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l Turbines Ltd.

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! MW54 TURBO-JET
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PLANS AND BUILDING INSTRUCTIONS

Oimonolarw In Mł~

or ltern 3 5

0 0 0 0 0@®@@)§@@@@@
e-@ Q
\.:.:/ " ~.
Only
for f.t>nated
NGV

6-8
0
CD
0
8

, I

3-0) ęGęę @ ę ęę
3-8 12 a 6 2 o 2

Note: The !ower na~ ol tl1e dra"1\<3 15 not • opecofIc oecbon. to . lIow . 11 detale to be oł1own .
Material:
WREN Turbinas Turbina - MW54 Trtla: G.A . Motor l&sus: 4 Part No. MW54
Item No
Description Material Issue Remarks
No Oft
1 Compressor Nut 1 Aluminium alloy 1
2 Front Spacer 1 Mild steel 1
3 Compressor 1 Garretl (Part No.446335-1 Ol 5 Standard com2!"essor modified
4 lntake 1 Nylon 4 Dr:[. now to su it com2., 09 or -10
5 Shaft Seal 1 Aluminium allo~ 2
6 Case Front 1 Aluminium alloy 5 'Chf. not r~uired' note added
7 Diffuser 1 Aluminium alloy 3 Sheet 2: issue 3
8 Filter 1 Stainless steel 2
9 Filter Cover 1 Aluminium alloy 2
10 Spring 1 Spring sleel 2
11 Tunnel 1 Aluminium alloy 3
12 Shaft 1 En 24T 2
13 Combustion Chamber S/A 1 Comprising items 14 - 19 4
14 Combuslion Chamber Fronl 1 Slainless steel 1
15 Glow Plug Boss 2 Stainless sleel 1
16 Combuslor Wrapper Inner 1 Slainless sleel 2
17 Combuslor Wrapper Ouler 1 Slainless steel 4
18 Vaporiser Tube 6 Stainless steel 3
19 Combuslion Chamber Rear 1 Stainless sleel 2
20 Fuel Pipe Assy . 1 Brass 3
21 Case Outer 1 Slainless sleel 3
22 Case Rear 1 Mild sleel 3
23 NGV Outer 1 Stainless steel 1
Not required if cast version is used - item 35
24 NGV lnner 1 Stainless steel 2
25 Turbine Wheel 1 lnconel 1
26 Rear Spacer 1 Mild steel 1
27 Turbine Nut 1 Stainless steel 1
28 Exhausl Cone Assy. 1 Comprising items 29 - 31 2
29 Cone Outer 1 Stainless sleel 1
30 Cone lnner 1 Slainless steel 1
ltem List for MW54
lssue: 3
Sht.1
Item No
Description Material Issue Remarks
No Oft
31 Outlet Vane 4 Stainless steel 2
32 Adaptor 3 Brass 2
33 Lubrication Pipe 1 Brass 2
34 Gas Pipe 1 Brass/Stainless steel 2
35 Cast NGV 1 2 Items 23/24 not req
36 Tube End Fitting 3 Stainless steel 3
37 Templates 2
38 Preload Tube 1 Mild steel 2
39 Swirl Jet 6 Stainless steel 2
40 Bali Race 2 GRW 688 - Ceramie
41 Cap screw M2 .5 x 5 22* Stainless steel *18 if cast NGV
42 Cap screw M2 .5 x 7 8 Stainless steel
43 Cap_screw M3 x 4 8 Stainless steel
44 Skt hd . Csk . Screw M3 x 12 6 Stainless steel
45 'O' ring 2 16 x 1.5 Viton
46
47 Seal 3 Fibre washer 3.0 bore
48 Sealant High temp SiJicone
49 Cap screw M2 .5 x 8 8 Stainless steel
50 'O' ring cord Dia . 1.5 mm section 27510ng

General arrangement 5

NOTES
a) Some items have an indication ' TOP '. It is suggested you mark this position on the item during manufacture.
b) Some groups of holes are marked with the symbol # . this indicates that the relative position between these groups is important.
c) Ali drawings are fuli size, although some have enlarged views.
d) Ali dimensions are nominal , this means that you should allow the appropriate clearances where parts are fitted together. Fuli
engineering tolerances would only complicate the manufacture.

Item List for MW54

Issue : 4
Sht.2
OImensi0n8 In Mlli. - a

" Theoe l3ceo MUST "" ".,.11'"

i 1
- Th,. d lmefelO!1 moy "" mOOlfled
e_re C<>rl'eGt M between
c:om~.nd dilu:>er.
I

...- ~- - -I
l\l
, [j=l ~ ~
JL I

ActuoI 5ue

I Material: Mlld 5teel

Drawn: Terry Lee I Third Angle Projection I© WREN Turbines ITurbina - MW54 I lilie: Front Spacer Ilssue: I I Pert No. 002
 Dlmenslono In 1.1111_

_ 15 -.
I
1 _ 12_

I
...I
J CD ł'
O
&
I

x I

Tommy bar hole 02.5 :s

Ul
::l;

~
...
•...
~
N
-
C
D

I Materiał: Aluminium alloy

Drawn: Terry Lee I Third Angle Projection I© WREN Turbines ITurbina - MW54 I Title: Coml'ressor Nut llssue: I [Part No. 00 I
DłmonoIono In MłIln8al

'1 . ~

I 3 .3 (lId.)

-t9 _
'1.5
i Ir
2 .253 fCd
~ __ I
I I
I ~
I

I
I
~I , il
@~ '"
~cci l ~.
I

~i iii ~
iii
~,
I , , li!ll

PraNe af compi ~
e modrńed from
Gorrett r.rt No. -4-4b335-1 O
(or '1'1b335-9)

- 2'1.5 (lId.)

Please Not e:
~ the ""'3''''' ....R""""'"'3 tI1e "",n,,,,,,,,,,,,, p. rt No. '1'1b335-~, ProńIe of ~t:.1ndard COl.,..., ' nr:
It WIli accderote much better ~ the modlhed form ~ ohown .~ . GorT'ett r.rt No. -4-4b335-~
The '-I a comrr-or e .1"" "'" ...,..,....."".

Drawn: Te c WREN Turblnes Turbina - MW54 Issue: 5 Part No. 003

 - 20 _

"; . ~ "; . ~

1 _3~ I 3.
I ~-rl- 2.7
r-
1_3 :
., ...
" <bo.

~-- I I
~'-- ~, - I
I
o

I
- --I

- , -~ ,

G HoIeo 02 .5 "",u,"",!,oad on GO /'CD

f'roIIIe to _ obndIrd com~

Part No. +4G335-9

Ma!eriaI: Ny10n
Orawn: Te WREN Turblnes Turbina - MW54 Trtle: Intake Issue: 4 Pert No. 004
DlmonaIono In 1.1111_

G H ~ 03 - u k 0G. 045'
on2GPCD
Groove lor c:ooI"'':l . " 2 deep
'TOI"

Groove for lul>nubon

2 ""de x I deep

Dn1l 02. 1.5 deep

,
-_.-
l
-1S'
-
I

l
I

I
.5
--
II
-
LO
.5 =, ..,' '"&
"1
- ..,
LO

&1

I
-- &, &

,
~ &
I

, ,I
5ECIION
5Có11e 2 : I RMl .5
_2 _ _

Material: Aluminium ailoy

Drawn: Ter Turbina - MW54 Title: 5halt 5eal Issue: 2 Part No. 005
DImonoIono In MUl o - .
I I Hole "'Iul~oced on '9 PCD I
O g 02 .5 • 3 (Ma~ • ) g 0 3 .0
, HoI~ T.p M2 .5 "'I"'~oced I

'O' I«"':! G""""" 1.5 ....de x 1.-4 deep

Chamfer I x 20" !
~I ... 1
,

~I ~
"! -~ .'
C)

I
I .L..Ł ___

,
,
i
-J 5_-
J 1
3
/, Hole Top M2 .5 E<!UI !lf"ced 01\ GO PCO
1

--
I
-- 12 I

Materia!: Aluminium alloy

Drawn: Te c WREN Turblnes Turbina - MW54 Trtłe: Ca~ Front Issue: 4 Part No. OOb
0i1TlllnBlorw In MUimebao

,-_ 1_' _-
a Hołes tap M2 .S throu'3"
• 3 H,"e5 dnll 0 3 thl'OU9" (at • )
on '9 PCD'
~~~-
\ . - I I- -->!"'"
" 'TOP'

\, 3'
\. Vone~ equl~oced
5ee """p \/leW for profI/e
(Hond h",~ to .. riali
IIW~ \ ' ~~I/ 5eCbon)
eqUI- 'I'1G&ł

I I

I I ,
I
I
I <4.7
Cham!...
I
-. I S'~N ~ Ul
I - - - --
.5. <4S' N
~-~T2.s:! --- &1~ & ~I !\i-,-
_ _ 3 .5 Ref. ,
, 3.5 ~ _~

R5 ::r I
< " I
_LI
l I
C===-- .)1+---,.... ,,~
' "'- " Ch....fer 3. I
'- ,
\ \ I Groove I.S dap ",th 1.0 /Ud"
Rm. Inlet for
lubnGłltlon
I ~
/lAI \ I ~
R .5
R3
ptPO
\ RI !

I
Rm. Inlet for I , H~ 03 on 2' PCD I
9ł~ f'lP'" / Ret. Inlet for I - ~- , ~at!ve ~It!_ of tI1e:oe '3rou~
!uel PIP'" _....-" of ","<>5 lO Important.
5ectlon lA-A'
Non:, ~round ,,~ omltted for clJnty
------~~------------J
Matefial: Num/nlum Nloy
Drawn: Te WREN Turblnes Turbina - t.1W54 TlHa: Dlffu5er - 5ht. I Issua: 3 Part No. 007
DlmonaIonB In MIII _

-
'A'
~'TOP I
3 Hol"" 02 .t 3 ctro.
forGOOI lr\I! lilr.
(Dnll ".,.t P'" ~~N
o Hole. M2.5 on 48 PCO
not<O onentatlon to elear
,lIr holc:ł
wed<3"'"
./

lo. ~_ 1.2
Hole 01.6
lor lu!>n_on
---=-- ....I
"'1"". - -. --
5ecbon lA-A'

I
I
I

•
~
___ I

I
-jl
_?J
/"
3 Plo," hole. counterbored 06
(to 7 dune:rełon) on rear t.ce
5ectlon throu,!!h ' 13 ' ~t

Material: AluminiUm Alloy

Drawn: Te c WREN Turbines Turbina - MW54 Titla: Dlffu~r - 5ht. 2 Issue: 3 Part No. 007
Dłrnenaklns In MlllmotBrl

a H~ 02. S "'Iu,~.a:d on 4a PCD

SU<lą""ted method 0/ manufacture

Affu< rnMh to ńlter c<NeI' 1101"'3 >Upet ",Iue
bkl"'3 care not to t>locI< the meoh on the
area 0/ the ,ntake hoIe5 .
Cut round ~ U~I "'3 !K:I"~ or m lfe.
Puncli 2mm ""'"'3 holeo.

FIlter 5peclflc.itlon
M.teNlI: 5blln l~ "teel m,"h

_J '200 ~ ' woth .traoGb 0/ .OOS'

MlItenal may be obta,ned Irom,

J.A. Crewc.Co
Wltery Gote Firm,

- "S~ __ - Ch,F'P'"'3 umpden,

Głc>uct:oteroh , re,
GL5S-GQU
T"lo O I saG-&! I ~7~

MateriaJ: 5ullnle55 Steel

Drawn: Ter TItle: FIlter Issue: 2 Part No. 008
DlmenaIonI ln MI~ _

tJ HolM 04 oqu~p.cea "" 4tJ f'C9

I

\
tJ HolM 02 .5 oqul-5f"ced on 4tJ f'CD
\l
D
D

D
D

_ _ _ 1/),,°
"----_ _...,01

---- ---- ---

Materia!: Aluminium Alloy

c WREN Turbines Turbina - MW54 Trtle: FIlter Cover Issue: 2 Part No. 009
DimBnoIono In MII_

Sen"", Detali!!
Doometer: / 5 .7
r"",~: 22

-- ~l
W""""-3~ : /5
lDAd It woria~ ~ :
Wino 000, / ., _
No. woria~ cool5: "
3 .75"'.

22free _
/5 Woria~

I MateriaJ: 5pn"<3 5tee1

Drawn: Terry Lee I Third Angle Projection I© WREN Turbines ITurbina - MW54 I TItIe: 5pron<3 11ssue: 2 I Part No. O I O
llirra1aJcre In M~
Not<:, 'O'""'l
-'"
I
dN .., J
o '"
'" '"

~1
'!l1'OCM: 0IU:5 are for I .5mm
...alOII n~. Ad.J""t & !SI
accordln..,1y ~ other . . -
.re~ . I
I

Chamf... I x -4So

-4 Hob rap M2.5 on 2b PCD

b Hob rap M3 on 2b PCD

l
-4_ S7.5
NoteI Ou.... ...ked thuo • are
• puoh f1t ..eh beann<J5.
to be

_ _ _ _ _ _--"100
-
r~-
1- '5========':n:)L_,
~I '"
~L2=======:::!:9 _~
Shop" ol rear ol wnnel ~
cet NGV lO to be u:>ed.

Materia!: Aluminium Alloy

Drawn: Te c WREN Turblnes Turbina - MW54 TrtIe: 5haft Tunnel ISSUB: 3 Part No. O I I
 fi
Ji'
.;
~il lI CI!~I 1,
r

~
'_
:1§I !~ 51
--~+---~J~==~~I--
-1=BrTi-'I~-11
I l!
I I l
I
I
L~~ L~ _
I
56 _~~_.-l~l J 7 1/&/.

1
127
-- -'

I Materia!: En 24T ar E"Iulvalent

Drawn: Terry Lee I Third Angle Projection I© WREN Turblnes ITurbina - MW54 I Trtle: Shaft Ilssue: 2 I Part No. O J 2
DIrnor*lnIIn MII~

G '5wwi jCb' - ..I\IeI" ooIder .npoo<bon

Q Głow plug """" - .n 2 f'C'5Ibon5, /

V ........ ooIder .n J'O"'tIotI "'''"'ii
hl<jh ~ Ol""" ooIder.
/
000 /

IhLt:.:::;-:~~ O : \ ?~
, /

0utIeb of 12 ~ on 5<ł f'CD II

Ref. Vlew trom front
(end ~ cmltted for c:Ionty) -:;;-"".:=.: y/ /1Lo,___ :!'
<4a"-I!ef
"",-"._ __
_

Drawn: Te WREN Twbinas Turbina - MW54 TrtIe: Coml>u~bon CNlml>er 501> - "'" lasus: 4 Part No. O I 3
DlmanaIono In MIJI_

•
~
113'
1 -'
I
~_ G I..
I I

NI
«l "I
....
& &1
,
---- --- , I

Materia!: Sblnle55 5tee1 5heet - Amm ThICK

c WREN Turblnes Turbina - MW54 Tille: Coml:>u5bon Chaml:>er Front Issue: Part No. 014
 Top thl'OlJ'(l" .25' x 32 Tl'1

--- ---- to 5Utt '31ow pl"",

I
D
I
r- -
l Actual51Ze

Ul

,
I
l-__ (1)7 J
Enlar<3ed Vlew 5cale 5 : I

Materie!: Sblnle55 5tee1

Drawn: Te c WREN Turblnes Turbino - MW54 TlIle: Glow Piu 6055 Issue: I Part No. 015
 _ _ _ _ _ _ _ _ _ _ _ _ _~~
~ _ 237.~
e _ _ _ _ _ __
VerQcal Centre lone .--_ _ _ _ _ _ 73

2 Hob07 42
\ T - --""
37'-----

,
-
-
0 - -0 -
C) - - :
0-

---'r~ - CD ' = . ~(')' I ~C o' TO'; ~e1~ =' 0'"1

I
10
~

r
--d:> (D- Gr -&----<D -
i
r--e-- @ -~CD
et': e
E)- -@ - -0 ~- CDO - CD -d:>- d:>
I '- - Q--- CD I I 1: 1l
-ę· - - 9- 7 -ę- - $ Q- --r-9 - --ę--~ ---ó- o r ...
-~- " 0- - o- <?J:-<r.L
I o- o - 0- 1'> - o- o-- I'J -
l'0 - 0- -" - 0- - o" o 9- o
I 1<'1,: ~
i T I I , - T

- CD - - r--Q- fI<' - - 8-- - -"----+ - CD - - CD

~ I

24 Hob0 1.5 24 Hob01 .5

(9.9 ctr.o.) / "... (9.9 ctr.o.) rront race
r 12 HoIe5 0 4.9 24 Hob03.25 I 2 Hob 0 2.3 , Hob 03.e Developed 5hape
-
, 19.e
i
,

\
(19.e ctr.o.) ~.9 ctr:>.)
+atoutln~
(19.e ctr.o.)

r"
(39.' ctr.o.)
4' .., - 22.5

2 H0łe5.t l<'

ł
0 .9 for 9"
In)"Gtol" ",pes

I
\
ł ~ I ~
I

I- - - --
1
~
I
- 1-
04.9 hołe5 ~
to05.3 -

~ Hob omlted for ""'nty

ł Enl..r':jed vlew ot swa':jln'3

...• . • • . •
...
Ul 5cale 2 : I

a
\
~
I(d. V_ Irom front
Materia!: 5ulnless 5teel sheet - Amm thlCI:.
Drawn: Te Turbina - MW54 Trtla: Coml:>ustor - Outer Wra er Issue: 4 Part No. O I 7
 ~I02
V~I

---
centre li"" _ 66.0
' TOP' "". ~ owaged out to 05 .3
02.0 .....~ out to 03.2

(
/. ,
Debil of swa'3ed hotes
~le2 : 1

I
~
Developed 5hape
I
I
",I!
l ",gl!

i ji j
1

T_~_]'---_~_---' __ --,

I c WREN Turbines Turbina - MW54

Materia!: Sblnles!> 5tee1 !>heet .4mm thlck
Issue: 2 Part No. O I G
 !lii.IIIa.1n M~
,

\~ I
..,. I

,n l
I
I
\ y- - -
'L _ _

L~_, ~ ~..,.

r~
/.
I
- f(ougł1 ..... : <45
- Mo...,
Irom !lt.alnleoe ~I lube
05 • .3 "",II th,cirn<:ee

Drawn: Te WREN Turbines Turbina - MW54 ISSU9: 3 Pert No. oI 8

 'Top' In h".. W!th one hole 0 5.2

j,- ~
1'2 HoI<:5 05.2 on G7 PCD B
I

! , 2 HoIe5 02 on G7 PCD

MateriaJ: SbllnleS5 5teel 5heet - Amm thlCk.

Drawn: Te WREN Turblnes Turbina - MW54 TrtIe: CombU5tor Rear I8SUB: 2 Part No. O I 9
 50
-,---------==---------,~
~~

Tube eM trtt.n.;,. ",lYcr ~

oołder to tuI>e. ----v
\

NOTES:
,., pnt5 to be • •1Yer ooIdered In~ macie from
It lO .rnpon;.nt to """,,re that no 8... . 5.IG~
O<' _ lO trapped ....... the _ I y . hypodermIc needleo
Tube d~ ~.re ~ doa. ~.. mal1lfold
1213. 13 Oree tube
Ii .n I 2 po!>!I:!ono

The _bIy WIli ""'1"'''' clol'l""'3 (not ohown)

to the c:ornI>usbon c:hamber. p<>.>1bon to ",,!t.
I!noure no hoIeo are cow:red by cl.,," O<' tube.
MateriaJ: 5ee al:>ove
WREN Turbines Turbina - MW54 I88US: 3 Part No. 020
Dimenakn In Mlli _
1"01"

~'=--===~--==-=-===~~~~
!'ront

- -
I

-,I

- -EfJ-
I $_-___________
- . _______ ~90~ _ _ __
-
~
2 HoIe5 i'lG.5

NoteI "T"heee koIe5 ...., to li"" up

....
~
""th ",Iaw pl"", ~ on
-... com~bon chombcr.
[)ue to toI",""""" bIJIld up. the!>e

-~ po!'lttore couId vory. QICGk d"""'.!

Z~~ ~mPIy befOl"e dnllll"lf!.
,
L o -(])-
rront
<- '!9.2 '!3.3
-'- • t

Materia!: Sblnle!>s 5t:ee1 - .4 thlCk.

c WREN Turblre Turblne - MW54 c.5e
TItle: Outer IBSUe: 3 Part No. 02 I
 OIrnerwlono In MIl......

6 Hołe:s rap M2.5 O<\U I ~JCed

\
·- -t =---=-_-_,-I I
I
I
l
+ -r '
~I ~

, I

---J______'_,
/
/I HoIe5 03 on 70 f"CO
IJ
J5[

l Drawn: T WREN Turblnes Turbina - MW54

Materia!: Mlld 5tee1
TrtIe: Ca!le ~r Issue: 3 Part No. 022
I
J rOI' fJI>ncoted _bły
fto~
\ ' .....d th.. .,de ol

," l'\i= =:\~=::::=-I-II

O\amfe:r

\
'- -- --
•I
:r

\e - I

~I---
&
I

, L
~I

--+____1 Out<or n"'3

MateNl 2mm thiClt
~I to S..U; l"""*' d ...

bL__ ~

Vane
.0 mm thlclt
~tal"""", ~teeI

24 CUM: to frl: !>lot

rllc/Gnnd to
a""OII :leCtłon

Materia!: SbInIi!:55 5tee1

Orawn: Te TrtIe: NGV Outer Issue: I Part No. 023
DlmanoIonI ln 1011_ _

J-
N
5l

~---- ~=.===== __
I _,

" Hol"", 02.5 On 26 rco 17

Enlarged Vlew
5c<ile 2 : I

_ - --'117:........----'

Material: Sbmle55 5tee1

Drawn: Te WREN Turbłnes Turtine - MW54 TUle: NGV Inner Issue: 2 Part No. 024
OImanolona In 1.411- .

!
I III
In
l --- t--ł

~
::)1
I
I ,
"'I 1 I

Turł>tne wheeI .. produced ••• caob~

MachiN: to d lmen~ 5kown.
Cetl ~ moy be oou.ned from Wren TU",I"""

Materiał: Inconel
Drawn: Te c WREN Turbines Turbina - MW54 T1tle: Turl:>lne wheel Issue: I Part No. 025
DlmonoIona In MIlirtan

,-
I
-o -

-- --
I

I
J- I I
~I
lSl ~I ISl
I

,--- -oII-
I
,

Enlar'iled Vlew - 5cale 4: I

_
l
-i 2.5 Theoe ~ MU5T be p.rolle!

o
Actual5=

I Matarial: 5b,"I~~ 5teel

Orawn: Terry Lee 1 Third Angle Proiection 1© WREN Turbines Turbina - MW54 1 Titla: ~r 5pacer 1lssua: 2 1Par! No. 02G
Dimentlono In Mlli_

l
~-
ol
-! ---@- Ej I
l=-
!I
~~ I

'21
•
1:
I ,,! I
I
~ I
~
....0 , 5fCTlON
~I
~I
(\)

~'l / _7J
1# ~I
I

/~ ,
IIsi
I
,I " I
I " ITIIJ
I

1 Materiat: 5talnle55 51:=1

Drawn : Terry Lee 1 Third Angle Projaclion 1© WREN Turbines 1Turbina - MW54 1 TItIa:Turplne Nut I lssue: I I Part No. 027
DImenoIono In 101111_

1- rf-J-- o
1

- C})- -0
\

~ cone lMeI' and cone ovter

.re concentnc.

AIte_bo~ 1
va~ In 3 postt.lo!'e
5poI: weld In pbce
o
o
WREN Turbines Turbina - MW54 TUle: Exhau5t Cone 5ub f>ć5 . Issue: 2 Pert No. 02a
0i1Tl8l'lllono In MilimolIn

4 t10les 03 on 70 PCO

I
__ -l.-

, -rJ""1
- _ _ ._ _ _1

- J i I
lLQ~ Mount1n<3 I~. IN)' Pe m.lnufactured
oep.",tety .nd .pot wclded In po5Ibon
I

L 10

Material: 5t..lnle55 5tee1 5heet

Orawn: Te on c WREN Turbines Turbina - MW54 Trtle: Cone Outer Issue: I Part No. 029
Dlmanolono In 1.4111_

..., 1

&1
_ _ _I
I o
I
'~ b.:!}=I~
"1 I I

I ..,
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