The integration in most applications. The PVT®
circuit amplifies low frequency signals and attenuates high frequency signals. This uses the two wire powering
increases the voltage output at low frequency and filters high frequency noise. The found in most data collectors,
analyzers, and online vibration
increase in low frequency voltage output reduces the noise contribution of the acquisition
measurement systems. Because
equipment. The inherent filtering reduces intermodulation (washover) distortion caused
the PVT® contains no moving
when high frequency signals overload the amplifier and may reduce “ski slope” noise in parts, it is more reliable than
many applications. electrodynamic sensors and can
be oriented in any direction.
PVT® Applications The elimination of velocity
Paper Machines coils reduces interference from
electromagnetic fields.
Steam seals in paper machine dryers can leak and produce very high frequency noise.
The PVT® provides much lower
This high frequency noise can overload normal accelerometers and “ washover” low
frequency response than
frequency information. The PVT® attenuation of high frequency signals ensures that electrodynamic sensors. The
quality data can still be taken in areas prone to steam leaks. electrodynamic sensor contains
Pumps a coil that is suspended by a
spring within a magnet. The
Pumps and piping are susceptible to cavitation problems. The collapse of the cavitation natural frequency of the coil–
pockets produces very high frequency noise that can also overload an accelerometer. spring assembly is typically 8 -
PVT’s allow effective measurement of normal vibration in the presence of severe 14 Hz (480-840 cpm) or lower.
cavitation. The PVT® low frequency
operation is only limited by the
INDUSTRIAL

Wilcoxon PiezoVelocity Transducers (PVT®): capability of the sensor’s


integrating amplifier to provide
Model Style Sensitivity Low Freq High Freq Accel Range sufficient gain as the frequency
decreases.
793V compression 100 mV/in/sec 2.5 Hz 7,000 Hz 50 in/sec peak

793V-5 shear 500 mV/in/sec 5.0 Hz 7,000 Hz 10 in/sec peak

797V shear 100 mV/in/sec 1.6 Hz 7,000 Hz 50 in/sec peak


*Note: Frequency @ 3dB.

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 793V

Model 793V / 793V-5


Premium, PiezoVelocity® Transducer
All Models 793V 793V-5 Units
DYNAMIC
Sensitivity, ±10%, 25°C ..................................... — 100 500 mV/in/sec
FEATURES: Velocity Range .................................................. — 50 10 in/sec peak
Amplitude Nonlinearity ....................................... 1%
• Intrinsic safety certified options
Frequency Response:
for Model 793V ±10% ........................................................ — 3.0 - 3,500 8.0 - 3,500 Hz
• Industrial ruggedness ±3 dB ....................................................... — 2.5 - 7,000 5.0 - 7,000 Hz
• Eliminates distortion caused by Resonance Frequency, mounted, nom ............. 15 kHz
high frequency signals Transverse Sensitivity, max. ............................. 5 % of axial
• Corrosion-resistant Temperature Response ..................................... –50°C –5%
• Internally integrated to velocity +80°C +3%
• Ultra low-noise electronics for +120°C –5%
clear signals at very low ELECTRICAL
Power Requirement:
vibration levels
voltage source ......................................... 18 - 30 VDC
high frequency

• Miswiring protection current regulating diode .......................... 2 - 10 mA


Electrical Noise, equiv. in/sec, nominal:
Broadband 2.5 Hz to 25 kHz ....... — 100 40 µin/sec
Spectral 10 Hz ....... — 10 4.0 µin/sec/√Hz
2 pin 100 Hz ....... — 1.0 0.4 µin/sec/√Hz
connector
1000 Hz ....... — 0.2 0.05 µin/sec/√Hz
Absolute Phase Shift, nom. the greater of: ....... — tan-1 2/f or 2° tan-1 5/f or 2°
15/16" hex
Output Impedance, nominal 4mA supply,
the greater of: .......................................... — 5,000/f 25,000/f
2.42" ................................................................. — or 200Ω or 200Ω
1.78" Bias Output Voltage, nominal ............................ 10 VDC
Grounding ........................................................... case isolated, internally shielded

1/4-28
ENVIRONMENTAL
1.0" mounting hole Temperature Range ........................................... –50 to 120°C
Vibration Limit .................................................... 250 g peak
Model 793V Shock Limit ......................................................... 2,500 g peak
Electromagnetic Sensitivity, equiv. in/sec ......... 25 µin/sec/gauss
recommended Sealing ............................................................... hermetic
minimum bend Base Strain Sensitivity ....................................... 0.0005 in/sec/µstrain
radius 2"

PHYSICAL
Weight ................................................................ 145 grams
Case Material ..................................................... 316L stainless steel
1
Mounting ............................................................. ⁄4 - 28 tapped hole
3.80" Output Connector ............................................... MIL-C-5015 2-pin
15/16" Connections signal, power ........................ Pin A / white
hex common ................................ Pin B / black
1.80" Cabling2: Mating Connector .......................... Wilcoxon R6 (Amphenol 97-3106A-10SL-4S)
Recommended Cable ................... J9T2, two conductor shielded, Tefzel jacket, 30 pF/ft.
1/4-28 OPTIONS: Intrinsic safety certifications for Model 793V; stainless steel flexible hose; 10 ft. sealed integral
1.00" mounting
dia. hole cable (793VS or 793VSG), temperature sensor (793VT), customer specified sensitivity, low
frequency filtering, cable length, connector.
INDUSTRIAL

Model 793VS ACCESSORIES SUPPLIED: SF6 mounting stud, calibration data.


ACCESSORIES AVAILABLE: R6SL-J9T2-XX splash-proof cable assembly, magnetic mounting
bases, SF8 cementing studs, power supplies, amplifiers, signal conditioners.

S I M T A R S

APPROVED

Optional Safety Approvals

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Model 797V
Model 797V
Premium, PiezoVelocity® Transducer

DYNAMIC
Sensitivity, ±10%, 25°C ............................................................................. 100 mV/in/sec
Velocity Range ........................................................................................... 50 in/sec peak
Amplitude Nonlinearity ............................................................................... 1%
Frequency Response: FEATURES:
±10%. ............................................................................................... 2.0 - 3,500 Hz • Rugged design
±3 dB ................................................................................................ 1.6 - 7,000 Hz
• Internally integrated to velocity
Resonance Frequency ............................................................................... 18 kHz
Transverse Sensitivity, max ....................................................................... 5% of axial • Eliminates distortion caused by
Temperature Response ............................................................................. –50°C –15% high frequency signals
+120°C +10% • Corrosion resistant
• ESD protection
ELECTRICAL • Miswiring protection
Power Requirement: voltage source ................................................ 18 - 30 VDC • Mounts in any orientation
current regulating diode ................................. 2 - 10 mA

high frequency
Electrical Noise, equiv. in/sec:
Broadband 2.5 Hz to 25 kHz .......................................... 100 µin/sec
Spectral 10 Hz .......................................... 10 µin/sec
100 Hz .......................................... 0.8 µin/sec
safety wire hole
1000 Hz .......................................... 0.1 µin/sec 0.062 dia.
Output Impedance, 4mA supply, the greater of ........................................ 5,000/f or 200Ω
2 pin connector
Bias Output Voltage ................................................................................... 10 VDC
Grounding ................................................................................................... case isolated, internally
shielded 1.20" 1.70"

ENVIRONMENTAL
Temperature Range ................................................................................... –50 to 120°C 0.25"
Vibration Limit ............................................................................................. 250 g peak 1.05"
dia. 1/4-28
Shock Limit ................................................................................................. 2,500 g peak 2.15" mounting thread
Electromagnetic Sensitivity, equiv. in/sec ................................................. 50 µin/sec/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ............................................................................... 0.004 in/sec/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 148 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 captive socket head
screw
Output Connector ....................................................................................... 2 pin, MIL-C-5015 style
Mating Connector ....................................................................................... R6 type
Recommended Cable ................................................................................. J9T2A
CONNECTOR PIN FUNCTION
SHELL ground
A power/ signal
B common

ACCESSORIES SUPPLIED: #12105-01captive socket head (International customers specify mounting


INDUSTRIAL

requirements); Calibration data (level 3).


OPTIONS: Intrinsic Safety certifications.

APPROVED

MENTATION VIBRATION INSTRUMENTATION W-15


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high temperature

High
High
Temperature
Temperature
High Temperature Accelerometers
Wilcoxon Research offers three options for applications above the normal operating
range of industrial accelerometers, greater than 250ºF (120ºC). The FireFET® series,
models 793-6 and 797-6, is designed for continuous operation up to 302ºF (150ºC).
These sensors are typically used where extra temperature protection is needed, such as
the dryer section of a paper machine.
If an installation is greater than 302ºF, a special type of accelerometer system is
necessary. The 376/CC701HT system consists of three parts: sensing accelerometer
(376), charge converter (CC701HT) and connecting cable. Using this arrangement, the
temperature-sensitive amplifier (charge converter) is removed from the sensor and
placed within a separate component outside the intense heat. One end of the charge
converter will be connected to the sensor via the supplied cable and the other will be
available to connect to analysis or acquisition equipment. As with all “charge mode”
sensors, care must be taken to secure the connecting cable when taking data. Movement
of this cable may induce false signals (triboloectric effect).

Wilcoxon High Temperature Accelerometers:

Model Style Sensitivity Low Freq High Freq Accel Range High Temp
Limit
376 compression 25 pC/g 1.0 Hz 12,000 Hz 500 g peak 260º C

376/CC701HT system 100 mV/g 1.0 Hz 15,000 Hz 50 g peak 260º C

793-6 compression 100 mV/g 1.0 Hz 12,000 Hz 50 g peak 150º C

797-6 shear 100 mV/g 1.0 Hz 11,000 Hz 50 g peak 150º C


INDUSTRIAL

Note: Frequency @ ±3dB.

W-15 VIBRATION INSTRUMENTATION


42 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 376
Model 376
High Temperature Accelerometer

DYNAMIC
Sensitivity, 25°C, nominal ................................................................ 25 pC/g
Acceleration Range .......................................................................... not applicable FEATURES:
Amplitude Nonlinearity, to 250 g ..................................................... 1%
• Industrial ruggedness
Frequency Response:
• Charge output
±5% ........................................................................................ 3 - 6,000 Hz
• Ground isolated
±10% ...................................................................................... 2 - 8,000 Hz
• 260°C operation
±3 dB ...................................................................................... 1 - 12,000 Hz
Resonance Frequency ..................................................................... 30 kHz
Transverse Sensitivity, max. ............................................................ 7% of axial
Temperature Response ................................................................... –50°C +10%
+260°C +20%

high temperature
10-32 connector
ELECTRICAL
Capacitance ...................................................................................... 500 pF
Resistance, min. ............................................................................... 1,000 MΩ
Grounding ......................................................................................... case isolated
1.74"
ENVIRONMENTAL 1.62"
Temperature Range ........................................................................ –50 to 260°C
7/8" hex
Vibration Limit ................................................................................... 500 g peak
Shock Limit ....................................................................................... 5,000 g peak
Sealing .............................................................................................. Welded 1/4-28
Base Strain Sensitivity ..................................................................... 0.002 g/µstrain mounting hole 0.850" 0.046" safety
dia. wire hole
Humidity Limit .................................................................................... 100% relative

PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / compression
Weight ............................................................................................... 75 grams
Case Material ................................................................................... stainless steel
Mounting ........................................................................................... 1/4 - 28 tapped hole
Output Connector ............................................................................. 10-32 coaxial
Mating Connector ............................................................................. R1
Recommended Cabling .................................................................... J3

CONNECTOR PIN FUNCTION


SHELL crystal, positive
PIN crystal, negative

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 3).
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 376 / CC701HT

Model 376 / CC701HT


Accelerometer / Charge Amplifier System

DYNAMIC
Sensitivity, 25°C ............................................................................... 100 mV/g, ±10%
Acceleration Range .......................................................................... 50 g
Amplitude Linearity, to 50 g ............................................................. 1%
Frequency Response:
±10% ...................................................................................... 2 - 10,000 Hz
FEATURES: ±3 dB ...................................................................................... 1 - 15,000 Hz
• Industrial ruggedness Resonance Frequency ..................................................................... 30 kHz
• Charge output Transverse Sensitivity ...................................................................... 7% of axial
• Ground isolated Temperature Response ................................................................... –50°C –10%
• 260°C operation +260°C +20%

ELECTRICAL
Power Requirement: voltage source ....................................... 18 - 30 VDC
current regulating diode ........................ 2 - 10 mA
10-32 connector
Electrical Noise, equiv. g:
Broadband .............................................................................. 0.001 g peak
high temperature

Output Impedance ............................................................................ <100Ω


Bias Output Voltage ......................................................................... 12 VDC
Grounding ......................................................................................... case isolated
1.74"
1.62"
ENIVIRONMENTAL
7/8" hex Temperature Range:
376 .......................................................................................... –50 to 260°C
CC701HT ................................................................................ –40 to 100°C
1/4-28 Vibration Limit ................................................................................... 500 g peak
mounting hole 0.850" 0.046" safety
dia. wire hole Shock Limit ....................................................................................... 5000 g peak
Base Strain ....................................................................................... 0.002 g/µstrain
Model 376
PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / compression
Weight:
BNC connector 376 .......................................................................................... 75 grams
Microdot 10 - 32 (to power supply
(to transducer) and instrumentation) CC701HT ................................................................................ 40 grams
Case Material ................................................................................... 316L stainless steel
Mounting ........................................................................................... 1/4-28 tapped hole
Mating Connector ............................................................................. BNC jack
0.62"
Standard Cabling1 ............................................................................ R1-1-J3-12

2.2" CONNECTOR PIN FUNCTION


SHELL common
Model CC701HT PIN power / signal

1
NOTES: Other cable lengths are available.
ACCESSORIES SUPPLIED: SF6 mounting stud; Calibration data (level 3).
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


44 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 793-6
FireFET® Model 793-6
High Temperature, Internally Amplified Accelerometer
DYNAMIC
Sensitivity, ±10%, 25°C ............................................................................. 100 mV/g
Acceleration Range .................................................................................... 50 g peak
Amplitude Nonlinearity ............................................................................... 1%
Frequency Response:
±5% .................................................................................................. 4 - 5,000 Hz
±10% ................................................................................................ 3 - 7,000 Hz FEATURES:
±3dB ................................................................................................. 1 - 12,000 Hz • High temperature operation
Resonance Frequency ............................................................................... 20 kHz • Rugged design
Transverse Sensitivity, max ....................................................................... 5% of axial • Corrosion resistant
Temperature Response ............................................................................ –50°C –5%
+0°C +2% • Hermetically sealed
+150°C –5% • Ground isolated
• ESD protection

high temperature
ELECTRICAL • Miswiring protection
Power Requirement: voltage source ................................................. 18 - 30 VDC • 150°C operation
current regulating diode .................................. 2 - 4 mA
Electrical Noise, equiv. g, (µg/√Hz):
Broadband 2.5 Hz to 25 kHz .............................................. 0.3 mg
25°C 150°C
Spectral at 10 Hz .............................................................. 10 30 2 pin
100 Hz .............................................................. 3 10 connector
1,000 Hz .............................................................. 2 6
Output Impedance, max. ......................................................................... 100 Ω
Bias Output Voltage:
at 25°C ......................................................................... 12 VDC 15/16" hex
at 150°C ......................................................................... 11 VDC
Grounding ......................................................................... case isolated, internally 2.42"
shielded
1.78"
ENVIRONMENTAL
Temperature Range (mounting surface) ................................................... –50 to 150°C
Vibration Limit ............................................................................................. 500 g peak
Shock Limit ................................................................................................. 2,500 g peak 1/4-28
Electromagnetic Sensitivity, equiv. g ......................................................... 15 µg/gauss 1.0" mounting hole
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ............................................................................... 0.0005 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / compression
Weight ......................................................................................................... 135 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4 - 28 tapped hole
Output Connector ....................................................................................... 2 pin, MIL-C-5015 style
Mating Connector ....................................................................................... R6 type
Recommended cabling .............................................................................. J9T2A
CONNECTOR PIN FUNCTION
SHELL ground
A power/ signal
B common
INDUSTRIAL

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


requirements); Calibration data (level 3).

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Model 797-6

FireFET® Model 797-6


High Temperature, Center Mount Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C ............................................................................. 100 mV/g
FEATURES: Acceleration Range .................................................................................... 50 g peak
• Rugged design Amplitude Nonlinearity ............................................................................... 1%
• Corrosion resistant Frequency Response:
±5% .................................................................................................. 4 - 5,000 Hz
• Hermetic seal ±10%. ............................................................................................... 3 - 7,000 Hz
• Ground isolated ±3 dB ................................................................................................ 1.0 - 11,000 Hz
• ESD protection Resonance Frequency ............................................................................... 20 kHz
• Miswiring protection Transverse Sensitivity, max ....................................................................... 5% of axial
• Mounts in any orientation Temperature Response ............................................................................. –50°C –5%
+0°C +2%
• 150°C operation
+150°C –5%

ELECTRICAL
Power Requirement: voltage source .................................................. 18 - 30 VDC
high temperature

current regulating diode ................................... 2 - 4 mA


safety wire hole Electrical Noise, equiv. g, (µg/√Hz):
0.062 dia.
Broadband 2.5 Hz to 25 kHz ................................... 0.3 mg
2 pin connector 25°C 150°C
Spectral at 10 Hz ..................................................................... 10 30
100 Hz ..................................................................... 3 10
1.20" 1.70"
1,000 Hz ..................................................................... 2 6
Output Impedance, max. ............................................................................ 100 Ω
0.25" Bias Output Voltage:
1.05"
at 25°C .............................................................................................. 12 VDC
dia. 1/4-28 at 150°C ........................................................................................... 11 VDC
2.15" mounting thread
Grounding ................................................................................................... case isolated, internally shielded

ENVIRONMENTAL
Temperature Range ................................................................................... –50 to 150°C
Vibration Limit ............................................................................................. 500 g peak
Shock Limit ................................................................................................. 2,500 g peak
Electromagnetic Sensitivity, equiv. g ......................................................... 5 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity ............................................................................... 0.001 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 145 grams
Case Material ............................................................................................. 316L stainless steel
Mounting ..................................................................................................... 1/4-28 captive socket head screw
Output Connector ....................................................................................... 2 pin, MIL-C-5015 style
Mating Connector ....................................................................................... R6 type
Recommended Cabling .............................................................................. J9T2A

CONNECTOR PIN FUNCTION


SHELL ground
A power/ signal
B common
INDUSTRIAL

ACCESSORIES SUPPLIED: 1/4-28 captive screw (International customers specify mounting requirements);
Calibration data (level 3).

W-15 VIBRATION INSTRUMENTATION


46 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
triaxial
Triaxial
Triaxial
Triaxial Transducers
Wilcoxon Research manufactures a variety of triaxial sensors which consist of three
sensing elements within a single housing. These transducers allow for the acquisition of
multi-directional data at a single mounting location. Proponents of multi-axial sensors cite
the increase speed of data collection, its inherently consistent readings and reduction in
wiring for permanent installations.
Wilcoxon Triaxial Transducers:

Model Style Sensitivity Low Freq High Freq Accel Range

993A shear 100 mV/g 2 Hz (all axis) 2,000 Hz 50 g peak

993A-5 shear 100 mV/g 2 Hz (all axis) 2,000 Hz 50 g peak

993B-5 shear 25 mV/g 2 Hz (all axis) 7,000 Hz (X & Y) 150 g peak


10,000 Hz (Z)
993B-6 shear 50 mV/g 2 Hz (all axis) 7,000 Hz (X & Y) 75 g peak
10,000 Hz (Z)
993B-7 shear 100 mV/g 2 Hz (all axis) 7,000 Hz (X & Y) 40 g peak
10,000 Hz (Z)

Note: Frequency @ ±3dB.

Biaxial sensors contain two sensing elements within a single housing. Contact
Wilcoxon for further information on these and many other products.
INDUSTRIAL

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Model 993A

Model 993A
Triaxial Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C ................................................................... 100 mV/g
Acceleration Range .......................................................................... 50 g peak
FEATURES: Amplitude Nonlinearity ..................................................................... 1%
• Rugged design Frequency Response:
• Easy to mount All Channels, ±10% ................................................................ 2 - 2,000 Hz
Transverse Sensitivity, max. ............................................................ 5% of axial
Temperature Response ................................................................... –50°C +10%
+25°C +0%
+80°C +3%
+120°C –7%
1.90"
1.38" ELECTRICAL
Y axis Power Requirement: voltage source ....................................... 18 - 30 VDC
current regulating diode ........................ 2 - 10 mA
Electrical Noise, equiv. g:
PC02A-8-4P
Broadband 2.5 Hz to 25 kHz ...................................... 150 µg
X axis 1.49"
Spectral 10 Hz ...................................... 20 µg/√Hz
100 Hz ...................................... 2 µg/√Hz
1000 Hz ...................................... 0.6 µg/√Hz
triaxial

Output Impedance, max. .................................................................. 100 Ω


Z axis
Bias Output Voltage ......................................................................... 12 VDC
Top View Grounding ......................................................................................... case isolated, internally shielded

ENVIRONMENTAL
Temperature Range ......................................................................... –50 to 120°C
Vibration Limit ................................................................................... 500 g peak
0.90" 1.73" Shock Limit ....................................................................................... 5,000 g peak
Electromagnetic Sensitivity, equiv. g. .............................................. 100 µg/gauss
.25" Sealing .............................................................................................. Epoxy
1/4-28 Base Strain Sensitivity ..................................................................... 0.0005 g/µstrain
captive screw
Side View PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / shear
Weight ............................................................................................... 88 grams
Case Material ................................................................................... hardcoated aluminum
Mounting ........................................................................................... 1/4-28 captive socket head screw
Output Connector ............................................................................. 4 pin, Bendix PC02A-8-4P
Mating Connector ............................................................................ R9W
Recommended Cabling .................................................................... J9T4

CONNECTOR PIN FUNCTION


SHELL N/C
A axis Y, power / signal
B axis X, power / signal
C axis Z, power / signal
D common (all channels)
INDUSTRIAL

ACCESSORIES SUPPLIED: 1/4-28 captive screw (International customers specify mounting


requirements); Calibration data (level 2).

W-15 VIBRATION INSTRUMENTATION


48 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 993A-5
Model 993A-5
Triaxial Accelerometer with Integral Cable

DYNAMIC
Sensitivity, ±10%, 25°C ................................................................... 100 mV/g
Acceleration Range .......................................................................... 50 g peak
Amplitude Nonlinearity ..................................................................... 1%
Frequency Response:
All Channels, ±10% ............................................................... 2 - 2,000 Hz
Transverse Sensitivity, max. ............................................................ 5 % of axial
Temperature Response ................................................................... –50°C +10%
+25°C +0% FEATURES:
+80°C +3%
• Rugged
+120°C –7%
• General purpose
ELECTRICAL • Industrial
Power Requirement: voltage source ....................................... 18 - 30 VDC • Easy to mount
current regulating diode ........................ 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ................................ 150 µg 1.83"
Spectral 10 Hz ................................ 20 µg/√Hz 1.38"
100 Hz ................................ 2 µg/√Hz Y axis
1000 Hz ................................ 0.6 µg/√Hz
Output Impedance, max. .................................................................. 100 Ω

triaxial
Bias Output Voltage ......................................................................... 12 VDC X axis
1.49"
Grounding ......................................................................................... case isolated, internally shielded

ENVIRONMENTAL
Z axis
Temperature Range ......................................................................... –50 to 120°C
Vibration Limit ................................................................................... 500 g peak TOP VIEW
Shock Limit ....................................................................................... 5,000 g peak
Electromagnetic Sensitivity, equiv. g. .............................................. 250 µg/gauss
Sealing .............................................................................................. Epoxy
Base Strain Sensitivity ..................................................................... 0.002 g/µstrain

PHYSICAL
Sensing Element Design .................................................................. PZT ceramic / shear
Weight ............................................................................................... 90 grams 0.90" 1.73"
Case Material ................................................................................... Hardcoated Aluminum
Mounting ........................................................................................... 10-32 captive screw
0.03"
Mating Connector ............................................................................. Not applicable 10-32 locating stud
captive screw
Recommended Cabling .................................................................... Integral cable provided, J98, 6 ft.
SIDE VIEW
FUNCTION CABLE CONDUCTOR COLOR
axis X, power / signal Green
axis Y, power / signal Red
axis Z, power / signal White
common (all channels) Black
N/C Shield

ACCESSORIES SUPPLIED: 10-32 captive screw (International customers specify mounting


requirements); Calibration data (level 2).
INDUSTRIAL

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 993A

Model 993B Series


Premium. Triaxial Accelerometers
993B-5 993B-6 993B-7
DYNAMIC
Sensitivity, ±10%, 25°C ..................................................... 25 mV/g 50 mV/g 100 mV/g
Acceleration Range ............................................................ 150 g peak 75 g peak 40 g peak
Amplitude Nonlinearity ....................................................... 1%
FEATURES:
Frequency Response:
• Rugged design Z Axis ±3 dB ............................................................. 2 - 10,000 Hz — —
• Hermetic X & Y Axis ±3 dB ...................................................... 2 - 7,000 Hz — —
• Broad Frequency Response Transverse Sensitivity, max. .............................................. 7% of axial — —
• Easy to mount Temperature Response .......................................................... –50°C –10%
• EMI/RFI protection .................................................................................. +120°C +15%
• ESD protection
• Reverse wire protection ELECTRICAL
• Low Noise Power Requirement: voltage source .......................... 18 - 30 VDC — —
current regulating diode ........... 2 - 5 mA — —
• Low weight
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ................. 336 µg 220 µg 160 µg
Spectral 10 Hz ................. 24 µg/√Hz 15 µg/√Hz 10 µg/√Hz
100 Hz ................. 3.2 µg/√Hz 2.0 µg/√Hz 1.4 µg/√Hz
1000 Hz ................. 2 µg/√Hz 1.1 µg/√Hz 1.0 µg/√Hz
.55"
Y axis Output Impedance, max. .................................................... 400 Ω — —
triaxial

Bias Output Voltage ........................................................... 11 VDC — —


Grounding ........................................................................... case isolated, internally shielded
.74"

1.480" X axis ENVIRONMENTAL


Temperature Range ......................................................................... –50 to 120°C
Vibration Limit ................................................................................... 500 g peak
Z axis Shock Limit ....................................................................................... 5,000 g peak
Top View
Electromagnetic Sensitivity, equiv. g. .............................................. 100 µg/gauss
Sealing .............................................................................................. Hermetic
Base Strain Sensitivity, max ............................................................ 0.0005 g/µstrain
Hydrostatic Pressure, max ............................................................... 100 psi

PHYSICAL
0.10"
Sensing Element Design .................................................................. PZT ceramic / shear
2.75" Weight ............................................................................................... 134 grams
1.57" Case Material ................................................................................... 316L stainless steel
(rigid)
0.69"
Mounting ........................................................................................... 1/4 - 28 captive screw
Mating Connector ............................................................................. Not applicable
0.115" .31" Integral Cabling ................................................................................ J12, 16 ft.

.218 Dia.
Locator Pin .487" FUNCTION CABLE CONDUCTOR COLOR
(pin) axis X, power / signal Green
axis Y, power / signal Red
Side View
axis Z, power / signal White
common (all channels) Black
N/C Shield
INDUSTRIAL

ACCESSORIES SUPPLIED: 1/4-28 captive screw (International customers specify mounting requirements);
Calibration data (level 3).

OPTIONS: 3 Conductor, shielded cable is supplied with CSA intrinsically safe


model.

Optional Safety Approvals

W-15 VIBRATION INSTRUMENTATION


50 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
4-20 mA sensors
Loop Power
Sensors LPS™
LPS
4-20mA
4-20mA Output Vibration Transmitters

TECH
PC420 Vibration Transmitters, provide a 4-20 mA output signal proportional to an overall vibration level. This type of
output is commonly accepted by process control systems such as Programmable Logic Controllers (PLC) or ACCELERATION
Distributed Control Systems (DCS). By connecting into process control systems, the user is able to monitor machinery
condition without the investment and learning curve commonly associated with traditional vibration monitoring systems
VS.
VELOCITY BASED
TIP
with data collection boxes and custom software. MONITORING
Until recently, the most common method to obtain a 4-20mA signal for vibration was to connect a separate transmitter The application of velocity based
or signal conditioner to a standard accelerometer. This expensive and cumbersome practice has now been replaced monitoring is different from that of
by a single industrial sensor with the desired output. Loop Powered Sensors LPS™ contain an accelerometer and acceleration based. It is important to
miniaturized transmitter all within the sensor. All LPS™ are constructed for the industrial environment with many of the select a sensor that will provide useable
features of standard industrial accelerometers, including stainless steel housings and hermetic sealing. LPS™ also use data across the range and
standard MIL-Style connectors. Power for these sensors is different than the constant current power required for accommodate the amplitude range of
accelerometers. As explained on the specification sheets, the sensor fully operates by using the power from the the application. The majority of rotating
standard 4-20mA loop. No additional power is necessary. LPS™ will then produce a current output from 4mA to 20mA, machinery runs at 600 cpm to 3600
which is proportional to the amount of vibration present across the specified frequency range of the sensor. No tuning cpm. The sensor frequency range
pots are needed on Wilcoxon LPS™ because each unit is individually tuned and hermetically sealed at the factory. required to monitor vibration caused by
Wilcoxon offers a wide variety of models to meet specific customer needs depending on the types of machinery to be imbalance and reciprocating forces is
monitored and the user environment. The performance of the intrinsically safe and explosion proof models are between 600 cpm and 120,000 cpm
identical to that of the corresponding base models. (10 Hz to 2000 Hz). For these machines
and this type of monitoring, a velocity
Wilcoxon’s PC420 Product Family: output sensor is best suited due to its
increased sensitivity to low frequency
vibration and de-emphasis of high
Base Models Output Range Intrinsically Safe Models Explosion Proof Models
frequency vibration.
Class I, Class I,
Div. 1 Div. 2 With acceleration based monitoring, the
APPROVED
sensor has increased sensitivity to
higher frequencies. This allows more
emphasis on the frequencies, which are
indicative of bearing and gear mesh
PC420A PC420V PC420AE PC420VE PC420A-33 PC420V-33 PC420A-33C PC420V-33C PC420A-33X PC420V-33X condition. However, very high levels of
PC420A-5 0-5g PC420AE-5 PC420A-5-33 PC420A-5-33C PC420A-5-33X high frequency vibration from impacting
gear teeth or metallic impact can
PC420A 0 - 10 g PC420AE PC420A-33 PC420A-33C PC420A-33X overload the range of the
PC420A-20 0 - 20 g PC420AE-20 PC420A-20-33 PC420A-20-33C PC420A-20-33X accelerometer. In these cases, the
INDUSTRIAL

PC420V-05 0 - 0.5 ips PC420VE-5 PC420V-05-33 PC420V-05-33C PC420V-05-33X velocity sensor is used to de-emphasize
the high frequency signals.
PC420V 0 - 1.0 ips PC420VE-5 PC420V-33 PC420V-33C PC420V-33X
In general, velocity sensing is preferred
PC420V-20 0 - 2.0 ips PC420VE-20 PC420V-20-33 PC420V-20-33C PC420V-20-33X
for general condition monitoring.
PC420V-30 0 - 3.0 ips N/A N/A N/A PC420V-30-33X Acceleration monitoring can be used for
PC420V-50 0 - 5.0 ips N/A N/A N/A PC420V-50-33X general bearing condition monitoring. If
the accelerometer overloads due to
PC420V2 0 - 1.0 ips N/A N/A N/A N/A
high frequencies, switch to lower
dynamic 100 mV/ips
sensitivity or velocity monitoring sensor.

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Model PC420A

Models PC420AE, PC420VE & X


Intrinsically Safe & Explosion Proof 4-20 mA Loop Powered Sensors
How to interpret PC420 output?
PC420 sensors offer and overall reading on machinery health. The following chart provides a general guideline on
how to interpret the PC420 data.

Vibration Velocity Class I Class II Class III Class IV


in/sec. peak < 20 HP 20 to 100 HP > 100 HP > 100 HP
(mm/sec. r.m.s.) typical rigid typical
2 pin rotor flexible rotor
connector
5/8-24
4-20 mA sensors

2.5 (45)

1.6 (28)
D
1 7/16" hex D
3.15"
1.0 (18)
D
2.50" PC420AE Series
D
PC420VE Series 0.6 (11.2) C
1.0" 1/4-28
0.4 (7.1) C
mounting hole
1.5" 0.25 (4.5) C B
1 1/4" Conduit
0.16 (2.8) C B
Compression
Adapter ring
mounted below
hex flats on the
0.1 (1.8) B
PC420 unit
0.06 (1.12) B
PC420A-33C Series 0.04 (0.71) A
A
PC420V-33C Series
0.025 (0.45)
A
A
PC420A & PC420V 0.016 (0.112)
Intrinsically Safe Models
Zone A: GOOD Class I
The vibration of newly commissioned machines would Individual parts of engines and machines, integrally connected
normallly fall within this zone. to the complete machine in its normal operating condition.
(Production electrical motors of up to 15kW are typical of
1.0"
NPT Zone B: ACCEPTABLE machines in this category.)
Machines with vibration within this zone are normally
3.40" considered acceptable for unrestricted long-term operation. Class II
Medium-sized machines (typically electrical motors with 15 kW
Zone C: UNSATISFACTORY to 75 kW output) without special foundations, rigidly mounted
Machines with vibration within this zone are normally engines or machines (up to 300 kW) on special foundations.
INDUSTRIAL

.40" considered unsatisfactory for long-term continuous operation.


Generally, the machine may be operated for a limited period in Class III (Generally rigid rotor conditions)
this condition until a suitable opportunity arises for remedial Large prime-movers and other large machines with rotating
1.32" action. masses mounted on rigid and heavy foundations, which are
relatively stiff in the direction of vibration measurements.
1.00" Zone D: UNACCEPTABLE
3/8-24 Class IV (Generally flexible rotor conditions)
wrench flats Vibration values within this zone are normally considered to be
UNF
mounting of sufficient severity to cause damage to the machine. Large prime-movers and other large machines with rotating
hole masses mounted on foundations, which are relatively soft in the
direction of the vibration measurements (for example,
PC420A-33X & PC420V-33X turbogenerator sets and gas turbines with outputs greater than
Explosion Proof Models 10 MW).

W-15 VIBRATION INSTRUMENTATION


52 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model PC420A
Model PC420A Series
Acceleration, 4-20 mA Loop Powered Sensors (LPS™)

4-20mA OUTPUT
Output (±5%) .................................................................................... 4-20 mA DC
Acceleration Range ........................................................................... see table below
Frequency Response:
±3 dB ...................................................................................... 2 Hz - 2 kHz
FEATURES:
Repeatability ..................................................................................... ±2%
• Corrosion resistant
Resonant Frequency, mounted, nominal .......................................... 18 kHz
Transverse Sensitivity, max. ............................................................. 5% • Hermetic seal
• ESD protection
ELECTRICAL • Overload protection
Power Requirements (Two wire loop power): • Reverse wiring protection

4-20 mA sensors
voltage source ......................................................................... 12 VDC - 36 VDC • No trim pots required
Loop Resistance1 at 24 VDC, maximum ........................................... 600Ω
Turn on Time ..................................................................................... 30 seconds The output of the PC420A Series has
Grounding ......................................................................................... Case isolated, internally shielded a 4-20 mA output proportional to the
amount of acceleration across the
ENVIRONMENTAL specified frequency range. An output
Temperature Range .......................................................................... –40 to 85°C of 4 mA indicates a level of 0 g’s or no
Vibration Limit ................................................................................... 250 g peak vibration present. A full-scale reading
Shock Limit ....................................................................................... 2,500 g peak of 20 mA’s indicates that the peak
Sealing .............................................................................................. Hermetic range of vibration is present.

PHYSICAL
Sensing Element Design ................................................................... PZT ceramic / shear
Weight ............................................................................................... 162 grams 2 pin
connector
Case Material .................................................................................... 316L stainless steel
Mounting ........................................................................................... 1/4 - 28 tapped hole
Output Connector .............................................................................. 2 pin, MIL-C-5015 style
1 1/16" hex
Mating Connector ............................................................................. R6 type
Recommended Cabling .................................................................... J9T2A 2.80"
CONNECTOR PIN FUNCTION 2.12"
SHELL ground
A + positive
B – negative
1/4-28
1.12" mounting hole
NOTES: 1 Maximum loop resistance can be calculated by: Typical
Power Source RL max
Vpower – 12 V Voltage
RL (max) =
20 mA 20 400
24 600
26 700
ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting
requirements); Calibration data (level 2).
INDUSTRIAL

PC420A Series Models


Typical Circuit
MODEL RANGE
Pin A, 4-20 plus
RL
+ DC Power PC420A-5 0 - 5 g, peak
Pin B, 4-20 minus – Supply
Model Signal Measuring Equipment
PC420A 0 - 10 g, peak
PC420A
PC420A-20 0 - 20 g, peak
PLC / DCS

MENTATION VIBRATION INSTRUMENTATION W-15


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Model PC420V

Model PC420V Series


Velocity 4-20 mA Loop Powered Sensors (LPS™)

4-20mA OUTPUT
Output (±5%) .................................................................................... 4-20 mA DC
Velocity Range ................................................................................. see table below
FEATURES: Frequency Response:
• Corrosion resistant ±3 dB ...................................................................................... 2 Hz - 2.0 kHz
• Hermetic seal Repeatability ..................................................................................... ±2%
• ESD protection Resonant Frequency, mounted, nominal ......................................... 18 kHz
• Overload protection Transverse Sensitivity, max. ............................................................ 5%
• Reverse wiring protection
• No trim pots required ELECTRICAL
Power Requirements (Two wire loop power):
The output of the PC420V Series is voltage source ........................................................................ 12 VDC - 36 VDC
proportional to velocity. An output of 4 Loop Resistance1 at 24 VDC, maximum ......................................... 600Ω
mA indicates a level of 0 ips or no Turn on time ..................................................................................... 30 seconds
vibration present. A full-scale reading of Grounding ......................................................................................... Case isolated, internally
shielded
20 mA’s indicates that the peak range of
4-20 mA sensors

vibration is present.
ENVIRONMENTAL
Temperature Range ......................................................................... –40 to 85°C
Vibration Limit ................................................................................... 250 g peak
2 pin Shock Limit ....................................................................................... 2,500 g peak
connector Sealing .............................................................................................. Hermetic

PHYSICAL
1 1/16" hex Sensing Element Design .................................................................. PZT ceramic / shear
Weight ............................................................................................... 162 grams
2.80"
Case Material ................................................................................... 316L stainless steel
2.12" Mounting ........................................................................................... 1/4 - 28 tapped hole
Output Connector ............................................................................. 2 pin, MIL-C-5015 style
Mating Connector ............................................................................. R6 type
Recommended Cabling .................................................................... J9T2A
1/4-28
1.12" mounting hole CONNECTOR PIN FUNCTION
SHELL ground
A + positive
B – negative

NOTES: 1 Maximum loop resistance can be calculated by:


Typical
Vpower – 12 V Power Source RL max
RL (max) = Voltage
20 mA
20 400
24 600
26 700
ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting
requirements); Calibration data (level 2).
INDUSTRIAL

PC420V Series Models


MODEL RANGE
PC420V-05 0 - 0.5 ips, peak Typical Circuit

PC420V 0 - 1.0 ips, peak Pin A, 4-20 plus + DC Power


Pin B, 4-20 minus RL
– Supply
PC420V-20 0 - 2.0 ips, peak
Model Signal Measuring Equipment
PC420V-30 0 - 3.0 ips, peak PC420V

PC420V-50 0 - 5.0 ips, peak PLC / DCS

W-15 VIBRATION INSTRUMENTATION


54 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model PC420V2
Model PC420V2
Dual Output Velocity / Dynamic 4-20 mA Loop Powered Sensors (LPS™)

OUTPUT PARAMETERS
4-20 Output (±5%) .............................................................................. 4-20 mA DC
Dynamic Output (±5%) ........................................................................ 100 mV/in/sec
Velocity Range .................................................................................... 0-1 in/sec peak
Frequency Response:
±3 dB (4-20) ............................................................................. 2 Hz - 2.0 kHz FEATURES:
±3 dB (Dynamic) ....................................................................... 2 Hz - 3 kHz • Dual output: 4-20 mA and dynamic
Repeatability (4-20) .............................................................................. ±2% signal
Resonant Frequency, mounted, nominal ............................................... 18 kHz • Corrosion resistant
Transverse Sensitivity, max. ................................................................. 5%
• ESD protection
ELECTRICAL • Reverse wiring protection
Power Requirements (4-20 two wire loop power): • Overload protection
voltage source ........................................................................... 12 VDC - 36 VDC • No trim pots required
load resistance1 at 24 VDC ......................................................... 600Ω
Powering (Dynamic)2:

4-20 mA sensors
voltage source ........................................................................... 18 VDC - 30 VDC
current regulating diode .............................................................. 2 - 2.5 mA 6 pin
Electrical Noise, equiv. in/sec, nominal (Dynamic): connector
Spectral 10 Hz ..................................... 190 µin/sec/√Hz
100 Hz ..................................... 80 µin/sec/√Hz
1,000 Hz ..................................... 60 µin/sec/√Hz 1 1/16" hex
Output Impedance (Dynamic), nominal .................................................. 500 Ω
Bias Output Voltage (Dynamic), nominal ................................................ 12 VDC 2.56"
Turn on Time (4-20) ............................................................................. 30 seconds 2.12"
Turn on Time (Dynamic)3 ..................................................................... < 1 second
Grounding .......................................................................................... case isolated, internally shielded
ENVIRONMENTAL
1/4-28
Temperature Range ............................................................................ –40 to 85°C 1.12" mounting hole
dia.
Vibration Limit ..................................................................................... 250 g peak
Shock Limit ......................................................................................... 2,500 g peak
Sealing ............................................................................................... hermetic
PHYSICAL
Weight ................................................................................................ 160 grams
Case Material ...................................................................................... 316L stainless steel
Mounting ............................................................................................ 1/4 - 28 tapped hole
Output Connector ................................................................................ 6-pin, MIL-C-5015 style
Pin A .................................................................................. plus (4-20)
Pin B ............................................................................... minus (4-20)
Pin C ........................................................................... common (dynamic)
Pin D ................................................................................ signal (dynamic)
Pin E .................................................................................... n/c
Pin F .................................................................................... n/c
Mating Connector ................................................................................ R19 style, Amphenol PC06A-10-98S(SR)
Recommended Cable .......................................................................... J9T4A, 4 conductor, shielded, Teflon®
jacket

NOTES: 1 Maximum load resistance can be calculated by: Typical


INDUSTRIAL

Vpower – 12 V Power Source RL max


RL (max) = Voltage
20 mA
20 400
2 For operation, the Dynamic Output also requires that the 4-20 24 600
loop be powered. 26 700
3 The 4-20 must be completely turned on prior to taking dynamic
signal readings.
Typical Circuit

Pin A, 4-20 plus + DC Power


Pin B, 4-20 minus RL
– Supply
Pin C, Dynamic Common
Model Data Signal Measuring Equipment
PC420V2 Pin D, Dynamic Signal Acquisition
Equipment
Pin E, N/C (see note 2)
PLC / DCS
Pin F, N/C

MENTATION VIBRATION INSTRUMENTATION W-15


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dual vibration & temperature sensors

Dual Vibration
& Temperature
Sensors
Wilcoxon Research designs a number of sensors which provide more than one output.
Wilcoxon has some sensors that provide both a vibration signal and a temperature signal.
These dual output sensors are useful for those situations where users wish to know the
temperature of the machine where the vibration is measured. One example is in paper
machines where users want to know the temperature at the mounting locations in the
dryer section.
The vibration portion of the sensor is powered in the same fashion as all other industrial
vibration sensors. Voltage is supplied to the sensor through a constant-current diode and
the sensor maintains a characteristic Bias Output Voltage (BOV). The sensor
superimposes the vibration upon the BOV where it is available for the user.
The temperature sensor operates in a similar manner in that it must be powered through
a constant-current diode and the DC bias voltage relates to the temperature. The
temperature measurement is done using a special integrated circuit “chip” that produces
a DC output voltage signal. The signal changes by 10 millivolts per degree Kelvin. Since
a one degree Kelvin change is the same as a one degree Celsius change, the only
difference between them is in the reference temperature, where 0ºCelsius is 273º Kelvin.
As an example, at a temperature of 300ºK (27ºC) the DC temperature signal would be
3.00 Volts DC.

Wilcoxon Temperature Output Accelerometers:

Model Style Sensitivity Low Freq High Freq Accel Range


INDUSTRIAL

793T-3 compression 100 mV/g 0.5 Hz 15,000 Hz 80 g peak

797T-1 shear 100 mV/g 1.0 Hz 12,000 Hz 80 g peak

797LT shear 500 mV/g 0.2 Hz 3,700 Hz 10 g peak


Note: Frequency @ ±3dB.

W-15 VIBRATION INSTRUMENTATION


56 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 793T-3
Model 793T-3
General Purpose Accelerometer with Internal Temperature Sensor

DYNAMIC
Sensitivity, ±5%, 25°C ................................................................................... 100 mV/g
Acceleration Range ....................................................................................... 80 g peak
Amplitude Nonlinearity ................................................................................... 1%
Frequency Response:
±5% ................................................................................................... 1.5 - 5,000 Hz

dual vib. & temp. sensors


±10% ................................................................................................. 1.0 - 7,000 Hz FEATURES:
±3 dB ................................................................................................. 0.5- 15,000 Hz • Senses both acceleration and
Resonance Frequency ................................................................................... 24 kHz temperature
Transverse Sensitivity, max. ........................................................................... 5% of axial
Temperature Response ................................................................................. –50°C –10% • Rugged design
+120°C +5% • Hermetic seal
Temperature Output Sensitivity, ±5% .............................................................. 10 mV/K • Ground isolated
Temperature Measurement Range ................................................................. 223 to 390°K (–50 to 120°C) • ESD protection
ELECTRICAL • Miswiring protection
Temperature Sensor
Power Requirement: voltage source ................................................... 18 - 30 VDC
current regulating diode ....................................... 2 - 4 mA
Grounding .................................................................................................... case isolated, internally shielded
Accelerometer 3 pin
connector
Power Requirement, voltage source ................................................ 18 - 30 VDC
current regulating diode ................................... 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ..................................... 600 µg
Spectral 10 Hz ..................................... 8 µg/√Hz 15/16" hex
100 Hz ..................................... 5 µg/√Hz
1000 Hz ..................................... 5 µg/√Hz 2.42"
Output Impedance, max ................................................................................. 100 Ω 1.78"
Bias Output Voltage ....................................................................................... 12 VDC
Grounding .................................................................................................... case isolated, internally shielded
ENVIRONMENTAL
Temperature Range ...................................................................................... –50 to 120°C
Vibration Limit ............................................................................................... 500 g peak 1/4-28
Shock Limit ................................................................................................... 5,000 g peak 1.0" mounting hole
Electromagnetic Sensitivity, equiv. g. ............................................................... 10 µg/gauss
Sealing ......................................................................................................... Hermetic
Base Strain Sensitivity .................................................................................... 0.0005 g/µstrain
PHYSICAL
Sensing Element Design ................................................................................ PZT ceramic / compression
Weight .......................................................................................................... 115 grams
Case Material ................................................................................................ 316L stainless steel
Mounting ...................................................................................................... 1/4-28 tapped hole
Output Connector .......................................................................................... 3 pin, MIL-C-5015 style
Mating Connector .......................................................................................... R6G type

CONNECTOR PIN FUNCTION


SHELL ground
A accelerometer– power & signal
B accelerometer– temperature / sensor common
C temperature sensor– power & signal

ACCESSORIES SUPPLIED: SF6 mounting stud (International customers specify mounting


INDUSTRIAL

requirements); Calibration data (level 3).

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 797T-1

Model 797T-1
Dual Output, Side Exit, Accelerometer with Temperature Sensor

DYNAMIC
Sensitivity, ±5%, 25°C ......................................................................... 100 mV/g
Acceleration Range ............................................................................. 80 g peak
Amplitude Nonlinearity ......................................................................... 1%
Frequency Response:
dual vib. & temp. sensors

FEATURES: ±5% ......................................................................................... 3 - 5,000 Hz


• Senses both acceleration ±10%. ...................................................................................... 2 - 7,000 Hz
and temperature ±3 dB ....................................................................................... 1 - 12,000 Hz
• Rugged design Resonance Frequency ......................................................................... 26 kHz
• Hermetic seal Transverse Sensitivity, max .................................................................. 5 % of axial
Temperature Response ....................................................................... –50°C –5%
• Ground isolated +120°C +5%
• ESD protection Temperature Output Sensitivity, ±5% .................................................... 10 mV/K
• Miswiring protection Temperature Measurement Range ....................................................... 223 to 390 K (–50 to 120°C)
• Mounts in any orientation
ELECTRICAL
Temperature Sensor
Power Requirement: voltage source ........................................ 18 - 30 VDC
current regulating diode ........................... 2 - 4 mA
Grounding .......................................................................................... case isolated, internally shielded
safety wire hole
0.062 dia.
Accelerometer
3 pin connector Power Requirement: voltage source ........................................ 18 - 30 VDC
current regulating diode ........................... 2 - 10 mA
Electrical Noise, equiv. g:
1.20" 1.70" Broadband 2.5 Hz to 25 kHz ................................ 600 µg
Spectral 10 Hz ................................ 8 µg/√Hz
0.25"
100 Hz ................................ 5 µg/√Hz
1000 Hz ................................ 5 µg/√Hz
1.05" Output Impedance, max. ...................................................................... 100 Ω
dia. 1/4-28
2.15" mounting thread Bias Output Voltage ............................................................................. 12 VDC
Grounding .......................................................................................... case isolated, internally shielded

ENVIRONMENTAL
Temperature Range ............................................................................ –50 to 120°C
Vibration Limit ..................................................................................... 500 g peak
Shock Limit ......................................................................................... 5,000 g peak
Electromagnetic Sensitivity, equiv. g ...................................................... 30 µg/gauss
Seal ................................................................................................ Hermetic
Base Strain Sensitivity .......................................................................... 0.002 g/µstrain

PHYSICAL
SensingElement Design ....................................................................... PZT ceramic / shear
Weight ................................................................................................ 135 grams
Case Material ...................................................................................... 316L stainless steel
Mounting ............................................................................................ 1/4-28 captive socket head screw
Output Connector ................................................................................ 3 pin, MIL-C-5015 style
Mating Connector ................................................................................ R6G type
Recommended Cabling ....................................................................... J9T3A

CONNECTOR PIN FUNCTION


SHELL ground
INDUSTRIAL

A accelerometer, power / signal


B accelerometer / temperature common
C temperature sensor, power / signal

ACCESSORIES SUPPLIED: 1/4-28 captive screw (International customers specify mounting


requirements); Calibration data (level 3).

W-15 VIBRATION INSTRUMENTATION


58 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 797LT
Model 797LT
Low Frequency Accelerometer with Temperature Sensor

DYNAMIC
Sensitivity, ±5%, 25°C ......................................................................... 500 mV/g
Acceleration Range ............................................................................. 10 g peak
Amplitude Nonlinearity ......................................................................... 1%
Frequency Response: FEATURES:
±5% ......................................................................................... 0.6 - 850 Hz • Senses both acceleration
±10% ....................................................................................... 0.4 - 1,500 Hz
and temperature
±3 dB ....................................................................................... 0.2 - 3,700 Hz
Resonance Frequency ......................................................................... 18 kHz • Corrosion resistant
Transverse Sensitivity, max .................................................................. 7% of axial • Hermetic seal
Temperature Response ....................................................................... –50°C –5%

dual vib. & temp. sensors


• Ground isolated
+120°C +5% • ESD protection
Temperature Output Sensitivity, ±5% .................................................... 10 mV/K • Miswiring protection
Temperature Measurement Range ....................................................... 223 to 390K (–50 to 120°C)
ELECTRICAL
Temperature Sensor
Power Requirement: voltage source ........................................ 18 - 30 VDC
current regulating diode ........................... 2 - 4 mA
Grounding .......................................................................................... case isolated, internally shielded
Accelerometer
Power Requirement: voltage source ........................................ 18 - 30 VDC safety wire hole
current regulating diode ........................... 2 - 10 mA 0.062 dia.
Electrical Noise, equiv. g:
3 pin connector
Broadband 2.5 Hz to 25 kHz ................................ 12 µg
Spectral 2 Hz ................................ 2 µg/√Hz
10 Hz ................................ 0.6 µg/√Hz
1.20" 1.70"
100 Hz ................................ 0.2 µg/√Hz
Output Impedance, max. ...................................................................... 100 Ω
Bias Output Voltage ............................................................................. 10 VDC 0.25"
Grounding .......................................................................................... case isolated, internally shielded
1.05"
dia. 1/4-28
ENVIRONMENTAL 2.15" mounting thread
Temperature Range ............................................................................ –50 to 120°C
Vibration Limit ..................................................................................... 250 g peak
Shock Limit ......................................................................................... 2,500 g peak
Electromagnetic Sensitivity, equiv. g ...................................................... 5 µg/gauss
Seal ................................................................................................ Hermetic
Base Strain Sensitivity .......................................................................... 0.001 g/µstrain
PHYSICAL
Sensing Element Design ...................................................................... PZT ceramic / shear
Weight ................................................................................................ 160 grams
Case Material ...................................................................................... 316L stainless steel
Mounting ............................................................................................ 1/4-28 captive socket head screw
Output Connector ................................................................................ 3 pin, MIL-C-5015 style
Mating Connector ................................................................................ R6G type
Recommended Cabling ....................................................................... J9T3A

CONNECTOR PIN FUNCTION


SHELL ground
A accelerometer, power / signal
B accelerometer / temperature common
C temperature sensor, power / signal
INDUSTRIAL

ACCESSORIES SUPPLIED: 1/4-28 captive screw (International customers specify mounting


requirements); Calibration data (level 3).

MENTATION VIBRATION INSTRUMENTATION W-15


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specialty sensors

Specialty
Sensors
The specialty sensors are modifications of Wilcoxon accelerometer and hydrophone designs
to meet specific application requirements. The Zerkometer™ and leak detection sensors are
specialty sensors that have found wide use and acceptance in industry.
Zerkometer™
The Zerkometer accelerometers are designed to be mounted where zerk fittings exist to
grease bearings. Since the grease fittings are usually located very close to the bearing they
provide an ideal location for accelerometers to acquire dynamic vibration data. The
Zerkometer has a tapered pipe thread base, a grease channel through the base and a zerk
fitting on the side to allow users continued access to grease the bearing using existing zerk
greasing equipment. The Zerkometer has excellent frequency response using the pipe
thread mounting base and can be used for most high frequency analysis techniques.
Leak Detection Sensors
Wilcoxon manufactures two types of leak detection sensors, accelerometers and
hydrophones. The accelerometers are used like microphones to “listen” to the vibration of the
ground while the hydrophones are used to “listen” to the sounds of leaks in the piping. The
accelerometers are very high sensitivity to provide the highest levels of signals to facilitate
hearing the leaks through vibration in the earth caused by the noise of the leak.
The leak detection hydrophone is a pressure sensor that is directly coupled to the fluid
system to allow listening to the acoustic signal produced by a leak. The sensor has a pipe
thread base for mounting directly to the piping. There is an air release valve built in to permit
easy purging of the air after the sensor is installed. These hydrophones have been well
accepted for detecting and locating leaks.
Wilcoxon Specialty Sensors:

Model Style Sensitivity Low Freq High Freq Accel Range

221A shear 100 mV/g 0.5 Hz 7,000 Hz 80 g peak


INDUSTRIAL

221B shear 100 mV/g 0.5 Hz 10,000 Hz 80 g peak

222A shear 100 mV/g 0.5 Hz 8,500 Hz 80 g peak

996LD compression 12 V/g 10 Hz 4,000 Hz 0.10 g peak

H571LD-1A compression –187 dB re 1 V/µPa 5.0 Hz 20,000 Hz –

H571LD-2 compression –175 dB re 1 V/µPa 5.0 Hz 20,000 Hz –

Note: Frequency @ ±3dB.

W-15 VIBRATION INSTRUMENTATION


60 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model 221A
Model 221A
Accelerometer with Grease Fitting Mount

DYNAMIC
Sensitivity, ±20%, 25°C ............................................................................. 100 mV/g
Acceleration Range .................................................................................... 80 g peak FEATURES:
Amplitude Nonlinearity ............................................................................... 1%
Frequency Response, nominal1 : • Rugged design
± 3 dB ............................................................................................... 0.5 - 7,000 Hz • Corrosion resistant
Resonance Frequency, nominal ................................................................ 13 kHz • Hermetic seal
Transverse Sensitivity, max ....................................................................... 5% of axial • ESD protection
Temperature Response ............................................................................. –50°C –7% • Reverse wiring protection
+80°C +5% • Grease channel through sensor body
ELECTRICAL

specialty sensors
Power Requirement: voltage source ................................................ 18 - 30 VDC
current regulating diode ................................. 2 - 10 mA
Electrical Noise, equiv. g: zerk
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg grease
Spectral 10 Hz ............................................... 10 µg/√Hz fitting
100 Hz ............................................... 5 µg/√Hz 1.40"
1000 Hz ............................................... 5 µg/√Hz 1.77"
Output Impedance, max. ............................................................................ 100 Ω
Bias Output Voltage ................................................................................... 12 VDC
Grounding ................................................................................................... case isolated

ENVIRONMENTAL 11/16"
Temperature Range ................................................................................... –50 to 80°C hex 1/4-28 taper
Vibration Limit ............................................................................................. 500 g peak
Shock Limit ................................................................................................. 5,000 g peak
Sealing ........................................................................................................ Hermetic Model 221A
Base Strain Sensitivity, max. ..................................................................... 0.00002 g/µstrain

PHYSICAL
Sensing Element Design ............................................................................ PZT ceramic / shear
Weight ......................................................................................................... 53 grams
Case Material ............................................................................................. 316L stainless steel 1.90"
Mounting ..................................................................................................... 1/4 - 28 taper stud
Zerk Grease Fitting .................................................................................... Steel, 90° angle
1/4-28 taper

CONNECTOR PIN FUNCTION CABLE CONDUCTOR COLOR


SHELL common Shield
PIN power/ signal Center
HOUSING isolated N/C
Model 221A with
mating connector
NOTES: 1
At 50 lbs. inch torque. and cable

ACCESSORIES SUPPLIED: Model GF90: 90° steel 1/4-28 Zerk grease fitting;
Calibration data (level 2). grease
AVAILABLE ACCESSORIES: GFA18 – Grease fitting adapter, 1/4-28 taper - 1/8 female; Hex thread flow
mounting adapters;
(Call factory Customer Service).
INDUSTRIAL

Grease Channel

MENTATION VIBRATION INSTRUMENTATION W-15


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Model 221B

Model 221B
Accelerometer with Grease Fitting Mount

DYNAMIC
Sensitivity, ±20%, 25°C ............................................................................... 100 mV/g
Acceleration Range ..................................................................................... 80 g peak
FEATURES: Amplitude Nonlinearity ................................................................................. 1%
• Rugged design Frequency Response, nominal1 :
• Corrosion resistant ± 3 dB ................................................................................................ 0.5 - 10,000 Hz
• Hermetic seal Resonance Frequency, nominal .................................................................. 18 kHz
Transverse Sensitivity, max ......................................................................... 5% of axial
• ESD protection Temperature Response ............................................................................... –50°C –7%
• Reverse wiring protection +80°C +5%
• Grease channel through sensor body
ELECTRICAL
Power Requirement: voltage source ................................................. 18 - 30 VDC
current regulating diode ................................... 2 - 10 mA
Electrical Noise, equiv. g:
specialty sensors

Broadband 2.5 Hz to 25 kHz ............................................... 700 µg


Spectral 10 Hz ............................................... 10 µg/√Hz
100 Hz ............................................... 5 µg/√Hz
zerk 1000 Hz ............................................... 5 µg/√Hz
grease Output Impedance, max. .............................................................................. 100 Ω
fitting Bias Output Voltage ..................................................................................... 12 VDC
1.40" Grounding .................................................................................................... case isolated
1.77"
ENVIRONMENTAL
Temperature Range ..................................................................................... –50 to 80°C
Vibration Limit .............................................................................................. 500 g peak
Shock Limit .................................................................................................. 5,000 g peak
11/16" Sealing ........................................................................................................ Hermetic
hex 1/8-27 NPT Base Strain Sensitivity, max. ........................................................................ 0.00002 g/µstrain

Model 221B PHYSICAL


Sensing Element Design .............................................................................. PZT ceramic / shear
Weight ......................................................................................................... 57 grams
Case Material .............................................................................................. 316L stainless steel
Mounting ...................................................................................................... 1/8 - 27 NPTstud
Zerk Grease Fitting ...................................................................................... Steel, 90° angle
1/4-28 taper
1.90" Mating Connector ........................................................................................ R35
Recommended Cabling ............................................................................... J96

CONNECTOR PIN FUNCTION CABLE CONDUCTOR COLOR


SHELL common Shield
Pin power/ signal Center
Housing isolated N/C

Model 221B with


1
mating connector NOTES: At 200 inch lbs. torque and 0.225 inch thread engagement.
and cable
ACCESSORIES SUPPLIED: Model GF90: 90° steel 1/4-28 Zerk grease fitting;
Calibration data (level 2).
grease AVAILABLE ACCESSORIES: GFA18 – Grease fitting adapter, 1/4-28 taper - 1/8 female; Hex
INDUSTRIAL

flow thread mounting adapters; (Call factory Customer Service).

Grease Channel

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Model 222A
Model 222A
Accelerometer with Grease Fitting Mount

DYNAMIC
Sensitivity, ±10%, 25°C ............................................................................... 100 mV/g
Acceleration Range ..................................................................................... 80 g peak
Amplitude Nonlinearity ................................................................................. 1%
Frequency Response1, nominal:
± 5% .................................................................................................. 3 - 5,000 Hz
±10% ................................................................................................. 1 - 6,000 Hz
± 3 dB ................................................................................................ 0.5 - 8,500 Hz FEATURES:
Resonance Frequency ................................................................................. 23 kHz • Rugged design
Transverse Sensitivity, max ......................................................................... 5% of axial • Corrosion resistant
Temperature Response ............................................................................... –50°C –5% • Hermetic seal
+120°C +5% • Case isolated
ELECTRICAL • ESD protection
Power Requirement: voltage source ................................................. 18 - 30 VDC • Reverse wiring protection

specialty sensors
current regulating diode ................................... 2 - 10 mA • Grease channel through sensor body
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ............................................... 700 µg
Spectral 10 Hz ............................................... 10 µg/√Hz
100 Hz ............................................... 5 µg/√Hz 2 pin
1000 Hz ............................................... 5 µg/√Hz connector
Output Impedance, max. .............................................................................. 100 Ω
Bias Output Voltage ..................................................................................... 12 VDC
Grounding .................................................................................................... case isolated, internally
shielded zerk
grease
ENVIRONMENTAL fitting 1.97"
Temperature Range ..................................................................................... –50 to 120°C 2.42"
Vibration Limit .............................................................................................. 500 g peak
Shock Limit .................................................................................................. 5,000 g peak
Electromagnetic Sensitivity, equiv. g, max . .................................................. 70 µg/gauss
Sealing ........................................................................................................ Hermetic
Base Strain Sensitivity, max. ........................................................................ 0.00002 g/µstrain
11/16"
PHYSICAL hex
Sensing Element Design .............................................................................. PZT ceramic / shear 0.69"
Weight ......................................................................................................... 76 grams
Case Material .............................................................................................. 316L stainless steel 1/8-27 NPT
Mounting ...................................................................................................... 1/8 - 27 NPT stud
Zerk Grease Fitting ...................................................................................... Steel, 90° angle
1/4-27 taper
Output Connector ........................................................................................ 2 pin, MIL-C-5015 style
Mating Connector ........................................................................................ R6 type, but not R6SL
grease
Recommended Cabling ............................................................................... J10 / J9T2A flow
CONNECTOR PIN FUNCTION
SHELL ground
A power/ signal
B common

NOTES: 1 At 200 inch/ lb. torque and 0.225 inch thread engagement. Grease Channel
INDUSTRIAL

ACCESSORIES SUPPLIED: Model GF90: 90° steel 1/4-28 Zerk grease fitting; Calibration data (level 2).
AVAILABLE ACCESSORIES: GFA18 – Grease fitting adapter, 1/4-28 taper - 1/8 female; Hex thread mounting
adapters; (Call factory Customer Service).

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Model 996LD

Model 996LD
High Sensitivity Accelerometer

DYNAMIC
Sensitivity ......................................................................................... 12 V/g, ±3 dB
Frequency Response, ±3 dB ........................................................... 10 - 4,000 Hz
Resonance Frequency, nominal ...................................................... 14 kHz
Acceleration Range, nominal ........................................................... 0.10 g peak
Shock Limit ....................................................................................... 10,000 g
FEATURES: ELECTRICAL
• Low noise floor Supply Voltage ................................................................................. 12 - 24 VDC
• High sensitivity Supply Current ................................................................................. 2 mA
• Compatible with many commercially Bias Output Voltage ......................................................................... 4.8 - 7.5 VDC
available leak detection systems Grounding ......................................................................................... case grounded
specialty sensors

Electrical Noise, nominal


100 Hz ..................................................................................... 0.08 µg/√Hz
1000 Hz ................................................................................... 0.016 µg/√Hz
2 pin
connector ENVIRONMENTAL
Temperature Range ......................................................................... –10°C to 80°C
Sealing .............................................................................................. hermetic design

15/16" hex PHYSICAL


Case Material ................................................................................... 316 stainless steel
2.95" Mounting ........................................................................................... 1/4 - 28 tapped hole
2.29" Connector ......................................................................................... 2 pin, MIL-C-5015 style

Pin-out: Pin A ..................................................... power, signal


Pin B ..................................................... common, case

1/4-28 Mating Connector ............................................................................. Wilcoxon R6 (Amphenol 97-


1.0" mounting hole 106A-10SL-4S or MS-3106A-
10SL-4S)

ACCESSORIES SUPPLIED: Foam sleeve shock protector; SF6 mounting stud


ACCESSORIES AVAILABLE: Cable to interface with leak detector systems; magnetic base
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


64 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model H571LD-1A
Model H571LD-1A
Leak Detection Hydrophone

DYNAMIC
Sensitivity, ±3 dB ........................................................................................ –187 dB re 1V/µPa
Amplifier Frequency Response, ±3 dB ....................................................... 5 Hz to 20 kHz

ELECTRICAL FEATURES:
Powering: • Low noise floor
voltage source ................................................................................... 9 - 15 VDC • High sensitivity
current regulating diode .................................................................... 1.5 - 4 mA • Compatible with many commercially
Bias Voltage ................................................................................................ 6 VDC available leak detection systems

ENVIRONMENTAL
MaximumTemperature ................................................................................ 60ºC

specialty sensors
Maximum Pressure ..................................................................................... 150 psi

PHYSICAL 3 pin
Connector
Mounting ..................................................................................................... 3/4 - 14 NPT
Case Material .............................................................................................. 316 stainless steel housing
Output Connector ........................................................................................ 3 pin, MIL-C-26482 Air Bleeding
Valve
Mating Connector ........................................................................................ Wilcoxon Research R4
(Amphenol PTO6A-8-3S(SR))

4.2"
Pin Out: PIN A ............................................................................... Case
PIN B ......................................................................... Common
PIN C ................................................................. Power, Signal
2.0" Hex

3/4 - 14 NPT

INDUSTRIAL

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Model H571LD-2

Model H571LD-2
Leak Detection Hydrophone

DYNAMIC
Sensitivity, ±3 dB ........................................................................................ –175 dB re 1V/µPa
Amplifier Frequency Response, ±3 dB ....................................................... 5 Hz to 20 kHz

FEATURES: ELECTRICAL
• Low noise floor Powering:
voltage source ................................................................................... 9 - 15 VDC
• High sensitivity
current regulating diode .................................................................... 1.5 - 4 mA
• Compatible with many commercially
Bias Voltage ................................................................................................ 6 VDC
available leak detection systems
ENVIRONMENTAL
Maximum Input Pressure ............................................................................ 150 PSI
specialty sensors

3 pin Maximum Temp .......................................................................................... 60°C


Connector

PHYSICAL
Air
Bleeding
Mounting ..................................................................................................... 3/4 - 14 NPT
Valve Case Material .............................................................................................. 316 stainless steel housing
Output Connector ........................................................................................ 3 pin, MIL-C-26482
Mating Connector ........................................................................................ Wilcoxon Research R4
4.2"
Amphenol PTO6A-8-3S (SR)

Pin Out: Pin A ................................................................................ Case


2.0" Hex Pin B .......................................................................... Common
Pin C ................................................................. Power, Signal

3/4 - 14 NPT
INDUSTRIAL

MACHINERY MONITORING

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W-14
VIBRATION INSTRUMENTATION
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Test &
Measurement
Test & Measurement Sensors
Test and measurement accelerometers are generally characterized by smaller size than
industrial units and typically use a 10-32 co-axial connector to connect to measurement
equipment. While they are sometimes used in industrial environments for machinery
vibration collection, they are usually used in laboratories and similar environments.
Modal and structural testing are the typical applications for test and measurement
sensors.

Wilcoxon Test & Measurment Sensors:

Model Style Sensitivity Low Freq High Freq Accel Range

726 / 726T compression 100 mV/g 0.6 Hz 15 kHz 80 g peak

728A / 728T compression 500 mV/g 0.8 Hz 10 kHz 15 g peak

Note: Frequency @ ±3dB.


TEST & MEASUREMENT

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VIBRATION INSTRUMENTATION W-15
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Model 726 / 726T

Model 726 / 726T


Small size, Piezoelectric Accelerometers

DYNAMIC
Sensitivity, ±5%, 25°C ............................................................................ 100 mV/g
Acceleration Range ................................................................................ 80 g peak
FEATURES: Amplitude Nonlinearity ............................................................................ 1%
• Wide frequency range Frequency Response:
• Low noise floor ±5 % ............................................................................................. 2.0 - 10,000 Hz
• Hermetically designed ±10 % ........................................................................................... 1.0 - 12,000 Hz
• Temperature compensated ±3 dB ............................................................................................ 0.6 - 15,000 Hz
Resonance Frequency, mounted,
general T&M sensors

• Wide dynamic range


nominal ......................................................................................... 32 kHz
• Small size, lightweight
Transverse Sensitivity, max. ................................................................... 5% of axial
• Miswiring protection Temperature Response .......................................................................... –50°C –10%
+120°C +5%

ELECTRICAL
Power Requirement:
0.62" voltage source .............................................................................. 18 - 30 VDC
0.60" dia.
dia. current regulating diode ................................................................ 2 - 10 mA
Electrical Noise, equiv. g, nominal:
10-32 coaxial Broadband 2.5 Hz to 25 kHz ...................................... 60 µg
connector
Spectral 10 Hz ...................................... 8.0 µg/√Hz
1.00" 1.40"
100 Hz ...................................... 0.8 µg/√Hz
11/16"
hex 1,000 Hz ...................................... 0.3 µg/√Hz
5/8"
hex 10,000 Hz ...................................... 0.2 µg/√Hz
0.54"
10-32 Output Impedance, max. ......................................................................... 100Ω
mounting hole
dia. Bias Output Voltage, nominal .................................................................. 12 VDC
Model 726 Model 726T Grounding:
Model 726 (side connector) ........................................................... case grounded
Model 726T (top connector) .......................................................... base isolated

ENVIRONMENTAL
Temperature Range ................................................................................ –50 to 120°C
Vibration Limit ......................................................................................... 500 g peak
Shock Limit ............................................................................................. 5,000 g peak
Electromagnetic Sensitivity @ 60 Hz ....................................................... 40 µg/gauss
Base Strain Sensitivity ............................................................................ 0.002 g/µstrain

PHYSICAL
Weight .................................................................................................... 30 grams (Model 726)
..................................................................................................... 34 grams (Model 726T)
TEST & MEASUREMENT

Case Material ......................................................................................... 316L stainless steel


Mounting ................................................................................................. 10-32 tapped hole
Output Connector ................................................................................... 10-32 coaxial
Cabling: Mating Connector .............................................................. Wilcoxon R1 (10-32 coaxial)
Standard Cable .................................................................. J93, coaxial, Teflon jacket, 30 pF/ft

ACCESSORIES SUPPLIED: SF1 mounting stud, calibration data


ACCESSORIES AVAILABLE: R1-2-J93-10 cable assembly, magnetic mounting bases, SF5 cementing
studs, SF4 isolation mounting bases, power supplies, amplifiers, signal
conditioners.

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68 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
general T&M ssensors Model 728A / 728T
Model 728A / 728T
High Sensitivity, Low Noise Accelerometers

DYNAMIC
Sensitivity, ±5%, 25°C ....................................................................... 500 mV/g FEATURES:
Acceleration Range ........................................................................... 15 g peak • Wide frequency range
Amplitude Nonlinearity ....................................................................... 1% • Low noise floor
Frequency Response, nominal • Hermetically sealed
±5% ......................................................................................... 2.0 - 4,000 Hz • Temperature compensated
±10% ....................................................................................... 1.2 - 6,000 Hz • Wide dynamic range
±3 dB ....................................................................................... 0.8 - 10,000 Hz • Small size, light weight
Resonance Frequency, mounted, nominal ......................................... 23 kHz
• Miswiring protection
Transverse Sensitivity, max. .............................................................. 7% of axial
Temperature Response ..................................................................... –50°C –10%
+120°C +5%

ELECTRICAL
Power Requirement: 0.62"
0.60" dia.
voltage source ......................................................................... 18 - 30 VDC dia.
current regulating diode ........................................................... 2 - 10 mA
Electrical Noise, equiv. g, nominal: 10-32 coaxial
connector
Broadband 2.5 Hz to 25 kHz .................................. 20 µg
1.40"
Spectral 10 Hz .................................. 3.0 µg/√Hz 1.00"
100 Hz .................................. 0.3 µg/√Hz 11/16"
5/8" hex
1000 Hz .................................. 0.6 µg/√Hz hex
Output Impedance, max. .................................................................... 100 Ω 10-32
0.54" mounting hole
Bias Output Voltage, nominal ............................................................. 10 VDC dia.
Grounding ............................................................................ base isolated Model 728A Model 728T
Model 726 (side connector) .................................. case grounded
Model 726T (top connector) ................................. base isolated

ENVIRONMENTAL
Temperature Range ........................................................................... –50 to 120°C
Vibration Limit .................................................................................... 250 g peak
Shock Limit ........................................................................................ 2500 g peak
Electromagnetic Sensitivity, equiv. g .................................................. 20 µg/gauss
Base Strain Sensitivity ....................................................................... 0.002 g/µstrain

PHYSICAL
Weight ............................................................................................... 45 grams
Case Material .................................................................................... 316L stainless steel
Mounting ............................................................................................ 10-32 tapped hole
Output Connector .............................................................................. 10-32 coaxial
TEST & MEASUREMENT
Cabling: Mating Connector ............................................................ Wilcoxon R1 (10-32 coaxial)
Standard Cable ............................................................... J93, coaxial, Teflon jacket, 30 pF/ft

ACCESSORIES SUPPLIED: SF1 mounting stud, calibration data


ACCESSORIES AVAILABLE: R1-2-J93-10 cable assembly, magnetic mounting bases, SF8 cementing
studs, power supplies, amplifiers, signal conditioners.

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seismic

Seismic
Seismic Sensors
Combine a supersensitive piezoelectric accelerometer, an ultra low-noise amplifier, excellent
electrical/mechanical isolation, and the result will be unmatched performance in measuring
low-level vibration.
The Model 731A Ultra-Quiet Seismic Accelerometer can measure vibration levels down to the
sub micro-g range by using an ultra-low noise internal amplifier and a high sensitivity inertial
sensing element. It contains no moving parts, is not sensitive to magnetic fields, and has a
relatively low mass.
The Model P31 Amplifier enhances the capabilities of the 731A by providing special low noise
signal amplification and conditioning by providing 2.4mA constant current needed to power
the accelerometer’s internal amplifier.
Some common applications include: earthquake detection, geophysics, geothermal develop-
ment, structural analysis and mine safety.
Wilcoxon considers seismic sensors to be accelerometers characterized by good low
frequency response, high output sensitivity and having a low noise floor. They are primarily
designed to measure low amplitude low frequency signals in applications such as structural
monitoring and vibration isolation verification. Accelerometers used for earth seismic
monitoring should have a very low noise floor. Wilcoxon’s 731A has a noise floor very near
the New High Noise Model (NHNM) developed by the U.S. Department of Interior.
Seismic accelerometers have internal amplifiers similar to the industrial accelerometers. They
TEST & MEASUREMENT

are powered using the same method that is, using a constant-current diode to provide power
to the accelerometer. The seismic accelerometer amplifier output has a characteristic Bias
Output Voltage (BOV) and the vibration signal is superimposed upon this DC voltage level.
The accelerometer circuit is isolated from the case making installation and mounting simple,
while the two-wire powering and signal method simplifies the wiring.
Wilcoxon Seismic Sensors:

Model Style Sensitivity Low Freq High Freq Accel Range

731A flexure 10 V/g .05 Hz 500 Hz 0.5 g peak

731A / P31 flexure selectable .05 Hz 100 Hz 0.5 g peak

731-207 flexure 10 V/g 0.2 Hz 1,300 Hz 0.5 g peak

Note: Frequency @ ±3dB.


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Model 731A
Model 731A
Ultra-Quiet, Ultra Low Frequency, Seismic Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C .................................................................................... 10 V/g
Acceleration Range .......................................................................................... 0.5 g peak
Amplitude Nonlinearity ...................................................................................... 1% FEATURES:
Frequency Response: • Ultra high sensitivity
±10% ...................................................................................................... 0.10 - 300 Hz • Ultra low-noise electronics for clear
±3 dB ...................................................................................................... 0.05 - 500 Hz
Resonance Frequency ...................................................................................... 815 Hz signals at sub micro-g levels
Transverse Sensitivity, max. ............................................................................. 1% of axial • Low frequency capable
Temperature Response .................................................................................... –10°C –12% • Low pass filtered to eliminate high
+65°C +5% frequencies
• Miswiring protection
ELECTRICAL
Power Requirement: voltage source ..................................................... 18 - 30 VDC
current regulating diode ....................................... 2 - 10 mA
Electrical Noise, equiv. g:
Broadband 2.5 Hz to 25 kHz ...................................................... 0.2 µg
Spectral 2 Hz ......................................................................... 0.03 µg/√Hz

seismic
2 pin connector
10 Hz ....................................................................... 0.01 µg/√Hz
100 Hz ..................................................................... 0.004 µg/√Hz
Output Impedance, max. ................................................................................... 100Ω
Bias Output Voltage .......................................................................................... 9 VDC
Grounding ......................................................................................................... case isolated
2.91"
ENVIRONMENTAL 2.10"
Temperature Range .......................................................................................... –10 to 65°C
Vibration Limit ................................................................................................... 10 g peak 3/8-16
Shock Limit ....................................................................................................... fragile mounting
hole
Electromagnetic Sensitivity @ 60 Hz. ................................................................ 20 µg/gauss
2.45"
Sealing ............................................................................................................. Hermetic
Base Strain Sensitivity ...................................................................................... 0.0001 g/µstrain

PHYSICAL
Sensing Element Design .............................................................................. PZT ceramic / flexure
Weight .............................................................................................................. 670 grams
Case Material ................................................................................................... 316L stainless steel
Mounting ........................................................................................................... 3/8 - 16 tapped hole
Output Connector ............................................................................................. 2 pin, MIL-C-5015 style
Mating Connector ............................................................................................. R6 type
Recommended Cabling .................................................................................... J9 / J9T2A
CONNECTOR PIN FUNCTION
SHELL ground
TEST & MEASUREMENT
A power/ signal
B common

ACCESSORIES SUPPLIED: SF7 mounting stud; Calibration data (level 3).


OPTIONS: Power unit/Amplifier P31.
NOTE: Special handling required due to sensitivity.

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Model 731A / P31

Model 731A / P31


Seismic Accelerometer and Power Amplifier System

DYNAMIC
Acceleration Sensitivity, selectable ................................................................... 10, 100, 1000 V/g
Velocity Sensitivity, selectable .......................................................................... 0.1, 1, 10 V/in/sec
Vibration Range, max. ...................................................................................... 0.5 g peak
Amplitude Nonlinearity ...................................................................................... 1%
FEATURES: Frequency Response:
• Ultra high sensitivity Filter 100 Hz 450 Hz Velocity
• Ultra low-noise electronics for clear –10% 0.08 - 70 Hz 0.08 - 300 Hz –––
signals at sub micro-g levels –3dB 0.05 - 100 Hz 0.05 - 450 Hz 0.8 - 150 Hz
• Low frequency capable Transverse Sensitivity, max. ............................................................................. 1% of axial
• Low pass filtered to eliminate high
ELECTRICAL
frequencies Output Impedance ............................................................................................ 2500 Ω
• ESD protection Recommended Load Impedance ...................................................................... > 250 KΩ
• Miswiring protection Maximum Output Voltage ................................................................................. 5 V peak
Noise:
Spectral 2 Hz ......................................................................... 0.03 µg/√Hz
10 Hz ....................................................................... 0.01 µg/√Hz
100 Hz ..................................................................... 0.004 µg/√Hz
2 pin connector Grounding ......................................................................................................... Case isolated
seismic

Output Connector:
Model 731A ............................................................................................ 2 pin, MIL-C-5015 style
Model P31 .............................................................................................. BNC
Input Connector (P31) ....................................................................................... Twin Axial BNC
2.91"
2.10" POWER REQUIREMENTS (P31)
Internal Batteries ............................................................................................... Two 9 Volt Alkaline
3/8-16
mounting Battery Life ....................................................................................................... > 75 hours
hole
2.45" ENVIRONMENTAL
Model 731A
Temperature Range .......................................................................................... –10 to 65°C
Vibration Limit ................................................................................................... 10 g peak
3.00" Shock Limit ....................................................................................................... Fragile
Base Strain Sensivitiy ....................................................................................... 0.0001 g/µstrain

POWER UNIT/AMPLIFIER
PHYSICAL
1.75"
MODEL P31
Sensing Element Design ................................................................................... PZT ceramic / flexure
VEL
ON
FILTER
450 Hz
ACC
10
100
0.1
1
Weight:
OFF 100 Hz
TEST Vel 1000
V/g
10
V/In/Sec
Model 731A Seismic Accelerometer ........................................................ 670 grams
Model P31 Power Unit/Amplifier .............................................................. 600 grams
TEST & MEASUREMENT

Interconnect Cable, Model 731A to Model P31 ................................................. R6-2T-J9-10


6.2"

Model P31 OUTPUT CONNECTOR FUNCTION CABLE


731A SHELL case Shield
A power / signal White
B common Black
P31 SHELL common Shield
Model P31
Power Unit PIN signal Center Conductor

INPUT CONNECTOR FUNCTION CABLE


P31 SHELL ground Shield
PIN power/signal White
Model 731A Readout SOCKET common Black
Transducer Equipment

POWERING WITH P31 POWER UNIT


ACCESSORIES SUPPLIED: SF7 mounting stud; Calibration data (level 3).
NOTE: Special handling required due to sensitivity.

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Model 731-207
Model 731-207
Ultra Low Frequency, Seismic Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C .................................................................................... 10 V/g
Acceleration Range .......................................................................................... 0.5 g peak
Amplitude Nonlinearity ...................................................................................... 1% FEATURES:
Frequency Response, nominal: • Compact construction to fit
±5% ........................................................................................................ 0.6 - 650 Hz in tight spaces
±10% ...................................................................................................... 0.5 - 850 Hz • Ultra-high sensitivity
±3 dB ...................................................................................................... 0.2 - 1,300 Hz • Ultra low-noise electronics
Resonance Frequency, mounted, nominal ........................................................ 2.4 kHz for clear signals at very low
Transverse Sensitivity, max. ............................................................................. 1% of axial
vibration levels
Temperature Response .................................................................................... –0°C –18%
+80°C +8% • Miswiring protection

ELECTRICAL
Power Requirement:
voltage source ........................................................................................ 18 - 30 VDC
current regulating diode .......................................................................... 2 - 10 mA 10-32 coaxial
connector
Electrical Noise, equiv. g, nominal:
Broadband 2.5 Hz to 25 kHz .......................................................... 2 µg
Spectral 2 Hz ............................................................................. 0.28 µg/√Hz

seismic
10 Hz ........................................................................... 0.09 µg/√Hz
1.40"
100 Hz ......................................................................... 0.03 µg/√Hz
Output Impedance, max. ................................................................................... 500 Ω
Bias Output Voltage, nominal ............................................................................ 10 VDC
Grounding ......................................................................................................... case grounded
10-32
0.99" mounting
ENVIRONMENTAL dia. hole
Temperature Range .......................................................................................... 0 to 80°C
Vibration Limit ................................................................................................... 50 g peak
Shock Limit ....................................................................................................... 250 g peak
Electromagnetic Sensitivity @ 60 Hz ................................................................. 20 µg/gauss
Base Strain Sensitivity ...................................................................................... 0.0005 g/µstrain
Sealing ............................................................................................................. hermetic design

PHYSICAL
Weight .............................................................................................................. 50 grams
Case Material ................................................................................................... 316L stainless steel
Mounting ........................................................................................................... 10-32 UNF
Output Connector ............................................................................................. 10-32 coaxial
TEST & MEASUREMENT

NOTE: Radiation Hardened option available.


ACCESSORIES SUPPLIED: Calibration data; SF1 mounting stud
ACCESSORIES AVAILABLE: R1-2-J93-10 cable assembly, magnetic mounting bases, SF5
cementing studs, SF4 isolation mounting base, signal conditioners.

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shakers & accessories

Shakers &
Accessories
Wilcoxon Research manufactures instruments which generate vibration for structural research
and modal testing. The vibration generator or “shaker” produces dynamic force operating on the
mass reaction principle. Basically, a heavy mechanical component of the shaker is caused to
oscillate by the drive signal from the power amplifier. A reaction force is generated, which excites
the structure under test.
We manufacture two types of shakers – the low frequency electromagnetic shakers and the high
frequency piezoelectric shakers.
Electromagnetic Shakers
The electromagnetic shaker operates similiarly to a common speaker. A coil is driven within a
permanent magnet field. The dynamic electromagnetic coil field causes the motion of a heavy
mechanical component. In most models, the coil is attached to the structure. The heavy ring-
shaped magnets are suspnded and oscillate around the coil. The electromagnetic shaker
generates force in proportion to input current.
Piezoelectric Shakers
The piezoelectric shakers utilize piezoelectric ceramic disks, which change thickness proportional
to an applied voltage. These disks are sandwiched between a heavy mass and a light fixture,
which attaches to the test structure. Although the displacement is very small, the use of multiple
disks and high drive voltages can produce large forces at high frequencies.
Powering Systems
TEST & MEASUREMENT

A power source is required to drive the shakers. The electromagnetic shakers are driven by
conventional methods from an audio power amplifier. The pieozoelectric shakers must be driven
by high voltage and require an impedance matching network between the power amplifier and
shaker. This impedance matching network steps up the drive voltage for the high force output.
Wilcoxon Shakers:

Shaker Type Power Amp Matching Nominal Freq Range


Network Force Output
F3 / Z602WA Electromagnetic PA7 or PA8 N/A 1 lb. 25 - 10,000 Hz
F4 / Z820WA Electromagnetic PA7 N/A 10 lbs. 10 - 7,500 Hz
F5B / Z11 Electromagnetic PA7 N/A 0.4 lbs. 10 - 10,000 Hz
F10 / Z820WA Electromagnetic PA7 or PA8 N/A 20 lbs. 5 - 2,000 Hz
F7 Piezoelectric PA7 or PA8 N7L (N8L) 100 lbs. 500 - >20,000 Hz
F7-1 Piezoelectric PA8 N8HFS 10 lbs. 1 - 80,000 Hz
MACHINERY MONITORING
F4 / F7 Dual PA7 or PA8 N7C 10 lbs. 10 - >20,000 Hz

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74 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model F3 / Z602WA
Model F3 / Z602WA
Electromagnetic Shaker System

MODEL F3 ELECTROMAGNETIC SHAKER Model F3/Z602WA


Usable Frequency Range ................................................................. 25 - 10,000 Hz
Blocked Force Output1 ...................................................................... see graph
Maximum Continuous Current .......................................................... 0.75 amp rms
Nominal Electrical Impedance .......................................................... 16 Ω
DC Electrical Resistance .................................................................. 6Ω
Resonant Frequency, blocked .......................................................... < 50 Hz
Weight of Parts Rigidly Attached to Structure3 .................................. 0.30 lb (0.14 kg)
Suspended Weight3 .......................................................................... 0.53 lb (0.24 kg)

shakers & accessories


Total Weight ...................................................................................... 0.83 lb (0.37 kg)
Temperature Range .......................................................................... 0 to 80°C
Base Material .................................................................................... anodized aluminum Model Z602WA
Connector2 ........................................................................................ 10-32 coaxial
Cable ................................................................................................ R1-22-J93-10 The Model F3 Vibration Generator is a reaction-
type shaker generating dynamic forces for structural
MODEL Z602WA IMPEDANCE HEAD excitation in vibration research and testing. The
reaction principle of operation, light weight and
Accelerometer Nominal Values
compact configuration allow this generator to be
Voltage Sensitivity ............................................................................. 100 mV/g (10.2 mV/m/s2) stud mounted in any position, directly to structures
Frequency Response: ±0.5 dB ............................................ 20 - 6,000 Hz without external support or critical shaft alignment
±1.0 dB ............................................ 15 - 10,000 Hz problems.
±3.0 dB ............................................ 10 - 20,000 Hz
Power Requirements, voltage source ............................................... 18 - 30 VDC The Model F3 Electromagnetic Shaker is a
current regulating diode .................................................. 2 - 10 mA cylindrical permanent magnet shaker. The magnet
Bias Output Voltage, nominal ........................................................... 8 VDC is in rigid contact with the outer case. A moving coil
Output Impedance ............................................................................ <100 Ω wound on an aluminum bobbin surrounds the
Electrical Noise, equiv g: magnet. This coil and bobbin is suspended from
Spectral 10 Hz ............................................... 15 µg/√Hz two natural rubber diaphragms ensuring pure axial
100 Hz ............................................. 5 µg/√Hz motion. A low center of gravity minimizes rotational
1000 Hz ........................................... 1 µg/√Hz excitation by the shaker. The added dynamic
Connector2 ........................................................................................ BNC weight is low since the suspended weight does not
Output Cable ..................................................................................... R1-2-J93-10 effect rotational or axial inertia above its resonance.
This prevents inconsistencies often encountered
Force Gage Nominal Values whenever the rotational impedance of structures is
Voltage Sensitivity ............................................................................. 100 mV/lb (22.5 mV/n) low compared to the axial impedance.
Power Requirements, voltage source ............................................... 18 - 30 VDC The Model F3 is designed for operation over a very
current regulating diode .................................................. 2 - 10 mA wide range of audio frequencies. It can be supplied
Bias Output Voltage, nominal ........................................................... 12 VDC with a sensing transducer containing an
Output Impedance ............................................................................ <100 Ω accelerometer and a force gage (Model Z602WA
TEST & MEASUREMENT
Electrical Noise, equiv lb: Impedance Head) or a standard mounting block
Spectral 10 Hz ............................................... 5 µlb/√Hz (22 µN/√Hz) (dummy plug). The shaker drives the tested
100 Hz ............................................. 2 µlb/√Hz (9 µN/√Hz) structure through the impedance head or dummy
1000 Hz ........................................... 1 µlb/√Hz (4 µN/√Hz) plug.
Connector2 ........................................................................................ BNC
Output Cable ..................................................................................... R1-2-J93-10 The Model Z602WA Impedance Head is a
cylindrical structure containing a piezoelectric
Weight ............................................................................................... 0.13 lbs. (0.06 kg) accelerometer and a piezoelectric force gage. This
Mass Below Force Gage (including stud) ......................................... 0.044 lb (20 grams) transducer can be used to measure applied force
and structure motion. From these measurements
Effective Stiffness ............................................................................. 6 x 106 lb/in (1 x 109 N/m) mechanical impedance can be obtained. The high
Diameter of Mounting Surface .......................................................... 0.55 inch (1.4 cm) impedance charge signals from the piezoelectric
Mounting Stud, stainless steel ......................................................... 10 - 32 force gage and accelerometer are internally
Recommended Screw Down Torque ................................................ 20 in-lb (2 Nm) amplified using the Piezofet® low noise charge
Temperature Range .......................................................................... 0 to 80°C amplifier. Each amplifier requires a constant current
Base Material .................................................................................... anodized aluminum DC supply.
The Model Z602WA Impedance Head has a
NOTES: 1
Blocked force output refers to the output against a mass of infinite mechanical impedance. specimen contact diameter of 0.56 inches
2
Refers to connector at the end of cable. preventing excessive stiffening by impedance head
3
Weight includes the effect of Z602WA or dummy plug. attachment. The very low mass below the force
gage (20 grams) makes it possible to take
ACCESSORIES SUPPLIED: All input and output cables; mounting stud; spanner wrench; calibration measurements on relatively light structures, such as
TORING MACHINERY MONITORING
ACCESSORIES AVAILABLE:
data.
Power supplies, signal conditioners, power amplifiers, dummy plugs.
airframes, models and light machinery.

MENTATION VIBRATION INSTRUMENTATION W-15


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Model F3 / Z602WA

Model F3 / Z602WA
Electromagnetic Shaker System

Model F3/Z602WA RECOMMENDED SYSTEM DIAGRAM

Force Gage Power


Cable 2 Supplies, Read-Out
Amplifiers, Equipment
Accelerometer Signal
Power Cable 1 Conditioners
Signal Amplifier Cable 3
Source PA7 or PA8
P704B (2)
shakers & accessories

P703B (1)
P702B (2)
Z602WA
F3 or *When dummy plug is used,
Cable 1: R1-22-J93-10 dummy there is no signal output,
Cable 2 & 3: R1-2-J93-10 plug* associated cables, or equipment.

Model Z602WA
Structure

10-32 joining screw 10-32 coaxial


electrical connectors

1.50"
F3

0.60"

Z602WA
10-32
0.56" mounting hole
TEST & MEASUREMENT

dia.
2.26" dia.

TYPICAL BLOCKED FORCE OUTPUT


(F3 Shaker powered by PA7F)
10
Pounds, peak

1.0

0.1
10 100 1k 10 k 20 k
Frequency, Hz

MACHINERY MONITORING

W-15 VIBRATION INSTRUMENTATION


76 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model F4 / Z820WA
Model F4 / Z820WA
Electromagnetic Shaker System
MODEL F4 ELECTROMAGNETIC SHAKER
Usable Frequency Range ................................................................ 10 - 7,500 Hz
Blocked Force Output 1 .................................................................... see graph
Maximum Continuous Current ......................................................... 1.5 amp rms Model F4/Z820WA
Maximum Continuous Current w/ Air Cooling ................................. 2.5 amps
Nominal Electrical Impedance ......................................................... 25 Ω
DC Electrical Resistance ................................................................. 13 Ω
Resonance Frequency, blocked ...................................................... <40 Hz
Forced Air Cooling Pressure, max. .................................................. 25 psi (1.7 bar)
Weight of Parts Rigidly Attached to Structure4 ................................ 2.0 lb (0.9 kg)
Suspended Weight4 .......................................................................... 4.8 lb (2.2 kg)

shakers & accessories


Total Weight4 .................................................................................... 6.8 lb (3.1 kg)
Temperature Range ......................................................................... 0 to 80°C
Base Material .................................................................................... anodized aluminum
Connector 2 ....................................................................................... Bendix PT06A-8-3S
Cable ................................................................................................ R4M-22-J9B-10 Model Z820WA
MODEL Z820WA IMPEDANCE HEAD
Accelerometer Nominal Values The Model F4 Vibration Generator is a
Voltage Sensitivity ............................................................................ 100 mV/g (10.2 mV/m/s2) reaction-type shaker generating large
Frequency Response: dynamic forces for structural excitation in
±0.5 dB ................................................................................... 10 - 2,000 Hz vibration research and testing. The reaction
±1.0 dB ................................................................................... 6.0 - 3,000 Hz principle of operation and compact
±3.0 dB ................................................................................... 3.0 - 6,000 Hz configuration allow this generator to be stud
Power Requirements mounted in any position, directly to structures
voltage source ........................................................................ 18 - 30 VDC without external support or critical shaft
current regulating diode ......................................................... 2 - 10 mA alignment problems.
Bias Output Voltage, nominal .......................................................... 12 VDC
Output Impedance ............................................................................ <100 Ω The Model F4 Electromagnetic Vibration
Electrical Noise, equiv g: Generator is designed to encircle the
Spectral 10 Hz .................................................................. 20 µg/√Hz Z820WA Impedance Head. The relatively
100 Hz ................................................................ 2 µg/√Hz light coil and bobbin of the F4 Generator are
1000 Hz .............................................................. 0.2 µg/√Hz rigidly attached to the Z820WA Impedance
Connector2 ........................................................................................ BNC Head and the heavy cylindrical magnets are
Output Cable .................................................................................... R2-2-J5-10 suspended by two rubber diaphragms. The
Force Gage Nominal Values dynamic weight added to the test structure is
Voltage Sensitivity ............................................................................ 100 mV/lb (22.5 mV/N) relatively low since the rubber suspended
Power Requirements: weight does not affect axial or rotational
voltage source ........................................................................ 18 - 30 VDC inertia of the vibration generator core above
current regulating diode ......................................................... 2 - 10 mA the 40 Hz resonance frequency of the
Bias Output Voltage, nominal .......................................................... 12 VDC system.
Output Impedance ............................................................................ <100 Ω
The Model F4 is designed for operation over
TEST & MEASUREMENT
Electrical Noise, equiv lb:
Spectral 10 Hz ................................................................... 60 µlb/√Hz (270 µN/√Hz) a very wide range of audio frequencies. It can
100 Hz ................................................................. 10 µlb/√Hz (44 µN/√Hz) be supplied with a sensing transducer
1000 Hz ............................................................... 1 µlb/√Hz (4.4 µN/√Hz) containing an accelerometer and a force gage
2
Connector ........................................................................................ BNC (Model Z820WA Impedance Head) or a
Output Cable .................................................................................... R2-2-J5-10 standard mounting block (dummy plug). The
shaker drives the tested structure through the
Weight ............................................................................................... 1.1 lb (0.5 kg) impedance head or dummy plug.
Mass Below Force Gage (including stud) ........................................ 0.31 lb (140 g)
Effective Stiffness3 ........................................................................... >5 x 106 lb/in (87 x 109 N/m) The Model Z820WA Impedance Head is a
Diameter of Mounting Surface ......................................................... 1.62 inch (4.1 cm) cylindrical structure containing a piezoelectric
Mounting Stud, stainless steel ........................................................ 3
⁄8 - 16 accelerometer and a piezoelectric force gage.
Recommended Screw Down Torque ............................................... 70 in-lb (7.9 Nm) The transducer base can be used to measure
Temperature Range ......................................................................... 0 to 80°C applied force and structure motion. From
Base Material .................................................................................... anodized aluminum these measurements mechanical impedance
can be obtained.
1
NOTES: Blocked force output refers to the force output against a mass of infinite mechanical impedance. The high impedance charge signals from the
2
Refers to connector at the shaker end of the cable. piezoelectric force gage and accelerometer
3
The design of the Z820WA impedance head is such that the limiting stiffness it can be measured with an are internally amplified using the low noise
accuracy of 10 % is determined not by the impedance head, but by the local stiffness of the specimen Piezofet® charge amplifier. Each amplifier
under test. For a thick steel specimen this stiffness is approximately one tenth of the actual local stiffness requires a constant current DC supply.
or 7,000,000 lb/inch; for an aluminum specimen it is approximately 2,000,000 lb/inch.
4
Weight includes the effect of Z820WA or dummy plug.
TORING MACHINERY MONITORING
ACCESSORIES SUPPLIED: All input cables; mounting stud; spanner wrench; adaptor cable.
ACCESSORIES AVAILABLE: Power supplies; signal conditioners; power amplifiers

MENTATION VIBRATION INSTRUMENTATION W-15


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Model F4 / Z820WA

Model F4 / Z820WA
Electromagnetic Shaker System

Model F4/Z820WA
RECOMMENDED SYSTEM DIAGRAM

Force Gage
Power
Cable 2 Supplies, Read-Out
Amplifiers, Equipment
Signal
Power Cable 1 Accelerometer Conditioners
Signal
shakers & accessories

Amplifier
Source Cable 3
PA7 or PA8
P704B (2)
P703B (1)
Z820WA P702B (2)
F4 or *When dummy plug is used,
Cable 1: R4M-22-J9B-10 dummy
plug* there is no signal output and
Cable 2 & 3: R2-2-J5-10 associated cables/equipment.

Model Z820WA
Structure

5.10" dia.
F820WA, Force Gage, air feed F820WA,
BNC connector Accelerometer, F4, Bendix
BNC connector connector

air cooling
plugs 3.00"
F4

0.62"
Z820WA

1.62" dia.
TEST & MEASUREMENT

3/8 - 16 UNC
2.18" dia.

TYPICAL BLOCKED FORCE OUTPUT


(F4 Shaker powered by PA7F)
100 440
Newtons, peak
Pounds, peak

F4 Aircooled

10 F4 Shaker
44

1 4.4
10 100 1k 10 k
Frequency, Hz

MACHINERY MONITORING

W-15 VIBRATION INSTRUMENTATION


78 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model F5B / Z11
Model F5B / Z11
Electromagnetic Shaker System
Model F5B/Z11
MODEL F5B ELECTROMAGNETIC SHAKER
Usable Frequency Range ................................................................ 10 - 10,000 Hz The Model F5B Vibration Generator is a
Blocked Force Output1 ..................................................................... see graph reaction-type shaker generating dynamic
Maximum Continuous Current ......................................................... 0.1 amp rms forces for structural excitation in vibration
Nominal Electrical Impedance ......................................................... 115 Ω research and testing. The reaction
DC Electrical Resistance ................................................................. 56 Ω principle of operation, light weight and
Resonance Frequency, blocked ...................................................... 35 Hz compact configuration allow this generator
Weight ............................................................................................... 0.0354 lb (160 grams) to be stud mounted in any position, directly
Total Weight (with Z11) .................................................................... 0.376 lb (170 grams) to structures without external support or
Temperature Range ......................................................................... 0 to 80°C critical shaft alignment problems.
Base Material .................................................................................... hard anodized aluminum

shakers & accessories


Connector ......................................................................................... BNC The Model F5B Electromagnetic Shaker is
Cable ................................................................................................ R2-22-J9C-10 a cylindrical permanent magnet shaker.
The magnet is in rigid contact with the
MODEL Z11 / IMPEDANCE HEAD (non-detachable)
outer case. A moving coil wound on an
Accelerometer Nominal Values aluminum bobbin surrounds the magnet.
Charge Sensitivity ............................................................................ 3.5 pC/g (0.36 pC/m/s2) This coil and bobbin is suspended from
Voltage Sensitivity3 ........................................................................... 4.4 mV/g (.45 mV/m/s2) two flat, circular metal springs ensuring
Capacitance3 .................................................................................... 800 pF pure axial motion. A low center of gravity
Frequency Range, ±3 dB ................................................................. 10 - 10,000 Hz minimizes rotation excitation by the
Connector2 ........................................................................................ Microdot 10 - 32 shaker. The added dynamic weight is low
Cable ................................................................................................ R1-3A-J2-6 since the suspended weight does not
effect rotational or axial inertia above its
Force Gage Nominal Values resonance. This prevents inconsistencies
Charge Sensitivity ............................................................................ 250 pC/lb (56 pC/N) often encountered whenever the rotational
Voltage Sensitivity3 ........................................................................... 312 mV/lb (70 mV/N) impedance of structures is low compared
Capacitance3 .................................................................................... 800 pF to the axial impedance.
Frequency Range, ±3 dB ................................................................. 10 - 10,000 Hz
Connector2 ........................................................................................ Microdot 10 - 32 The Model F5B is designed for operation
Cable ................................................................................................ R1-3A-J2-6 over a very wide range of audio
frequencies. It can be supplied with a
Weight ............................................................................................... 0.022 lbs. (10 grams) sensing transducer containing an
Mass Below Force Gage accelerometer and a force gage (Model
(forge gage attached to specimen) ........................................ 2.2 x 10-3 lb (1 gram) Z11 Impedance Head). The shaker drives
Mass Below Accelerometer the tested structure through the
(accelerometer attached to specimen) .................................. 22 x 10-3 lb (10 grams) impedance head.
The Model Z11 Impedance Head is a
Effective Stiffness cylindrical structure containing a
(between force gage and specimen) ..................................... 0.4 x 106 lb/in (70 x 109 N/m) piezoelectric accelerometer and a
Effective Stiffness piezoelectric force gage. The transducer
TEST & MEASUREMENT
(between accelerometer and specimen) ............................... 2 x 106 lb/in (350 x 109 N/m) base can be used to measure applied
Diameter of Mounting Surface ......................................................... 0.25 inch (0.64 cm) force and structure motion. From these
Mounting Stud, integral .................................................................... 8 - 32 measurements mechanical impedance
Maximum Screw Down Torque ........................................................ 15 in-lb (1.7 Nm) can be obtained.
Temperature Range ......................................................................... 0 to 80°C
Base Material .................................................................................... titanium The high impedance charge signals from
the piezoelectric force gage and
accelerometer should be conditioned
1
NOTES: Blocked force output refers to the force output against a mass of infinite mechanical using charge amplifiers or charge
impedance. converters (CC701).
2
Refers to connector at the shaker end of the cable.
3
Refers to condition at the end of the 6 foot, low-noise cable (180 pF). The Model Z11 Impedance Head has a
specimen contact diameter of 0.25 inches
ACCESSORIES SUPPLIED: Output cables. preventing excessive stiffening by
ACCESSORIES AVAILABLE: Amplifiers; signal conditioners. impedance head attachment. The very low
mass below the force gage (1 gram)
makes it possible to take measurements
on relatively light structures, such as
airframes, models and light machinery.

TORING MACHINERY MONITORING

MENTATION VIBRATION INSTRUMENTATION W-15


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Model F5B / Z11

Model F5B / Z11


Electromagnetic Shaker System

Model F5B/Z11

RECOMMENDED SYSTEM DIAGRAM


Accelerometer Signal Signal
Cable 2 Conditioning Analysis
Power Amplifier Cable 1 Force Gage (optional)
shakers & accessories

Signal Source (optional)


Cable 3

PA7

F5B

Cable 1: R2-22-J9C-10
Cable 2 & 3: R1-3A-J2-6

Z11

Structure

generator
input connector

F5B
2.90"
TEST & MEASUREMENT

transducer 0.68"
output connector

17/32" hex Z11


8-32 mounting
1.35" stud
dia.

TYPICAL BLOCKED FORCE OUTPUT


(Powered by PA7F)
10.0
Pounds, peak

1.0

0.1

0.01
10 100 1k 10 k
Frequency, Hz
MACHINERY MONITORING

W-15 VIBRATION INSTRUMENTATION


80 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model F10 / Z820WA
Model F10 / Z820WA
Electromagnetic Shaker System
MODEL F10 ELECTROMAGNETIC SHAKER
Usable Frequency Range ....................................................................... 5 - 2,000 Hz
Blocked Force Output 1 ...................................................................... see graph
Maximum Continuous Current ........................................................... 4.0 amp rms
Model F10
Nominal Electrical Impedance ............................................................ 8.5 Ω @ 100Hz
DC Electrical Resistance ................................................................... 5Ω
Resonance Frequency, blocked ......................................................... 25 Hz
Weight4 .............................................................................................. 8 lb (3.6 kg)
Suspended Weight ............................................................................ 20 lb (9.0 kg)

shakers & accessories


Total Weight ...................................................................................... 28 lb (12.7 kg)
Temperature Range ........................................................................... 0 to 80°C
Base Material ..................................................................................... anodized aluminum
Connector2 ......................................................................................... Bendix SP00A-8-3 Model Z820WA
Cable ................................................................................................ R4M-22-J9B-10
MODEL Z820WA IMPEDANCE HEAD The Model F10 Vibration Generator is a reaction-
Accelerometer Nominal Values type shaker generating very large dynamic forces
Voltage Sensitivity ............................................................................. 100 mV/g (10.2 mV/m/s2) for structural excitation in vibration research and
Frequency Response: testing. The reaction principle of operation and
±0.5 dB .................................................................................... 10 - 2,000 Hz compact configuration allow this generator to be
±1.0 dB .................................................................................... 6 - 3,000 Hz stud mounted in any position, directly to structures
±3.0 dB .................................................................................... 3 - 6,000 Hz without external support or critical shaft alignment
Power Requirements: problems.
voltage source ......................................................................... 18 - 30 VDC The Model F10 Electromagnetic Vibration
current regulating diode ........................................................... 2 - 10 mA Generator is designed to encircle the Z820WA
Bias Output Voltage, nominal ............................................................. 12 VDC Impedance Head. The relatively light coil and
Output Impedance ............................................................................. <100 Ω bobbin of the F10 Generator are rigidly attached to
Electrical Noise, equiv g, nominal: the Z820WA Impedance Head and the heavy
Spectral 10 Hz ................................................................... 100 µg/√Hz cylindrical magnets are suspended by two rubber
100 Hz ................................................................. 10 µg/√Hz diaphragms. The dynamic weight added to the
1000 Hz ............................................................... 1 µg/√Hz test structure is relatively low since the rubber
Connector2 ......................................................................................... BNC suspended weight does not affect axial or
Output Cable ..................................................................................... R2-2-J5-10 rotational inertia of the vibration generator core
Force Gage Nominal Values above the 25 Hz resonance frequency of the
Voltage Sensitivity ............................................................................. 100 mV/lb (22.5 mV/N) system.
Power Requirements:
The Model F10 is designed for operation over a
voltage source ......................................................................... 18 - 30 VDC
wide range of audio frequencies. It can be
current regulating diode ........................................................... 2 - 10 mA
supplied with a sensing transducer containing an
Bias Output Voltage, nominal ............................................................. 12 VDC
accelerometer and a force gage (Model Z820WA
Output Impedance ............................................................................. <100 Ω
Impedance Head) or a standard mounting block
Electrical Noise, equiv lb, nominal:
(dummy plug). The shaker drives the tested
TEST & MEASUREMENT
Spectral 10 Hz ................................................................... 60 µlb/√Hz (270 µN/√Hz)
structure through the impedance head or dummy
100 Hz ................................................................. 10 µlb/√Hz (44 µN/√Hz)
plug.
1000 Hz ............................................................... 1 µlb/√Hz (4.4 µN/√Hz)
Connector2 ......................................................................................... BNC The Model Z820WA Impedance Head is a
Output Cable ..................................................................................... R2-2-J5-10 cylindrical structure containing a piezoelectric
accelerometer and a piezoelectric force gage. The
Weight ............................................................................................... 1.1 lb (0.5 kg)
transducer base can be used to measure applied
Mass Below Force Gage (including stud) ........................................... 0.31 lb (140 gram)
force and structure motion. From these
Effective Stiffness3 ............................................................................. >500 x 106 lb/in (87 x 109 N/m) measurements mechanical impedance can be
Diameter of Mounting Surface ........................................................... 1.62 inch (4.1 cm) obtained.
Mounting Stud, stainless steel ........................................................... 3/8 - 16
Recommended Screw Down Torque ................................................. 70 in-lb (7.9 Nm) The high impedance charge signals from the
Temperature Range ........................................................................... 0 to 80°C piezoelectric force gage and accelerometer are
Base Material ..................................................................................... anodized aluminum internally amplified using the low noise PiezoFET®
charge amplifier. Each amplifier requires a
NOTES: 1
Blocked force output refers to the force output against a mass of infinite mechanical impedance. constant current DC supply.
2
Refers to the connector at the shaker end of the cable. The Model F7 Piezoelectric Vibration
3
The design of the Z820WA impedance head is such that the limiting stiffness it can be measured with an Generator can be used in place of the
accuracy of 10% is determined not by the impedance head, but by the local stiffness of the specimen under Z820WA Impedance head. The Model F7
test. For a thick steel specimen this stiffness is approximately one tenth of the actual local stiffness or contains an integral impedance head. Consult
7,000,000 lb/inch; for an aluminum specimen it is approximately 2,000,000 lb/inch. the data sheet of the F7 for the technical
4 details of the impedance head. The F7
TORING Includes the effect of Z820WA or dummy plug.
MACHINERY MONITORING
ACCESSORIES SUPPLIED: All input and output cables; mounting stud; spanner wrench requires a separate power amplifier and
matching network.
ACCESSORIES AVAILABLE: Power supplies; signal conditioners; power amplifiers

MENTATION VIBRATION INSTRUMENTATION W-15


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shakers & accessories Model F10 / Z820WA

Model F10 / Z820WA


Electromagnetic Shaker System

Model F10
RECOMMENDED SYSTEM DIAGRAM

Force Gage Power


Cable 2 Supplies, Read-Out
Amplifiers, Equipment
Power Accelerometer Signal
Signal Cable 1 Conditioners
Amplifier Cable 3
Source PA8F
P704B (2)
P703B (1)
P702 (2)
Model Z820WA Z820WA
or *When dummy plug is used,
Cable 1: R4M-22-J9B-10 F10 dummy
plug*
there is no signal output and
Cable 2 & 3: R2-2-J5-10 associated cables/equipment.

Structure

8.25" dia.
Z820WA,
Force Gage
& Accelerometer, F10, Bendix air cooling
BNC, connectors air feed connector plugs

4.70"

0.65"
F10
Z820WA 1.62" 3/8-16
dia. mounting hole
TEST & MEASUREMENT

2.18"
dia.

TYPICAL BLOCKED FORCE OUTPUT


(F10 Shaker powered by PA8F)
316
Limited by shaker excursion
100
Pounds, peak

31.6

10

3.16
4 10 100 1k 2k
Frequency, Hz

MACHINERY MONITORING

W-15 VIBRATION INSTRUMENTATION


82 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model F7
Model F7
Piezoelectric Vibration Generator
Model F7
Vibration Generator
Usable Frequency Range ............................................................................... 500 - >20,000 Hz
Blocked Force Output1 .................................................................................... see graph
Maximum Input ............................................................................................... 800 V rms The Model F7 Piezoelectric Vibration
Maximum Acceleration .................................................................................... 1,000 g Generator utilizes the expansion/contraction
Capacitance .................................................................................................... 8.0 nF properties of piezoelectric crystals for sonic

shakers & accessories


Connector2 ...................................................................................................... Bendix PT06A-8-3P and ultrasonic structural excitation. This
Cable .............................................................................................................. R4-4M-J9-10 portable reaction-type shaker generates large
dynamic forces to very high frequencies for
Accelerometer Nominal Values structural excitation in vibration research and
Charge Sensitivity .......................................................................................... .9 (0.092) pC/g (pC/m/s2) testing. The reaction principle of operation,
Voltage Sensitivity3 ........................................................................................ 13 (1.33) mV/g (mV/m/s2) lightweight and compact configuration allow
Capacitance3 .................................................................................................. 700 pF this generator to be stud-mounted in any
Frequency Range, ±3 dB ............................................................................... 10 - 20,000 Hz position, directly to structures without external
Connector2 ..................................................................................................... Microdot 10-32 support or critical shaft alignment problems.
Cable ............................................................................................................. R1-1-J1-6 The F7 Piezoelectric Vibration Generator is
designed to mate with the F4 electromagnetic
Force Gage Nominal Values vibration generator to extend the frequency
Charge Sensitivity .......................................................................................... 175 (40) pC/lb (pC/N) range down to low frequencies (see the
Capacitance3 .................................................................................................. 2 µF specification sheet for Model F4/F7 for details).
Connector2 ..................................................................................................... Microdot 10-32 A transducer base is located on the piezo-
Cable ............................................................................................................. R1-1-J1-6 shaker. The F7 has a transducer base which
contains a force gage and an accelerometer.
Mass Below Force Gage This transducer measures the force applied to
(including stud) ..................................................................................... 20 gram the structure (force gage) and the resulting
Effective Stiffness .......................................................................................... 3 x 106 (0.5 x 109) lb/in motion (accelerometer). The transducer
Diameter of Mounting Surface ....................................................................... 0.63 (1.60) signals can be fed into either the read-out
3
Mounting Stud, stainless steel ...................................................................... ⁄8-16 in-lb (Nm) equipment or into signal conditioners. During
Maximum Screw Down Torque ...................................................................... 100 (11) the design of these bases, particular attention
Base Material ................................................................................................. titanium was given to yield a minimum mass below
Temperature Range ....................................................................................... –50 to 80 °C force gage.
Weight ............................................................................................................ 2.5 (1.1) lb (kg)
The blocked force output curve refers to the
force developed against a mass of infinite
NOTES: 1
Blocked force output refers to the force output against a mass of infinite mechanical impedance. The graph shows typical
impedance. frequency response and may vary between
2 shakers. Matching of shakers to a common
Refers to connector at the end of cable.
3
first resonance frequency is available on
Measured at the end of the supplied cable, 30 pF/ft. special order. Wide fluctuations in force output
ACCESSORIES SUPPLIED: All input and output cables; mounting stud; spanner wrench. are present at very high frequencies; however,
TEST & MEASUREMENT
ACCESSORIES AVAILABLE: Power amplifiers; matching networks; signal conditioners. this shaker can be used as a source of
structural excitation past 20,000 Hz at lower
force outputs.
Applications for this instrument include such
areas as biomedical research, production
testing, mechanical impedance studies, high
frequency vibration research and other areas
where structural excitation over a wide
frequency range is required.

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Model F7

Model F7
Piezoelectric Vibration Generator

Model F7
RECOMMENDED SYSTEM DIAGRAM
MATCHING
MODEL AMPLIFIERS NETWORK
F7 PA7F N7F
PA8F
shakers & accessories

Cable 2 Matching Cable 1 Power Signal


Network Amplifier Source

N7F PA7 or PA8

Piezoelectric
Shaker
St

Cable 3
ru

Force
ct

Signal Conditioning
ur

Signal Analysis
e

Cable 4 (optional)
Acceleration
AMPLIFIERS POWER SUPPLIES
CC701 (2) or with P702B (2) or
Cable 1: R22-22-J9B-5 CC701HT (2) P703B (1) or
Cable 2: R4-4M-J9-10 P704B (2) or
Cable 3 & 4: R1-1-J1-6 PR710A (1)

2.20" power input


dia. Bendix

3/8-24

vibration
generator
5.60"

4.06"

transducer
connectors
Microdot 10 - 32

3/8-16 0.63"
TEST & MEASUREMENT

removable dia.
stud supplied
1.50" dia.

Model F7

TYPICAL BLOCKED FORCE OUTPUT


10,000

1,000
Pounds, peak

F7 800V Input

100

10

1
100 1k 10 k 60 k
Frequency, Hz

For higher frequency applications up to 80kHz, Model F7-1 is


recommended. Please contact Wilcoxon for details.
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Model F7-1
Model F7-1
Piezoelectric Shaker System
Model F7-1
MODEL F7-1 SHAKER
Usable Frequency Range ................................................................. 1 - 80 kHz
Blocked Force Output, 360 V rms input1 ........................................... 10 lb peak The Model F7-1 Piezoelectric Vibration
Maximum Input Voltage .................................................................... 800 V rms Generator utilizes the expansion/
Capacitance ...................................................................................... 0.01 µF contraction properties of piezoelectric
Operating Temperature, max. ........................................................... 82 °C crystals for sonic and ultrasonic

shakers & accessories


Weight ............................................................................................... 2.8 lbs structural excitation. This portable
Contact Area ..................................................................................... 1.5 inch diameter reaction-type shaker generates large
Input Connector ................................................................................ Bendix SP00A-8-3P dynamic forces to very high frequencies
Cable Supplied .................................................................................. R4-4M-J9-10 for structural excitation in vibration
research and testing. The reaction
principle of operation, lightweight and
compact configuration allow this
NOTES: 1
Blocked force output refers to the force output against a mass of infinite mechanical generator to be stud-mounted in any
impedance. position, directly to structures without
external support or critical shaft
alignment problems.
The F7-1 Piezoelectric Vibration
Generator is designed to mate with the
F4 electromagnetic vibration generator
to extend the frequency range down to
low frequencies (see the specification
input connector
Bendix SP00A-8-3P sheet for Model F4 for details).
3/8-24 UNF x 0.38 dp Some fluctuations in force output are
present at very high frequencies;
however, this shaker can be used as a
2.20 dia.
10-32 UNF x 0.50 dp source of structural excitation past 80
4 PL on a 1.00 dia. B.C. kHz at lower force outputs. The force
5.00 variations at frequencies above 10 kHz
1/4-28 UNF x 0.30 dp
3.75
are directly related to variations in the
1.0 mounting stiffness, attachment method,
and driving point mechanical
impedance of the structure being
0.257 dia. excited by the F7-1.
spanner wrench hole

1.50 dia.
Applications for this instrument include
such areas as biomedical research,
production testing, mechanical
TEST & MEASUREMENT
impedance studies, high frequency
vibration research and other areas
where structural excitation over a wide
frequency range is required.
RECOMMENDED SYSTEM DIAGRAM

Cable 2 Matching Cable 1 Power Signal


Network Amplifier Source

N8HFS PA8
F7-1
St
ru
ct

Cable 1: R22-22-J9B-5
ur
e

Cable 2: R4-4M-J9-10

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Model F4 / F7

Model F4 / F7
Electromagnetic / Piezoelectric Shaker System

MODEL F4 ELECTROMAGNETIC SHAKER


Usable Frequency Range ................................................................ 10 - 7,500 Hz
Blocked Force Output1 ..................................................................... see graph
Model F4/F7 Maximum Continuous Current ......................................................... 1.5 amp rms
Maximum Continuous Current w/ Air Cooling ................................. 2.5 amps
Nominal Electrical Impedance ......................................................... 25 Ω
DC Electrical Resistance ................................................................. 13 Ω
Resonance Frequency, blocked ...................................................... <40 Hz
shakers & accessories

Forced Air Cooling Pressure, max. .................................................. 25 psi (1.7 bar)


Connector2 ........................................................................................ Bendix PT06A-8-3S
Cable ................................................................................................ R4M-22-J9B-10
Model F7 MODEL F7 PIEZOSHAKER / IMPEDANCE HEAD

Vibration Generator
A DUAL SHAKER FOR WIDE Usable Frequency Range3 ............................................................... 500 - >20,000 Hz
FREQUENCY RANGE STRUCTURAL Blocked Force Output1 ..................................................................... see graph
VIBRATION Maximum Input, voltage ................................................................... 800 V rms
Maximum Acceleration ..................................................................... 1,000 g
The Model F4/F7 Vibration Generator is Capacitance ...................................................................................... 8.0 nF
designed to excite structures for vibration Connector2 ........................................................................................ Bendix PT06A-8-3P
research and testing. By combining a high Cable ................................................................................................ R4-4M-J9-10
frequency piezoelectric vibration generator
(Model F7) and a low frequency Accelerometer Nominal Values
electromagnetic vibration generator (F4), the Charge Sensitivity ............................................................................ 0.9 pC/g (0.092 pC/m/s2)
entire audio range can be excited. This Voltage Sensitivity4 ........................................................................... 13 mV/g (1.33 mV/ms2)
compact, lightweight force generator can Capacitance4 .................................................................................... 700 pF
easily be attached directly to a test structure Frequency Range, ±3 dB ................................................................. 10 - 20,000 Hz
in any position with no external supports. It is Connector2 ........................................................................................ Microdot 10 - 32
capable of producing a high force-to-weight Output Cable .................................................................................... R1-1-J1-6
output over the wide frequency range of 10
Hz to greater than 20,000 Hz. Force Gage Nominal Values
The Model F4 Electromagnetic Vibration Charge Sensitivity ............................................................................ 175 pC/lb (39 pC/N)
Generator is designed to encircle the F7 Voltage Sensitivity4 ........................................................................... 75 mV/lb (17 mV/N)
Piezoelectric Vibration Generator. The Capacitance4 .................................................................................... 2,300 pF
relatively light coil and bobbin of the F4 Frequency Range, ±3 dB ................................................................. 10 - 40,000 Hz
Generator are rigidly attached to the F7 Connector2 ........................................................................................ Microdot 10 - 32
Generator and the heavy cylindrical magnets Output Cable .................................................................................... R1-1-J1-6
are suspended by two rubber diaphragms. F4 / F7 System
The dynamic weight added to the test
TEST & MEASUREMENT

Mass Below Force Gage (including stud) ........................................ 20 gram (0.044 lb)
structure is relatively low since the rubber
Effective Stiffness ............................................................................. 3 x 106 lb/n (0.5 x 109 N/m)
suspended weight does not affect axial or
Diameter of Mounting Surface ......................................................... 0.63 inch (1.66 cm)
rotational inertia of the vibration generator 3
Mounting Stud, stainless steel ........................................................ ⁄8 - 16
core above the 30 Hz resonance frequency
Recommended Screw Down Torque ............................................... 100 in-lb (11 Nm)
of the system.
Temperature Range ......................................................................... 0 to 80°C
The Model F7 Piezoelectric Vibration Base Material .................................................................................... anodized aluminum (F4), titanium (F7)
Generator produces vibrational forces at the Weight of Parts Rigidly Attached to Structure, incl. F7 ................... 3.4 lb (1.5 kg)
high frequency range from approximately 1 Suspended Weight ........................................................................... 4.8 lb (2.2 kg)
kHz to above 50 kHz, however the force Total Weight ..................................................................................... 8.2 lb (3.7 kg)
output is predictable to only 20 kHz. The
Model F7 contains a stack of piezoelectric
1
plates which requires a voltage step-up NOTES: Blocked force output refers to the force output against a mass of infinite mechanical impedance.
(impedance matching) for high force output 2
Refers to connector at the shaker end of the cable.
levels. This step-up is provided by the N7F 3
May be used as an excitation source above 20 kHz, however, output frequency response is not
Matching Network. predictable at higher frequencies.
4
Refers to condition at the end of the 6 foot low-noise cable. (180 pF)
ACCESSORIES SUPPLIED: All input and output cables; spanner wrench; mounting stud; adaptor cable.
ACCESSORIES AVAILABLE: Powering System: (2) PA7F Power Amplifiers; signal conditioners

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Model F4 / F7
Model F4 / F7
Electromagnetic / Piezoelectric Shaker System

RECOMMENDED SYSTEM DIAGRAM


Model F4/F7
Cable 2
N7F Cable 1 PA7 or PA8
Matching Power Signal
F7 Source
Network Amplifier

shakers & accessories


F4
F4/F7
Cable 3 PA7 or PA8
Power
Amplifier
St

Cable 4
ru
ct

Accelerometer
ur

Signal Conditioning
e

Cable 5 Signal Analysis


(optional)
Force Gage
Model F7
AMPLIFIERS POWER SUPPLIES
CC701 (2) or with P702B (2) or
CC701HT (2) P703B (1) or
P704B (2) or
PR710A (1)

Accelerometer
Clamps
Force Gage
The Model F4/F7 System has a
F4/F7
Cable 1: R22-22-J9B-5 transducer base which contains a force
Bench top Cable 2: R4-4M-J9-10
or stand Cable 3: R4M-22-J9B-10
gage and an accelerometer. These
Cable 4 & 5: R1-1-J1-6 transducers measure the force applied to
mount over top of F4
(powered as above) the structure (force gage) and the
a 4.50" dia. hole F7
resulting motion (accelerometer). The
transducer signals can be fed into either
the read-out equipment or into signal
conditioners. During the design of these
air cooling connection bases, particular attention was given to
power input power input yield a minimum mass below force gage.
The Model F7 Piezoelectric Vibration
Generator can be used in place of the
Z820WA Impedance head. The Model F7
contains an integral impedance head.
Consult the data sheet of the F7 for the
F4 shaker 3.00"
technical details of the impedance head.
The F7 requires a separate power
amplifier and matching network.
air cooling
plugs
TEST & MEASUREMENT
2.25"

F7 shaker

3/8-16 transducer
.63" removable base
dia. stud supplied connectors
1.50"
dia.
5.10"

TYPICAL BLOCKED FORCE OUTPUT


(F4/F7 Shaker powered by PA7F and N7F)
1k
F7 Piezoelectric Shaker
Pounds, peak

100

F4 Aircooled

10
F4 Electromagnetic Shaker

TORING MACHINERY MONITORING


1
10 100 1k 10 k 50 k
Frequency

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Models PA7F

Model PA7F
Power Amplifier

OUTPUT
Maximum Power Out (rated @ 8 ohm load): ........................... 400 watts maximum
THD at Rated Power ................................................................ <1%
The PA7F has a solid state push- Frequency Response, –3 dB:
pull drive circuit and outputs. As PiezoFilter Out ................................................................ 4 - >20,000 Hz
with all Wilcoxon power amplifiers, PiezoFilter In ................................................................... 500 - >20,000 Hz
the PA7F is 19" rack compatible.
shakers & accessories

The PA7F features low noise and MODES OF OPERATION


low distortion over its entire range Series ........................................................................................ Piezoelectric shaker
of operation. The PA7F can drive Parallel ...................................................................................... Electromagnetic shaker
most small to medium sized CONTROLS
electromagnetic and piezoelectric Front Panel ............................................................................... Power switch
vibration generators over the Rear Panel ................................................................................ Mode switch
audio range. Piezo filter switch
MISCELLANEOUS
Protection ................................................................................. AC line fuse, thermal shutdown based
on heat sink temperature
Output Connectors ................................................................... Speakon® connector
Input Connectors: ..................................................................... Isolated BNC input
Input Impedance:
Series mode .................................................................... 20 kΩ
Parallel mode .................................................................. 50 kΩ
Sensitivity:
Series .............................................................................. 2.0 VRMS for full output
Parallel ............................................................................ 1.0VRMS for full output
Size ........................................................................................ 5.25" high (plus 0.5" feet), 19" wide,
15.5" deep
Weight ....................................................................................... 30 lbs.
Compatible Shakers:
Electromagnetic .............................................................. F3, F4, F5B
Piezoelectric ................................................................... F7
Compatible Matching Networks: .............................................. N7F

OPTIONS: PA7F-230 (230 VAC) Model available. Cooling fan assembly available.
TEST & MEASUREMENT

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Model PA8F
Model PA8F
Power Amplifier

OUTPUT
Maximum Power Out (rated @ 4 Ω load): .............................. 800 watts maximum
THD at Rated Power ................................................................ <1% For applications that require more
Frequency Response, –3 dB: power than the PA7F, Wilcoxon
PiezoFilter Out ................................................................ 4 - >20,000 Hz Research offers the PA8F Series.
PiezoFilter In ................................................................... 500 - >20,000 Hz The PA8F has a solid state push-pull
drive circuit and outputs. As with all

shakers & accessories


MODES OF OPERATION Wilcoxon power amplifiers, the PA8F
Series ........................................................................................ Piezoelectric shaker is 19" rack compatible. Other features
Parallel ...................................................................................... Electromagnetic shaker include low-noise and low distortion
over its entire range of operation. The
CONTROLS PA8F amplifier is capable of driving
Front Panel ............................................................................... Power switch most medium to large sized
Rear Panel ................................................................................ Mode switch electromagnetic vibration generators
Piezo filter switch to their lowest frequencies and with
MISCELLANEOUS an N8 Series Matching Network, it is
Protection ................................................................................. AC line fuse, thermal shutdown based capable of driving piezoelectric
on heat sink temperature vibration generators to their highest
Output Connectors ................................................................... Speakon® connector frequencies.
Input Connectors: ..................................................................... Isolated BNC input
Input Impedance:
Series mode .................................................................... 20 kΩ
Parallel mode .................................................................. 50 kΩ
Sensitivity:
Series .............................................................................. 2.0 VRMS for full output
Parallel ............................................................................ 1.0 VRMS for full output
Size ........................................................................................ 5.25" high (plus 0.5" feet), 19" wide,
15.5" deep
Weight ....................................................................................... 45 lbs.
Compatible Shakers:
Electromagnetic .............................................................. F10
Piezoelectric ................................................................... F7-1, D-Series
Compatible Matching Networks: .............................................. N8F, N8HFS

OPTIONS: PA8F-230 (230 VAC) model available. Cooling fan assembly available. TEST & MEASUREMENT

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Models N7 & N8

Model N7 & N8
Matching Networks

N7F MODEL N7F

Input Voltage, max. ................................................................................... 40 V rms

Output Voltage, max. ................................................................................. 100, 200, 300,


..................................................................................................... 500, 800 V rms
Connectors:
shakers & accessories

input .............................................................................................. Switchcraft B3M


output ........................................................................................... Bendix SP00A-8-3S (F7)
N8F ..................................................................................................... Bendix SP00A-8-3S (F7)

Dimensions (including handles) ................................................................ 19 W x 7.3 H x 13 D inch


Matching networks provide the interface
..................................................................................................... 483 x 184 x 330 mm
between power amplifiers and
piezoelectric shakers. The impedance
Weight ..................................................................................................... 24 lbs
which the piezoshaker presents to the
..................................................................................................... 11.3 kg
power amplifier is capacitive (reactive)
and therefore decreases with increasing
Circuit Breaker .......................................................................................... 10 amps
frequency. To provide improved
..................................................................................................... 2.5 air cool
performance from the shaker, impedance
Recommended Amplifier ........................................................................... PA7F
matching is needed. The matching
Compatible Shakers .................................................................................. F7
network provides voltage step-up to allow
the piezoelectric shaker to be driven at its
full voltage level. At very high frequencies, MODEL N8 SERIES N8F N8HFS UNITS
lower output voltages are used to better
match the reactive load. Additional Input Voltage, max. ................ 60 120 V rms
functions such as channel separation,
distortion reduction, fusing and shaker Output Voltage, max. .............. 300, 450, 800, 360 V rms
selection are also provided by some 1150, 1500
matching networks. All N7/N8 series
networks are 19" rack mountable. Connectors:
input ........................... Switchcraft B3M Switchcraft B3M
output ........................ HV BNC Bendix SP00A-8-3S

Dimensions ............................ 19 W x 7.3 H x 13 D 19 W x 7.3 H x 13 D inches


(including handles) ................. 483 x 184 x 330 483 x 184 x 330 mm

Weight .................................. 24 14 lbs


11.3 6.4 kg
TEST & MEASUREMENT

Circuit Breaker ....................... 20 10 amps


Recommended Amplifier ........ PA8F PA8F
Compatible Shakers ............... D-Series F7-1

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underwater
Underwater
Underwater Accelerometers
Wilcoxon Research, Inc. underwater accelerometers are designed to be used virtually
anywhere under continuous submersion. They are resistant to galvanic corrosion and
built to withstand the high pressures of deep submergence. Titanium cases are useful
when it is desired to have the accelerometer be highly resistant to galvanic corrosion or
Pressure vs. Depth
mounted on titanium structures. Stainless steel can be used for applications where the
accelerometer will be mounted on cast iron or mild steel structures since they are near 1 atmosphere ~~ 14.7 psi
one another on the galvanic series list. 33.9 feet of water ~~ 1 atmosphere
1,500 feet ~~ 650 psi
The ability to retain a hermetic seal while submerged is paramount for underwater
accelerometers. All Wilcoxon underwater accelerometers are designed for continuous
exposure to 650 PSI of water pressure. Helium leak testing is used to verify the
hermeticity of the welding for accelerometers.

Galvanic Corrosion
Galvanic corrosion is an electrochemical action of two dissimilar metals in the presence
of an electrolyte and an electron conductive path. It occurs when dissimilar metals are in Abbreviated Galvanic Series Table
contact. It is recognizable by the presence of a buildup of corrosion at the joint between
the dissimilar metals. For example, when aluminum alloys or magnesium alloys are in Noble (least active)
contact with steel (carbon steel or stainless steel), galvanic corrosion can occur and Platinum
accelerate the corrosion of the aluminum or magnesium. Platinum is the most resistant Gold
and magnesium is the least resistant to galvanic corrosion. Graphite
Silver
The natural differences in metal potentials produce galvanic differences, such as the Titanium
galvanic series in sea water. If electrical contact is made between any two of these •

materials in the presence of an electrolyte, current must flow between them. The farther •
apart the metals are in the galvanic series, the greater the galvanic corrosion effect or 18-8-3 Stainless steel, type 316
rate will be. Metals or alloys at the upper end are noble while those at the lower end are 18-8 Stainless steel, type 304
active. The more active metal is the anode or the one that will corrode. Control of Cast iron
galvanic corrosion is achieved by using metals closer to each other in the galvanic Mild steel
series or by electrically isolating metals from each other. •


Aluminum
OTHER SENSORS

Galvanized steel
Wilcoxon Underwater Accelerometers: Zinc
Magnesium
Model Style Sensitivity Low Freq High Freq Accel Range Anodic (most active)

746 compression 100 mV/g 1.0 Hz 15 kHz 50 g peak

754 shear 10 mV/g 2.0 Hz 25 kHz 250 g peak

757 shear 100 mV/g 2.0 Hz* 2 kHz* 50 g peak

Note: Frequency @ ±3dB except *Frequency @ ±10%.


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Model 746

Model 746
Underwater Accelerometer

DYNAMIC
Sensitivity, ±5%, 25°C ................................................................................. 100 mV/g
Acceleration Range ..................................................................................... 50 g peak
Amplitude Nonlinearity ................................................................................. 1%
FEATURES: Frequency Response:
• High Sensitivity ±1 dB ................................................................................................. 2 - 8,000 Hz
• Wide frequency range ±3 dB ................................................................................................. 1 - 15,000 Hz
• High pressure rating Resonance Frequency,
• Ground isolated-eliminates ground loops mounted, nominal .............................................................................. 30 kHz
• Miswiring protected Transverse Sensitivity, max. ........................................................................ 5% of axial
• Titanium case to minimize galvanic Temperature Response ............................................................................... –50°C –10%
corrosion activity +80°C +4%

ELECTRICAL
Power Requirement:
recommended
voltage source ................................................................................... 18 - 30 VDC
underwater

underwater
cable minimum bend
radius 1.6" current regulating diode ..................................................................... 2 - 10 mA
Electrical Noise, equiv. g, nominal:
Broadband 2.5 Hz to 25 kHz .............................................. 50 µg
Spectral 10 Hz .............................................. 10 µg/√Hz
polyurethane 100 Hz .............................................. 0.8 µg/√Hz
molding
1000 Hz .............................................. 0.2 µg/√Hz
Output Impedance, max. .............................................................................. 100 Ω
2.80" Bias Output Voltage ..................................................................................... 10, ±2 VDC
Grounding .................................................................................................... case isolated

ENVIRONMENTAL
1.05"
Hydrostatic Pressure ................................................................................... 650 psi
Temperature Range ..................................................................................... ––50 to 80°C
Vibration Limit .............................................................................................. 500 g peak
3/4" hex 0.12" Shock Limit .................................................................................................. 5,000 g peak
0.73" 10-32
dia. mounting hole Base Strain Sensitivity ................................................................................. 0.005 g/µstrain

PHYSICAL
Dynamic Weight .......................................................................................... 45 grams
Case Material .............................................................................................. titanium
Mounting ...................................................................................................... 10 - 32 tapped hole
Integral Cabling ........................................................................................... J6, 10 ft., coaxial, water
blocked, polyurethane
jacket, 30 pF/ft
CABLE CONNECTION FUNCTION
Center power/ signal
Shield common
OTHER SENSORS

OPTIONS: Customer specified cable length, connectors, sensitivity, filtering.


ACCESSORIES SUPPLIED: SF1 mounting stud; calibration data
ACCESSORIES AVAILABLE: Magnetic mounting bases, cementing studs, power supplies,
amplifiers, signal conditioners

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Model 754
Model 754
Miniature Underwater Accelerometer

DYNAMIC
Sensitivity, ±1.5 dB, 25°C ............................................................................ 10 mV/g
Acceleration Range ..................................................................................... 250 g peak
FEATURES:
Amplitude Nonlinearity ................................................................................. 1%
• High Sensitivity
Frequency Response:
±1 dB ................................................................................................. 10 - 15,000 Hz • Wide frequency range
±3 dB ................................................................................................. 2 - 25,000 Hz • High pressure rating
Resonance Frequency, mounted, nominal ................................................... 60 kHz • Ground isolated-eliminates ground loops
Transverse Sensitivity, max. ........................................................................ 10% of axial • Miswiring protected
Temperature Response ............................................................................... –50°C –10% • Titanium case to minimize galvanic
+80°C +8% corrosion activity

ELECTRICAL
Power Requirement:
voltage source ................................................................................... 18-30 VDC

underwater
current regulating diode ..................................................................... 2-5 mA 1.90"
Electrical Noise, equiv. g, nominal:
Broadband 2.5 Hz to 25 kHz .......................................... 300 µg 0.437"
Spectral 10 Hz .......................................... 50 µg/√Hz
100 Hz .......................................... 4.0 µg/√Hz TOP VIEW
1,000 Hz .......................................... 1.5 µg/√Hz
10,000 Hz .......................................... 1.0 µg/√Hz
Output Impedance, max. .............................................................................. 200 Ω
Bias Output Voltage, nom. ........................................................................... 8 ±1.5 VDC
Grounding .................................................................................................... case isolated, internally
shielded
SIDE VIEW
ENVIRONMENTAL
Hydrostatic Pressure, max. .......................................................................... 650 psi
Temperature Range ..................................................................................... –20 to 90°C
Vibration Limit .............................................................................................. 500 g peak
Shock Limit .................................................................................................. 5000 g peak
Base Strain Sensitivity ................................................................................. 0.01 g/µstrain

PHYSICAL
Dynamic Weight .......................................................................................... 4 grams
Case Material .............................................................................................. titanium
Mounting ...................................................................................................... adhesive
Integral Cabling ........................................................................................... J6, 10 ft, coaxial polyurethane
jacket, 30 pF/ft
CABLE CONNECTION FUNCTION
Center power/ signal
Shield common
OTHER SENSORS

1
NOTES: To minimize the possibility of signal distortion when driving long cables with
high vibration signals, 24 to 30 VDC powering is recommended. The higher
level constant current source should be used when driving long cables (please
consult Wilcoxon Customer Service).

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Model 757

Model 757
Bi-axial, Low Profile, Underwater Accelerometer

DYNAMIC
Sensitivity, ±10%, 25°C .............................................................................. 100 mV/g
Acceleration Range .................................................................................... 50 g peak
Amplitude Nonlinearity ................................................................................ 1%
FEATURES: Frequency Response:
• Rugged Both Channels, ±10% ........................................................................ 2 - 2,000 Hz
• General purpose underwater Transverse Sensitivity, max. ....................................................................... 5% of axial
accelerometer Temperature Response .............................................................................. –20°C –5%
• Industrial +80°C +5%
• Easy to mount
• Bi-axial measurements ELECTRICAL
Power Requirement:
voltage source ................................................................................... 18 - 30 VDC
current regulating diode ..................................................................... 2 - 10 mA
Electrical Noise, equiv. g, nominal:
underwater

Broadband 2.5 Hz to 25 kHz .......................................... 100 µg


Spectral 10 Hz .......................................... 10 µg/√Hz
100 Hz .......................................... 1 µg/√Hz
1000 Hz .......................................... 0.5 µg/√Hz
Output Impedance, max. ............................................................................ 100 Ω
Bias Output Voltage, nominal ..................................................................... 12 VDC
1.125"
BC
Y Grounding .................................................................................................. case isolated, internally
X
shielded

1.3"
ENVIRONMENTAL
3.3"
Temperature Range ................................................................................... –50 to 80°C
Hydrostatic Pressure, max. ......................................................................... 650 psi
Vibration Limit ............................................................................................. 500 g peak
Shock Limit ................................................................................................. 5000 g peak
Electromagnetic Sensitivity, equiv. g. .......................................................... 100 µg/gauss
10 - 32 X 7/16" SHCS Base Strain Sensitivity ................................................................................ 0.002 g/µstrain

PHYSICAL
.80"
Y
X
Weight ........................................................................................................ 110 grams
Case Material ............................................................................................. 316L stainless steel
Mounting .................................................................................................... Two 10-32 x 7/16 SHCS on
1.44"
1.125 bolt circle
Recommended Cable ................................................................................. J81S, 10 ft., 2 conductor
shielded, polyurethane jacket,
stainless steel braid
Cable Connection: White ............................................................. X signal / power
Black ............................................................. Y signal / power
Shield ................................................. common

ACCESSORIES SUPPLIED: Two 10-32 x 7/16 hex mounting screws; calibration data
OTHER SENSORS

ACCESSORIES AVAILABLE: Power supplies, amplifiers, signal conditioners.

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hydrophones
Hydrophones
Hydrophones
Hydrophones are, quite simply, underwater microphones. Wilcoxon’s hydrophones are
built to withstand the rigors of continuous underwater exposure at the specified depths
continuously. These units are designed to be used in sea water or fresh water
environments.
Each hydrophone has a built-in electronic amplifier. The hydrophone output is a dynamic
signal superimposed upon the Bias Output Voltage (BOV). Hydrophone sensitivity is
traditionally specified as a decibel (dB) level referred to 1 Volt per micropascal (V/µPa).

Hydrophone Sensitivity
The traditional standard for calibration sensitivity is dB with respect to Volts/µPa.
Underwater acousticians are familiar with this term while those outside of acoustics
may be more familiar with terms such as Volts/PSI.
1 Pascal (Pa) = 1 Newton/Square Meter (N/m2)
1 micro-Pascal (µPa) = 10-6 Pascal
1 Pound per Square Inch (PSI) = 6,894.8 Pascal
1 milli-Volt (µV) = 10-3 Volts
1 nano-Volt (µV) = 10-9 Volts
A sensitivity of 0 dB re 1V/µPa is equivalent to 1V/µPa of voltage sensitivity
A sensitivity of –120 dB re 1V/µPa is equivalent to 1V/Pa of voltage sensitivity
A sensitivity of –160 dB re 1V/µPa is equivalent to 10 µV/Pa of voltage sensitivity
A sensitivity of –160 dB re 1V/µPa is also equivalent to 68.9 V/psi of voltage
OTHER SENSORS

sensitivity

Wilcoxon Hydrophones:

Model Style Sensitivity Low Freq High Freq

H505L N/A –160 dB re 1 V /µ Pa 2.0 Hz 10 kHz

H507A N/A –188 dB re 1 V /µ Pa 10 Hz 100 kHz

Note: Frequency @ ±3dB.


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Model H505L

Model H505L
General Purpose, Internally Amplified Hydrophone

The H505L Hydrophone is designed


as a small, versatile, self-amplified
hydrophone for general purpose Output Sensitivity .................................................................................... –160 dB re 1V/µPa
application to a wide variety of Amplifier Gain ......................................................................................... 10 dB
Typical Spectrum Noise:
underwater acoustic measurements.
at 10 Hz ............................................................................................. 54 dB re 1µPa/√Hz
Ruggedness, low cost and an ultra at 100 Hz ........................................................................................... 34 dB re 1µPa/√Hz
low-noise internal amplifier are prime at 1 kHz ............................................................................................. 15 dB re 1µPa/√Hz
features of this unit. The internal at 10 kHz ........................................................................................... 6 dB re 1µPa/√Hz
amplifier eliminates triboelectric cable Frequency Response, ±3dB ................................................................... 2.0 to 10,000 Hz
noise, connector contamination Omnidirectional .................................................................................. 2.0 to 5,000 Hz
problems and the requirement for an Maximum Operating Depth ..................................................................... 250 meters
expensive in-line amplifier. Maximum Temperature ........................................................................... 80ºC
Output Impedance .................................................................................. 200 ohms
hydrophones

Supply Voltage ....................................................................................... 24 VDC


The hydrophone and cable entry are
Current .............................................................................................. 10 mA max
completely encapsulated in BOV ................................................................................................ 10 volts nominal
polyurethane. This alleviates water Cable ................................................................................................ J95, 5 conductor, shielded, 10
intrusion and corrosion caused by meters standard, 0.25" dia.
cathodic action. The assembly uses Jacket Material ....................................................................................... Polyurethane
stabilized piezoelectric (PZT) sensing
elements. Color Function
Shield case ground
Black signal return, common
Applications for the H505L include
Red +24 VDC
underwater biological studies, ship Green calibration input
noise studies, pump and machinery White signal output
studies and monitoring of underwater Yellow not used, open
ordnance.

OPTIONS: • Customer specified cable length


• Brantner RMK-G-MP (R12) or AWM-6-MP (R13) connectors (see drawing).
• Male locking sleeves (plastic or stainless steel) for connectors listed.
4.5"
dia.

2.18"
dia. How to order H505L:
H505L XXX RXX LX
Base Model
Cable Length in Feet
1.325" Optional Connector
(Leave blank if N/A)
Optional Locking Sleeves
OTHER SENSORS

(Leave blank if N/A)

Available Connectors: R12 Underwater Connector (Brantner RMK-6-MP)


R13 Underwater Connector (Brantner AWM-6-MP)
Available Locking Rings: LP = Plastic Locking Sleeve for R12 or R13
LS = Stainless Steel Locking Sleeve for R12 or R13

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Model H507
Model H507A
Ultra Low Noise, Wide Band Hydrophone

DYNAMIC
Sensitivity, referred to input ............................................................. –188 dB re 1 V/µPa
Frequency Range, ±3 dB ................................................................. 10 to 100,000 Hz
Gain1 ................................................................................................ 10 dB The Model H507A Wide Band
Patterns: (10 Hz to 100 kHz) Hydrophone
XY Plane, nondirectional ........................................................ ±1 dB to 100 kHz is a very small high sensitivity
XZ or YZ Plane, nondirectional .............................................. ±1 dB to 10 kHz device incorporating an ultra-low
XZ or YZ Plane, nondirectional over 270° span ................... ±1.5 dB to 100 kHz noise preamplifier (-166 dB re
(attenuation in direction of cable exit) 1V/√Hz at 10 kHz) and a circuit
Acceleration Sensitivity, re 1 µPa/g, 10 Hz ..................................... 162 dB for the insertion of an electrical
Noise, re 1 µPa/√Hz: calibration signal. In addition
1 kHz ....................................................................................... 31 dB the preamplifier can drive up to
10 kHz ..................................................................................... 22 dB 200 meters of cable. The
sensor and amplifier are

hydrophones
100 kHz ................................................................................... 18 dB
electrostatically shielded and
ELECTRICAL molded in hydrolytically stable,
Supply Voltage ................................................................................. 18 - 24 VDC void free polyurethane.
Bias Output Voltage, nominal .......................................................... 10 VDC
Supply Current ................................................................................. 4 - 10 mA
Maximum Output .............................................................................. 3 V rms
Output Impedance ............................................................................ 50 Ω
Calibration pad ................................................................................. –14 dB, 40 Ω & 10 Ω 0.1W, 1
VAC rms max. input

ENVIRONMENTAL
Operating Depth ............................................................................... 500 meters
Maximum Depth ............................................................................... 1000 meters
Maximum Cable Length, operation to 100 kHz ............................... 200 meters
Maximum Temperature .................................................................... 80ºC

PHYSICAL 2, 3
Cable ................................................................................................ 10 ft., 5 conductor plus shield,
stripped & tinned
External Material .............................................................................. Polyurethane

Color Function
Shield case ground
Black signal return, common
Red +24 VDC
Green calibration input
White signal output
Yellow not used, open

1
NOTES: Gain will vary as a function of crystal capacitance.
2
Connectors are available with plastic or metal male locking sleeves. Please specify at time of
OTHER SENSORS

order.
3
Customer specified length.
OPTIONS: Brantner RMK 6MP underwater connector; Brantner AWM 6MP underwater
matable connector; switchable gain (Model H507B)

0.90" dia.

0.70"
5.0"

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helicopter

Helicopter
Helicopter Sensors
A helicopter is a rotary winged aircraft. Unlike fixed-wing aircraft, the rotor provides lift
and forward propulsion to the helicopter. The fuselage of the helicopter is essentially
balanced underneath the rotor. The helicopter presents a unique vibration scenario for
the rotor. It must not only have proper blade balance to minimize unbalance vibration
from the blades, but they also provide the lift to the vehicle. The blades themselves are
very complex as they must pitch and tilt as well as providing flight attitude control. Any
vibration of the rotor assembly will translate itself into vibration of the helicopter fuselage
suspended below. The fuselage will also be affected by the pressure waves produced by
the passage of the blades and set up vibration simply due to wave effects.

Wilcoxon has been manufacturing vibration accelerometers for many years that are
being used in helicopter Health and Usage Monitoring System (HUMS) applications.
Wilcoxon vibration sensors are at work in the CH-53/MH-53. These sensors are used in
the rotor track and bearing monitoring. Specially designed sensors are fitted to the
swashplate for vibration monitoring at the rotor. Additional sensors are mounted
throughout the drive path to the tail rotor for monitoring vibration at critical points. Other
vibration sensors are used within the U.S. military in the Vibration Analysis and Diagnos-
tic System (VADS).

Wilcoxon Helicopter Sensors:

Model Style Sensitivity Low Freq High Freq Accel / Veloc


Range
991D shear 40 mV/g 0.5 Hz 12 kHz 40 g peak
OTHER SENSORS

991V shear 20 mV/ips 2.5 Hz 7 kHz 400 in/sec peak

992-1 shear 10 mV/g 2.0 Hz @ 1.5dB 20 kHz @ 1.5dB N/A

Note: Frequency @ ±3dB.

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Model 991D
Model 991D
Internally Amplified, Helicopter Accelerometer

DYNAMIC
Sensitivity1, ±5%, 25°C ................................................................................ 40 mV/g
Acceleration Range ..................................................................................... 40 g peak
Amplitude Nonlinearity ................................................................................. 1%
Frequency Response: FEATURES:
±5% ................................................................................................... 2.0 - 4,000 Hz • Low noise
±10% ................................................................................................. 1.0 - 6,000 Hz • Safety wire hole on case
±3 dB ................................................................................................. 0.5 - 12,000 Hz • Compatible with helicopter
Resonance Frequency, mounted, nominal ................................................... 20 kHz systems
Transverse Sensitivity, max. ........................................................................ 7% of axial
Temperature Response ............................................................................... –35°C +2%
+100°C –10%

ELECTRICAL

helicopter
Power Requirement, voltage source ............................................................ 9 VDC 3 pin
connector
Electrical Noise, equiv. g, nominal:
Broadband, 2.5 Hz to 25 kHz ................................................. 75 µg
Spectral 10 Hz ................................................. 7.0 µg/√Hz
100 Hz ................................................. 1.3 µg/√Hz
1000 Hz ................................................. 0.9 µg/√Hz
Output Impedance, max. .............................................................................. 2,400 Ω
Bias Output Voltage ..................................................................................... 3.5, ±0.5 VDC 1.62"
Grounding .................................................................................................... base isolated
1.19"

3/4"
ENVIRONMENTAL hex
Temperature Range ..................................................................................... –50 to 120°C
Vibration Limit .............................................................................................. 250 g peak
1/4-28
Shock Limit .................................................................................................. 1,000 g peak integral
Electromagnetic Sensitivity, equiv. g. ........................................................... 40 µg/gauss stud
0.38" 0.05" dia. safety
wire hole 2 pl.
Base Strain Sensitivity ................................................................................. 0.002 g/µstrain
0.63"
dia.
PHYSICAL
Weight ......................................................................................................... 54 grams
Case Material .............................................................................................. stainless steel
Mounting ...................................................................................................... 1/4-28 x 0.38 integral stud
Output Connector ........................................................................................ 3 pin, MIL-C-26482 style
Pin A ........................................................................................ 9 VDC
Pin B ................................................................................... Signal out
Pin C .................................................................................... Common
Cabling: Mating Connector ..................................................................... Bendix PT06A-8-3S
Cable ....................................................................................... 2 conductor shielded

1
NOTES: As measured across a 4.7 kΩ load (see calibration powering diagram). Sensitivity is 60 mV/g as
measured in operating system.
OTHER SENSORS

Calibration Powering Diagram

Pin A

Pin B +
V out
Pin C – +
9 VDC
4.7 K ohm –
±1%
H901
Common

NOTE: This powering method is used


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Model 991V

Model 991V
Internally Amplified, Velocity Helicopter Sensor

DYNAMIC
Sensitivity, ±10%, 25°C ..................................................................... 20 mV/in/sec
Velocity Range .................................................................................. 400 in/sec peak
Amplitude Nonlinearity ....................................................................... 1%
FEATURES: Frequency Response:
• Internally integrated to velocity ±10% ....................................................................................... 5.0 - 4,000 Hz
• Compatible with helicopter ±3 dB ....................................................................................... 2.5 - 7,000 Hz
monitoring systems Resonance Frequency, mounted, nominal ......................................... 20 kHz
Transverse Sensitivity, max. .............................................................. 5% of axial
• Mechanical & thermal isolation
Temperature Response ..................................................................... –50°C +2%
• Low noise +120°C –10%

ELECTRICAL
Power Requirement:
current draw ............................................................................. see connections <0.5 mA
4 pin Electrical Noise, equiv. in/sec, nominal:
connector
Broadband 2.5 Hz to 25 kHz ..................................... 1,500 µin/sec
Spectral 10 Hz ..................................... 100 µin/sec/√Hz
helicopter

100 Hz ..................................... 9 µin/sec/√Hz


1000 Hz ..................................... 3 µin/sec/√Hz
Output Impedance, max. .................................................................... 100 Ω
Grounding .......................................................................................... base isolated
1.62"

1.19"
ENVIRONMENTAL
Temperature Range ........................................................................... –50 to 120°C
3/4"
hex Vibration Limit .................................................................................... 250 g peak
Shock Limit ........................................................................................ 1,000 g peak
Electromagnetic Sensitivity, equiv. in/sec. .......................................... 300 µin/sec/gauss
1/4-28
integral Base Strain Sensitivity ....................................................................... 0.004 in/sec/µstrain
stud 0.05" dia. safety
0.38"
wire hole 2 pl.
PHYSICAL
0.63"
dia. Weight ............................................................................................... 55 grams
Case Material .................................................................................... stainless steel
1
Mounting ............................................................................................ ⁄4-28 x 0.38 integral stud
Output Connector .............................................................................. MIL-C-26482
Connections: Pin A ....................................................... –9 VDC
Pin B ...................................................... common
Pin C ....................................................... +9 VDC
Pin D .......................................................... signal
Cabling: Mating Connector ......................................................... Wilcoxon R4V (Bendix SP06A-8-4S)
Recommended Cable ................................................... 4 conductor shielded

ACCESSORIES AVAILABLE: Mating connector.


OTHER SENSORS

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Model 992-1
Model 992-1
Single Axis Accelerometer with Connector

DYNAMIC
Sensitivity, ±10% @ 100 Hz ................................................................. 10 mV/g
Amplitude Linearity:
±1.0% ...................................................................................... to 100 g
±1.5% ...................................................................................... to 300 g FEATURES:
Frequency Range: • Low noise
±1 dB ....................................................................................... 2 Hz - 15 kHz • Safety wire hole on case
±1.5 dB .................................................................................... 2 Hz - 20 kHz • Compatible with helicopter
Resonance Frequency, nominal ........................................................... 35 kHz systems
Transverse Sensitivity, max. ................................................................. 5%
Temperature Response ....................................................................... –35°C +2%
+100°C –10%
ELECTRICAL
Power Requirement ............................................................................. 2 mA ±5% at reference of 18-30VDC
Electrical Noise:
Broadband ................................................................................ <0.002 g rms equivalent (2-25,000Hz)

helicopter
Spectral Noise, nominal:
2.5 Hz ....................................................................... 160 µg/√Hz
10 Hz ....................................................................... 40 µg/√Hz
100 Hz ....................................................................... 20 µg/√Hz
1000 Hz ....................................................................... 8 µg/√Hz
Output Impedance ....................................................................... 600 Ω
Bias Output Voltage ............................................................................. 8 VDC, ±1.5 VDC
Phase Shift, absolute ........................................................................... <6° @ 2.5 Hz
13.00"
Phase Shift, relative ............................................................................. ±2° max. @ 2.5 Hz

ENVIRONMENTAL
Temperature Range1 .................................................................................................................................. -35 °C to 100 °C
Vibration Limit ..................................................................................... 500 g peak
Shock Limit ......................................................................................... 10,000 g peak
Electromagnetic Sensitivity ................................................................... <300 µg/gauss
Base Strain Sensitivity .......................................................................... <0.005 g/µstrain
Acoustic Sensitivity .............................................................................. <0.004 g/100 dB SPL 2.00"

1.00"
PHYSICAL
Sensing Design Element ...................................................................... PZT ceramic / shear
Weight ................................................................................................ 45 grams MS51023-65
Case Material ...................................................................................... stainless steel Screw
Electrical Isolation ................................................................................ case isolated
Mounting ............................................................................................ 1/4 - 28 UNF
Cable ...................................... two conductors, with 100% overall shield
Connector Pinout:
A .............................................................................................. signal / power
OTHER SENSORS

B .............................................................................................. no connection
C .............................................................................................. no connection
D .............................................................................................. common
Shell ......................................................................................... shield
Connector ........................................................................................... PC01A-8-4P

1
NOTES: ±15% max change in sensitivity over temperature range.
ACCESSORIES SUPPLIED: MS 51023-65 mounting screw epoxied in place.

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switch / termination boxes

Switch /
Termination
Boxes
Switch Boxes / Termination Boxes
A cost effective method for obtaining data from permanently mounted accelerometers is the use of switch or
termination boxes. By providing a convenient termination for cables and easy connectivity, these boxes enable
safe and fast data collection when using portable acquisition systems. Switch boxes have a single BNC
connector for data collection and 6 or 12 channel rotary dial for channel selection. Termination boxes are not
switched, but provide a separate BNC connection for each channel. All Wilcoxon switch boxes have differential
switching (switching of both the signal and common). By not tying the commons for each channel together at
the box, greater noise immunity is achieved. Additional features unique to Wilcoxon Research include radio
frequency interference filtering, NEMA 4 or 4X ratings, optional bias output meter and optional cord grips /
conduit fittings.

Model # of Channels Output


CB2 2 Single BNC per channel
CB4 4 Single BNC per channel
JB06-1H 6 Single BNC per channel
JBS Series 48 Switch Selectable
VL6B 6 Switch Selectable
VL12B 12 Switch Selectable
VL Expandable 12 - 48 Switch Selectable

TECH AVOIDING GROUND LOOPS

TIP
In order to provide proper shielding and prevent ground loops, shield and Non-isolated Readout
common grounding should be carefully considered. Ground loops are developed Accelerometer Equipment

when a common line (i.e. signal return/shield) is grounded at two points of


differing electrical potential (see Figure 1).
For sensors with coaxial cable, the center conductor carries the signal and power, while
the outer braid provides shielding and signal return. Normally, the cable shield is Ground Loop

electrically isolated from the sensor housing. This isolates the shield from the mounting
point of the machine and prevents ground loops. If a non-isolated sensor is used, it is
INDUSTRIAL

recommended that an isolated mounting pad be used to break possible ground loops. Figure 1: Ground Loop from Improper Grounding
For sensors using two conductor/shielded cable, the signal and power are carried on one Power/Signal
lead and the signal common on the other. The cable shield serves to protect the signal Signal Common

from ESD and electromagnetic interference (EMI). The shield should be grounded at only Readout
Equipment
one point, normally to the readout equipment (see Figure 2).
Note: In all cases it is very important that the cable shield terminations be properly
grounded. Failure to do so in high EMI/ESD environments can result in damage to the Internal Shield
Isolated from Housing
sensor electronics.

Figure 2: Multiconductor/Shield Configuration

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Model CB2 & CB4
Model CB2 & CB4
Cable Termination Boxes

ELECTRICAL
Inputs ................................................................................................ Terminal block,
3 inputs / channel (+, -, shield)

Outputs ............................................................................................. BNC jack per channel, electrically


isolated FEATURES:
• Cost effective
ENCLOSURE • Connects remotely installed
Rating ............................................................................................... NEMA 4X / IP65 accelerometers to portable data
Material ............................................................................................. ABS collectors

switch / termination boxes


Door Attachment / Removal ............................................................. 4 captive stainless steel screws • Weatherproof enclosure &
Dimensions ....................................................................................... 3 1/8" x 4 3/4" x 2 1/4" (H x W x D) protective BNC cap covers
ENVIRONMENTAL • 2 & 4 channel versions
Temperature Range ......................................................................... –40 to 180°F (–40 to 82°C) • Cord grip inputs provide quick &
Resistance ........................................................................................ Resists humidity & outdoor secure cable entry into enclosure
environments • Ferrite bead for RF rejection
PART NUMBER CHANNELS

CB2 ................................................................................................ 2

CB4 ................................................................................................ 4

Optional
feet
Front View installed Side View Included Feet Back View
in either
position 4.25"
top cover
screws
3.15" mounting
2.00" 2.00"
4.75" holes
5.25"
1.125"

4.25" 2.25"

6.50" Bottom Housing Top Cover


Side View Side View
Foot
Screw
INDUSTRIAL

Housing Top
Foot Cover
Nut

Parts Included:
(4) termination plugs (CB4 only)
Channel (2) termination plugs (CB2 only)
(sensor) (4) feet
#1 (4) screws
(4) washers
(1) installation instructions

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Model JB06-1H

Model JB06-1H
Junction Box

Description

The Wilcoxon Research JB06-1H Junction Box is a field installed termination box for pemanently installed
vibration sensors. Commercially available portable data collectors can record the sensor readings from a
convenient central location, away from noisy or unsafe environments. The JB06-1H consists of two
subassemblies—the inside termination panel for sensor termination and data collection, and the
enclosure.
FEATURES:
switch / termination boxes

• Multiple Channel Each sensor cable is electrically terminated by attaching wire leads from the transducer cable to the
• Can be used with an external terminal block on the back of the termination panel.
constant current power supply
The JB06-1H is contained in a 14 gauge steel enclosure and has a NEMA 4 rating. NEMA 4 enclosures
are intended for indoor or outdoor use, and provide a degree of protection against windblown dust, rain,
and hose directed or splashing water.

The JB06-1H can also be used with an external constant current power supply (such as the Wilcoxon
Models P702B and P704B) so that other diagnostic equipment (oscilloscopes, signal analyzers, etc.) can
be used for vibration analysis.

JB06-1H Specifications
Channels ...................................................................................... six
Output Connector ........................................................................ BNC socket
Enclosure ..................................................................................... NEMA4 (14 gauge steel
enclosure for indoor and outdoor
use)
Sensor Compatibility1 .................................................................. All two-wire sensors with one
signal lead and one common
lead

1
Notes: Compatible sensors includes piezoelectric vibration transducers (accelerometers), velocity
sensors, pressure sensors, temperature sensors, force transducers and flow and level
sensors. Consult the factory for more information on Wilcoxon Research compatible
sensors.
Special Order: NEMA 4X rated splash proof, corrosion resistant, stainless steel enclosure for harsh
environments (Model JB06-1SS). Please consult Wilcoxon Customer Service for
more information.
INDUSTRIAL

W-15 VIBRATION INSTRUMENTATION


104 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model JBS Series
Model JBS Series
Switchable / Multichannel Junction Boxes

The JBS Series Junction Boxes are multiple channel connecting centers for terminating and switching the
outputs of up to 48 two-wire vibration sensors. Commercially available portable data collectors can record the
sensor readings from a safe, central location, solving the problem of taking measurements in noisy,
inconvenient or harsh machinery locations.

switch / termination boxes


FEATURES INCLUDED IN ALL MODELS
• All rotary switches are sealed, military quality with gold contacts to eliminate problems with contact noise.
• Electro-Static Discharge (ESD) protection for each sensor channel.
• Analog DC voltmeter measures supply and sensor bias voltages to verify proper operation of the sensors.
• Termination panel is inside at the rear of the switch box.
• All JBS Models are contained in a 14 gauge steel enclosure with a NEMA 4 rating. The NEMA 4 rated enclosures
are sealed and have quick opening latches and hinged doors. They are intended for indoor or outdoor use, and
provide a degree of protection against windblow dust, rain, and hose directed or splashing water.
• Selector switch and meter mounted internally on hinged panel for environmental protection.

SPECIFICATIONS
All Models
Output Connector ....................................... BNC
Sensor Voltage External
Housing ...................................................... NEMA 4 (14 gauge steel enclosure for Channel Selectors Output DC Voltmeter Test Switch Power
1 to 16 Jack
indoor and outdoor use) 17 to 32
33 to 48
Model JBS-32H
Channels .................................................... 32
Size (H x W x D) ....................................... 16" x 12" x 6"
SENSOR
16 1 2
15 3
14 4
SUPPLY
13 5
12 6
11 7
10 9 8

Model JBS-48H CHANNEL SELECTOR OUTPUT 24 VDC


EXT SUPPLY

Channels .................................................... 48 31
32 17 18
19 1 - 16
17 - 32

33 - 48
30

Size (H x W x D) ....................................... 16" x 12" x 6" 29


28
20
21
22
SUPPLY
OFF

27 23
26 25 24 BANK SELECTOR

CHANNEL SELECTOR

ETER
ELEROM
N OF ACC 48 33 34
LOCATIO 47
L NO. 35
CHANNE 46 36
45 37
44 38
43 39
42 41 40

CHANNEL SELECTOR

Latch
Hinge Channel Bank Termination
Transducer Selector Panel
Location Log
OPTIONS:
• Third lead for use on sensors with an internal temperature probe (add suffix T to model number when
ordering)
• Internal AC power supply — for line voltages, order Model JBS-XXX-YYY (insert proper line voltage).
Available line voltages include 100, 120, 200, 220, and 240.
• External battery pack (requires battery charger), BP24
INDUSTRIAL

• Battery charger, LA24

SPECIAL ORDER:
• NEMA 4X rated splash proof, corrosion resistant, stainless steel enclosures for harsh environments. Please
contact your Applications Engineer for more information.

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 105
Model VL6B & VL12B

Model VL6B & VL12B


VibraLINK® Low Cost, Switchable Junction Boxes

DESCRIPTION
The VL6B & VL12B enables switching of up to six or twelve sensors to a single output. The selected output goes to
a BNC connector.
• A manual selector switch directs the desired measurement channel to a single BNC output.
FEATURES
• The accelerometer inputs are 2 part plug / socket type.
• Low cost and durable construction
The VL6B & VL12B boxes permit easy interface of multiple sensors to portable data collectors, FFT analyzers,
• For use with all 2-wire sensors recorders, oscilloscopes, and vibration meters. They allow sensor readings to be recorded from a safe, central
• Increases Safety and simplifies data location, solving the problem of taking measurements in noisy, inconvenient, or harsh machinery locations.
collection in:
switch / termination boxes

—Confined or difficult locations SPECIFICATIONS


—Dangerous height areas Input
Connectors .............................................. 2 part plug / socket type
—Mechanical hazard areas
Channels ................................................. 6 (VL6B)
—Guarded machinery 12 (VL12B)
• Differential switching of both signal and
Output
common reduce problems with
Connector
noise,ground loops, and signal coupling Local .............................................. BNC
from adjacent channels Gain ...................................................... 1
• Ferrite beads for RF rejection prevents
EMI pick-up that can cause "ski slopes" Available Enclosures:
in data Designator Material Rating Dimensions
• All wiring is in the printed circuit board
and shielded by two ground planes to L Thermoplastic NEMA 4X (IP66) 8x6x4
minimize RF pickup from portable radios S Stainless Steel NEMA 4X (IP66) 8x6x4
that can lead to "ski slopes" in data
Other Options:
G Cable grip installed with insert drilled for 12 cables, 0.190" dia
M BOV meter installed
C Conduit fitting

Model Numbers: VL12B ex: VL12BLGM


Channel Selector Sensor VL6B ex: VL6BLGM
Output

hole dia.
0.31"

DC VOLTS

0 10 20 30

BOV

w i l c o x o n
5 6 7 8
4 9
3 10 Output
1 7 2 11
1 12
2 8
3 9
INDUSTRIAL

8.00"
8.75"

4 10
5 11
Common

Common

Common

Common

Common

Common

6 12
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield
Common

Common

Common

Common

Common

Common
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

VibraLINK II
Model VL12B

Wilcoxon Research, Inc.


21 Firstfield Road, Gaithersburg, MD 20878

Transducer 6.00"
Location Log 4.00"

Removable, plug in
terminal blocks

W-15 VIBRATION INSTRUMENTATION


106 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
Model VL Expandable
Model VL Expandable
VL Expandable Switchable Junction Boxes

DESCRIPTION
The expandable junction box allows the customer to begin with a 12 channel junction box, and as needs arise, expand
to a total of 48 channels in a single enclosure. Each card has: FEATURES
• 12 inputs • Expandable from 12 to 48 channels
• 2 part plug / socket type • Low cost and durable construction
• one selector knob • For use with all 2-wire sensors
• a single BNC output connector for easy data collection • Increases Safety and simplifies data
• cards can be purchased separately or as an assembly collection in:
Presently, the assembly is made up of one to four cards (VL12EX, VL24EX, VL36EX, VL48EX). The cards are —Confined or difficult locations
encased in a Thermoplastic NEMA 4X enclosure. Thermoplastic is a material that withstands many types of industrial —Dangerous height areas
environments. The junction box can be ordered with three options. The first option is a BOV meter. Each card comes
complete with a receptacle for a BOV meter. Allowing the customer to monitor the Bias output Voltage (BOV) of each —Mechanical hazard areas

switch / termination boxes


sensor that is terminated to that card. Other options include cable grips or conduit fitting. The cable grip allows twelve —Guarded machinery
individual cables to be routed into the box through each cable grip fitting. One cable grip or conduit fitting is required • Differential switching of both signal and
for each card in the junction box. common reduce problems with noise and
The VL Expandable junction boxes permit easy interface of multiple sensors to portable data collectors, FFT ground loops
analyzers, recorders, oscilloscopes, and vibration meters. They allow sensor readings to be recorded from a safe, • Ferrite beads for RF rejection prevents
central location, solving the problem of taking measurements in noisy, inconvenient, or harsh machinery locations. EMI pick-up that can cause "ski slopes"
in data
SPECIFICATIONS • All wiring is in the printed circuit board
Input and shielded by two ground planes to
Connectors .............................................. 2 part plug / socket type minimize RF pickup from portable radios
Channels ................................................. 12 channels per card that can lead to "ski slopes" in data

Output
Connector
Local .............................................. single BNC per card
Gain ...................................................... 1

Models Available:

Model Description
VL12 12 Channel Add-on Board Only Channel Sensor Channels
VL12EX 12 Channel Junction Box Channels Output 13-24*
Selector
VL24EX 24 Channel Junction Box 1-12* hole dia.
Removable, Plug In
VL36EX 36 Channel Junction Box Terminal Blocks 0.31"
VL48EX 48 Channel Junction Box

Available Enclosures: 0
DC VOLTS

10 20 30 0
DC VOLTS

10 20 30

BOV BOV

5 6 7 8 5 6 7 8
4 9 4 9
3 10 Output 3 10 Output
2 11 2 11
1 12 1 12

Designator Material Rating Dimensions


Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

L Thermoplastic NEMA 4X 16x14x6


Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

S Stainless Steel NEMA 4X 16x14x6


16.0"
17.7"

DC VOLTS DC VOLTS

0 10 20 30 0 10 20 30

BOV BOV

Other Options: 3
2
1
4
5 6 7 8
9
10
11
12
Output 3
2
1
4
5 6 7 8
9
10
11
12
Output

G Cable grip installed with insert drilled for 12 cables, 0.190" dia
INDUSTRIAL
Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

M BOV meter installed VibraLINK II


Model VL12EX
Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common

Common
Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Signal

Shield
Signal

Shield
Signal

Shield

Wilcoxon Research, Inc.

C Conduit fitting 21 Firstfield Road, Gaithersburg, MD 20878

Transducer
Location Log 14.4"
Channels 12.0" Channels
*NOTE: Channels are subject to the size box you purchase.
ACCESSORIES SUPPLIED: Installation Instructions; Transducer log. Example: VL24 will only have (2) 12 channel boards.

MENTATION VIBRATION INSTRUMENTATION W-15


WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com 107
power / signal conditioning

Power / Signal
Conditioning
Power / Signal Conditioning
With the exception of process control vibration transmitters (LPS™), most Wilcoxon industrial sensors require an
industry standard constant current DC power source. Generally, the power supply contains an 18 to 30 volt
source with a 2 to 10mA constant current diode (CCD) (see Figure 1). When other powering schemes are used,
consult with Wilcoxon’s customer service representatives.
AC Coupling and the DC Bias Voltage
18 to 30 VDC
+
2-10 mA Whether an accelerometer or Piezovelocity Transducer (PVT), the sensor output is an AC signal which
CCD 22 µF
( > 35 VDC) represents the physical vibration occurring where the sensor is mounted. This AC signal is superimposed on a
Readout
+
500K Equipment
DC bias voltage (also referred to as Bias Output Voltage or BOV). The DC bias voltage must be removed so
that the AC vibration signal oscillates positive and negative about 0 Volts. Removal of the DC bias is usually
accomplished with a blocking capacitor, which passes the AC output signal to the acquisition system. Most
Connector
monitors and sensor power supply units contain this blocking capacitor for AC coupling. If not included, a
Amplifier Shield blocking capacitor must be field installed.

Crystal
Amplitude Range and the Supply Voltage
All Wilcoxon accelerometers and velocity sensors have a preset DC bias output. Ideally the BOV is halfway
VIBRATION INSTRUMENTATION

Isolation Layer
between the lower and upper cutoff voltages. The difference between the bias and cutoff voltages determines
Figure 1: Powering Schematic the voltage swing available for the sensor. The available voltage swing and the sensor sensitivity determine the
total vibration amplitude range (see Figure 2). Thus, an accelerometer with a sensitivity of 100 mV/g and a peak
output swing of 5 volts will have an amplitude range of 50 g peak.
Note: A supply voltage of 24 VDC or greater may extend the amplitude range to 100g peak. If a voltage source
lower than 18 volts is used, the amplitude range will be lowered accordingly. Custom bias voltages are available
for lower or higher voltage supply applications. Also, high temperatures (>200 F) can reduce the acceleration
range.
Supply Voltage
~ 2V Below Supply Voltage
Constant Current Diodes
Peak Amplitude
Range Constant current diodes (CCD) are required for nearly all industrial accelerometers and PVT® sensors. In most
Bias Output Voltage
cases, they are included in the companion power unit or data acquisition system. Generally, battery powered
~ 2V Above Ground data collectors contain a 2 mA CCD to ensure long battery life. Line powered acquisition systems (where
Ground power consumption is not a concern) often contain 6 to 10 mA CCDs for driving long cables. For operation
above 212ºF (100ºC), where amplifier heat dissipation is a factor, limit the current to less than 6 mA.
Figure 2: Range of Linear Operation
If the power supply does not contain a CCD for sensor powering, one should be placed in series with the
voltage output of the supply. Note: Ensure that proper diode polarity is observed! CCDs are available from
Motorola and Siliconix (4 mA Part # 1N5312 and J510 respectively).

TROUBLESHOOTING WITH BIAS VOLTAGE

TECH The Bias Output Voltage is a useful tool for ensuring the proper connection and operation of Wilcoxon
Research accelerometers and Piezovelocity sensors. To measure the BOV, tee into the Power/Signal
TIP connection with a voltmeter or Wilcoxon HHM-101 Sensor Doctor. When properly connected and powered,
the sensor BOV should be within ±2 Volts of its nominal value (usually 12 Volts). If the bias voltage differs,
it may indicate a cable, connector or sensor problem. Refer to page 133 for the Trouble Shooting
Accelerometers Chart.

MACHINERY MONITORING
By evaluating the bias output voltage, timewave form and frequency signature of the vibration signal, most

W-14
sensor and installation problems can be identified. For more information, see Wilcoxon’s Technical Note #14.

W-15 VIBRATION INSTRUMENTATION


108 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
power / signal conditioning
Model CC701
Charge Converter
• Low noise PiezoFET® amplifier
• Converts charge mode transducers to voltage mode
• Works with industry standard two-wire system Power Supplies
• Input overload protection
• Output immune to cable motion noise
• 1 mV/pC Model CC701HT
Charge Converter
• Low noise PiezoFET® amplifier
• Converts charge mode transducers to voltage mode
• Works with industry standard two-wire system Power Supplies
• Input overload protection
• Output immune to cable motion noise
• 4 mV/pC
Model CC726E
Charge Converter
• Low noise PiezoFET® amplifier
• Converts charge mode transducers to voltage mode
• Works with industry standard two-wire system Power Supplies
• Input overload protection
• Output immune to cable motion noise
• 1 mV/pC
Model P31
Ultra Low Noise Power Unit / Amplifier
• Powers Model 731A Seismic Accelerometer
• Ultra low noise

VIBRATION INSTRUMENTATION
• Selectable amplifier gain of 1, 10, 100
• Switchable output: acceleration or velocity
• Wide dynamic range >120 dB
• Switchable low pass filter 450 Hz or 100 Hz
• Long battery life; Uses readily available 9VDC transistor batteries
• Battery test light
• Portable and lightweight
Model P702B
General Purpose Power Unit / Amplifier
• Powers single ICP® accelerometers and AC couples the output
• Selectable amplifier gain of 1, 10, 100
• Acceleration or velocity output
• LED overload/fault alarm
• Internal filtering
• Can be used with Model CC701 for charge converter
• Low noise
• Wide dynamic range
• Powered by 9V transistor batteries (LA704B Line Adapter optional)
• Battery test light Model P703B
Three Channel Power Unit
• Powers three separate ICP® accelerometers and AC couples the output
• Portable and lightweight
• Battery powered (LA704B Line Adapter optional)
• LED battery test condition light
• Uses readily available 9 VDC transistor batteries
• Can be used with Model CC701 for charge mode transducers
• Low cost
TORING • NC3 NiCad Battery Kit available factory or field installed

W-14 W-14
VIBRATION INSTRUMENTATION W-15
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power / signal conditioning

Model P703BT
Triaxial Power Unit
• Powers 993 Series triaxial accelerometers & AC couples the output
• Three separate BNC receptacle output (x, y, z)
• Portable and lightweight
• Battery powered (LA704B Line Adapter optional)
• LED battery test condition light
• Uses readily available 9 VDC transistor batteries
• Can be used with Model CC701 for charge mode transducers
• Low cost

Model P704B
General Purpose Power Unit
• Powers most ICP® Accelerometers and AC couples the output
• Battery powered (LA704B Line Adapter optional)
• Portable and lightweight
• LED Battery test condition light
• Uses readily available 9 VDC transistor batteries
• Can be used with Model CC701 for charge converter
• Low cost
• NC3 NiCad Battery Kit available factory or field installed

Model LA704B
Line Adapter Power Supply
• Line Adapter for Models P702, P703B, P703BT, and P704B Power Supplies
• Supplies line voltage to battery power unit and charges the NC3 NiCAD batteries when they are installed

Model NC3
Battery Kit and Line Adapter Power Supply
VIBRATION INSTRUMENTATION

• NiCad Battery Kit, includes three rechargeable NiCad batteries and one Model LA704 Line Adapter/
Charger. This system is recommended as an option for Models P702B, P703B, P703BT and
P704B Power Supplies, when applications require extended use.
• Includes all parts necessary to convert P702B, P703B, P703BT, P704B to NiCad Battery operation:
– LA704B Line Adaptor – Jumper
– 3 NiCad Batteries – Instructions

Model PR710A and PR710B


Power Supply
• 10 channels
• Powers 700 Series accelerometers
• Low noise amplifier for each channel
• Selectable gain of X1, X10 or X100
• Replaceable channel modules
• Continuous fault monitoring of each channel
• Optional low or high pass filtering
• Standard 19” rack mountable
• Selectable filtering: no filter, 2-pole Butterworth & velocity conversion

Model HHM-101
“Sensor Doctor” Hand Held Meter
• Oscillation circuit to test connections and sensor health
• BOV measuring, linear from ground to supply
• LED displays Sensor Indication: Normal, Short, Open
• LED displays: Low Battery warning
MACHINERY MONITORING
W-14
• Toggle switch to provide power to the accelerometer
• Affordable price

W-15 VIBRATION INSTRUMENTATION


110 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
cables & connectors
Cables &
Connectors
Cables
In addition to sensor construction and connector choices, the type of cable and cable
material must be carefully chosen to ensure proper operation. The two types of cables
most commonly used to connect an accelerometer to acquisition equipment are coaxial
and shielded multi-conductor. Coaxial cables carry the power and signal on an inner
conductor and have a shield or outer conductor which acts as the signal common.
Because coaxial cable works well with BNC and Microdot connectors, it is generally used
with either sensors in a walk-around mode or to connect electronic instrument
components together.
For most sensors, the shielded multi-conductor cable of choice will be a twisted pair,
shielded. This type of cable has two conductors, one power/signal and one common,
twisted together in order to provide differential cancellation that reduces EMI.
Surrounding the twisted pair is a foil or braided shield. Proper termination of the shield

VIBRATION INSTRUMENTATION
will protect the conductors from airborne radio frequency interference. Because multi-
conductor cable is easy to terminate in the field and offers inherent immunity to
environmental noise, it is often the choice for permanent installations.
Besides the type of cable, coaxial or multi-conductor, the most important decision for
cable selection is jacket material. The intended environment will dictate requirements
such as temperature, chemicals, radiation, and moisture. Generally Teflon® provides the
best temperature and abrasion resistance, although it has a moderate radiation rating. In
addition, Teflon® generally cannot be used near certain applications, such as tobacco
plants. Polyvinylchloride (PVC) provides fair abrasion and chemical resistance, but PVC
manufacturers do not recommend its use above 221ºF (105ºC). Wilcoxon’s
Enviroprene™ jacket material is designed to provide excellent performance at a price less
than Teflon®. With the exception of very hot (>250ºF) and abrasive environments,
Enviroprene™ is generally recommended.
For long cable runs, the capacitance and resistance of the cable will begin to act as a
low-pass filter and cut-off higher frequency data. More supply current will help overcome
the resistance and push this to a higher frequency.

Teflon® is a registered trademark of E.I. Dupont, Inc.


TORING
W-14 W-14
VIBRATION INSTRUMENTATION W-15
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cables & connectors

Connectors
Like sensor selection, choosing a connector to use for the accelerometer is highly
dependent on the environment of its intended use. Most industrial accelerometers,
piezovelocity sensors and process control vibration transmitters utilize the common 2-pin
military connector. Known by its standard designation of “MIL-C-5015”, this connector
style has provided a rugged, simple and cost effective means of connectivity since the
inception of industrial vibration monitoring. The MIL-C-5015-style connector is available
with a variety of boots and sealing methods for use in different environments.
Other connectors, such as BNC, 10-23 Microdot, bayonet and terminal strips, can be
used successfully in appropriate applications. However these connectors lack the
“Splashproof” option of the MIL-C-5015-style connectors and may not adequately resist
harsh environment moisture and contaminant penetration into the connector which can
short the electrical signal. Terminal strips, BNC connectors and other specialized
connectors are often used to connect the sensor cable at the acquisition equipment.
An option to having a connector at the accelerometer is an integral cable which attaches
directly to the sensor. Underwater sensors, for example, have integral cables which
enable deep submersion. Consideration must be given the type of sealing at the cable
entry location.

TECH SPLASHPROOF CONNECTORS


VIBRATION INSTRUMENTATION

TIP Many manufacturers claim to have “Splashproof” connectors appropriate for harsh environments. In
order to qualify the level of sealing, each connector should have an IP (International Protection)
rating. Below is a chart describing the IP ratings:

LEVEL DESCRIPTION
IP 64 Protection against water splash

IP65 Protection against water jet

IP66 Protection against powerful water jet

IP 67 Submersible in water ≤ 1 meter for 30 minutes

IP 68 Submersible in water > 1 meter continously

MACHINERY MONITORING

W-15
W-14
VIBRATION INSTRUMENTATION
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cables & connectors
CABLES
NUMBER SIDE VIEW DESCRIPTION RANGE DIAMETER
°C °F in. pF/ft.

J1 Coaxial, low noise, orange, PVC –55 to 80 –67 to 176 0.088 30


jacket

J3 Coaxial, low noise, high –100 to 260 –148 to 500 0.085 30


temperature, red, Teflon® jacket

J4
Coaxial, RG 174, black, PVC jacket –55 to 80 –67 to 176 0.105 30

J5A Coaxial, RG 58, black, PVC jacket –40 to 105 –40 to 221 0.190 30

J6 Coaxial, underwater, black, –20 to 90 –4 to 194 0.156 44


Polyurethane jacket

J8
Twisted pair, shielded, underwater, –20 to 90 –4 to 194 0.156 23
black Polyurethane jacket

VIBRATION INSTRUMENTATION
J9 Twisted pair, shielded, gray, PVC
–55 to 80 –67 to 176 0.230 32
jacket

J9A Twisted pair, shielded, brown, PVC


jacket –55 to 105 –67 to 221 0.200 28

J9B Three conductor, shielded, gray,


PVC jacket –55 to 80 –67 to 176 0.240 44

J9T
Coaxial, RG 59, black, Teflon® jacket –80 to 150 –112 to 302 0.190 20

J9T2
Twisted pair, shielded, white Tefzel®
jacket –80 to 150 –112 to 302 0.190 27

J9T2A Twisted pair, shielded, yellow


Teflon® jacket –80 to 200 –112 to 392 0.190 27

TORING
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VIBRATION INSTRUMENTATION W-15
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cables & connectors

CABLES
NUMBER SIDE VIEW DESCRIPTION RANGE DIAMETER
°C °F in. pF/ft.

Twisted pair, shielded, yellow –80 to 200 –112 to 392 0.210 27


J9T2AS Teflon® jacket with stainless steel
braid
Twisted pair, shielded, white Tefzel® –80 to 150 –112 to 302 0.210 27
J9T2S jacket, with stainless steel braid

Three conductor, shielded, white –80 to 150 –112 to 302 0.190 27


J9T3 Tefzel® jacket

Three conductor, shielded, yellow –80 to 200 –112 to 392 0.190 27


J9T3A Teflon® jacket

Three conductor, shielded, white –80 to 150 –112 to 302 0.210 27


J9T3S Tefzel® jacket, with stainless steel
braid
Four conductor, shielded, red –80 to 200 –112 to 392 0.190 30
J9T4 Teflon® jacket
VIBRATION INSTRUMENTATION

–80 to 200 –112 to 392 0.190 27


Four conductor, shielded, yellow
J9T4A Teflon® jacket

Twisted pair, shielded, gray –50 to 125 –58 to 257 0.190 30


J10 Enviroprene™ jacket

Coaxial, black, PVC jacket, for –55 to 60 –67 to 140 0.097 18


J41 SNAP™ sensors

Coaxial, retractable, black, –55 to 90 –67 to 194 0.170 30


J51 Neoprene jacket, available in 4 and
12 ft. extended length
Twisted pair, shielded, polyurethane –20 to 80 –4 to 176 0.156 39
J52 jacket, available in 4 ft. extended
length

Coaxial, underwater, black, –20 to 90 –4 to 194 0.190 44


J61 Polyurethane jacket

Twisted pair, shielded, underwater, –20 to 90 –4 to 194 0.190 28


J81 black, Polyurethane jacket
MACHINERY MONITORING

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cables & connectors
CABLES

NUMBER SIDE VIEW DESCRIPTION RANGE DIAMETER


°C °F in. pF/ft.
J81S Twisted pair, shielded, underwater, –20 to 90 –4 to 194 0.210 28
black, Polyurethane jacket with
stainless steel braid

J93 Coaxial, RG316/U, high temperature, –55 to 200 –61 to 392 0.098 29
clear, Teflon® jacket

J95 Five conductor, shielded, black, –20 to 90 –4 to 194 0.240 22


Polyurethane jacket

J96 Twisted pair, shielded, white Teflon® –80 to 150 –112 to 302 0.145 35
jacket

J9F Twisted pair, foil shielded with drain –70 to 200 –94 to 392 0.125 51
wire, red Teflon® jacket

*Optional Covers:

VIBRATION INSTRUMENTATION
A = Armor cable covering (available with 0.190” dia. cables).
S = Stainless steel braid cable covering (available with most 0.190” dia. cables).

TORING
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cables & connectors

CONNECTORS / TERMINATIONS

MODEL END VIEW SIDE VIEW DESCRIPTION RECOMMENDED CABLES**

0 Blunt Cut All

1 Microdot® 10-32 J1, J3, J4, J93

1A Microdot®, 10-32, Right Angle J1, J3

2 BNC, Plug J1, J3, J4, J5A, J6, J9T, J9T2,


J9T2A, J9T3A, J9T4, J10, J44,
J51,J61,J81, J93

2F BNC, Female J5A, J6, J9, J51, J61, J93


VIBRATION INSTRUMENTATION

2T BNC, Twin Axial J9

3A Leprechaun, Right Angle J2

4 Bendix, 3 Socket, Bayonet J3, J5A, J6, J9, J9T2, J9T2A, J9T4,
J51, J81, J93

* IP Ratings: Please refer to page 112 for detailed explaination.


** Other cable / connector combinations are available, please consult Wilcoxon. MACHINERY MONITORING

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cables & connectors
CONNECTORS / TERMINATIONS

MODEL END VIEW SIDE VIEW DESCRIPTION RECOMMENDED CABLES**

J5A, J6, J9, J9B, J9T, J9T2A, J51


4M Bendix, 3 Pin, Bayonet, Male

J9T3, J9T4, J9T4A


4V Bendix, 4 Socket, Bayonet

J9, J9B, J93


5 Switchcraft, Audio, 3 Socket

J4, J9, J9B, J5, J93


5M Switchcraft, Audio, 3 Pin

J3, J4, J5A, J6, J9, J9T, J9T2,

VIBRATION INSTRUMENTATION
6 Amphenol, MIL-C-5015, 2 Socket, J9T2A, J10, J51, J61, J81, J93
IP50*
Note: Cable shield is isolated from transducer housing

MIL-C-5015 style, 3 Socket, Splash J9T3, J9T3A


6GSL /6GSLI Proof, Premium
Note: GSL– Electrical contact between shield and transducer housing
GSLI– Electrical isolation between shield and transducer housing

6L LEMO, 6 Socket J4, J5A, J9T, J9T2, J9T2A, J51, J52,


J93

6LM LEMO, 6 Pin J4, J5A, J9, J9T, J51, J52, J81, J93

* IP Ratings: Please refer to page 112 for detailed explaination.


** Other cable / connector combinations are available, please consult Wilcoxon.

TORING
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cables & connectors

CONNECTORS / TERMINATIONS

MODEL END VIEW SIDE VIEW DESCRIPTION RECOMMENDED CABLES**

6Q / 6QI MIL-C-5015 style, 2 Socket, High J5A, J9A, J9T, J9T2A, J10, J61,
Temperature (200º C / 302º F), J51
IP68* Note: Q– Electrical contact between shield and transducer housing
QI– Electrical isolation between shield and transducer housing

6SL / MIL-C-5015 style, 2 Socket, Splash J5A, J9, J9T, J9T2, J9T2A, J9T2AS,
6SLI Proof, Premium, IP66* J9T2S, J9T3, J9T3A, J9T4, J10, J51, J81
Note: SL– Electrical contact between shield and transducer housing
SLI– Electrical isolation between shield and transducer housing

6W MIL-C-5015 style, 2 Socket, IP64* J5A, J9T2A, J10

Note: 6W has electrical isolation between shield and transducer housing

6WR MIL-C-5015 style, Right angle, J9T2A, J10


IP64*
Note: 6WR has electrical isolation between shield and transducer housing

7 High Voltage BNC J5A


VIBRATION INSTRUMENTATION

8 / 8A Spade Lug All

9W Bendix, 4 Socket, Threaded, J9T2S, J9T4, J9T4A


weatherproof

12 Brantner, 6 pin, Underwater J95


connector (RMK6MP), IP68*

12LP Brantner, 6 pin, Underwater J95


connector (RMK6MP) with plastic
locking ring, IP68*

* IP Ratings: Please refer to page 112 for detailed explaination.


** Other cable / connector combinations are available, please consult Wilcoxon. MACHINERY MONITORING

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cables & connectors
CONNECTORS / TERMINATIONS

MODEL END VIEW SIDE VIEW DESCRIPTION RECOMMENDED CABLES**

Brantner, 6 Pin, Underwater J95


12LS connector (RMK6MP) with stainless
steel locking ring, IP68*
Image shown is with the plastic sleeve. Stainless steel photo not available.

Brantner, 6 Pin, Underwater, all wet J95


13 connector (AWM6MP), IP68*

13LP Brantner, 6 Pin, Underwater, all wet J95


connector (AWM6MP) with plastic
locking ring, IP68*

13LS Brantner, 6 Pin, Underwater, all wet J95


connector (AWM6MP) with stainless
steel locking ring, IP68*

Image shown is with the plastic sleeve. Stainless steel photo not available.

15 6 Pin Bendix, MIL-C-26482 style J9T4, J10, J51, J93

19 Amphenol, MIL-C-5015, 6 Socket,


IP66*
J9T4A VIBRATION INSTRUMENTATION

19SL / 19SLI MIL-C-5015 style, 6 Socket, IP66* J9T4, J9T4A


Note: SL– Electrical contact between
shield and transducer housing
SLI– Electrical isolation between
shield and transducer housing

7 Pin Lemo J9T, J9T2A, J10, J61


20

SNAP™, coaxial connector J96, J41


35B

TORING * IP Ratings: Please refer to page 112 for detailed explaination.

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** Other cable / connector combinations are available, please consult Wilcoxon.

VIBRATION INSTRUMENTATION W-15


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cables & connectors

CONNECTORS / TERMINATIONS

MODEL END VIEW SIDE VIEW DESCRIPTION RECOMMENDED CABLES**

ST Stripped & Tinned All

HTKIT Field Installable, High Temperature


R6Q Connector Kit
Note:Connector & cabling must be
ordered separately

SPKIT Field Installable, Splash Proof


Connector Kits: Each kit contains
tools and supplies to assemble 25
“6SL / 6SLI” connectors.

*NOTE: Connectors & Cabling must


VIBRATION INSTRUMENTATION

be ordered separately

How to Order Cable Assemblies:


A C B R denotes cable assembly
a = connector a
XX b = connector b
Model No. = R a – b – c – xx c = cable type
xx = length in feet

Cable Assembly Model Number Examples:


Model Description Model Description
1 Microdot connector 6 Amphenol, Mil-C-5015, 2 pin
2 BNC connector 0 Blunt cut
J3 High Temperature cable J9T2A High temperature cable
16 Length of cable 32 Length of cable

Order Model No.: R1-2-J3-16 Order Model No.: R6-0-J9T2A-32


Standard stocked cable in 16, 32, 64, and 112 foot lengths. MACHINERY MONITORING

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mounting & accessories
Mounting &
Accessories
TECH
Sensor Mounting TIP
Mounting
When using Piezoelectric sensors to measure vibration, the sensor must directly contact the Resonance
machine surface. The more intimate and stiff the contact between sensor and the machine,
the better the ability to couple and measure high frequency signals. As discussed previously, a
sensor’s high frequency
The sensor should be mounted at a location that minimizes the vibration transmission route usable limit is a function of
from the item being monitored (bearing) through the machine to the sensor. Avoid mounting the resonance of the
the sensor on thin sections or vibration-free areas (antinodes). accelerometer. Sensors with
a higher resonance will
generally be small, light
Mounting Configurations weight and specially
designed. These transducers
There are multiple mounting configurations that are used to couple the sensors to the will then be usable to read
machine surface. Figure 1 illustrates the various types of mounting configurations. high frequency vibration
signals. However, the
mounting method of the

VIBRATION INSTRUMENTATION
sensor will have a significant
impact on its “as installed”
resonance and high
frequency limit. As shown in
Figure 1, each mounting
method has an associated
resonance. If the mounting
®
resonance is less than the
sensor resonance, the high
frequency limit of the sensor
will be compromised. In
Figure 1: Types of Mounting Configuration
general, the more intimate
the contact between the
sensor and machine surface,
Temporary Mounting the less chance of a low “as
installed” resonance and a
The use of magnet bases or probe tips connection is convenient and quick for many decreased high end response.
applications, but they produce a significantly different response at higher frequencies 1

2
compared to stud and cemented pad measurements. Attaching magnetic bases or probe 3
4 5 6

tip (stingers) allow the sensor to be easily moved from point to point. Quick mounts, Probe 2-Pole Flat Adhesive Adhesive Stud
Tip Magnet Magnet Mounting Pad

however, combine the capabilities of a stud with the speed of a magnet. The most 456
Relative Sensitivity (dB)

30

significant disadvantage of the magnet base or probe tip is the lower resonant frequency of 20
10 1
2
3

the coupled system. The more intimate the contact between sensor and the machine, the 0
–10

better the ability to couple and measure high frequency signals. –20
1 10 100 1k
Frequency (Hz)
10k 100k

TORING Figure 1: Mounting Method of a Sensor

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mounting & accessories

Probe Tips
Probe tips require very little surface preparation and are easy to use. Tips should be slightly
rounded at the point and maintained free of burrs.
Magnets
In all applications, the machine surface must be magnetically attractive and free of paint
chips and scale. Painted surfaces are acceptable, but should be clean and well maintained.
The magnet must be clean and free of metal particles and burrs. Magnets are available for
flat and curved surfaces. Coupling fluids, such as oil, greatly improve measurements with flat
bottom magnets and should be used wherever possible.
Quick Mounts
Quick mounts allow the sensor to be mounted rapidly with little effort. The coupling
resonance approaches cementing pad and stud mounted configurations. Quick mounts
consist of a special adapter mounted to the sensor and multiple mating pads on the machine.
The mating pad can be stud mounted or cemented to the mounting location. The QuickLINK®
system requires a less than one turn to mount the sensor, making walkaround collection
faster without compromising repeatability. QuickLINK® is only offered by Wilcoxon.
Permanent Mounting
Direct stud mounting, epoxy, and cementing pads are used for permanent installations. The
sensor can be directly mounted by tapping a hole into the structure and attaching the sensor
with a threaded stud. Stud mounting is viewed by users as the most reliable way to mount a
vibration sensor. Stud mounting will attain the maximum sensor frequency range. Cementing
pads can be epoxied in place of the tapped hole; the sensor is then mounted to the pad.
VIBRATION INSTRUMENTATION

Cementing pads approach the capabilities of stud mounts when used properly. Procedures
should be evaluated with respect to frequency response, sensor/shield grounding, and
installation requirements. In some cases, the sensor can be mounted directly to the machine
using epoxy. Adhesive selection is critical for long-term reliability.
Threaded Stud
Stud mounting requires a tapped hole drilled directly into the structure. A threaded stud
provides electrical and mechanical connection between the sensor and machine. The
sensor requires a flat spot faced surface with a perpendicular tapped hole.
Cementing Pad
Cementing pads eliminate tapping into the structure, but provide high frequency
capability approaching stud mounts. The flat side is bonded to the machine with an
appropriate adhesive. The opposite side contains a 1/4-28 stud for mounting the sensor.
The proper installation leaves the pad and the sensor housing electrically isolated from
ground.

Request Technical Note 21, Mounting Considerations for detailed procedures.

MACHINERY MONITORING

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mounting & accessories
MOUNTING / ACCESSORIES

MODEL IMAGE DRAWING DESCRIPTION


10-32 mounting stud

B1A 0.12" Rare earth magnetic mounting base, 10-32 stud,


isolated, 0.95" diameter, 40 lbs. force. Electrically
0.57" isolates the sensor from ground to prevent ground
loops.
0.95" dia.

10-32 mounting stud


B2A Rare earth magnetic mounting base, 10-32 stud, non-
0.12" isolated, 0.95" diameter, 40 lbs. force.

0.42"
0.95" dia.

1/4-28 mounting stud


B3 Rare earth magnetic mounting base, 1/4-28 stud, non-
0.18"
isolated, 0.95" diameter, 40 lbs. force.

0.42"
0.95" dia.

1/4-28 tapped hole


B3-1 Rare earth magnetic mounting base, 1/4-28 tapped
hole, non-isolated, 0.95" diameter, 40 lbs. force.
0.75"

VIBRATION INSTRUMENTATION
0.95" dia.

10-32 tapped hole


B3-2 Rare earth magnetic mounting base, 10-32 tapped
0.75"
hole, non-isolated, 0.95" diameter, 40 lbs. force.

0.95" dia.

10-32 tapped hole


B3-3 Rare earth magnetic mounting base, 10-32 tapped hole
, keyed, non-isolated, 0.95” diameter, 40 lbs. force.
0.75"

0.95" dia.

B4 10-32 mounting stud Rare earth magnetic mounting base, 10-32 stud, non-
0.15"
isolated, 0.68" diameter, 40 lbs. force.

0.35"
0.68"

B5 Two-pole magnetic mounting base, 1.5" diameter, 30


1.50" removable 1/4-28 lbs. force. Removable mounting stud for use with bolt
mounting stud
thru sensors. Specify 1/4-28 mounting stud or 10-32
adaptor stud when ordering. Use on curved surfaces.
1.38"
Recommended for low frequency measurements or
where other mounting methods are not practical.
0.20"
*Note: B5 is shipped with a protective washer. Washer
0.75" must be removed before using the magnet.

TORING
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mounting & accessories

MOUNTING / ACCESSORIES

MODEL IMAGE DRAWING DESCRIPTION

B6 Two-pole magnetic mounting base, 2.12" diameter, 70 lbs.


2.12" removable 1/4-28 force. Removable mounting stud for use with bolt thru sensors.
mounting stud
Specify 1/4-28 mounting stud or 10-32 adaptor stud when
ordering. Use on curved surfaces. Recommended for low
frequency measurements or where other mounting methods
1.80" are not practical. *Note: B6 is shipped with a protective
washer. Washer must be removed before using the magnet.
0.20"
1.25"

B11 Magnetic mounting base for Model 712F, 8-32 mounting


0.16"
thread
0.65"

FM101
FM101 FM103 Fin mount, 0.500” thick, 1.25” long
VIBRATION INSTRUMENTATION

FM102 Fin mount, 0.500” thick, 2.00” long

FM103 Fin mount, 0.250” thick, 1.75” long

FM104
FM104 FM102 Fin mount, 0.250” thick, 1.00” long

GFA18 Zerkometer™ grease fitting adapter 1/4-28 taper to 1/8 NPT


female 90º

MACHINERY MONITORING

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mounting & accessories
MOUNTING / ACCESSORIES

MODEL IMAGE DRAWING DESCRIPTION


0.25"

SF1 0.12" Mounting stud, 10-32 UNF both ends, stainless steel,
recommended mounting torque 18 in-lbs.

10-32 UNF-2A
both ends

10-32 UNF-2A 1/4-28 UNF-2A

SF3 Mounting stud adapter, adapts 10-32 UNF to 1/4-28 UNF,


Sensor Structure
end end stainless steel, recommended mounting torque 18 in-lbs.
0.12"

0.32"

0.625" Hex
SF4 10-32 UNF-3A
both ends
Mounting stud, 10-32 UNF both ends, isolated, stainless
steel with non-conductive layer of epoxy to prevent ground
loops, recommended mounting torque 18 in-lbs.

0.51"

0.50" Hex
10-32
SF5 UNF-2A Epoxy mounting stud, 10-32 thread, 0.50" hex, anodized
0.50" Dia
aluminum, recommended mounting torque 18 in-lbs.
0.13"
0.25"

VIBRATION INSTRUMENTATION
0.36"
SF6 0.18" Mounting stud, 1/4-28 UNF both ends, stainless steel,
recommended mounting torque 24 in-lbs.
1/4-28
UNF-2B
both ends

1/4-28 UNF-2A M8 X 1.25-6G

SF6M Mounting stud, 1/4-28 UNF to M8 x 1.25 (metric),


recommended mounting torque 24 in-lbs.

0.325"
0.185"

1/4-28 UNF-2A M6 X 1.00-6G


SF6M-1 Mounting stud, 1/4-28 UNF to M6 x 1.00 (metric),
recommended mounting torque 24 in-lbs.

0.185"
0.185"

SF7 3/8-16
UNC-2A
Mounting stud, 3/8-16 thread both ends, stainless steel, see
both ends
specification sheet of instrumentation being used for
recommended mounting torque.
0.25"
0.83"

SF7B Threaded inserts (helical inserts), 1/4-28 internal to 3/8-16


externall
0.330 ±.010

TORING
3/8-16 UNC-2A External Thread
1/4-28 UNF-2B Internal Thread

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mounting & accessories

MOUNTING / ACCESSORIES

MODEL IMAGE DRAWING DESCRIPTION


1/4-28
UNF-2A
SF8 1.00"
Cementing pad, 1/4-28 integral stud, 1" diameter, stainless
Dia
0.18"
steel, recommended mounting torque 24 in-lbs.
0.22"
0.44"
0.40"
0.88"

0.25"
SF8-2 .156" Cementing pad, 1/4-28 tapped hole, 1" diameter, stainless
radius
1.0" key notch steel, recommended mounting torque 24 in-lbs. Includes key
Dia.
notch for consistant axis orientation; use with 993B Series
1/4-28 UNF-2B 0.5"
Triaxial Accelerometers.
0.88"

SF11 Magnetic mounting pad, stainless steel. Epoxy this pad to a


1.000 ± .015
structure surface to provide a place for magnetic mount
.10 ± .03 TYP
sensors.
.20 ± .03 .250 ± .015

1/4-28 UNF-2A
3/8-24 UNF-2A

SF20-1 Mounting stud, 1/4-28 to 3/8-24.


0.37" .12"

0.55"

3/8-24 UNF-2A

SF20-2 allen drive


Mounting stud, 3/8-24 to 3/8-24.
VIBRATION INSTRUMENTATION

cup point

0.75"

ST101 Spot face tool, 1.25” diameter, pilot drill for 1/4-28 hole. Drill
depth is adjustable.

.63"

QB-1 .30"
QuickLINK® Sensor Base, adapter mates to 1/4-28 sensor,
stainless steel. Adapts to sensor for walkaround data
.875" 1.00" .429 ± .002"
collection. Attaches sensor to any QuickLINK mounting pad in
less than one turn.
.38"

.150"

QP-1 QuickLINK® Stud Mounting Pad, 1/4-28 tapped hole base,


.425 ± .002" 1.00" stainless steel. Allows quick mount of sensors in less than one
turn. Use of one QB-1 on sensor required. Easy conversion to
.875" .150"
permanently mounted sensors.
.275"
.50"

QP-2 QuickLINK® Cementing Pad, flat base, stainless steel. Allows


1.00"
quick mount of sensors in less than one turn. Use of one QB-1
on sensor required. Easy conversion to permanently mounted
.50"
sensors.
0.64"

0.203" dia
TC1 thru 2 places
One inch triaxial mounting cube, 10-32 tapped holes,
anodized aluminum, non-conductive coating prevents ground
loops.Weight 36 grams.MACHINERY MONITORING

W-14
10-32 UNF-2B
1.

3 places
00
"

W-15 VIBRATION INSTRUMENTATION


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mounting & accessories
MOUNTING / ACCESSORIES

MODEL IMAGE DRAWING DESCRIPTION

0.64"
TC1B 0.203" Dia thru
One inch triaxial mounting cube, 1/4-28 tapped holes,
2 places anodized aluminum, non-conductive coating prevents ground
loops.Weight 36 grams.
1/4 - 28 hole
1.

3 places
00
"

TC2 3/8-16 UNC-2B


3 places Triaxial mounting cube for 731A, 3/8-16 tapped holes,
0.266" Dia thru anodized aluminum, non-conductive coating prevents ground
4 places
loops.Weight 500 grams.
5"
12
2.
2.
63
"

0.95"

ZB14 0.45" Zerkometer™ mounting base, 1/4-28 tapered thread


0.26"
1/4-28 UNS-2A

ZB18 Zerkometer™ mounting base, 1/8-27 NPT

VIBRATION INSTRUMENTATION
0.45"

0.40"
1/8-27-NPT

A48038 Crimp Tool for use with R6Q or R6SL/R6GSLI connectors.

A61059 Epoxy, Nozzle, EPX

SILPAK Silicone Grease, 1.5 cc tube, Dow Corning [DC 111] for use
with splash proof connectors.

SILGREASE Silicone Grease, 5.3 ounce tube, Dow Corning [DC 111] for
use with splash proof connectors.

VERSIL406 Epoxy, Versilox, A-Paks, 406 / ACC. #17

TORING
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intrinsic safety

INTRINSIC SAFETY

UNITED STATES — FACTORY MUTUAL (FM)


Division 1, Classes I, II, III, Groups A, B, C, D, E, F, and G
In the United States, Article 500 of the National Electrical Code (NFPA 70) defines the following divisions:
Division 1 Hazardous concentrations of flammable gases, vapors—or combustible dusts in suspension—continuously, intermittently, or
periodically present under normal conditions.
Divsion 2 Volatile flammable liquids or gases are present, but are normally confined within closed containers or the flammable vapors are
normally prevented by positive mechanical ventilation and from which they can escape only under abnormal operating or fault
APPROVED
conditions. Combustible dusts are not normally, nor likely, to be thrown into suspension.
Following are typical flammable gases, vapors, mists and ignitable dusts, fibers and filings. They are classified according to the spark energy required to ignite the most
easily ignitable mixture with air.
Class I Group A Acetylene Class II Group E Conductive Dust (metal dusts)
Group B Hydrogen Group F Carbonaceous Dust (coal dusts)
Group C Ethylene Group G Non-Conductive Dust (grain dusts)
Group D Propane
Class III Fibers
Flyings (material larger than dust that are not normally in suspension in air)

NOTE
Based on the requirements set forth in the National Electric Code (NEC), Wilcoxon’s standard, non-certified, hermetically sealed
sensors may be used in Class I, Division 2 hazardous locations without any additional protection (such as barrier strips or
special certifications), provided that the owner of the area can satisfy the local zoning authorities, insurance inspectors, or anyone else
who has jurisdiction over the hazardous area, that the sensors are suitable for the installation.
VIBRATION INSTRUMENTATION

CANADA — CANADIAN STANDARDS ASSOCIATION (CSA)


Division 1, Class I, Groups A, B, C, and D
In Canada, Section 18 of the Canadian Electrical (Code C22.1), the standards are similar in concept to the United States standards although different
procedures are used to match a barrier to a hazardous area instrument.

UNITED KINGDOM & EUROPE


Zones 0-2, Groups I, IIA, IIB, IIC
In Europe, CENELEC standard EN 50 014 defines the following zones:
Zone 0 Hazardous gas atmosphere is continuously present or is present for long periods of time (ia apparatus only)
Zone 1 Hazardous gas atmosphere is likely to occur during normal operation (ia or ib apparatus only)
Zone 2 Hazardous gas atmosphere is not likely to occur during normal operatings, or will only occur for short periods of time (ia or ib apparatus only)
Following are typical flammable gases, vapors, and mists. They are classified according to the spark energy required to ignite the most easily ignitable mixture with air.
Group IIC Acetylene, Hydrogen Group IIA Propane
Group IIB Ethylene Group I Methane (firedamp)

MACHINERY MONITORING

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128 WILCOXON RESEARCH, INC. • 1-800-945-2696 • TEL 301-330-8811 • FAX 301-330-8873 • EMAIL sensors@wilcoxon.com • WEB www.wilcoxon.com
intrinsic safety
INTRINSIC SAFETY

AUSTRALIA—SAFETY IN MINE TESTING & RESEARCH STATION


S I M T A R S
Zones 0-2, Groups I, IIA, IIB, IIC
In Australia, the standards are similar in concept to the European CENELEC standard EN 50 014, which defines the following zones:
Zone 0 Hazardous gas atmosphere is continuously present or is present for long periods of time (ia apparatus only)
Zone 1 Hazardous gas atmosphere is likely to occur during normal operation (ia or ib apparatus only)
Zone 2 Hazardous gas atmosphere is not likely to occur during normal operatings, or will only occur for short periods of time (ia or ib apparatus
only)
Following are typical flammable gases, vapors, and mists. They are classified according to the spark energy required to ignite the most easily ignitable mixture
with air.
Group IIC Acetylene, Hydrogen Group IIA Propane
Group IIB Ethylene Group I Methane (firedamp)

FRANCE—INSTITUT NATIONAL DE L’ENVIRONNEMENT INDUSTRIEL ET DES RISQUES


Zones 0-2, Groups I, IIA, IIB, IIC
In Europe, CENELEC standard EN 50 014 defines the following zones:
Zone 0 Hazardous gas atmosphere is continuously present or is present for long periods of time (ia apparatus only)
Zone 1 Hazardous gas atmosphere is likely to occur during normal operation (ia or ib apparatus only)
Zone 2 Hazardous gas atmosphere is not likely to occur during normal operatings, or will only occur for short periods of time (ia or ib apparatus
only)

VIBRATION INSTRUMENTATION
Following are typical flammable gases, vapors, and mists. They are classified according to the spark energy required to ignite the most easily ignitable mixture
with air.
Group IIC Acetylene, Hydrogen Group IIA Propane
Group IIB Ethylene Group I Methane (firedamp)

WILCOXON MODEL APPROVING AGENCY PAGE


NUMBER MODEL DESCRIPTION FM CSA SIMTARS INERIS NO.

793 Premium PiezoFET® Accelerometer • • • • • 18

793L Low Frequency Accelerometer • • 29

793V PiezoVelocity Transducer (PVT®) • • • • 38

797 ®
Premium Low Profile, IsoRing Accelerometer • • • • 19

797L ®
Low Profile, Low Frequency, IsoRing Accelerometer • • • • 30

797V ®
Low Profile, IsoRing PiezoVelocity Transducer (PVT ) ®
• 39

PC420A IS 4-20mA Intrinsically Safe, Acceleration Vibration Transmitters • • 50

PC420V IS 4-20mA Intrinsically Safe, Velocity Vibration Transmitters • • 50

PC420A EX 4-20mA Explosion Proof Series, Loop Powered Sensors (LPS™) • 50

PC420V EX 4-20mA Explosion Proof Series, Loop Powered Sensors (LPS™) • 50

NOTICE: Individual models may be certified to different levels within the certifying agency groupings (division, class, zone, etc.). Contact the Factory to verify the exact
level of certification.

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calibration / recalibration

CALIBRATION / RECALIBRATION
CALIBRATION LEVEL ONE
No data is supplied or provided with the individual product. Product is tested on a pass/fail basis. 100% testing is
completed on bias output voltage and sensitivity. Sample lot quality tests are made on frequency response and
Resonance.

CALIBRATION LEVEL TWO


All data is recorded and retained at the Manufacturing Plant. A product report is shipped with the unit verifying that
it meets nominal specifications. The report shipped does not provide detailed testing information. 100% testing is
completed on bias output boltage and sensitivity. Sample tests are made on frequency response, and resonance.
Calibration is traceable to the National Institute of Standards and Technology in Gaithersburg, Maryland.

CALIBRATION LEVEL THREE


All data is recorded and a detailed report is provided with the product. Testing is completed on bias output
voltage, sensitivity, phase, transverse sensitivity (for compression units only), frequency response, and resonance.
Calibration is traceable to the National Institute of Standards and Technology in Gaithersburg, Maryland.

CALIBRATION LEVEL FOUR


Same as Calibration level three, however it includes a certificate of calibration with the detailed report. All data is
recorded and a detailed report is provided with the product. Testing is completed on bias output voltage,
sensitivity, phase, transverse sensitivity (for compression units only), frequency response, and resonance.
Calibration is traceable to the National Institute of Standards and Technology in Gaithersburg, Maryland.
VIBRATION INSTRUMENTATION

RECALIBRATION RECOMMENDATIONS
Piezoelectric ceramic sensors are artificially aged during the production process. This ensures stable and
repeatable output characteristics for long term vibration monitoring programs. Recalibration is recommended
when the following conditions are required or suspected:
• To meet compliance regulations (contractual obligations, OSHA, ISO, etc.)
• Exposure to excessive temperatures or other extreme environment influences
• Mechanical shock exceeding the normal operational guidelines
• Physical damage

MACHINERY MONITORING

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warranty
WARRANTY
Wilcoxon’s Extended Replacement Contract,
Total Satisfaction Guarantee, and Limited Warranty

1. Extended Replacement of Our Sensors. Wilcoxon Research, Inc. will repair or replace
any Wilcoxon vibration sensor (including the sensor element within our wireless
transmitters) that fails to operate properly under its normally specified conditions, even if
the failure is due to ordinary wear and tear, at any time within five (5) years from
purchase. Failures due to external damage to the sensor or use outside specifications are
excluded.

2. Total Satisfaction Guarantee. Write to Wilcoxon within one year of purchase, and
Wilcoxon will repair, replace or exchange any product in the Wilcoxon catalog if you are
not satisfied with the performance of the product for any reason. Alternatively, if within 30
days of purchase you write to Wilcoxon and return the product, Wilcoxon will refund the
full purchase price.

3. Additional Limited Warranty on All Products. In addition to any coverage provided


above, for a period of two years from purchase, Wilcoxon will repair or replace any
product manufactured or sold by Wilcoxon that has any defect in design, materials or
workmanship.

VIBRATION INSTRUMENTATION
4. How to Make a Warranty Claim. Warranty claims are made by requesting a products
return authorization from Wilcoxon’s Customer Sales & Service Department. On receipt of
the authorization, the customer is to ship the product to Wilcoxon’s facility in Gaithersburg,
Maryland. Wilcoxon will repair or replace covered products at its discretion.

5. THERE ARE NO WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING THE


WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
EXCEPT AS SPECIFICALLY SET FORTH ABOVE. Wilcoxon will not be liable for any
loss, injury or damages to persons or property, or products furnished by it, or for any delay
in delivery, nor will Wilcoxon be liable for indirect, incidental, special or consequential
damages of any kind sustained from any cause, including without limitation defect of any
kind, installation or service problem, or delay in delivery. In no event may Wilcoxon’s
liability exceed the cost of the product. This warranty is governed and shall be construed
under Maryland law. If any particular limitation of liability or restriction on warranty
coverage contained herein is adjudicated to be invalid, the remainder of such limitations
and restrictions continue in full force and effect, in order that these such provisions be
interpreted to be effective to the fullest extent possible under applicable law. Wilcoxon
reserves the right to modify warranty terms applicable to products sold in the future.
Wilcoxon’s entire warranty obligations for products sold herewith are embodied in this
writing.

Wilcoxon Research, Inc.


TORING Effective For Sales After January 1, 2002

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conversion charts

CONVERSION CHARTS

Acceleration Displacement
Temperature 1 g = 32.174 ft/sec2 1 mil = 0.001 in Frequency Weight
°C °F 1 g = 9.807 m/sec2 1 mil = 0.0254 mm 1 Hz = 1 cps 1 ounce = 28.35 grams
–50 –58 in/sec2 = 0.0254 m/sec2 1 in = 25.4 mm 1 Hz = 6.283 rad/sec 1 kilogram = 2.205 lbs
–40 –40 1 cm = 10 mm 1 Hz = 60 rpm 1 Newton = 0.2245 lbs
0 32 1 micron = 0.001 mm 1 rpm = 0.0167 Hz
25 77 1 rpm = 1 cpm
80 176
120 248 Sinusoidal Motion (zero-peak)
200 392
260 500 Displacement (D) Velocity (V) Acceleration (A)
(in) (in/sec) (g)
°F = °C 9/5 + 32
°C = 5/9 (°F –32)
Displacement (D)
(in) D = 0.159 V/ƒ D = 9.78 A/ƒ2
Decibel Scale
dB Gain
60 1000 Velocity (V)
(in/sec) V = 6.28 ƒD V = 61.4 A/ƒ
40 100
20 10
10 3.16 Acceleration (A)
6 2.00 A = .102 ƒ2D A = 0.0163 ƒV
(g)
3 1.41
1 1.12 ƒ=frequency, Hz
VIBRATION INSTRUMENTATION

0 1.0
–1 0.891
–3 0.708 Sinusoidal Wave Forms
–6 0.501
–10 0.316
Multiplier x (A=xB)
–20 0.1 B
–40 0.01
–60 0.001 Peak Peak-to-Peak RMS Average
dB = 20 log (Vout / Vref)
Vout / Vref = log-1 (dB/20)
Peak 1 0.5 1.414 1.570

Peak
Average RMS A Peak-to-Peak 2 1 2.828 3.140
Peak to
Peak

RMS 0.707 0.354 1 1.110

Average Value = 0.637 x Peak Value


RMS Value = 0.707 x Peak Value Average 0.637 0.319 0.901 1
Peak Value = 1.414 x RMS Value
Peak to Peak Value = 2 x Peak Value
Peak to Peak Value = 2.828 x RMS Value

MACHINERY MONITORING

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trouble shooting chart
TROUBLE SHOOTING CHART

VIBRATION INSTRUMENTATION

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customer service

CUSTOMER SERVICE
Welcome to our Customer Service Department! We are here to quoted delivery dates will be confirmed on your Sales Order contact your CSSR or see the U.S. Commerce Department website
assist you with everything from product selection to quote Acknowledgment. In the event we are unable to meet your desired at www.bxa.doc.gov.
preparation to order processing & fulfillment to aftermarket delivery requirements, your CSSR will contact you to discuss PAYMENT TERMS
support. Help is available directly from our factory location by options.
one of Customer Sales & Service Representatives (CSSR). Terms of payment are net 30 days from the date of invoice pending
ORDERING credit approval. Otherwise terms are C.O.D. or payment in advance.
You can contact us in the following ways:
The standard minimum order amount is $50. To place an order, We accept VISA, MasterCard, and American Express and your
Mail: 21 Firstfield Road please contact your CSSR or local Rep/Reseller via phone, fax, credit card will not be billed until the order is shipped. A service
Gaithersburg, MD 20878 USA email, or regular mail at any time. Please be sure to include, at a charge of 1.5% per month will be added to all invoices not paid
Phone: 1-800-WILCOXON (945-2696) minimum, a purchase order number, Wilcoxon part number, credit within 30 days.
301-330-8811 card information (if applicable), and contact person. Upon receiving RESTOCKING FEE
Fax: 301-330-8873 your order, one of our CSSRs will process it and send you a Sales
Order Acknowledgment confirming delivery and shipping method. For standard products returned within 60 days after shipment, there
Website: www.wilcoxon.com is a restocking fee equal to 25% of the price paid for the products
Additionally, if applicable, a copy of your order will be sent to your
local Rep/Reseller for follow-up. returned. For standard products returned between 61 and 180 days
Alternatively, local representation is available worldwide from a after shipment, there is a restocking fee equal to 35% of the price
network of independent Manufacturers’ Representatives and CANCELLATION CHARGES paid for the products returned. Custom and non-standard products
Authorized Resellers. Please contact your CSSR or visit our Normally, there is no charge for canceling an order. However, in or standard products for which over 180 days has passed since
website to locate the Representative or Reseller closest to you. some instances, we may find it necessary to do so, depending on shipment are not eligible for return.
To assist you with product selection, your CSSR or local Rep/ the product, quantity, and how far along in the manufacturing RETURN GOODS AUTHORIZATION
Reseller will thoroughly review your application with you to help process your order is. Should you need to cancel an order, please
contact your CSSR to discuss if any cancellation charges apply. You must contact your CSSR to obtain a Return Goods Authorization
you decide which combination of sensors, cables, junction
(RGA) number before returning any product to Wilcoxon. We will
boxes, accessories, or other products will best meet your SHIPPING issue you an RGA number for any product you wish to return to
needs. For complex applications requiring advanced technical
We can ship to virtually any address in the world. All products are stock or for evaluation, re-calibration, or repair of products in or out
capabilities, a highly qualified Applications Engineer will be
shipped F.O.B., Wilcoxon Research, Inc., Gaithersburg, Maryland, of their warranty period or a competitor’s product. Your CSSR will
made available to discuss your needs in further detail and
USA. Unless otherwise requested, all orders are typically shipped contact you after the requested work is completed to discuss the
provide suitable recommendations. We strive to provide
via UPS prepaid, using their most economical level of service returned product’s disposition. A basic electrical and mechanical
solutions, not just sell sensors. Additionally, we have the
available to your location, and include standard shipping functionality test is performed on all sensors returned for evaluation
capability of brand labeling products with your company name
documentation such as invoicing and packing list. Shipments and consists of validating a satisfactory bias output voltage (BOV)
or logo for a nominal fee.
exceeding UPS’s maximum weight and size will be shipped via a and output signal. Additional testing on sensors is available upon
VIBRATION INSTRUMENTATION

After product selection, unless you’re ready to place an order, a common carrier prepaid unless otherwise requested. Shipping costs request. You will be charged return freight on all products returned
formal quote with pricing and delivery will be prepared and sent depend upon the methods and options you choose. Please also for evaluation which pass the prescribed basic test, re-calibrations,
to you by either your CSSR or local Rep/Reseller. You may note that the shipping rates for many items we sell are weight- successfully completed repairs of returned products that are out of
place an order directly with your CSSR or local Rep/Reseller. based. To reflect the policies of the shipping companies we use, all their warranty period. Additional charges apply to all re-calibrations
One of our CSSRs will ultimately process your order and they weights will be rounded up to the next full pound. Actual shipping and may also apply to additional testing on sensors. Contact your
will send you a Sales Order Acknowledgment within 1 to 2 costs will be added to all orders, except those purchased via credit CSSR or local Rep/Reseller for details.
working days to confirm delivery and shipping method card. Estimated shipping costs will be added to all credit card TECHNICAL SUPPORT
immediately after they enter it into our manufacturing system. orders. Any applicable customs brokerage fees, import duties, or
Additionally, if applicable, a copy of your order will be sent to VAT are not normally prepaid and are the responsibility of the If you cannot find exactly what you want in our catalog, don’t know
your local Rep/Reseller for follow-up. purchaser. Shipping charges will be identified on your Sales Order how to select the “right” sensor, or are having a problem with either
Acknowledgment. No handling charges will ever be applied. For one of our products or related equipment in the field that you can’t
PRICING
expedited shipping, please contact your CSSR. troubleshoot any further, simply contact your CSSR or local Rep/
Contact either your CSSR or local Rep/Reseller for pricing or to Reseller to discuss your dilemma. We actually might already have a
request a quote. Prices and quotes submitted directly by If you prefer to use an alternative shipping method or have any product, of which you are not aware, that will satisfy your
Wilcoxon or via a U.S.-based Rep/Reseller are stated in U.S. special documentation requirements, please be sure to specify them requirements. Over the years, we have produced numerous
dollars. All products purchased directly from Wilcoxon are at the time of order, including your preferred carrier, collect account variations of our standard products to meet a variety of different
invoiced in U.S. dollars. Our Authorized Resellers typically number (if not shipping prepaid), desired level of service (e.g. customer’s specialized needs. And, if we don’t have a product to
quote and invoice products in their local currency. Standard overnight, 2nd day, ground, etc.), and the broker you would like to meet your needs, we certainly have to capability in-house to design
quantity discounts are applicable to sensors only. Also, there is use to clear the products through customs. The carrier you choose one from scratch that will. Or, perhaps you might get a refresher
a setup fee associated with brand labeling any product with will bill you directly for shipping and any applicable customs lesson in sensor design and gain a renewed appreciation for the
your company name or logo. We are required by law to charge clearance, duties, or VAT. The price for special documentation is tradeoffs in performance associated with particular design
sales tax in the U.S. State of Maryland only. If you are a equal to only the cost we incur and included in the total shipping characteristics of a sensor. Of course, we can also answer related
Maryland company and tax exempt or direct pay your sales tax, charges on your Sales Order Acknowledgment. questions concerning cables and mounting. Plus, Wilcoxon is an
please be sure that we have a copy of your Tax Exempt SHIPPING RESTRICTIONS industry leader in launching products, such as our new BlueLynx™
Certificate or Direct Pay Certificate, as appropriate, on file. transmitters and receivers, which incorporate newly developed
Because the United States Government has a wide variety of
DELIVERY controls over the export of products manufactured in the U.S., we wireless technologies and we want to be your source of
are not able to ship all products to all geographical locations. information for all your potential wireless applications. And, if
Wilcoxon is committed to making every effort possible to your problem is too complex for your CSSR to handle, an expert
accommodate all delivery requests by maintaining a stock of Additionally, by purchasing our products, you agree to comply with
all such laws and regulations on any sales of Wilcoxon products to Applications Engineer will be sure to save your day. Because many
our most popular products. Products in stock are available for factors can affect system operation and performance and to be sure
next day delivery. Standard sensors and cables not in stock third-parties without regard to your company location or situs of the
sale. In order to ensure compliance with these regulations, you all pertinent information is considered, be sure to have as much
typically ship within 1 week after receipt of order. All other detail as possible about your problem when you contact us. The
standard products not in stock typically ship within 1 to 4 weeks should contact your CSSR before temporarily or permanently
after receipt of order. Delivery of custom or non-standard exporting these products to any other country. For more information MACHINERY MONITORING
more prepared you are, the better we can help you.
products varies and will be quoted on a case-by-case basis. All

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glossary
GLOSSARY
Acceleration – A change in the velocity of a body with respect to Bluetooth™ – Radio transmission technical standard for
time. The parameter that an accelerometer measures (dv/dt). wire and cable replacement technology. The Bluetooth
Usually given in terms of “g.” (See g). radios use the 2.4 GHz ISM band (Instrumentation,
Scientific and Medical) which is license free to the user
Accelerometer – Any device which is used to measure
worldwide. Frequency Hopping Spread Spectrum and
acceleration. A sensor or transducer. (See Piezoelectric
packet message structure in Bluetooth ensure very secure
Accelerometer, Charge Mode Accelerometer, Triaxial
and robust signal communication in the industrial
Accelerometer.)
environment.
Amplified Gain – Increase in signal due to the amplifier.
Broadband Noise – The total noise of an electronic circuit
Amplitude – A measurement of the signal from the highest to the within a broad, but specified frequency band. The total
lowest signal excursion. Measured in either a positive or negative noise of the electronic circuit, usually expressed in rms
direction. (See Peak Amplitude, Peak to Peak Amplitude). volts.
Amplitude Linearity – The closeness of the input to output Broadband Vibration Level – The total vibration
amplitude response curve to a specified straight line. Linearity is amplitude within a specified frequency bandwidth.
commonly specified as a % of full scale based on best straight line
Case Isolation – The output signal is electrically isolated
through zero.
from the sensor case and the test structure. (See Ground
Acceleration Range – The maximum sensor output signal Isolation).
amplitude under normal conditions before the amplifier begins to
Charge Amplifier – An amplifier which compensates its
become 1% nonlinear.
gain so that it conditions a charge signal independently of
Back-To-Back Calibration – Comparison calibration any capacitance parallel to the source of the charge signal:

VIBRATION INSTRUMENTATION
accomplished by mounting the test accelerometer to a reference i.e. cable capacitance. A charge to voltage converter. A
accelerometer so both are subjected to identical motion. capacitive feedback amplifier which converts the high
impedance output from a charge mode sensor to a low
Base Isolation – Accelerometer base electrically insulated from
impedance voltage signal.
its case, output signal, and the test structure it is mounted to.
Charge Converter – Converts the high impedance output
Base Strain Sensitivity – The parameter quantifying the
of a charge mode sensors to a low impedance voltage
unwanted output signal generated by a transducer due to
signal.
mechanical case deformation. This deformation is caused by
flexing of the test structure under the contact point of the sensor Charge Mode Accelerometer – Any piezoelectric
(base). accelerometer that does not contain an internal amplifier
and produces a high impedance charge signal.
Bias Decoupling Capacitor – See Blocking Capacitor.
Charge Sensitivity – The amount of charge produced by a
Bias Output Voltage – abr. (BOV). syns. Bias Voltage, Rest
charge mode accelerometer per unit of acceleration and
Voltage. The DC voltage at the output of an sensor on which the
expressed as picocoulomb/g (pC/g) or pC/ms2 (see
AC dynamic signal is superimposed.
picocoulomb and g2).
Blocking Capacitor – A capacitor placed in series with the input
Clipping – Output limitation when a signal amplitude
of a signal conditioning or measurement device which blocks the
exceeds the limits imposed by the amplifier and the supply
DC Bias Voltage but passes the AC signal.
voltage.
BlueLynx™ – Wilcoxon Wireless Sensor Signal Link product line. -
Compression Mode Accelerometer – An accelerometer
A series of modular, DIN Rail mounted instruments to wirelessly
design which stresses the piezoelectric element in the
transmit process signals using Bluetooth-TM radio from the sensor
compressive direction: i.e. the electrode faces move
location to the receiving instrument location.
toward and away from each other.

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glossary

GLOSSARY
Current Regulating Diode – A semiconductor device which g – Standard unit of acceleration equal to one earth’s
limits and regulates electrical current independent of voltage. gravity at mean sea level - one “g” equals 32.17 ft/sec2 or
9.807 m/s2.
Discharge Time Constant (DTC) – Time required for a
sensor or measuring system to discharge its signal to 37% of Frequency Domain Measurement – Data taken in the
the original value from a step change of measurand. This time time domain and converted to the frequency domain by
constant directly relates to the low frequency measuring applying spectral analysis.
capability for both transient and sinuoidal events. (It should
Frequency Response – A measure of the change in a
not be confused with rise time which relates to high frequency
quantity, usually sensitivity, as a function of frequency.
responses.)
Ground Isolation – Refers to a condition when the sensor
Displacement – (vibration) symbol: x. The measured
ground is electrically isolated from the test structure
distance traveled by a point from its position at rest. Peak to
ground. See base isolation and case isolation.
peak displacement is the total measured movement of a
vibrating point between its positive and negative extremes. Ground Loop – A condition where a sensor signal return
Measurement units expressed as inches or mils, microns lead or cable shield is grounded at both sensor as well as
(0.001 inch). remote readout and where grounds are of differing
electrical potential. Such conditions cause “ Ground Loop
Displacement Sensor – A sensor whose output varies
Noise” at frequencies between 50 and 60 Hz as well as
proportionally to the displacement aspect of motion.
multiples thereof.
Electromagnetic Interference (EMI) – A condition in which
High Impedance – Usually relates to a high value of
an electromagnetic field produces an unwanted signal.
resistance such as at the input to an amplifier or output of a
Electrical Noise – The unwanted signal inherently produced charge mode piezoelectric sensor.
VIBRATION INSTRUMENTATION

by an electronic amplifier – generally, the sensor amplifier.


High Pass Filter – A filter which attenuates low
Electromagnetic Sensitivity – The parameter quantifying frequencies and passes high frequencies.
the sensor output signal generated as a result of an external
Integration – The mathematical process where an
electromagnetic field, such as motor winding or shaker coil.
accelerometer output is converted to velocity. Double
Enviroprene® – Thermoplastic elastomer used on some integration converts the output to displacement.
Wilcoxon cables and connectors. Designed for ruggedness
IsoRing® – A bolt through shear mode piezoelectric sensor
and chemical resistance in harsh environments.
designs that electrically, mechanically and thermally
FireFET® – A high temperature amplifier for piezoelectric isolates the sensing element from the sensor housing. A
sensors trademarked by Wilcoxon Research, Inc. registered trademark of Wilcoxon Research, Inc.
FFT Analyzer – Fast Fourier Transform real time spectrum Lead-Zirconate-Titanate (PZT) – A piezoelectric ceramic
analyzer (see Spectrum Analyzer). material characterized by a very high activity (sensitivity),
broad temperature range and long term stability.
Flat Frequency Response – The frequency range of an
accelerometer where the ratio of the electrical output to the Low Impedance – Usually relates to a low value of
vibration input deviates by less than a specified percentage, resistance such as the output of an amplifier of the sensor.
referenced to the 100 Hz sensitivity.
Low Pass Filter – A filter (mechanical or electrical) which
Flexural Mode Accelerometer – Structured with a crystal attenuates high frequencies and passes low frequencies.
sensing element which is stressed in a bending mode due to
Loop Powered Sensors (LPSTM) – A loop powered
vibratory motion.
4-20 mA output vibration sensor containing a miniaturized
Flexure Mode Accelerometer – An accelerometer design transmitter. A trademark of Wilcoxon Research, Inc. The
which stresses the piezoelectric element by bending it. This sensor gets its power from the 4-20 mA loop, no additional
design is primarily used for low frequency, high sensitivity power is required. MACHINERY MONITORING
applications. (See Flexural Mode Accelerometer)

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glossary
GLOSSARY
Mass Loading – The change in motion of a test structure Piezoelectric Velocity Transducer (PVTTM) – A
due to the added weight of the accelerometer attached to piezoelectric accelerometer with onboard signal integration
it. into velocity.
Micron – A unit of displacement equal o 1 x 10-6 meters. Piezoelectricity – The property exhibited by some
materials whereby a mechanical stress causes the material
Mil – A unit of vibration amplitude or distance equal to
to produce an electric charge. Conversely, an electric field
0.001 inch.
across a piezoelectric material will produce a mechanical
Mounting Stud – A threaded screw used to rigidly attach strain.
a motion sensor to the structure under test. ®
PiezoFET – Electronic sensor amplifier circuit
Mounting Torque – The optimum torque applied to the trademarked by Wilcoxon Research.
sensor when mounting with a threaded stud.
Polarity – The positive or negative output from an
2
m/s – Unit of acceleration in meters/second/second. accelerometer corresponding to acceleration resulting from
force applied to the base.
Natural Frequency – A frequency at which a system
vibrates freely after excitation is removed. Also, resonance Power Requirement – Electrical requirements, both DC
frequency. voltage and current requirements, to properly power an
accelerometer.
NIST – National Institute of Standards and Technology
(formerly NBS National Bureau of Standards) is a national Pyrostrain Effect – A property whereby a change in
standards lab which provides calibration certification for temperature strains the case of a transducer and produces
primary reference standards. a corresponding strain signal on the piezoelectric crystal.
®

VIBRATION INSTRUMENTATION
Noise – Any signal other than the signal which is an analog QuickLINK – Quick connect mounting hardware for
of the measurand. attaching vibration sensors to test surfaces.
Normalization – Refers to standardization of an RAD – (rad \rad\ noun [radiation absorbed dose] (1918) : a unit
accelerometer output to a specified value and tolerance, of absorbed dose of ionizing radiation equal to an energy of 100
e.g 100 mV/g ±2%. ergs per gram of irradiated material).
Peak Amplitude – The amplitude of a cyclic quantity as Repeatability – Providing the same output signal
measured from the rest value to the extreme maximum of corresponding to the same measurand input under the
the wave height in one direction, usually in the positive same environmental conditions.
direction.
Resonance – The frequency of a force driven system at
Peak-to-Peak Amplitude – The amplitude of a cyclic which any incremental change in the frequency results in
quantity as measured from the extreme minimum to the an increase in the signal amplitude. The frequency of
extreme maximum of the wave height. simple harmonic excitation at which maximum amplitude
occurs.
Phase Shift – The difference in phase angle between the
output and input. Resolution – Lowest level of discernible signal or
measurand - Also referred to as “threshold.”
Picocoulomb – The unit of measure of electrostatic charge
–12
and equal to 1x10 coulombs. RFI – Abbreviation for Radio Frequency Interference.
Piezoceramic – A class of specialty ceramics tailored to Resonance Frequency – The frequency of simple
exhibit piezoelectric properties after processing. harmonic excitation at which maximum amplitude occurs.
Piezoelectric Accelerometer – A sensor which employs RMS (Root Mean Square) – The square root of an
piezoelectric materials to transduce mechanical motion into arithmetic average of squared values. It relates to energy
an electrical signal proportional to the acceleration. and vibration damage potential.
TORING
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glossary

GLOSSARY

Seismic Accelerometer – A high sensitivity sensor for Triaxial Accelerometer – A sensor which consists of three
measuring low level, low frequency motion of buildings, mutually perpendicular accelerometers.
bridges and other structures.
Triboelectric Noise – Charge generated noise caused by
Sensitivity – The output per measured at a gain frequency frictional effects within the cable due to separation and
and temperature. motion between the dielectric and shield.
Shear Mode Accelerometer – An accelerometer design Velocity – symbol: v. The measure of the speed at which a
which stresses the piezoelectric element in the shear mass is moving or vibrating; usually expressed in/sec or
direction: i.e. the electrode faces move parallel to each other. mm/sec.
(See Bender Beam Accelerometer, Compression Mode
Velocity Transducer – Any device which measures
Accelerometer).
velocity.
Shock Limit – The maximum amount of short duration ®
VibraLINK – Vibration sensor starter kit used to monitor
mechanical shock that a sensor can be subjected to before
vibration in machinery and the parts thereof: sensors,
the possibility of permanent damage can occur.
cables, junction boxes, etc. Trademarked by Wilcoxon
Spectrum Analyzer – An instrument for mathematically Research, Inc.
dissecting time varying signal, generally, displayed as
Vibration – Motion in a mechanical system, resulting in
amplitude vs. frequency.
various reversals in acceleration relative to a reference.
Temperature Coefficient – The percent change in the
Vibration Limit – The maximum amount of vibration that a
sensitivity of a sensor as a result of a unit change in the
sensor can be subjected to before the possibility of
operating temperature of the sensor; express as percent per
permanent damage can occur.
VIBRATION INSTRUMENTATION

degree: i.e., %/°F or %/°C.


Zerk Fitting – An industry standard fitting that allows
Temperature Range – The temperature span, given by the
grease application via quick disconnects.
temperature extremes, over which the sensor will perform

without damage. Specifications within the temperature range Zerkometer – A Wilcoxon accelerometer with a zerk
may vary as a function of temperature. fitting. The zerk fitting allows the sensor to be mounted as
close to the bearing as possible.
Temperature Response – A measure of the change in a
quantity, usually sensitivity, as a function of temperature.
Time Constant – See Discharge Time Constant.
Time Domain Measurement – Data taken continuously or
periodically and processed as a function of time, i.e.,
oscilloscope.
Transducer – Any device which converts one form of energy
into another. An accelerometer converts mechanical
acceleration into an electrical signal.
Transverse Sensitivity – syn. Cross Axis Sensitivity. The
unwanted output signal of a motion sensor when subjected to
motion perpendicular to the sensitive axis; usually expressed
as a percent of the normal axis sensitivity.

MACHINERY MONITORING

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index
INDEX
221A .................................. 61 B3-2 ................................. 123 J52 .................................. 114 R7 .................................... 118
221B .................................. 62 B3-3 ................................. 123 J61 .................................. 114 R8 .................................... 118
222A .................................. 63 B4 .................................... 123 J81 .................................. 114 R8A ................................. 118
376 .................................... 43 B5 .................................... 123 J81S ................................ 115 R9W ................................ 118
376/CC701HT ................... 44 B6 .................................... 124 J93 .................................. 115 R12 .................................. 118
712F .................................. 36 B11 .................................. 124 J95 .................................. 115 R12LP ............................. 118
726 .................................... 68 CB2 ................................. 103 J96 .................................. 115 R12LS ............................. 119
726T .................................. 68 CB4 ................................. 103 J9F .................................. 115 R13 .................................. 119
728A .................................. 69 CC701 ............................. 109 JB06-1H .......................... 104 R13LP ............................. 119
728T .................................. 69 CC701HT ........................ 109 JBS Series ....................... 105 R13LS ............................. 119
731A .................................. 71 CC726E ........................... 109 LA704B ............................ 110 R15 .................................. 119
731A/P31 .......................... 72 FireFET® 793-6 ..................45 N7F .................................. 90 R19 .................................. 119
731-207 ............................. 73 FireFET® 797-6 ..................46 N8F .................................. 90 R19SL ............................. 119
732A .................................. 37 F3 ..................................... 75 N8HFS ............................... 90 R19SLI ............................ 119
732AT ............................... 37 F3 / Z602WA ..................... 75 NC3 ................................. 110 R20 .................................. 119
736 .................................... 38 F4 ..................................... 77 P31 .................................. 109 R35B ............................... 119
736T .................................. 38 F4 / F7 ............................... 86 P702B .............................. 109 S100C SNAP™ .................. 28
746 .................................... 92 F4 / Z820WA ..................... 77 P703B .............................. 109 S100CS SNAP™ ................ 29
754 .................................... 93 F5B .................................... 79 P703BT ........................... 110 SF1 .................................. 125
757 .................................... 94 F5B / Z11 .......................... 79 P704B .............................. 110 SF3 .................................. 125
775A .................................. 27 F7 ..................................... 83 PA7F .................................. 88 SF4 .................................. 125
777 .................................... 23 F7-1 .................................. 85 PA8F .................................. 89 SF5 .................................. 125
777B .................................. 23 F10 .................................... 81 PC420A Series .................. 53 SF6 .................................. 125
784A .................................. 25 F10 / Z820WA ................... 81 PC420A EX ....................... 52 SF6M ............................... 125
785A .................................. 26 FM101 ............................. 124 PC420 A IS ....................... 52 SF6M-1 ............................ 125
786A .................................. 22 FM102 ............................. 124 PC420V Series .................. 54 SF7 .................................. 125
787A .................................. 24 FM103 ............................. 124 PC420V EX ....................... 52 SF7B ............................... 125
793 .................................... 20 FM104 ............................. 124 PC420V IS ........................ 52 SF8 .................................. 126
793-6 FireFET® .................. 45 GFA18 ............................. 124 PC420V2 .......................... 55 SF8-2 ............................... 126

VIBRATION INSTRUMENTATION
793L .................................. 31 H505L ............................... 96 PR710A ........................... 110 SF11 ................................ 126
793T-3 ............................... 57 H507A ............................... 97 PR710B ........................... 110 SF20-1 ............................. 126
793V .................................. 40 H571LD-1A ....................... 65 QB-1 ................................ 126 SF20-2 ............................. 126
793V-5 ............................... 40 H571LD-2 .......................... 66 QP-1 ................................ 126 SILGREASE .................... 127
797 .................................... 21 HHM-101 ......................... 110 QP-2 ................................ 126 SILPAK ............................ 127
797-6 FireFET® .................. 46 HT Kit .............................. 120 R0 .................................... 116 SP Kit .............................. 120
797L .................................. 32 J1 .................................... 113 R1 .................................... 116 ST .................................... 120
797LT ............................... 59 J3 .................................... 113 R1A ................................. 116 ST101 .............................. 126
797T-1 ............................... 58 J4 .................................... 113 R2 .................................... 116 SNAP™ S100C .................. 28
797V .................................. 41 J5A .................................. 113 R2F ................................. 116 SNAP™ S100CS ................ 29
799LF ............................... 33 J6 .................................... 113 R2T ................................. 116 TC1 ................................. 126
799M ................................. 34 J8 .................................... 113 R3A ................................. 116 TC1B ............................... 127
991D .................................. 99 J9 .................................... 113 R4 .................................... 116 TC2 ................................. 127
991V ................................ 100 J9A .................................. 113 R4M ................................. 117 VERSIL406 ...................... 127
992-1 ............................... 101 J9B .................................. 113 R4V ................................. 117 VL6B ............................... 106
993A .................................. 48 J9T .................................. 113 R5 .................................... 117 VL12B .............................. 106
993A-5 ............................... 49 J9T2 ................................ 113 R5M ................................. 117 VL24 ................................ 107
993B-5 ............................... 50 J9T2A .............................. 113 R6 .................................... 117 VL36 ................................ 107
993B-6 ............................... 50 J9T2AS ............................ 114 R6GSL ............................. 117 VL48 ................................ 107
993B-7 ............................... 50 J9T2S .............................. 114 R6GSLI ............................ 117 VL Expandable ................. 107
993B Series ....................... 50 J9T3 ................................ 114 R6L .................................. 117 VL Series ......................... 106
996LD ............................... 64 J9T3A .............................. 114 R6LM ............................... 117 Wireless ............................. 14
A48038 ............................ 127 J9T3S .............................. 114 R6Q ................................. 118 Z11 .................................... 79
A61059 ............................ 127 J9T4 ................................ 114 R6QI ................................ 118 Z602WA ............................. 75
B1A ................................. 123 J9T4A .............................. 114 R6SL ............................... 118 Z820WA ............................. 77
B2A ................................. 123 J10 .................................. 114 R6SLI .............................. 118 Zerkometer™ ..................... 61
TORING B3 .................................... 123 J41 .................................. 114 R6W ................................ 118 ZB14 ................................ 127

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B3-1 ................................. 123

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J51 .................................. 114 R6WR .............................. 118 ZB18 ................................ 127

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