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994 Upgrade Packages

Wheel Loaders & Excavators Division The Global Leader


994 Upgrade Packages

For Machines With EMS


156-7006 STIC, Rimpull Control
156-7007 STIC, Rimpull Control, VIMS
156-7011 STIC, Rimpull Control, VIMS, Filtration
156-7009 STIC, Rimpull Control, VIMS, Filtration, Autolube

For Machines with VIMS


156-7008 STIC, Rimpull Control
156-7012 STIC, Rimpull Control, Filtration
156-7010 STIC, Rimpull Control, Filtration, Autolube

Wheel Loaders & Excavators Division The Global Leader


994 Upgrade Customer Requirements

9Increase Productivity
9Operator Comfort
9Improve Serviceability
9Improve Reliability
9Technology Update

Wheel Loaders & Excavators Division The Global Leader


Upgrade Package Production Benefits
¾ Increased operator comfort with
STIC system and new seat
improves productivity over a long
shift.
¾ Improved machine control when
approaching a truck with STIC
and new left pedal design.
¾ Rimpull control system allows
the operator to match rimpull to
the loading conditions.
¾ STIC system shown to increase
productivity 5% or more over a
shift.
(All Packages)

Wheel Loaders & Excavators Division The Global Leader


Upgrade Package Production Benefits

994
994 Upgrade
Total Truck Loads Measured 1454 2129
Average Tons per Truck Load 183.1 181.1
Average Tons per 994 Pass 36.6 36.2
Trucks Loaded per Hour 14.3 16.2 +13.3%
Average 994 Tons per Hour 2621 2932 +11.9%
Tons per Gallon of Fuel 51.6 53.4 +3.5%
(All Packages)

Wheel Loaders & Excavators Division The Global Leader


Upgrade Package Service Benefits
¾ Filtration Package reduces
downtime with improved
contamination control.
¾ Improved Autolube system has
higher capacity and tied to VIMS
for increased reliability.
¾ Electronic transmission and
torque converter controls
increase component lives.
¾ Tire life increased with reduced
tire slippage when using rimpull
control system.
¾ Majority of major wiring
harnesses are replaced.

Wheel Loaders & Excavators Division The Global Leader


Designed to put the Operator in control...

¾Cat Contour Series Seat


¾STIC Steering System
¾New Left Pedal Control
¾Rimpull Control Dial
¾Electronic Throttle Lock

(All Packages)

Wheel Loaders & Excavators Division The Global Leader


994 STIC Upgrade System

9 Single lever steering control reduces operator fatigue.


9 Incorporates all steering and transmission controls in a single lever.
9 Provides new CAT Contour Series suspension seat.
9 Includes electronic transmission and torque converter controls.
9 Provides improved left pedal operation for more control
(All Packages)

Wheel Loaders & Excavators Division The Global Leader


994 STIC Upgrade System

Cycle Time (Seconds)


994 with Steering Wheel
46
44
42
40
38
36
34
32
30
0 20 40 60 80 100 120

(All Packages)
Number of Cycles

Wheel Loaders & Excavators Division The Global Leader


994 STIC Upgrade System

Cycle Time (Seconds)


994 with STIC System
46
44
42
40
38
36
34
32
30
0 20 40 60 80 100 120

(All Packages)
Number of Cycles

Wheel Loaders & Excavators Division The Global Leader


Cab Conversion

After
Before

(All Packages)

Wheel Loaders & Excavators Division The Global Leader


994 Upgrade - Improved Left Pedal
Upgrade replaces left pedal
transmission neutralization by using
the impeller clutch torque converter
(ICTC) to reduce rimpull when needed.
¾ Rimpull reduced to 25% when pedal is
partially depressed.
¾ Further pedal travel applies brakes to
slow machine.

Benefits:
¾ Improved machine control when approaching the truck.
¾ Increased transmission clutch life due to fewer clutch engagements.

(All Packages)

Wheel Loaders & Excavators Division The Global Leader


994 Upgrade - Rimpull Control System
Rimpull
100%
Rimpull
75% Braking Force
Rimpull Dial
Torque Output
Rimpull Dial Settings
50%

25%

0%
0 10 20 30 40 50 60 70 80 90 100
Pedal Travel (Percent)
Rimpull on/off Switch
(All Packages)

Wheel Loaders & Excavators Division The Global Leader


Electronic Transmission Control Upgrade

Original Hydraulic Control New Electronic Control

(All Packages)
Original Case Modified Case

Wheel Loaders & Excavators Division The Global Leader


Electronic Transmission Control Upgrade

Original Hydraulic Control New Electronic Control

(All Packages)
Original Case Top Modified Case Top

Wheel Loaders & Excavators Division The Global Leader


Electronic ICTC Control Upgrade

Former ICTC Control

Upgrade Electronic
Control

(All Packages)

Wheel Loaders & Excavators Division The Global Leader


Vital Information Management System
¾Warning System
ŠAlerts operator to machine conditions
and displays suggested actions.

¾Monitoring System
ŠRecords data for future analysis.

¾Payload Control System


ŠRecords productivity and payload
data.
¾Off-Board Analysis System
ŠConvenient analysis of stored
information.
(All Except 156-7006)

Wheel Loaders & Excavators Division The Global Leader


994 Upgrade Autolube System
+ Three times more capacity
+ Ground level fill
+ Improved tank design
+ Programmable timing and duration
+ Monitored via VIMS

Former Autolube Reservoir


Improved Autolube Reservoir
(156-7009 and 156-7010 only)

Wheel Loaders & Excavators Division The Global Leader


Upgrade Filtration and Screening Package

15 New Filters and Screens


Improved Contamination Control
Monitored via VIMS
Improved Diagnostics
Reduced Repair Time

(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Upgrade Filtration and Screening Package
System Location Qty Micron
Steering System
Steering High Pressure Screens Under platform behind cab 2 200
Steering Case Drain Filters On left & right side of NEEF 2 13
Implement System
Hydraulic High Pressure Screens On NEEF in center hitch area 3 200
Hydraulic Case Drain Filters Above the hydraulic pumps 3 13
Front Pump Drive Lube Filter On the top right side of NEEF 1 6
Brake Cooling System
Front Brake Oil Screens On the back side of front axle 2 500
Rear Brake Oil Screens On the front side of rear axle 2 500

9Adds 15 new screens and filters to improve reliability.


(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Steering Filtration

Steering High Pressure Screens (2)


¾Under brake valve on left side of rear
frame.

Steering Case Drain Filters (2)


¾ On left and right side of rear
frame.

(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Implement Filtration

Hydraulic High Pressure Screens (3)


¾ On front frame in the center hitch area.

Hydraulic Pump Case Drain Filters (3)


¾ On front frame above the hydraulic pumps.

(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Front Pump Drive Lube Filter

Front Pump Drive Lube Filter (1)


¾ On the top right side of the front frame above the
hydraulic sight gauge.

(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Brake Cooling Filtration

Front Brake Oil Screens (2)


¾ On the back side of the front axle.

Rear Brake Oil Screens (2)


¾ On the front side of the back axle.

(156-7009, 156-7010, 156-7011 and 156-7012 only)

Wheel Loaders & Excavators Division The Global Leader


Upgrade Package Installation
Package Number Assembly Instructions Labor Hours
156-7006 REHS0243 200
156-7007 REHS0725 340
156-7008 REHS0294 220
156-7009 REHS0724 460
156-7010 REHS0249-01 340
156-7011 REHS0251 440
156-7012 REHS0723 320

Wheel Loaders & Excavators Division The Global Leader


AMOCS Radiator Upgrade Package
¾ Advanced Modular Cooling System
¾ Eliminates top tank to substantially
reduce time required to change
cores.
¾ Increases transmission and jacket
water ambient cooling capacity 5-
10oC (9-18oF).
¾ Includes complete cooling package
and radiator guard with increased
structural integrity.
¾ Available mid-2000
¾ Reference number 156-7013

Wheel Loaders & Excavators Division The Global Leader