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Experiment 1
COOLING TOWER
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INTRODUCTION
T he Bench T o p Cooling To wer (Mod el H E 152) has been designed for students’
d e mo n s t r a t i o n a n d t o g i v e t h e m a n u n d e r s t a n d i n g o f t h e c o ns tr uc tio n, d e s i g n a n d
operational characteristics o f a mo d e r n coo ling s yste m. T h e unit rese mb les ver y m u c h
like a full size fo r ced d r a u g h t co o ling t o we r a n d it is actually a n o p e n s y s t e m t hro u g h
w h i c h t w o s t r e a m s o f f l u i d ( i n thi s c a s e air a n d wa t e r ) p a s s a n d i n w h i c h t h e r e i s a
m a s s transfer f r o m o n e s tr ea m to the ano ther . T h e unit is self-co ntai ned sup p lied wi t h
a h e a t i n g l o a d a n d a ci r cu la ti n g p u m p . O n c e e n e r g y a n d m a s s b a l a n c e s a r e d o n e ,
st ud e nt s will t h e n b e ab l e to d e t e r m i n e t h e effect s o n t he p e r fo r ma n c e o f th e c o o l i n g
tower by the following parameters:
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Note:
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Experiment A
Investigation of the effect of air velocity o n wet bulb approach and pressure drop through
the packing
Objectives:
To investigate the effect of air velocity on:
a. wet b ulb appro ach
b. p r essur e d r o p thro u g h t h e p a c k i n g
Procedures:
1. Pr epare a n d start the coo ling to wer wit h acco rd ing to general start-u p
pr ocedures.
2. Set the system under the following conditions a n d allo w stabilizing fo r about
1 5 minutes.
Water flow rate : 2.0 LPM
Air flow rate : Maximum
Cooling load : 1.0 kW
Co lu mn Installed : Column A (110 m 2 / m 3 )
Dime nsion of Column : 15 cm (w) x 15 cm (d) x 60 cm (h)
3. After the s ys t e m stabilizes, reco rd a f e w sets o f m e a s u r e m e n t s a n d th en
obtain the m e a n value for calculation and analysis.
Temperature (T1-T6)
Orifice differential pressure (DP1)
Water flow rate (FT1)
Heater power (Q1)
Pressure drop across packing (DP 2 )
4. Repeat the test with three different sets of orifice pressure d rop values (7 5 % ,
5 0 % a n d 2 5 % o f the m a x i m u m value) wi tho ut c h an g i n g the water flo w rate
and cooling loads.
5. Finally, measur e the cross sectional area o f the co lumn.
1. Calculate the nominal velocity o f air and find the “wet bulb approach”.
2. Plot a gr ap h to s h o w that the relationship b et we e n “ wet b ulb ap p ro ac h” a n d
p acking pressure drop s versus no minal air velocity in the sa me grap h.
3. D i s c u s s t he effect o f n o m i n a l air velo city o n t he a p p r o a c h to we t b u l b a n d
pressure d r o p thr o u gh p acking.
4. D i scuss the relationship b e t we e n the a p p r o a c h to we t bulb a n d pressur e
dr op through packing.
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T a b le of Results:
Table A
Table B
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Useful Information :
In order to plot the graph, it is necessary to follow the steps o f calculation.
Ap p r o ach to wet bulb = Outlet water temperature (T6) – Inlet air wet b ulb
temperature (T2)
2. Check the value o f specific v o lu me of air at outlet in the humidity chart (plotting
air outlet d r y b uld and air outlet we t b ulb o n p sycho metric chart)
o
3. Calculate the air mass flo wrate, m (kg/ s)
o
h
m 0.0137
h : orifice differential in m m H 2 O
: specific volume of air (m 3 / kg)
o
4. Calculate air volumetric flowrate, ( m 3 / s)
o o
m
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Experiment B
Investigation of the relationship between cooling load and cooling range
Objective:
To investigate the relationship b etween cooling load and cooling range
Procedures:
1. Pr epare a n d start the coo ling to wer wit h accord ing to g eneral start-u p
pr ocedures.
2. Set the system under the following conditions a n d allo w stabilizing fo r about
1 5 minutes.
Water flow rate : 2.0 LPM
Air flow rate : Maximum
Cooling load : 0.0 kW
Co lu mn Installed : Column A (110 m 2 / m 3 )
3. After the s ys t e m s tabilizes, r e co rd a f e w sets o f m e a s u r e m e n t s a n d th en
obtain the m e a n value for calculation and analysis.
Temperature (T1-T6)
Orifice differential pressure (DP1)
Water flow rate (FT1)
Heater power (Q1)
4. W it ho ut c ha n ge s in the conditions, increase the coolin g lo ad to 0.5 k W .
W h e n the system stabilized record all the data.
5. Similarly, repeat the experiment at 1.0 k W and 1.5 kW .
Genera l S hu t d o w n :
1. Switch off heaters a nd let the water to circulate through the cooling to wer
system for 3 -5 minutes until the water cooled d o wn.
2. Switch off the fan and fully closed the fan d amp er.
3. Switch off the p u mp and po wer supply.
4. Retain the water in reservoir tank for the following experiment.
5. Co mpletely drain off the water fro m the unit if it is not in used.
RE FERE NCE S
1. Perry, R.H., Green, D.W. and Maloney, J .O., “Perry’s Chemical Engineering
Handbook”. 6 th edition, McGraw Hill, 1984.
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T a b le of Results:
Table A
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