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Safety

Translation from the German © 2016 Elster GmbH · Edition 09.16 34413000
D GB F NL I E DK S N P GR Please read and keep in a safe place
TR CZ PL RUS H ➔ www.docuthek.com
Please read through these instructions
Operating instructions carefully before installing or operating. Following the
Manual valves AKT, flow adjusting installation, pass the instructions on to the opera-
cocks GEHV, GEH, LEH tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These i­nstructions can also be found at
www.docuthek.com.
Explanation of symbols
• ,  ,  ,  ... = Action
▷ = Instruction

GB
D
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Contents Indicates potentially fatal situations.
Manual valves AKT, flow adjusting cocks WARNING
GEHV, GEH, LEH . . . . . . . . . . . . . . . . . . . . . . . . 1
Indicates possible danger to life and limb.
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CAUTION
Checking the usage . . . . . . . . . . . . . . . . . . . . 2
Indicates possible material damage.
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
All interventions may only be carried out by qualified
Type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
gas technicians. Electrical interventions may only be
Part designations . . . . . . . . . . . . . . . . . . . . . . . . 2
carried out by qualified electricians.
Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Conversion, spare parts
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
All technical changes are prohibited. Only use OEM
Tightness test . . . . . . . . . . . . . . . . . . . . . . . . . 3
spare parts.
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 3
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Changes to edition 06.15
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 The following chapters have been changed:
Declaration of conformity . . . . . . . . . . . . . . . . . . 5 – Technical data
Declaration of performance pursuant to
annex III of Regulation (EU) No. 305/2011 . . . . . . 6
Eurasian Customs Union . . . . . . . . . . . . . . . . . . . 6
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

GB-1
Checking the usage
1
Intended use
2
AKT
Manual valve AKT is used for the manual shut-off of
all gases to DVGW Code of Practice G 260/I and air.
GEHV, GEH, LEH
Flow adjusting cocks GEHV, GEH, LEH are used for
precise flow rate adjustment.
This function is only guaranteed when used within the
specified limits – see page 3 (Technical data). Any
other use is considered as non-compliant.
1 AKT 25 – 100F160C
Type code 2 AKT 125 – 250/200F160G1
GB

NL

E
F

Code Description
I

AKT Manual valve 1


2
6 – 250/200 Nominal size
R Rp internal thread
F Flange to ISO 7005
Max. inlet pressure
50 pu max. 5 bar
160 pu max. 16 bar
B Brass housing 4
S Steel housing 3
M Stainless steel housing, suitable for
biogas
G1 Two-part housing, GGG 40,
ball: cast steel
C Two-part housing, GGG 40,
ball: stainless steel
K Short length
1 GEHV
Code Description 2 GEH 8 – 25
GEHV Flow adjusting cock for gas and air 3 GEH 32 – 50
GEH Flow adjusting cock for gas 4 LEH with safety cap
LEH Flow adjusting cock for air Type label
8 – 50 Nominal size
AKT
R Rp internal thread
Max. inlet pressure Ambient temperature and max. inlet pressure, see
10 pu max. 1 bar type label.
40 pu max. 4 bar D-49018
Osnabrück
50 pu max. 5 bar
Part designations AKT

Installation
CAUTION
Please observe the following to ensure that the unit
1 AKT 6 – 50R50B is not damaged during installation and operation:
2 AKT 15 – 50R160S, AKT 15 – 50R160M – For gases which tend to form condensation,
installation of a condensate drain is recom-
mended.
– Do not clamp the unit in a vice. Risk of external
leakage.
– Sealing material and dirt, e.g. thread cuttings,
must not be allowed to get into the housing.
GB-2
▷▷ Any installation position and flow direction. Tightness test
▷▷ Install the unit in the pipe free of mechanical
stress. ▷▷ The test procedure is the same for the threaded
▷▷ Avoid subjecting the unit to shocks and vibra- and flanged versions.
tions. 1 Close the manual valve.
▷▷ Use approved sealing material only. 2
▷▷ The device must not be in contact with masonry. 2
Ensure that there is sufficient installation space 0

and that the lever can be operated freely.


0

N2
AKT..R, GEHV, GEH, LEH N2
1,5 x pu max.
▷▷ Use the lever and hand wheel for shut-off or 1,5 x pu max.
adjustment only. 3 Open the manual valve.
4
1 2 4 0

GB
D
0

N2
N2
1,5 x pu max.
1,5 x pu max.

AKT..F
▷▷ AKT..F160C-HTB meets the requirement for in- Maintenance
ternal tightness under increased thermal stress. ▷▷ The valves require little servicing.
CAUTION ▷▷ An annual function check is recommended.
In the case of increased thermal stress, please
observe the following: Technical data
– When installing, use high temperature resistant
AKT
seals.
Media: all gases to DVGW Code of Practice G 260/I
1 2 and air.
AKT 6 – 50R50B
With internal thread to DIN 2999.
Inlet pressure pu:
for gas pu max.: 5 bar,
other media pu max.: 16 bar.
Temperature range:
GEH
for gas: -20 to +60°C,
3 Adjust the flow rate.
other media: -20 to +180°C.
▷▷ Use an Allen key, screwdriver or spanner.
Housing: Ms 58, nickel-plated.
Ball: Ms 58, chromium-plated.
Ball seal: PTFE (Teflon).
Stem: brass, nickel-plated.
Stem seal: 2 Viton O-rings.
AKT 15 – 50R160S, AKT 15 – 50R160M
With internal thread to DIN 2999.
Inlet pressure pu:
LEH
for gas pu max.: 16 bar,
3 Adjust the flow rate using the hand wheel.
other media pu max.: 16 bar.
▷▷ A safety cap is enclosed for locking the air flow
Temperature range:
setting.
for gas: -20 to +60°C,
4 5 6 other media: -20 to +180°C.
AKT...S housing: cast steel 1.0619, galvanized.
AKT...M housing: stainless steel 1.4408.
Ball: stainless steel 1.4408.
Ball seal: PTFE (Teflon).
Stem: stainless steel 1.4401.
▷▷ Turn the safety cap as far as it will go. Stem seal: PTFE/Viton.

GB-3
AKT 25 – 100F160C GEH 8 – 25R10
Flanged connection to EN 1092-2, PN 16. Connection: internal/external thread to DIN 2999.
Inlet pressure pu max.: 16 bar. Inlet pressure pu:
Temperature range: for gas pu max.: 1 bar,
for gas: -10 to +70°C, for air pu max.: 4 bar.
other media: -20 to +180°C. Temperature range:
Housing: GGG 40. for gas: -15 to +60°C,
Ball: stainless steel 1.4301. for air: -15 to +60°C.
Ball seal: PTFE (Teflon). Housing: Ms 58.
Stem: stainless steel 1.4021. Ball: Ms 58.
Stem seal: FKM (Viton). Ball seal: O-ring, nitrile.
Housing flange seal: Perbunan. Spindle seal: O-ring, nitrile.
Up to PN 4, this series meets the requirements for GEH 32 – 50R50
high thermal capacity (HTR) as well as for internal Connection: internal/external thread to DIN 2999.
GB

NL

E
F

tightness pursuant to DIN 3537-1. Inlet pressure pu:


AKT 125 – 250/200F160G1 for gas pu max.: 5 bar,
AKT 250/200F160G1: with bore reduced to for air pu max.: 16 bar.
DN 200. Temperature range:
Flanged connection to EN 1092-2, PN 16. for gas: -20 to +60°C,
Inlet pressure pu max.: 16 bar. for air: -20 to +120°C.
Temperature range: Housing: Ms 58, nickel-plated.
for gas: -20 to +60°C, Ball: Ms 58, chromium-plated.
other media: -20 to +180°C. Ball seal: PTFE.
Housing: GGG 40. Spindle seal: O-rings, Viton.
Ball: cast steel GG 25.
Ball seal: PTFE (Teflon). LEH
Stem: stainless steel. Gas type: air.
Stem seal: 2 × Viton. Connection: internal thread to DIN 2999.
Housing flange seal: Perbunan. Inlet pressure pu max.: 4 bar.
Temperature range: 0 to 120°C.
GEHV, GEH Housing: pressed brass.
Gas type: natural gas, town gas, LPG (gaseous) Seal: gland.
and air.
GEHV Storage temperature (for all): -20 to +40°C.
Connection: internal thread to DIN 2999.
Inlet pressure pu: Designed lifetime
for gas pu max.: 5 bar, This information on the designed lifetime is based on
for air pu max.: 25 bar. using the product in accordance with these operat-
Temperature range: ing instructions.
for gas: -20 to +60°C, Once the designed lifetime has been reached, safety-
for air: -10 to +90°C. relevant products must be replaced.
Housing: CW 617 N (2.0402), nickel-plated. Designed lifetime (based on date of manufacture):
Ball: CW 617 N (2.0402), hard chromium-plated. 10 years.
Ball seal: PTFE (Teflon). You can find further explanations in the applicable
Spindle seal: NBQ. rules and regulations and on the afecor website
Hand wheel: PA 6 polyamide. (www.afecor.org).
This procedure applies to heating systems. For
thermoprocessing equipment, observe local regu-
lations.

GB-4
Logistics AKT 25 – 100F160G
Directives:
Transport – 90/396/EEC
Protect the unit from external forces (blows, shocks, – 97/23/EC (AKT 65 – 150F160G)
vibration). On receipt of the product, check that the Standards:
delivery is complete, see page  2 (Part designa- – DIN EN 13774
tions). Report any transport damage immediately. AKT 125 – 250/200F160G1
Storage Directives:
Store the product in a dry and clean place. – 2009/142/EC
Storage temperature: see page 3 (Technical data). – 97/23/EC
Storage time: 6 months before using for the first Standards:
time. If stored for longer than this, the overall service – DIN EN 13774
life will be reduced by the corresponding amount of AKT 25F160CK – 100F160C
extra storage time.

GB
Directives:

D
Packaging – 2009/142/EC
The packaging material is to be disposed of in ac- – 97/23/EC (AKT 65 – 100F160C)
cordance with local regulations. Standards:
Disposal – DIN EN 13774
Components are to be disposed of separately in GEHV 40..50, GEH 32 – 50R50
accordance with local regulations. Directives:
– 97/23/EC
Certification
The relevant products (not GE... and LEH) correspond
Declaration of conformity to the types tested by the notified body 0085. The
production is subject to the surveillance procedure
according to Directive 2009/142/EC (90/396/EEC)
Annex II paragraph 3 and Directive 97/23/EC An-
We, the manufacturer, hereby declare that the prod- nex III Module D1 or Annex III Module A.
ucts AKT..R50B, marked with product ID No. CE- Elster GmbH
0085AU0271,
AKT 15 – 50R160S/M, marked with product ID Scan of the Declaration of conformity (D, GB) – see
No. CE-0085BQ0576, www.docuthek.com
AKT 25 – 150F160G, AKT 65 – 150F160G, marked
with product ID No. CE-0085AT0438,
AKT 125 – 250/200F160G1, marked with product ID
No. CE-0085BN0275,
AKT 25F160CK – 100F160C, AKT 65 – 100F160C,
marked with product ID No. CE-0085CM0523,
flow adjusting cocks GEHV 40..50, GEH 32 – 50R50,
meet the requirements of the listed Directives, Regu-
lations and Standards.
AKT..R50B
Directives:
– 2009/142/EC
Regulation:
– 305/2011 EU
Standards:
– DIN EN 331
AKT 15 – 50R160S/M
Directives:
– 2009/142/EC
Standards:
– DIN EN 13774, DVGW VP 303

GB-5
Declaration of performance pursuant to Eurasian Customs Union
annex III of Regulation (EU) No. 305/2011
AKT 6 – 50R50B

The products AKT, GEHV, GEH and LEH meet the


technical specifications of the Eurasian Customs
Union.
Elster GmbH
Strotheweg 1
49504 Lotte (Büren)
Germany
2015
GB

NL

DIN EN 331
E
F

Manual valve

AKT (DN)R50B

Manual valve for


gas installations
Fuel gases of the 1st, 2nd and 3rd gas families
pursuant to G 260
DIN-DVGW NG-4312AU0247

Features: DIN EN 331


Pressure class: MOP 5 bar
Temperature class: -20°C to +60°C
Rated flow rate: passed
Dimensional tolerances: passed
Tightness test: ≤ 20 cm³/h
Mechanical strength: passed
Operating torque: passed
Strength of stops: passed
Endurance: passed

Contact

If you have any technical questions, please contact


your local branch office/agent. The addresses are Elster GmbH
available on the Internet or from Elster GmbH. Strotheweg 1, D-49504 Lotte (Büren)
Tel. +49 541 1214-0
We reserve the right to make technical modifications Fax +49 541 1214-370
in the interests of progress. info@kromschroeder.com, www.kromschroeder.com
GB-6

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