 Perencanaan crane runway (crane memanjang)

 Spesifikasi crane runway

 Crane capacity = 5 ton = 5000 kg
 Berat crane ( weight crane) / berat hoist = 555 kg
 Hook block weight = 50 kg +
 Total beban ( belum termasuk beban impact) = 5705 kg

 Berat bridge weight (q) = 0,357 t/m x 11,5 m

= 4,11 ton = 4110 kg
 Berat crane sadde / trolley = 100 kg
 Wheel spacing =1m

 Preliminary design
 Perhitungan beban
 Beban mati
 Bridge Weight = 4110 kg
 Runway Bridge = 66 kg/m ( IWF 400x200x8x13)
 Beban hidup
 Crane capacity = 5000 kg
 P berat crane ( weight hoist) = 555 kg
 P hook block weight = 50 kg
 P foot walk = 100 kg
 P crane sadle / trolley = 100 kg +
= 5805 kg

5805 + (25 % x 5805) = 7256, 25 kg

 Beban setiap roda

4110
o Beban mati = = 1027 ,5 kg ( 4 roda)
4
7256,25
o Beban hidup = 4 = 1814,06 kg ( 4 roda)
 Beban vertical
o P vertical = 1,2 x 1027,5 + 1,6 x 1814,06
= 4135 kg
 Dicoba menggunakan profil IWF 400 x 200 x 8 x 13

Data Section Profil IWF 400x200x8x13 :

H : 400 mm A : 84,1 cm2 iy : 4,54 cm
B : 200 mm q : 66 kg/m
t1 : 8 mm Ix : 23700 cm4
t2 : 13 mm Iy : 1740 cm4
r : 16 mm ix : 16,8 cm

 Menghitung Mu (Momen Terfaktor) akibat beban yang bekerja

𝑃 λ 1
Mfactored = (𝐿 − )2 + q L2
2𝑥𝐿 2 8

7038 1 2 1
Mfactored = 2(4,5) × (4,5 − 2) + 8 x 66 x 4,52 x 1,2

= 12712,5 kg.m

λ
Vultimate = P × (2 − L)
1000
= 7038 × (2 − 4500)

= 12512 kg
o Cek rasio terhadap lebar ( flange)

𝑏 𝐸 𝐸
≤ 0,38 √𝐹𝑦 ≤ 1,00 √𝐹𝑦
𝑡
100 200000 200000
13
≤ 0,38 √ 450
≤ 1,00 √ 450

7,69 ≤ 8,01 ≤ 21,08 ( flange compact)

o Cek rasio terhadap lebar ( web)

ℎ 𝐸 𝐸
≤ 3,76 √𝐹𝑦 ≤ 5,70 √𝐹𝑦
𝑡
342 200000 200000
8
≤ 3,76√ 450
≤ 5,70 √ 450

42,75 ≤ 79,27 ≤ 120,17 ( web compact)

 Property penampang
1
J = 3 ( 2𝑡 3 𝑏 + 𝑡𝑤 3 ℎ)
1
= 3
( 2𝑥 133 𝑥 200 + 83 (400 − 13)

= 1076944 mm4

Ix = 23700 x 104 mm4

𝐼𝑥 23700 x 104
Sx = = 200
= 1185000 mm3
𝑦0

Zx = bt (d-t) + 0,25wh2

= 200 x 13 ( 400- 13) + 0,25 x 8 x 3422

= 1240128 mm3

ℎ2 𝑏3 t (400−13)2 𝑥 2003 x 13
Cw = =
24 24

= 6,489 x 1011

400−13
ho = 2
= 193,5 mm

1 1
𝐼𝑦 2 1740 𝑥 104 2
ry = (𝐴) = ( 84,1 𝑥 102 )

= 45,49 mm

 Cek Kapasitas Penampang

 Kondisi Leleh (Y)
Mn = Mp = Fy Zx
= 450 x 1240128 x 10-3
= 55805,76 kgm
 Mux < MP = 7560,78 ≤ 𝟓𝟓𝟖𝟎𝟓, 𝟕𝟔 OK

 Kontrol terhadap lendutan

𝐿 4500
Δijin = = 600 = 7,5 mm
600

Lendutan akibat beban merata

5 𝑤𝐿4 5 𝑥 0,066 𝑥45004
Δ1 = 384 𝐸𝐼 = 384 𝑥 20000 𝑥237000000 = 0,074 mm

Lendutan akibat beban terpusat

𝑝𝑥a 4135 x 1000
Δ2 = 24 𝐸 𝐼𝑥 (3𝑥 𝐿2 − 4a2 ) = 24 𝑥 20000 x 237000000 (3𝑥 45002 − 4 x 10002 ) = 2,1 mm
Δtotal = 0,074+ 2,1
= 2,174 mm
= 2,174 mm < 7,5 𝑚𝑚 Profil Balok Crane aman digunakan.

 Cek lentur lokal sayap Penampang Crane Runway

ØRn = 6,25 Fyt tf2

= 6,25 x 450 x 132

= 475312,5 N = 47531,25 kg
Rn = 0,9 x 47531,25

= 42778,125 Kg

ØRn > Pu = 42778,125 > 7038 (OK)

 Cek leleh lokal badan (Web Local Yielding)

ØRn = Fyw tw (5k + Lb) k = r + tw = 16 + 13 = 29 mm

= 450 x 8 ( 5 x 29 + 100)
= 882000 N = 88200 Kg
Rn = 1 x 88200
= 88200 Kg
ØRn > Pu = 42778,125 > 7038 (OK)

 Cek tekuk pada badan akibat goyangan (Web Sidesway Buckling)

ℎ⁄
= 𝐿𝑏 𝑡𝑤 ≤ 2,3
⁄𝑏𝑓
 342⁄
8
= 4500⁄ ≤ 2,3
200

= 1,9 ≤ 2,3
3
𝐶𝑟 𝑡𝑤 3 𝑡𝑓 ℎ⁄
𝑡𝑤
Rn = [1 + 0,4 (𝐿𝑏 ) ] , Cr = 6,62 x 106 MPa
ℎ2 ⁄𝑏𝑓

342⁄ 3
6,62 𝑥 106 𝑥 83 𝑥 13 8
= [1 + 0,4 (4500⁄ ) ]
3422 200

= 388916,68 N = 38891,7 Kg

ØRn = 0,85 x 38891,7

= 33057,35 kg

ØRn > Pu = 33057,35 > 7038 (OK)

ℎ⁄
NB : Harus Diberikan pengaku di tengah bentang karena 𝐿𝑏 𝑡𝑤 > 1,7
⁄𝑏𝑓

 Cek geser (check shear)

Vn = 0,6 x fy x Aw x Cv

Aw = 2 ht
= 2 x (342) x 8
= 5472 mm2

ℎ 𝐾𝑣 𝐸
Cv2 Jika ≤ 1,1 √ Kv = 5
𝑡𝑤 𝐹𝑦
342 5 𝑥 200000
≤ 1,1 √
8 450
42,75 ≤ 51,85
Cv2 =1

Vn1 = 0,6 x fy x Aw x Cv
= 0,6 x 450 x 5472 x 1
= 1477440 N
= 14774 kg

Vu ≤ Ø Vn1
 12512 kg ≤ 0,9 x 14774 kg
12512 kg ≤ 13296,6 kg OK

 Menghitung Reaksi
R = ½ x q x L2 + V
= ½ x 66 x 4,52 + 12512
= 13848,5 kg
= 13,85 ton