Documente Academic
Documente Profesional
Documente Cultură
Machine tool
lecture
PREFACE
PREFACE
Designation:
Vietnam:
T - turning, K - drill, P - milling, M - grind…
The first number all purpose
The following one is base dimension and
degree improvement. T620, T812A
Soviet Union:
1 - Turning, 2 - Drill, 3 - Grind, 6 - Milling..
(1K62, 3B12, 6H82..)
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Chapter I
Introduction of machine tools
T
Q Q
T1
T T2
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(a)
a) - Cylinder
H×nh trô (b)
b) Cone
- H×nh c«n
(Tape)
C S S
(c)- H×nh
a) Shaped
tang trèng (d)
b) Thread
- H×nh d¹ng ren
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a. b. c.
Special surfaces:
Cam, balding, involutes curve… C
S
C
a) b)
* To define generator line and baseline is relative.
* Choose generator line, baseline kinematic diagram of the machine is
completely different
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Dao ®Þnhcutting
Shaped h×nh tool Indexing
Cutting edge is also generator line, creating the part surface when
moving base on the baseline
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a. b. c.
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Milling shaft
Loose cylindrical gear
§C 1
tp
2
iv Ph«i
Work part
3
4
5
®éng
ôTail stock
is V Cutting tool
Dao
6 Tooldao
Bµn port
7 Lead
VÝt me screw
tx
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Chapter two
Typical parts and the mechanisms of
machine tool
Chapter two
typecal part and the mechanisms of
machine tool
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Step transmissions:
For limit the speed or the feed - The lathe T616 - 12 speeds from
44 rpm → 1980 rpm.
Stepless transmissions:
For continuously varying the speed or the feed rate - Grinding
machine , CNC machine.
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1 – oil filter
2 – Pump
3
3 – Throttle valve
4 – Piston
5 – Cylinder
2
Change the speed:
- Change pump delivery 2
- Change the volume of the
discharged oil
1
d. Using Servo Motor
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Iii
Z3
H¸c - ne Shaft
ic«n nTC
n®c . i® . a/b . ic = nTC
b a
Change speed → change transmission ratio a/b
Using in automatic machines and single purpose
machines.
In normal machines using change - gear
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C¬ cÊu
Norton
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Z1
I
B¸nh r¨ng
®Öm Z0
Z0
A0
Iii
3 1
1 - Driving key
2 - Gear
3 - Space
2
(these feed gearboxes are used in
small , medium – size drilling machines and turret lathe)
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(I)
(II)
Z4
(II) Z3
Z0
Z4
(III)
Z3
(III)
Z5
Z5
c b b A c
R
2
II
A0
III
1 8 8
3
2
7 2
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1. Reversing Mechanisms C
Combined gears
The schemes of reversing mechanisms
with sliding spur gears (a, b).
The schemes of reversing mechanisms
A
with bevel gears and a duplex claw clutch (c)
Z1
I Z1 Z2
Z1 Z2
I
Z2 M
Z3
Z0 Ii I
Z4 Tay g¹t
Ii Z'1
Z'2
Z3
Ii
b.
c.
a.
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T2
l1+l0 = l1/ (z.t) + l2 / (z.t)
t
= (l1+l2)) / (z.t)
T3
l1
Rack
Gear
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Any two members can be driving members, the third one is driven member
The differential contains central gear Z1 and Z4 and satellites (an additional wheel)
rotated by worm gear 2
Chapter Three
kinetics of lathes and milling
machines
§1 Engine Lathes
§2 Milling machines
§3 Some types of Gear - cutting machines
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– Accuracy: level 6, 7.
– Gloss level 8: Ra= 0,63 µm
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Feed gearbox
Lead screw
Machine Frame Gear bar Carriage Chip pan Shaft
Machine Frame
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iv
ii
iii v
Low speeds
Motor vi
High speed
There are two kinematic chains:
Low speeds
High speeds
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From the spindle VI VII, VIII, the change gear the feed
gearbox the feed shaft:
1 rev pitch tp (mm)
i®c
tp
iTT
tx
ics igb
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High accurate thread cutting: Requiring the shortest motion chain (used
directly change-gear box as feed gear box): spindle VII VIII itt IX C2 XI
C3 XIV C5 Lead screw
Plane thread: machining plane - Acsimet on the 3 jaw chuck:
Feed cutting motion chain is the same as cutting normal thread, however from
CX to XIV 28/56 (Skip friction clutch) XV (shaft) Tool carriage crossing
lead screw (tx=5)
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xxii
xx
Z=37
Z=37 xix
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Z=40
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Carriage
(2) (4) (6)
(4)
(1)
(5)
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- Following groups :
+ Knee - type MM: plain horizontal, vertical, ram head
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13
14
15
16
25
17
18
19
19
22 22
24
20
23
05
21
04 26
20
03
30 29 28 27
02
Over-arm 2:
Tool 3
Spindle 4
Working Table 5: Sd
Working Table 6: Sn
Feed gearbox
Bearing Brackets 8
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38 82 71
v
26 37 47 30 15 M7 t=6x1 t2=6x1 xii
t 1=6x1 t=6x1
18 xi
iv 33 M5
22 33 22 16 18 x 13
39 36 19
ix 37 20
40 M2 44 M4 vii
iii 33 M6
Viii 26
M3
28 33 18 vi 35 18
ii 13 M1 34 28
37
v 43
54 16 22 19 21
N= 7 kW iv 40 57
i
n=1440 27
vg/ph 36 18
26 iii 64
45 18 40 24 18 27 44
36 ii
t=6x1 t=6x1 24
i
t 3=6x1 26
N= 17 kW
n=1420 rpm
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13
40 M1 1
45 2 3 1
18
a) b) c)
a. Idle position
b. Indirect transmission: 1→2→3→4
c. Direct transmission: 1→2
Special Mechanisms
Clutches on output shaft VI:
+ Ball type safety clutch M2 (1)
+ Claw clutch M3 (7)
+ Disk friction clutch M4 (6)
handwheel
lock
stop sleeve
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Helical gear
Rack
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xxi xvii 35 48
19
The kinematic diagram: 16
16
§1 36 xx
45
N=45kW xviii
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Main Units
1 - Bed
2 - Working table
3 - Spindle head
4 - spindle radial
- infeed mechanism
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Mechanism for
table oscillation
1
3.7 Gear - Shaping Machine
– Cutting spindle for cutting helical gears.
Movable part of helical guide - 1
Shaping cutter - 2
Chapter four
basic structures of CNC machine tool
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Time
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4.1.Introduction
§1. Introductionto
ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
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§1.
4.1.Introduction
Introductionto
ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
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Servo motor
Ball screw Measuring
Nut system
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Turret ATC
Turret ATC
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Measuring system
Measuring system
2. Direct and indirect measuring system:
Direct measuring system
The displacement is directly inspected by measuring
device. This measuring type ignores the errors of every
motion transmission. The sensor can be optical ruler or
induction ruler
Measuring system
Incremental:
The displacement is inspected through a related
displacement. Then from measured result, the expected
displacement can be calculated based on the regular
relationship between that 2 displacements
Sensor normally is optical disk
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Measuring system
Measuring system
Incremental measuring system:
Thang đo là lưới vạch đơn giản hình thành từ các vạch sáng tối
xen kẽ nhau, có khoảng cách bước là Δs.
Đầu đo đếm số vạch sáng tối, và chuyển cho bộ ĐK tính toán vị trí
tức thời của bàn máy dựa vào vị trí trước đó.
Hệ ĐK phải được nhận biết một lần vị trí tuyệt đối, sau đó mới có
thể tính được vị trí tức thời với sự hỗ trợ của đo vị trí tương đối.
Điểm tuyệt đối được gọi là điểm tham chiếu của máy R
L = số xung đo x Δs
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