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Jerzy Matusiak
1. INTRODUCTION .................................................................................. 4
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6. REFERENCES ..................................................................................... 86
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1. INTRODUCTION
This document comprises the lecture-notes aimed for people studying at or graduated
from a Technical University or Polytechnic Institution. The presented material covers,
what is regarded by the author most important in Ship Theory, especially for the
people working with the propulsion systems of ships. The lecture-notes are based
mainly on three Finnish language lecture-notes of the author (Matusiak, 2007, 2008,
1993). These are used in three courses at the Helsinki University of Technology as a
part of Naval Architecture study program.
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2. SHIP RESISTANCE
2.1. General
Ship resistance is a very important factor with a direct influence on the costs of
operating the vessel. That is the knowledge of it is very important already at the early
stage of ship design. For a ship designer it is a big challenge to predict accurately the
resistance and to design a vessel with resistance being at the minimum. Apart low
resistance, the design has to fulfil other requirements such as: safety of the vessel,
cargo capacity, good general arrangement, low construction and operation costs, etc.
There are several matters that affect ship resistance in a real sea environment. These
are among the others: waves, wind, currents, shallow water and other vessels.
However, ship hydrodynamic design starts from an idealized situation where ship is
proceeding with a constant speed with no drift in calm deep water with no wind
action. The forces acting on a ship are:
• The weight of a ship
• The environmental (hydro- and aerodynamic) forces acting on a hull
with no propulsor
• The environmental (hydrodynamic) forces acting on a propulsor.
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F Fz
M G V
x Fx r dS
!
q n
Stress q is a vector quantity having a normal component to the surface being the
pressure p (acts along the unit normal vector n) and shear stress component t. When
ship is at rest, shear stress is zero and the pressure equals the hydrostatic pressure.
Shear stress is associated with the friction between the flow and hull plating.
Integration of the stress over the hull surface yields the force and moment
F= q dS , M = r x q dS (4.1)
S S
in respect to the co-ordinate system which origin is located in COG of the ship and x-
axis is oriented astern. The x-component of the force F, that is F , is called ship’s total
x
resistance with operating propulsor. This is somewhat bigger than total resistance R T
being called the thrust deduction. This name is somewhat misleading because actually
it means an increase of resistance due to the action of the propulsion unit.
The product of total resistance and ship speed, that is
PE = R T V (4.3)
is called effective power. Total resistance can be obtained by integrating both the
pressure and the shear stress as follows
(4.4)
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where first of the integrals yields the so-called pressure resistance and the second
integral gives the frictional resistance. The wave-making of hull has a big effect on
the pressure resistance while the frictional component is governed by the shear
stresses ruled by friction of water particles and hull resulting in flow local deceleration
and in the formation of boundary layer.
Propulsor, usually screw propeller, located at ship stern accelerates the flow.
RT
RT + !RP
As a result the pressure at stern decreases and shear stresses increase. This yields an
increase of resistance as both, the pressure and the frictional resistance component
increase. In order to have a ship proceeding with a constant speed, thrust T of the
propeller has to be equal to the total resistance, that is
. (4.5)
(4.6)
unit (propeller in particular). For this reason this additional resistance is called thrust
deduction. Non-dimensional term t of (4.5), being a measure of it, is known as thrust
deduction factor. A typical value of it is 0.1.
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g Gravitational constant
r Water density
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, (4.11)
where S is so-called wetted surface, that is hull surface, which is in contact with water
while ship is at rest. Resistance coefficient is related to the Euler number presented
above.
Froude hypothesis
William Froude (1810 - 1879) has divided total resistance coefficient of a surface
vessel into two coefficients as follows
, (4.12)
coefficient. His hypothesis was that the residual resistance coefficient is dependent
upon the Froude number (4.8) while the latter depends on the Reynolds number (4.8)
solely. If we present ship resistance definition (4.4) in a non-dimensional form as
(4.13)
Surface vessel generates a complex flow disturbance to the sea. Firstly, the waves are
generated. Roughly, these can be divided into transverse and divergent waves, as
shown in Figure 4.3. Generated waves are limited to a certain angular sector and they
are stationary in respect to ship. The length of the waves increases with Froude
number. According to the Froude hypothesis, the generated wave pattern is
independent of the scale and depends solely on the Froude number. Heights and
lengths of the waves are linearly related with the geometrical scale.
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In the immediate vicinity of a hull viscosity of the flow creates a thin decelerated flow
region. This thin sheet of flow having lower speed is called the boundary layer. The
thickness of boundary layer increases downstream. When passing aft shoulders and at
ship’s stern the region of decelerated flow increases rapidly the thickness and results
in a flow region called wake. The pressure distribution, such as shown in Figure 4.4, is
associated with a wave-making. High pressure at hull causes a raise of water surface,
that is a crest in the created wave. Trough in wave pattern is associated with a low
pressure region at hull.
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Viscosity of a flow, apart decelerating the flow, causes shear stresses on hull plating
and results in frictional resistance. An example of shear stress distribution at a stern of
a fast Ro-Pax vessel, as computed by Finflo, is shown in Figure 4.6
Figure 4.6 Shear stress distribution at a stern of a fast Ro-Pax vessel, as computed by
Janne Niittymäki (2001) using CFD-tool Finflo. Red color means high stress values.
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Quite often it is feasible to use a bow bulb in order to decrease the wave created by
ship bow. For fast and moderately fast vessels, bow bulb is designed as a streamlined
body having well concentrated volume located ahead of stem (see Figure 4.7).
Figure 4.7 Pressure distribution, selected streamlines and wave elevation at bow of a
fast Ro-Pax. Computed by Jussi Martio with an aid of Finflo.
Bow bulb creates own waves, which interact with the waves generated by bow part of
a hull and results in a decrease of a total wave system. A decrease of wave-making has
a very beneficial effect on the associated part of the resistance.
For relatively slow vessels, such as tankers or bulk carriers, bow bulb design
aims at decreasing the wave-breaking at bow. This has also a good effect on the
resistance of a ship. In such a case bulb form is different. The volume of it is smaller
and it is better integrated into the hull form.
The flow disturbance generated by a hull is very complex. That is why it is difficult to
give generally applicable rules for a good hull form. However, some observations can
be made. These are based mainly on the model tests, analytical considerations
concerning wave-making and sophisticated calculations conducted using
Computational Fluid Dynamics.
Wave-making resistance is related to the height of the generated wave squared.
Thus it is crucial to have wave pattern generated by a hull as low as possible. Regular
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sine-form wave of a high amplitude means high resistance. Especially high bow wave
contributes much to the resistance. High wave at stern is good as it decreases the
resistance. In a sense high pressure at stern ‘propels’ ship. However, too high wave at
stern may result in a deceleration and separation of a flow. Flow separation should be
avoided. Apart increasing the frictional resistance, separation has several negative
effects. In particular it may affect propeller efficiency, cause vibration and noise
problems. It can also be a cause of propeller ventilation (see Figure 4.8), which further
worsens propeller operation.
Large scale separation of flow at stern results in a low pressure region. This low
pressure and propeller action may cause a suction of air from a nearby free surface. As
a result, a mixture of water and air enters propeller disc. This results in a decrease of
thrust and torque, vibration and noise.
It is commonly believed that ship’s bow shape has a most important effect on
hull wave-making resistance. From Figures 4.5 and 4.9 it can be seen that whole hull
contributes to wave-making (Figure 4.5) and to the associated resistance (Figure 4.9).
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From Figure 4.9 it is seen that at bow both stern-wards oriented normal pointing
inside the hull and raised water surface (wave crest) contribute to resistance increase.
High wave at stern, where normal points bow-wards, decreases the resistance.
The effect of bow shape and that of the bow bulb is easy to observe in model tests.
The effect of stern form on wave-making is far more difficult to observe, although it is
nearly of the same importance. Stern forms of the twin-screw vessels are shown in
Figure 4.10.
The flow at stern is very complex. Both wave-making and the viscous effects are
equally important. Apart trying to minimize the resistance the quality of flow at stern
should be taken care for. A form of stern has to be sufficiently streamlined, so there is
no flow separation.
An example of flow separation as detected by model tests (the so-called paint test) and
computations is shown in Figure 4.11.
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Figure 4.11 The result of paint-tests (upper Figure) and computed shear stresses at
the stern of the so-called HSVA tanker (Schweighofer&Helllsten, 1999).
Moreover, for a single screw or so-called twin-skeg vessel (refer to Figure 4.10) we
try to form the stern so that the wake at the propeller plane is as much as possible
axially symmetric (see Figure 4.12).
Figure 4.12a More homogeneous and Figure 4.12b Worse nominal wakefield.
nearly axially symmetric nominal Propeller blades encount strongly
model wake varying flow
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The wake is presented as the fraction of the local flow axial velocity component
related to the ship’s speed. So for instance the isoline 0.5 means that the axial velocity
of the flow in the propeller plane is half the ship speed. The so-called nominal model
wake of Figure 4.13b is worse than the one of Figure 4.13a. The in-flow velocities of
the b-case change rapidly with angle q. This means that the flow at propeller blades
changes much in time causing possibly cavitation, vibration and noise problems. The
words ‘nominal’ and ‘model’ mean that the wake was measured or computed for a
model with no propeller being in place.
The result of nominal model wake measurement and an attempt to scale the wake to
the ship’s scale are presented in Figure 4.13. Model tests of surface vessels are nearly
always conducted according to the Froude’s scaling law. This, in practice, means that
speed of the model is smaller than that of the ship, where l is model scale. As a
consequence of this, Reynolds number of the experiment is much lower than the one
of a ship flow. This means that the role of viscosity is too high in model experiments.
The scaling of model results to ship scale of Figure 4.13 attempts to take the
difference in viscous effects into account. The scaling results in stronger contraction
of the boundary layer (thinner layer of decelerated flow) in prototype scale.
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Figure 4.14 Nominal model axial wake as measured (lower Figure) in model tests and
scaled to full-scale (upper Figure).
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Shallow water affects ship resistance and running position. It can be thought that
proximity of sea bottom and channel banks or other nearby passing vessels restrict the
flow. As a result flow velocities increase. This in turn decreases the pressures and
results in squat and increased resistance. Squat means an increase of running draft of
the vessel by DT. Three types of restricted water are shown in Figure 4.15 after
Huuska (1976).
The so-called Froude number based on water depth is a good measure of squat and
increased resistance. This number is defined by
, (4.14)
where h is water depth. A plot presenting the limiting values of depth based Froude
number and water depth in relation to ship draft is presented in Figure 4.16 after
Harvald (1983).
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, (4.15)
running position with depth based Froude number is shown in Figure 4.17.
Increase of a Froude number means a growth of sinkage and a slower increase of trim.
Ship resistance increases. Maximum of sinkage and trim is reached close to the
critical Froude number, which is Fn ≈ 1. If this critical speed is overcome, sinkage
h
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Figure 4.17 A change of running position with depth based Froude number.
Proximity of a running ship from a quay or from a closely passing other ship involves
acceleration of a flow velocity. This is associated with a decrease of pressure, which
involves a suction effect. The situation is sketched in Figure 4.18. Ship does not have
necessarily to be running to experience this effect. Even with a stationary ship,
operating propeller accelerates the flow bounded by hull and quay and causes a
suction used to berth the ship.
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The simplest and often a very reliable way is a simple estimation based on the
experience gained from previous similar projects. This approach works well when we
have in our databank model and full-scale test results for a similar vessel to the
designed one. There is also fast and easy to use methodology based on using large
number of model tests conducted for a large variety of vessels. In this approach either
published systematic model experiments for a certain ship type are utilized or a well
processed and organized large data bank of model tests is used (Holtrop, 1977&1984).
Unfortunately using these publically available databases yields usually a result, which
can be used as a preliminary and not very accurate estimate, only.
Theoretical methods
Theoretical methods of evaluating ship resistance can be put into two catagories.
The so-called potential approximation to the flow means that an assumption of an in-
viscid and irrotational flow is made. This means that the viscous effects are neglected.
The approach results in an evaluation of wave-making. The wave pattern created by a
ship is evaluated. Also the wave-making resistance is produced by integrating the
computed pressure distribution. The accuracy of the estimated wave-making
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resistance may be questioned, especially for low Froude numbers. The method is very
efficient when ranking the versions of the same hull and when optimizing the hull
form in respect to the wave-making. Numerical methods solving the problem are
usually called as Rankine panel method or boundary element method. The method
requires a discretization of hull and that of the free surface. An example of the
numerical model is shown in Figure 4.15.
Figure 4.15 Discrete (panel) model of Series 60 ship used for wave-making
evaluation.
The result of computations compares well with the more sophisticated (viscous effects
including) methods when the pressures at bow are compared (Figure 4.16). At stern,
where viscous effects play important role, a comparison gives much worse agreement.
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Genuine CFD, with an allowance for wave-making, has made a breakthrough in naval
hydrodynamics approximately 10 years ago. At present, there are a dozen of methods
capable to evaluate steady viscous flow with a deforming free surface. Accuracy of
the computations in terms of total resistance is usually better than 5% when compared
to the model test results. Apart resistance, computations yield a vast data on
distributions of pressure and shear stresses, vortices, streamlines and other important
flow details. Computations can be conducted for both the model and the full-scale
yielding important information on scaling effects.
For the time being, CFD is not used as a routine tool in ship design practice. The
reasons are: tedious input data preparations (computational mesh comprising millions
of cells), slow computation times, high costs of required investments in trained
personnel, hardware and software.
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Theoretical models and computational methods are not sufficiently accurate and fast
enough to rely on when evaluating still water resistance. Especially evaluation of the
required power by the prototype vessel requires more traditional and safe approach,
namely model tests. William Froude set the foundations of conducting and analysis of
model tests. Tests are conducted with a model representing a hull of the ship in a
geometrical scale l. Model is towed with a velocity l times lower than the ship
0.5
velocity, that is V =V /l . The measured quantities are model resistance and running
M S
0.5
position. Tests are photographed. Photograph taken during a resistance model test of
MV Uikku is shown in Figure 4.17.
Figure 4.17 Model of MV Uikku in model basin of TKK. Students’ project laboratory
exercise.
The so-called ITTC-57, which was formally accepted as a standard method by the
International Towing Tank Conference in 1957, is still a common method used to
evaluate resistance of a ship. In the method:
(4.16)
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• Frictional resistance coefficient is estimated both for a model and for a ship
using the so-called "ITTC-57” correlation (friction) line formula
• It is assumed that the residual resistance coefficient is the same for a model
and for ship, that is C =C =C and the total resistance coefficient of a ship is
R RS RM
. (4.20)
. (4.21)
The scaling principle is shown in Figure 4.18. It is clearly seen from the Figure 4.18
that in model scale the viscous effects have much more significance than in the ship’s
scale.
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0.01
CTM
CR
C CTS
CA
C FM
CR
CFS
0.001
1.E+05 1.E+06 1.E+07 1.E+08 1.E+09
Re
Figure 4.18 ITTC 1957 method of scaling the model resistance to the full-scale.
If ship has appendages, such as propeller shaft, supporting them struts, bossings etc.
then in some research institutions resistance test is conducted twice. First test is done
for a so-called naked hull, that is hull without appendages and the second tests is run
with model equipped with the appendages. Only a part (for instance 60%) of a
difference in total resistance coefficient is taken into account when evaluating the
resistance due to appendages. In this way, a difference in Reynolds numbers of model
tests and the full-scale is taken into account.
In the following, displacement mono-hull ships are divided into three categories
according to their speed. A rough guidance concerning main features of them is given.
This is based on few recently designed and constructed merchant ships.
The resistance of slow ships is governed by a viscous part. That is why when
designing them, we try to prevent flow separation and keep the frictional stresses low.
In the same time, we to try keep breaking of bow-wave as low as possible. An
example of such a vessel is shown in Figure 4.19.
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Figure 4.19 Shuttle tanker. Wave profile at Fn=0.16. Courtesy of Mr. R. Hämäläinen
of Aker Yards Turku.
As seen from the cross-sectional area distribution (upper solid curve), the longitudinal
Centre of Buoyancy (lcb) is located forward of the amidships bow-wards.
Recommended location is 2-3% of the ship length. Usually this type of ships have a
single propeller. Prevention of flow separation at stern and securing good in-flow into
propeller are the main concerns in stern design. As there is no much wave-making, the
form of cross-sectional area distribution recalls that of a submersible. The role of a
bow bulb is to prevent breaking of the bow wave and to homogenize pressure
distribution in the bow area. Bow shoulders can’t be too sharp. Otherwise, flow may
separate from them or a rapid acceleration of flow may result in a deep trough in wave
pattern, low pressure region and trimming bow down.
The wave-making starts to play role at this speed range. Hull hydrodynamic design
aims at keeping wave-making resistance low. The prismatic coefficient of this type of
vessels is 0.80>C >0.60. An example of such a vessel is shown in Figure 4.20.
p
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Normally for ships operating at speed Fn<0.25, bow bulb does not have much
influence. However, for a high beam to draft ratio (B/T > 3.5), it’s influence is
important. Bow bulb lowers the entrance angles of waterlines and smoothens the bow
shoulder. Thus it has a big influence on wave-making. Another means of decreasing
wave-making resistance in this ship type is the so-called Wave Damping Aftbody
(Hämäläinen&van Herd, 1998). Just before reaching transom the verticals at stern
bend down decreasing wave generated by stern without much influence on pressure at
stern.
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The prismatic coefficient is kept low, but higher then C =0.58. Usually vessel has a
p
twin-screw propulsion arrangement. Stern is of transom type, often with the so-called
duck tail, which controls a separation of flow, lengthens the effective (wave-making)
ship length and thus lowers the effective Froude number and results in a lowering the
wave-making. Well designed bow bulb has a big effect on wave-making resistance.
Hull does not have a parallel mid-part. An example of a fast mono-hull vessel is
shown in Figure 4.22.
Figure 4.22 Fast Ro-Pax vessel. Frouden number is Fn=0.33. Courtesy of Mr. R.
Hämäläinen of Aker Yards Turku.
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3.1. General
When defining ship resistance the stresses acting on hull were considered and
integrated into the forces and moments acting on a ship. This was done excluding the
surfaces representing a propulsor. In Figure 5.1 most common type of ship propulsors,
that is a marine screw propeller, is sketched propelling a ship.
ordinate system fixed with the propeller as it is at rest. In other words, the forces are
expressed in relation with the co-ordinate system which does not rotate with propeller.
Projection of the total force F on the x-axis of a ship is called thrust and marked by
p
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• Steady thrust
• Good efficiency
• Thrust is easily controlled and directed (good acceleration and stopping
qualities)
• Propulsion is well suited to hull and vice versa
• Reliability
• Small investment and operational costs
• Does not cause vibration nor noise
• Operates well in a variety of conditions (ice, shallow water, etc.)
we fix the co-ordinate system with the disk, then the flow velocity upstream of the
disk is V . The pressure upstream is denoted by p . The same pressure is far
A 0
downstream.
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We use Bernoulli equation and the momentum equation to derive the velocities in the
propeller plane and far downstream. Propeller brings energy to the flow. That is why
we apply Bernoulli equation separately for the flow upstream and before the propeller
disc (5.1) and for the flow leaving the disc and extending downstream (5.2).
(5.1)
, (5.2)
where U and U are additional velocities due propeller action downstream of the
A0 A
propeller and in the propeller plane respectively. p’ and p’’ are the pressures just
before and behind the propeller disc. The pressure jump over the propeller disk is
. (5.3)
. (5.4)
In order to get relation between the velocities U and U the momentum equation is
A0 A
used. The momentum difference downstream and upstream equals the thrust, that is
, (5.5)
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. (5.6)
, (5.7)
which means that propeller induced velocity in the propeller plane is twice smaller
than the induced velocity far downstream.
Next we derive the efficiency of the propulsor by dividing the work done by it in unit
time, that is
, (5.8)
by the energy lost in a form of kinetic energy of the water passing through the disc,
that is
. (5.9)
As a result the efficiency of propulsor idealized as a disc accelerating the flow in axial
direction is obtained as
. (5.10)
Another way of expressing the efficiency of the idealized propulsor is to use thrust
loading coefficient defined by
. (5.11)
(5.12)
and the relation of velocities upon the thrust loading coefficient in the form
(5.13)
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(5.14)
Figure 5.2 The efficiency of the idealized propulsor as a function of the thrust loading
coefficient.
It is clearly seen from Figure 5.2 and thrust definition (5.4) that propeller disc area has
to be sufficiently large in order to secure sufficiently high efficiency. This explains
why a large single propeller is usually better than the two small ones.
Bollard pull
The bollard pull means thrust delivered by a stationary propulsor. This can be
obtained by setting advance velocity to zero, that is V =0 in (5.4). This results in
A
(5.15)
(5.16)
, (5.17)
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which substituted into the thrust expression (5.15) yields the bollard pull that is the
maximum attainable thrust
. (5.18)
Bollard pull given by (5.18) is approximately 30% higher than the one given by a
semi-empirical expression for a bollard pull of propeller with no duct
. (5.19)
The difference can be attributed to other power loses associated with propeller
operation. In particular the effect of rotational velocity and friction on the propeller
efficiency are not taken into account by a simple momentum theory model.
This Chapter of the lecture notes is mainly based on the book of Kuiper (1992). The
book was published on the occasion of the MARIN’s 60 anniversary.
th
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The propeller blades are attached to the hub, which is fitted at the end of the propeller
shaft. The propeller rotates about the shaft center line. The direction of rotation is
viewed from behind, that is towards the shaft. In normal forward operation a right
handed propeller rotates in clockwise direction when viewed from behind. The
propeller in Figure 5.3 is right-handed. The front edge of the blade is called the
leading edge. The other edge of the blade is called the trailing edge. The outermost
position, where leading and trailing edges meet, is called the blade tip. The radius at
which the tip is found is the propeller radius. The propeller diameter is, of course,
twice the outer radius.
The surface of the blade which is at the side of the shaft is called the propeller back.
The other side is the face of the propeller. (When the ship has forward speed the
propeller moves with its back forward) Because in forward speed the back side has a
low pressure and the face side has a high pressure (which difference generates the
thrust), the back is also called the suction side and the face the pressure side. These
names are less ambiguous than face and back and are therefore to be preferred. The
propeller hub is of course rotational symmetric because it should not disturb the flow.
The attachment of the propeller blade to the hub is gradual, which is done in the fillet
area or blade root. A streamlined cap is generally fitted to the hub.
Blade sections
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The intersection of a cylinder with radius r and a propeller blade, the blade section,
has the shape of an airfoil. Such a shape is also called just a foil or a profile. Some
characteristic parameters of a foil will be defined first. A general shape of a profile is
shown in Figure 5.5.
The side, which meets the flow is the leading edge of the profile. The trailing edge is
generally sharp. Let us first assume a sharp trailing edge, because this facilitates the
definition of a coordinate system in which the profile coordinates are defined. The
leading edge is found as the point on the contour with the largest distance from the
trailing edge. Other names for leading and trailing edge are nose and tail. The straight
line between the leading and the trailing edge of the profile is the chord of the profile
and the distance between nose and tail is the chord length c. The chord line is also
called the nose-tail line. The trailing edge is not always sharp, however. In that case
the chord-line is defined as the direction of the maximum distance between two points
on the contour. This direction has to be found iteratively in such a case. (A different
definition of leading and trailing edge will be given below). Generally, the origin of
the local coordinate system of a profile is taken at the leading edge. The x-direction is
towards the tail, the y-direction upwards, perpendicular to the chord. The angle
between the nose-tail line and the undisturbed flow is the angle of attack a. Its
positive direction is given in Figure 5.5. At a positive angle of attack the pressure at
the upper side of the profile is lower than the pressure in the undisturbed flow and this
side is therefore called the suction side. The pressure at the lower part is higher than
the pressure in undisturbed flow over most of the chord and is therefore called the
pressure side. These names match with the names of the corresponding blade surfaces.
The distance between the suction side and the pressure side, measured perpendicular
to the chord, is the thickness distribution t(x) of the profile (see Figure 5.5). The line
through the middle of the thickness is the camber line of a profile. The vertical
distance of the camber line to the nose-tail line is the camber distribution f(x). The
camber and thickness distributions are often made non-dimensional with their
maximum values, so that the camber and thickness distributions are given in values up
to 1. When the same camber and/or thickness distribution is used for the blade
sections at all radii, as is often the case, the blade sections can simply be described by
the maximum thickness and camber. The maximum thickness and maximum camber
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are often given as percentages of the chord length. Also the positions where these
values occur, expressed in percentages of the chord, are sometimes used as
parameters. (A section is described then e.g. as having 2% maximum thickness and
1% maximum camber, with the position of maximum camber and thickness at 35%
from the leading edge. The distributions of camber and thickness are then assumed to
be known).
The cylindrical cross section of a propeller blade, as shown in Figure 5.4, is now
developed into a plane. (Figure 5.6).
Figure 5.6 Cylindrical cut of propeller (Figure 5.4) expanded into the plane.
In this figure the left and right edge are the cut in the cylinder and the width of the
developed plane is 2pr. In this developed plane a number of parameters can be
defined.
The chord-line or nose-tail line of the blade section changes from a helix on the
cylinder into a straight line, and its extension is called the pitch line. I, The propeller
pitch "P" is defined as the increase in axial direction of the pitch line over one full
revolution 2pr. The dimension of the pitch is a length. The pitch angle f is the angle
between the pitch line and a plane perpendicular to the propeller shaft. The relation
between pitch and pitch angle is
. (5.20)
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The pitch distribution is given in a pitch diagram, which is simply a graph of the pitch
at every radius. The pitch diagram is given in the propeller drawing. If pitch has a
variable distribution it is given at least at the radius r/R=0.7, which is regarded as the
most significant blade section.
In Figure 5.6 the intersection of the propeller plane with the expanded cylinder is
drawn. The x-axis is the intersection of the plane q = 0 with the expanded cylinder.
These two intersections reflect the propeller coordinate system.
Rake
Having defined the coordinate system some other parameters can be defined in Figure
5.6. The x-axis intersects the pitch line at a point on the generator line and the
distance between the generator line at a certain radius and the propeller plane is called
the rake. Rake therefore has the dimension of a length. When the rake is away from
the ship hull (in the direction of the negative x-axis and increasing the tip clearance) it
is called positive rake or also backward rake. This direction is the common direction
for propellers. When there is no rake the propeller reference line coincides with the
generator line.
Only in case of a linear rake distribution from root to tip the generator line is a straight
line in the plane q = 0. In that case the angle between the generator line and the
propeller reference line is called the rake angle. The rake angle is positive in case of
backward rake. An example of linear backward rake (without skew, see later) is
shown in Figure 5.7.
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Backward rake is used to increase the tip clearance, the distance between a propeller
tip in top position and the hull. When this is the only purpose of the rake the rake
distribution is mostly linear.
The mid-chord of the blade section in Figure 5.6 does not coincide with the generator
line. Relative to the generator line the section is shifted along the pitch line. The
location of the midchord of the propeller section is now called the blade reference
point and its position is indicated in Figure 5.6. The projection of the distance between
generator line and blade reference line at a certain radius on the propeller plane is
called skew. When skew is in the negative direction of q it is called backward skew.
Since skew moves the blade reference point along the pitch line, the blade reference
point also moves in axial direction when skew is changed. The axial displacement of
the blade reference point due to skew is called skew induced rake. For a propeller
without skew the generator line coincides with the blade reference line.
Skew is applied to reduce the unsteady forces on the blades when a propeller blade
passes a wake peak.
The projection of the blade contour on the propeller plane gives the projected blade
contour. An example is given in Figure 5.8.
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The propeller reference line and the generator line are the same vertical axis in this
projection. So rake is not visible in the projected blade contour. In combination with
the projected blade contour the developed blade contour is sometimes given. The
intersection of the blade with the axial cylinder, as represented by a circle in the
projected blade contour, is rotated along the blade reference line (mid-chords of the
sections) into a plane parallel to the propeller plane. The amount of rotation is equal to
the pitch angle at every radius. The contour thus found is the developed blade contour
(Figure 5.8). The main flow component along a propeller, however, is along the chord
in the circular cross section of Figure 5.4. In the expanded cylinder of Figure 5.6 this
is the direction of the pitch line. The expanded blade contour is found when the
expanded blade sections in Figure 5.6 are rotated over the pitch angle into a plane
parallel to the propeller plane. The projection on the propeller plane results in the
expanded blade contour. An example is given in Figure 5.8. The blade sections in that
contour are straight lines and the section geometry is often given in this propeller
contour. These are the sections that matter hydrodynamically, since the flow passes
the blade along these sections. An important parameter of the propeller is the area of
the blades. The blade area A is given as a ratio between the area of the blade contour
of all blades and the area of the propeller plane A =pD /4. Two blade area ratios are
0
2
used: the projected blade area ratio A /A and the expanded blade area ratio A /A or
P 0 E 0
EAR. The latter ratio is physically most significant. The areas of propeller skewed
blades are shown in Figure 5.9.
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Figure 5.9 Skew definitions using projected and expanded bled contours.
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, (5.20)
thrust coefficient
, (5.21)
. (5.22)
Open water characteristic of propeller is usually obtained with an aid of a model test,
namely test called open water test of propeller. In this test, propeller constructed to a
geometrical scale l is fixed to the shaft of propeller dynamometer, which rotates the
model and measures both thrust and torque of it (5.Figure 5.11).
Whole set-up is immersed deep enough, so that the inflow into the propeller is not
affected by the water surface and by the wave-making in particular. Propeller is
rotated with high revolutions (15-20 rps) to ensure turbulent flow regime on the
blades. The speed V of water inflow is adjusted yielding a desired advance coefficient
A
(5.20). Measured thrust and torque are made non-dimensional according to (5.21) and
(5.22). Results are plotted as shown in Figure 5.12.
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Figure 5.12 Open water characteristics of the four bladed propeller of the
Wageningen B-series. Expanded blade area ratio is 0.7 and pitch ratio is 1.
. (5.23)
At the bollard pull, where J=0, efficiency is zero because advance velocity is zero as
well. Propeller absorbs power without work being done. At bollard pull the angles of
attack of the in-flow into the blades are at the maximum. If flow separates as a result
of this, there is a danger of thrust breakdown. Propellers are designed to operate in
normal conditions with a maximum efficiency, that is in the advance number range
corresponding to high values of h0-curve.
Pitch has a big effect on the propeller open water characteristics (see Figure 5.13).
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Figure 5.13 Open water characteristics of two five bladed propeller of the
Wageningen B-series. Expanded blade area ratio is 0.7. Pitch ratios are 1 and 1.4.
Larger pitch means larger angles of attack of the inflow into the propeller blades. This
in turn means higher lift values and results in higher thrust and torque values.
Increasing pitch moves the maximum of the efficiency towards higher advance
coefficient values.
Increasing blade area of propeller also increases thrust and torque. However, larger
blade area means increased frictional and induced drag losses, which result in a
lowering of propeller efficiency.
Fixed blade propellers operate efficiently in a limited range of advance ratio only. If
the revolutions of propeller shaft are kept more or less constant, varying the speed of
advance yields a situation where propeller efficiency decreases rapidly. This means
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that propeller’s thrust is low compared to the power it uses. Propeller having
controlled pitch can operate more efficiently in varying conditions.
Controllable pitch propeller (CPP) consists of blades, which can be turned along
the generator line. All blades are turned by the same angle. As a result pitch angle of
propeller changes by a certain amount. The logic controlling pitch setting is called
combinator curve.
Features of CPP
Efficiency of CPP
Although blades of CPP are designed using the same principles as in the case of FPP,
efficiency of controllable pitch propellers is lower. There are several reasons for this.
The most important is the fact that the control mechanism requires space in the hub.
For this reason the relative hub diameter is d/D=0.30 to 0.35 while in the case of FPP
it is typically d/D=0.17 to 0.20.
When designing the blades of CPP two factors should be taken into account.
Firstly, the mechanism controlling the blades has to withstand the so-called spindle
torque, which is a torsional moment of a blade along the axis of pitch changing. The
expanded blade area ratio of propeller can’t be too high. If the value of it is higher
than 0.8 it may result in overlapping of blades and prevent their turning. Skewed
blades may have this problem even at lower expanded blade area ratio.
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A change in pitch angle affects a distribution of pitch and the form of propeller
profiles. CPP having in design conditions constant pitch and the corresponding pitch
angle values for three propeller radii are shown on the left of Figure 5.14.
Figure 5.14 The effect of changing the propeller pitch on it’s distribution (Dudziak
1988).
When turning the blades by angle Q, new pitch values P are obtained. These are
i
given by formula
, (5.24)
where r and f are the considered propeller radii and the corresponding pitch angles
i i
before changing of pitch. It is clearly seen that pitch distribution changes. A peculiar
blade loading develops when a decrease Q of pitch angle exceeds pitch angle at blade
tip. In this situation the loading at the tip is reversing while rest of the blade is
thrusting. This may result in pressure side cavitation and if used frequently and for
long periods may cause erosion damage to the blades.
Instead of higher price and lower efficiency at the design point, controllable pitch
propellers are very popular, especially in traditional (no-pod) propulsion arrangements
with machinery running at nearly constant rate. Open water characteristics of a CPP
propeller for different pitch settings are presented in Figure 5.15.
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Figure 5.15 Open water characteristics (K &K -curves) of the four bladed propeller
T Q
having expanded blade area A /A =0.48 and design pitch ratio P /D=0.7 (Dudziak,
E 0 0.7
1988).
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Propeller located at ship stern accelerates the flow. Accelerated flow increases
resistance of ship hull by the amount
, (5.25)
In Figure 5.7 the power and efficiency coefficients used in ship propulsion are
presented.
Figure 5.16 Most important power and efficiency coefficients used in ship propulsion.
The definitions and symbols used when describing propeller-hull steady interaction
and propulsion are given in Table 1.
Table 1 The definitions and symbols used when describing propeller-hull steady
interaction and propulsion
Symbol Definition
Effective power PE PE = RT V
Thrust power PT PT = T VA
Brake power PB Nominal power of the main
engine
Delivered power at propeller PD PD = 2p Q n
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Propeller operates in a flow decelerated by hull. The effective inflow velocity of this
inflow, that is advance velocity V , is obtained from the wake factor w as follow
A
. (5.27)
The differences of propeller operation in open water and in the behind condition are
sketched in Figure 5.17.
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Propeller power and efficiency in open water are marked with a sub-index 0 and they
are
!D = PE = RT V . (5.30)
PD 2 " n Q
Making use of the relations (5.26) and (5.27) the propulsive efficiency is obtained
!D = 1 " t T VA = !H !B = !H !0 !R . (5.31)
1"w 2#nQ
tells how good is the selected propeller to operate behind the hull in question. It tells
also on the selected location of the propeller. For a beneficial propeller-hull
interaction hull efficiency has a value exceeding unity. This is often the case for a
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single screw vessel with a properly selected propeller. From the definition of hull
efficiency it is seen that it is beneficial to locate propeller in the region of decelerated
flow (wake). On the other hand propeller location should not lead to high acceleration
of hull flow velocities because this causes an increase of thrust deduction. Propeller
open water efficiency was discussed earlier. The so-called relative rotative efficiency
is a measure of propeller efficiency change caused by a non-uniformity of inflow at
ship stern. This factor as well can have a value slightly exceeding unity (by approx. 1-
2%).
Self-propulsion model test is the last test of the series aiming at evaluating the
required propulsive power of ship. Hull resistance and open water test of propeller
precede the self-propulsion test.
Test procedure
. (5.32)
As it was discussed when ship resistance was dealt with, because of large difference in
Reynold’s numbers, frictional resistance coefficient in model scale is much too high.
In order to have a proper loading of the propeller in self-propulsion test, the model is
towed with a force compensating for a difference in frictional resistance and taking
into account additional resistance coefficient of the ship. This force equals
Test analysis
Thrust deduction coefficient is obtained from the known model resistance and thrust
as follows
It is customary to assume that thrust deduction factor is the same for the ship and the
model.
Wake factor w is analyzed as follows.
Thrust measured in the self-propulsion test is made non-dimensional and
presented as
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TM .
KTM = (5.35)
! M n2M D4M
Using the propeller open water characteristics, the advance number corresponding to
this thrust coefficient is found as shown in Figure 5.18 and wake factor is calculated
from
10 KQ KT, !0
1.0
0.8
KQTM
KQM
0.4
KTM
0.2
Figure 5.18 Using open water propeller characteristics when analyzing self-
propulsion test.
Using the so-called thrust identity principle, that is equating thrust coefficient (5.35)
to the one obtained in the open water test, the relative rotative efficiency is obtained as
a ration of torque coefficients
KQTM
!R = . (5.37)
KQM
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Normally it is assumed that wake fraction, thrust deduction factor and propeller open
water characteristics are same for the ship and for the model scale. The extrapolation
method called ITTC-78 attempts some additional scaling effects into account. In
particular wake factor and propeller characteristics are scaled by taking in a simplified
manner into account a difference in frictional effects. An older and more frequently
used method, that is ITTC-57 extrapolating method, is straightforward in presenting
the propulsion qualities for a ship. The formulae summarizing the method are
presented in Table 2.
Some research institutions apply extra corrections to the derived propeller revolutions
and propulsive power. The corrective factors are of an order of magnitude 1-2%. The
propulsive quantities obtained from model tests analyzed as presented above are for
the idealized, so-called tank conditions.
The installed power takes into account the lowering of ship performance caused
by winds, waves, aging deterioration and biological fouling. To secure the speed in
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actual environmental conditions and taking also ageing into account the installed
power is increased by a certain ratio when compared to the tank condition. This
additional power is called the sea margin. The component of sea margin divides into
two groups. One is a weather effect and the other is a deterioration effect, which
progresses with time.
There are no formulas based entirely on theory for direct calculation of the main
dimensions of a propeller, such as diameter, pitch and blade area. Formulas, empiric
or based on model tests, are available but they do not provide a general understanding
of the function of the propeller and are used only for preliminary estimates.
The main dimensions of a propeller are determined by means of model test results.
These results are presented, as described earlier, in the form of diagrams in which the
torque coefficient K the thrust coefficient K and the efficiency h are given as
Q T
functions of the advance number J, see Figure 5.12. A diagram suitable for designing
propellers must include results for a number of propeller models with different pitch
ratios but otherwise equal, see Figure 5.13. Results for propellers with different blade
area ratios are presented in separate diagrams.
Number of blades
The blade number is the first "dimension" to determine when starting the design of a
propeller. For small vessels the choice is normally 3 or 4 blades, for larger ones 4 or 5
-but there are cases with 3-b1aded propellers for high engine power, and 5-b1aded
ones for motorboats.
The larger the number of blades is, the less the risk of vibration -and the less the
efficiency, due to increased blade area in order to maintain the cavitation margin.
The optimum diameter decreases as well at increasing blade number. But in case the
same diameter is chosen for a 3-b1aded and a 4-b1aded alternative, the diameter of the
3-bladed design then being somewhat below optimum, the efficiency of the two
alternatives will be nearly the same.
In case there is a risk of resonant vibration in some part of the vessel with a certain
number of blades this should be avoided. The character of the wake field may also
lead to a larger risk of vibration with a certain blade number. In order to determine the
correct blade number it may be necessary to perform a model test with two similar
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propeller models, although with different blade numbers, in a cavitation tunnel with
the propeller running in a simulated wake field, at which test the pressure pulses
produced by the propellers are measured.
Let us first consider the academically correct method of designing a propeller. The
premises are that a given vessel shall be driven at a certain speed. The resistance R at
this speed must be overcome by the propeller producing the thrust T = R /(l-t). The
T
size of the vessel determines the maximum propeller diameter D -leaving a sufficient
clearance between blade tip and hull above the propeller, and avoiding the propeller
protruding below the keel.
Thus, V, T and D (= D ) are known, and assuming the wake fraction to be known as
max
well, also V = V(l-w) is known. The values to be calculated are a suitable shaft
A
speed n, required propeller power P and the pitch-diameter ratio P/D of the propeller.
D
Considering the definitions of thrust coefficient and advance number the uknown
revolutions n are eliminated yielding
KT/J2 = T n2 D2 = T tai KT = T J2 ,
2 4 2 2 2 2 2 (5.38)
! n D VA ! D VA ! D VA
plotted in a diagram for a propeller with a suitable blade area ratio. The blade area
must for a start be based on a rough estimate and checked later on when the main
dimensions of the propeller have been calculated.
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At the intersection points of the parabola and the K curves for the different pitch
T
ratios P/D, J is read off. For these J values K and h are read off on their respective
Q
curves. For each J the shaft speed n and power P are calculated:
D
n = VA , PD = T VA ja Q = PD . (5.39)
JD ! 2"n
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and plotted
In case the delivered power is given and optimum propeller pitch ratio and revolutions
are sought torque and advance coefficients are used producing
PD PD
KQ/J3 = tai KQ = J3 , (5.40)
2 ! " D2 V3A 2 3
2 ! " D VA
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Similarly as in the previous case optimum revolutions of the propeller are found from
the pitch ratio of propeller corresponding to maximum open water efficiency.
In practice, one seldom has a free choice of shaft speed. Once the power is determined
one has to choose a standard engine which implies that the shaft speed is more or less
standard as well, at least with large low- speed direct drive diesels. On medium- speed
engines, however , the reduction gear presents a certain freedom of choice of propeller
shaft speed. Suppose that the shaft speed n is fixed, and so is the propeller power P '
D
Using again torque and advance ratio definitions the sought variable, that is diameter
D is reduced yielding K as a function of the fifth order polynomial in terms of
Q
advance ratio J
Q n5 D5 Q n3 Q n3
KQ/J5 = = tai KQ = J5 (5.41)
! n2 D5 V5A ! V5A ! V5A
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The maximum value of h determines the optimum diameter for the given power, shaft
speed and ship's speed. It appears from the Figure 5.22 that the efficiency curve has a
very flat peak. That implies that a small reduction of the diameter below the optimum
value does not lead to any considerable drop in efficiency. In addition, the optimum
diameter of the propeller when fitted behind a vessel - the diameter rendering
optimum behind efficiency h - is somewhat smaller than the optimum one calculated
B
from a diagram, which is based on tests in homogeneous, parallel flow. Therefore, the
actual diameter chosen is normally about 5 per cent below optimum for single screw
vessels, and 2-3 per cent below for twin-screw vessel. The reduction in diameter is, of
course, connected to a corresponding increase in pitch and pitch ratio, as can be seen
in Figure 5.22. As a rule of thumb, the sum of diameter and pitch is constant for small
changes of diameter, D + P = const, - all other quantities as power, speed etc being
unchanged. If D is reduced by 3 per cent, P increases by 3 and P/D by 6 per cent. In
case the space in the propeller well is limited – the clearance between blade tips and
hull plating should be 25-30 per cent of the diameter - one may have to accept a
further reduction of the diameter. 10 per cent below optimum is acceptable, as an
exception down to 12-14 per cent. Once the optimum diameter has been calculated,
one would think that the shaft speed is optimum at the same time. However,
calculation shows that the optimum shaft speed calculated with the above optimum
diameter is lower than the initial shaft speed.
Again, the optimum diameter based on the new shaft speed is larger than the first
optimum diameter. Further calculations along the same line show the diameter to
continue increasing and the shaft speed decreasing. But there must be an end to this.
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Looking at the pitch ratio one finds that it is increasing all the time. In a K -n-J
Q
diagram the maximum efficiency increases for increasing pitch ratio, reaching an
overall maximum about P/D = 2.2 corresponding to a pitch angle of 45 degrees. In
practice, pitch ratio exceeding P/D = 1.4-1.5 is seldom used.
A proper propeller-main engine interaction means that the power required by the
propeller, in all operational conditions, falls into the region covered by the engine’s
nominal power-revolutions region. The matter is illustrated in Figure 5.23, where the
propeller power requirement as a function of shaft revolutions is shown. This curve
corresponds to a single operational case (single load condition and certain
environmental conditions). The relation is called propeller law. Ship speed is a
parameter on the curve with a maximum attainable speed being V . Higher speed can
5
Figure 5.23 Power (teho) required by the propeller (potkurin) and that delivered by
the main engine (pääkone) as function of shaft revolutions (pyörimisnopeus).
Propeller law is approximately dependent upon the revolution to the power three.
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If propeller law does not fall into the delivered power-revolutions region, two cases
can be found. These are presented in Figure 5.24.
Too light propeller, having too small diameter or too low pitch, attains maximum
revolutions of the engine without utilizing all power delivered by the engine. Too
heavy propeller, on the contrary, reaches the power limit at relatively low revolutions.
In this case propeller can’t either utilize engine’s delivered power.
In Figure 5.25 two different propeller law curves are presented. Thin line represents
‘free running’ operation mode while thicker lines corresponds to the bollard pull
condition.
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Figure 5.25 Diesel engine power – revolutions nominal region and Fixed pitch
propeller is designed for: a) ‘free running’ and for b) bollard pull condition.
In Figure 5.25a) propeller designed for ‘free running’ is too heavy at the bollard pull
condition. Propeller in Figure 5.25b), which was designed for a bollard pull operation,
is too light in the ‘free running’ condition.
Ship operating at different conditions (free running in calm water, ice, head waves,
bollard pull) is subjected to varying resistance versus speed conditions. Fixed pitch
propeller, with a limited range of propeller shaft revolutions, results easily in a
situation where propeller is too heavy. In order to better utilize the power of the
machinery, controllable pitch propellers are often used. In Figure 5.26 a set of
propeller law curves is shown. Each of them corresponds to a certain pitch setting.
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Nominal propeller setting (P/D [%]=100) curve runs nicely through the nominal
power-revs region and meets the Maximum Continuous Rate (MCR) point utilizing
all power of the main engine. In this normal operational condition decreasing pitch
settings yields ‘too light propeller’. However, when accelerating the vessel or for the
increased resistance, due to head waves, ice etc., it is feasible to decrease the pitch.
Otherwise a propeller curve gets easily to heavy, propeller can’t utilize all power of
the engine and as a result ship does not accelerate sufficiently and does not achieve a
target speed.
Propeller cavitation can be divided into two types (Blake, 1986 ) - fixed and traveling
bubble cavitation. Sheet cavitation is more or less stationary with respect to the
propeller blade, glassy in appearance thin layer of gas and vapour mixture extending
from the leading edge to a certain chord-wise location (Figure 5.27).
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sheet cavitation
bubble
cavitation
tip-vortex
cavitation
This type of cavitation is typical for hydrofoils and lifting surfaces. The mechanism of
sheet cavitation inception in the case of a hydrofoil is illustrated in Figure 5.28.
U, po
"
cp
-!
cavitation
This is a very typical cavitation type where low pressure develops on the upper
(suction) side of a hydrofoil, set in a flow of velocity U and an ambient pressure p0, at
an angle of attack a. If this pressure drops below the vapor pressure value pv then
cavitation occurs. In Figure 5.28 this is illustrated in terms of non-dimensional
quantities
(5.42)
and
. (5.43)
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in Figure 5.29. Pressure p is the total pressure on the hydrofoil. In Figure 5.29 g is the
acceleration due to gravity, h is the depth of submergence and pa is atmospheric
pressure.
Observed cavitation is fixed to the hydrofoil and extends over the suction side region
given approximately by an inequality relation cp ! "#. The modifying effect of the
cavitation on the pressure distribution is normally small and thus it is usually
neglected. Turbulence of the inflow or regular non-uniformity of it in a form of ship
wake cause a certain instability at the downstream end of sheet cavitation. A uniform
cavity film breaks off into free bubbles, which are shed downstream. This collapse of
the uniform cavitation sheet into a cavitation bubble cloud causes the erosion of
propeller blades and is associated with high-frequency noise generation.
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Jerzy Matusiak
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A simple mean of decreasing propeller cavitation is to increase blade area. In this way
load is distributed over a larger blade area and a drop in dynamic pressure is
decreased. There are simple empirical formulas giving a minimum blade area, which
ensures that there will be no serious problems with cavitation. One of the formulas is
the one of Tornblad (1987)
AE = 1.3 + 0.3 Z T + k
A0 (5.44)
p0 ! pv D2
where Z is blade number, hydrostatic pressure at the shaft immersion h is p =rgh and
0 0 0
k is
Vessel type k
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A marine screw propeller located at the stern of a ship operates in a flow affected by
the hull. The ship wake, which is a decelerated, non-uniform inflow into the propeller
disc, has certain negative effects on its operation. Apart from the desired steady thrust
component developed by the propeller, an unwanted unsteady loading is experienced
by propeller and ship. These periodic loads, called "bearing forces", are transferred
through the shaft and the bearings to the ship structure (see Figure 5.32).
The magnitude of these unsteady loads depends mainly on the non-uniformity of the
wake and usually does not exceed 5% of the steady components, i.e. thrust and torque.
These concentrated propeller forces and moments can cause vibration of the main
propulsion machinery and shafting system, but are not important, in general, as a
source of hull vibratory excitation (Matusiak, 1992).
A rotating propeller induces an unsteady pressure field which affects the submerged
part of the hull as "surface pressures and forces". In general, propellers of surface
vessels are designed to carry the loading at which cavitation is unavoidable. The
occurrence and extent of this cavitation depends on the angular position of the blades.
The main reasons for cavitation unsteadiness are a non-homogeneous inflow into the
propeller disc (ship wake – see Figure 5.33), resulting in unsteadiness of blade
loading, and hydrostatic pressure variation experienced by the rotating blades.
This is unsteady cavitation that usually the main cause of ship vibration problems. The
pressure induced by unsteady cavitation decreases much slower with distance than the
contributions of the non-cavitating propeller. Moreover, this pressure also comprises
high-frequency components and thus it is the main source of the underwater noise
generated by vessels. The primary source of high-frequency noise is the collapse of
free cavitation bubbles. This noise contributes to crew discomfort, may interfere with
the sonar systems of a research vessel and may promote the detection of a naval vessel
by enemy sensors (Matusiak, 1992).
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Two lower profiles represent the effect of cavitation on the induced pressure. The
effect of sheet cavitation varying with a blade position is shown on the left. Sheet
cavitation area (volume when integrated over the blade span) induces the pressure
displacing in a similar way as a volume of blade material- 1 term in the formula p .
st
c
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The profile on the right depicts the effect of bubble cavitation on the pressure. The
rapid collapse (rapid volume change) of small-size cavitation bubbles is primarily
responsible for propeller-induced high-frequency noise. The bubble diameter is small
compared to its distance from the rigid boundaries. The pressure peak induced by the
rebounding bubble, that is a bubble subjected to an increase of ambient pressure, is
extremely short. This and the fact that there is a large number of bubbles of different
sizes, is responsible for a high frequency content of the pressure caused by a cloud of
cavitation bubbles (Matusiak, 1993).
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Usually the biggest concern when judging the propeller-induced pressure is ship
vibration. In particular low frequency components of excitation are of interest. For
this reason model tests or theoretical investigations dedicated to the evaluation of
propeller-induced pressures are mainly concerned with a blade frequency component.
Dedicated model tests are conducted in the so-called cavitation tunnels (see Figure
5.35) or in the under-pressurized towing tank of the Maritime Research Institutions
Netherlands (Marin).
In Table 2 there are the values of blade frequency amplitutdes given with grading.
This judgment is based on the sparse and somewhat outdated information provided by
literature and personal experience of the author.
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The main reason for the unsteadiness of cavitation and most serious cause of the
propeller-induced pressures is ship’s wake. Propeller operating with a varying blade
inflow experiences unsteady loading and intermittent cavitation. In order to smoothen
growth and decrease of sheet cavitation two measures can be used.
The first and most efficient one is to form ship stern so that wake is as much as
possible axially symmetric (Figure 5.36 – left). This secures small variations of the
inflow into the sections of propeller blades and results in a less rapid cavitation
growth and collapse compared to sharper wake shown on the right of the same figure.
Figure 5.36 Axial wake of stern bulb form on the left and V-stern on the right.
Figure 5.37 Effect of blade skew on the intermittent sheet cavitation (Matusiak,
1993).
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For the propeller shown on the left the entire length of blade with no skew enters the
peak region of wake at the same time. Sheet cavitation grows at the same time at
different blade sections. As a result, sheet cavitation volume variations are rapid and
induce high pressures at stern of a ship. Skewed blades (propeller on the right)
smoothen the entrance of blade into the wake peak and decrease speed of cavitation
growth and decrease.
There are many ship propulsors that differ from a normal marine screw propeller. All
of them we may call as special types of propulsors.
Ducted propellers
Ducted propeller, called also propeller in nozzle, consists of a normal screw propeller,
which can be both fixed- or controllable pitch propeller, and an axially symmetric
nozzle encircling the propeller. There are two types of ducts. The first and most
common one is which uses flow-accelerating nozzle. Less frequently used duct is the
one equipped with a nozzle decelerating the flow. Example of a ducted propeller is
shown in Figure 5.38.
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Flow accelerating nozzle increases the flow velocity of the flow entering the propeller
disk, especially at low advance numbers. It also smoothens non-homogeneity of the
inflow. As a result thrust of the propeller-nozzle combination increase, especially at
low advance speeds. That is why ducted propellers are frequently used in tugs and in
ice-breaking vessels despite of a danger of nozzle being locked by ice blocks.
The nozzle propeller is less sensitive to load variations than the open propeller. This is
also seen in a form of a relatively flat torque, thrust and efficiency curves (Figure
5.39).
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At low advance numbers, nozzle contribution to the total thrust (denoted by KTn) is
high. At high advance speeds nozzle has a breaking effect on total thrust.
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In 1980’s a new rotatable propulsion unit type was developed having primarily in
mind ice-going vessels. The concept, named Azipod, was developed jointly by
Strömberg Ltd (ABB since 1988) and Wärtsilä Marine (presently STX Europe). In
this propulsion unit type, an electric motor is mounted in a pod situated ahead of the
propeller. One of the first Azipod installations is shown in Figure 5.41. The units have
developed, both in hydrodynamic and electro engineering sense, within the last 20
years. In Figure 5.42 three units installed at the stern of Freedom class ship are shown.
It is worth noting that while the side units are rotatable and of the pulling type
(propellers are located ahead of the pods) and the centre unit is fixed with a pushing
propeller.
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Figure 5.42 Azipod propulsion units installed at the stern of Freedom class
passenger vessel. PD = 3*14 MW.
There are several benefits associated with using the rotatable thrusters, sometimes
called simply as pods or podded propulsion
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Propeller shafts, supporting struts, bossing and tunnels of stern steering thrusters
contribute to resistance of ship hull by approximately 10-15%. Refer to Figure 5.43
for a normal stern arrangement with propeller shaft and brackets.
Although the open water efficiency of podded propulsion is somewhat lower than the
one of a normal screw propeller, the gain in reduced resistance means that usually
pods require less power than a normal twin-screw propulsion arrangement. Vibration
and noise problems may be also reduced using pods. Especially pulling propeller
operating in an inflow not affected by shaft and brackets is a good choice in this
respect. The turning capabilities of rotatable propellers are very good. However, open
pram type stern with no skeg and equipped with turning thrusters may easily result in
directionally unstable ship.
Counter-rotating propellers
Contra-rotating propellers (CRP) have been known since 1836. They are commonly
used in torpedoes and are often met in fast motorboats. Although their good
hydrodynamic properties were well recognized they did not gain much popularity as
ship propulsors because of the mechanical complexity associated with long shafts,
their bearings and sealing. However, the CRP concept was successfully used in some
merchant ships, mainly in Japan. Power savings as high as 16% have been reported
for a ship retrofitted with a mechanically driven CRP propulsor.
It was the introduction of the azimuthing thruster as the propulsion unit that brought
the concept of the contra-rotating propeller back into the daylight. This started with
the mechanically driven units in the 1980s. What was mechanically complex for fixed
propellers was no longer difficult to implement in the azimuthing thruster. In Figure
5.44 mechanically driven CRP rotatable propulsion unit is shown.
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The basic idea behind the contra-rotating propeller arrangement is to recover the
slipstream rotational energy of the forward propeller. The hydrodynamic axial losses
of the CRP are similar to those of a traditional single propeller arrangement. However,
thanks to lower propeller loading, propeller diameter can be increased as the pressure
pulse level will go down. This will have a beneficial effect on the axial losses of the
CRP and yield an increased propulsive efficiency. Dividing loading between two
propeller units yields additional benefits in the propulsor’s efficiency. The blade area
of the propellers can be lower when compared with a single propeller arrangement.
The aspect ratio of the blades increases and as a result the propeller efficiency
increases. Lower blade loading also results in improved resistance to cavitation.
Hybrid propulsors
Hybrid propulsion means that at least two propulsion units of different types are used
to propel ship. Interesting newcomer to this category is a combination of a fixed
propeller and turnable podded propulsor forming the CRP arrangement (refer to
Figure 5.45).
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Figure 5.45 Model of a ship equipped with hybrid propulsion (Konsin, 2003)
The unit combines all good features of counter rotating propeller and these of the
rotatable thruster. The hybrid concept is especially attractive when the main
propulsion is very heavily loaded due to the large ship speed or power requirements of
the vessel. Adding a pod to the main propulsion will raise the overall speed and
power. The design of both units requires special attention for optimisation of
cavitation and noise (Matusiak, 2004).
Water-jets
Water-jet is an old propulsion type. It was patented in England already in 1661. The
unit consists of an impeller, which imparts momentum on (accelerates) the flow.
Water enters the unit through the bottom opening and leaves through a nozzle (Figure
5.46).
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Discharged water-jet impacts water and creates reaction force that is thrust. Nozzle
can turned along the vertical axis. This makes it possible to steer the vessel by
changing the orientation of thrust in horizontal plane. The so-called reversing bucket
(not shown in the Figure) turns water-jet downwards and forward making it possible
to stop the vessel or to run astern.
T = m Vj ! V , (5.45)
where mass flux m = ! Vj An with A being nozzle cross-section area and V water-jet
n j
velocity. We apply Bernoulli equation separately for the flow upstream (station 1, at
ship bottom level in front of the bottom opening) and before the impeller disc (1 st
Equation of 5.46) and for the flow leaving the impeller and extending downstream as
water-jet – station 2 (2n Equation of 5.46). The pressures at the considered stations
are:
where V is flow velocity at the impeller and !pL = 1 " k V2 are pressure losses, which
P
2
primarily are associated with viscosity effects. These effects are represented by a non-
dimensional factor k. The pressure jump at the impeller is
The efficiency of water-jet can be obtained by dividing the work done by it in unit
time by power P , that is
P
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" Vj An Vj # V V
! = TV =
Pp " Vj An 1 V2 # V2 + g hj + 1 k V2
2 j 2 (5.49)
2 Vj # V V
= .
V2j # V2 + 2 g hj + k V2
If, for the sake of simplicity, we disregard the height h the efficiency can be presented
j
1
0,9 k=0
!
0,8
k = 0,1
0,7
0,6
0,5
0,4
k = 0,5 k=1
0,3
0,2
0,1
0
1 1,5 2 2,5 3 3,5 4
Vj /V
It is clearly seen, that similarly as in the case of ideal propulsor, the efficiency is at the
maximum (h=1) for water-jet velocity equal to ship speed. However, in this situation
there is no thrust (refer to 5.45). In order to have efficiency sufficiently high and thrust
as required, cross-section of nozzle has to be sufficiently large. Bottom opening an
inlet have to be designed so that there is no separation of flow at intake and no
cavitation. When deriving efficiency we have disregarded hull and pump efficiencies.
These have to be included when detailed evaluation of delivered power is done.
However, this requires dedicated model tests, which are not elaborated in this course.
The method presented above can be used when a fast evaluation of the required power
is needed. Application of the method is illustrated in Figure 5.48. Ship resistance R is
plotted as a function of speed along with the thrust T of water-jet for different power
values. The points where resistance meets the thrust curves are the self-propulsion
points. The shadowed area is the heavy cavitation zone, which should be avoided.
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2000
R [kN] R [kN]
P = 30 MW
T [kN]
1500 P = 20 MW
pumpun kavitaatioalue P = 10 MW
1000
500
0
0 5 10 15 20 V [m/s] 25
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4. REFERENCES
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ISBN 0 75064988 7
Blake, W. K. 1986 Mechanics of flow-induced sound and vibration. Academic Press ,
Inc., 974 p.
Clayton B.R. and Bishop R.E.D, 1982 Mechanics Of Marine Vehicles, London, ISBN
0 419 12110-2.
Dudziak, J. 1988 Ship theory, Gdansk 1988, Wydawnictwo Morskie Gdansk, in
Polish, pp 619.
Faltinsen, O. M. 1990 Sea Loads on Ships and Offshore Structures, Cambridge
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Fossen, T.,I. 1994 Guidance And Control Of Ocean Vehicles, J. Wiley&Sons, ISBN
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Hämäläinen, R., van Heerd, J. (1998) Hydrodynamic development for a large fast
monohull passenger ferry, Transactions of SNAME, vol. 106,
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Harvald, S.A. (1983) Resistance and Propulsion of Ships. New York, John Wiley &
Sons, Inc. 353 s.
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Kreyszig, E. 1993 Advanced Engineering Mathematics, John Wiley & Sons, Inc. 7th
edition
Kuiper, G. 1992 The Wageningen Propeller Series. Marin Publication 92-001. May
1992. Pp. 110.
Lloyd, A.R.J.M 1989 Seakeeping: Ship Behaviour in Rough Weather, Ellis Horwood
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Matusiak, J. 1995 Ship Buoyancy and Stability. Otatieto Oy. Helsinki 1995. (textbook
in Finnish), ISBN 951-672-293-8
Matusiak, J. 2000 Dynamics of cargo shift onboard a ship in irregular beam waves,
International Shipbuilding Progress, 47, No 449 pp. 77-93
Matusiak, J. 2004 Hydrodynamic Aspects of Hybrid Propulsors using the Contra-
Rotating Propeller Concept. Wärtsilä Marine News, 2004. February.
Nuotio, N. 1995 Relation between the wave profile and the wave-making resistance.
Helsinki University of Technology 1995 (Master thesis).
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Triantafyllou Michael S. & Hover Franz S. 2003 Maneuvering and control of marine
vehicles, Department of Ocean Engineering, Massachusetts Institute
of Technology, Cambridge, Massachusetts USA
Tuck, E.O., Taylor P.J. 1970 Shallow water problems in ship hydrodynamics.
Pasadena 1970, 8th SNH.
Jerzy Matusiak