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ENGINEERING SPECIFICATION
PDVSA N° TITLE
APPD.BY Alexis Arévalo DATE NOV.00 APPD.BY Enrique Carmona DATE NOV.00
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 1
.Menú Principal Indice manual Indice volumen Indice norma
Index
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Scope (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Applicable Codes and Regulations (same as RESC001) . . . . . . . . . . . . . 3
2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Process Industry Practices (same as RESM001) . . . . . . . . . . . . . . . . . . . . 3
2.2 Industry Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Government Regulations (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . 3
3 DEFINITIONS (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 AIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.1 Casings (same as RESC001). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.2 Impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.3 Gears (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.4 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.5 Shaft Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.6 Provisions for Vibration Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.7 Dynamics (same as RESC001). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.9 Nameplate and Rotation Arrow (same as RESC001) . . . . . . . . . . . . . . . . . 5
6 COUPLING AND COUPLING GUARD (SAME AS RESC001) . . . . 5
7 BASEPLATE (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8 INTERCOOLERS, AFTERCOOLERS, AND CONDENSATE SYSTEM 5
8.1 Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.2 Condensate System (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . 5
9 LUBRICATION OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.1 General (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.2 Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.3 Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.4 Piping/Valves (same as RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
9.5 Filter and Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
10 CONTROL AND INSTRUMENTATION (SAME AS RESC001) . . . . 6
11 ELECTRICAL SYSTEM (SAME AS RESC001) . . . . . . . . . . . . . . . . . 6
12 DRIVER (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
13 TESTING AND INSPECTION (SAME AS RESC001) . . . . . . . . . . . . 6
14 STORAGE (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15 VENDOR’S DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
15.1 Proposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINEERING SPECIFICATION PDVSA GB–207
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 2
.Menú Principal Indice manual Indice volumen Indice norma
15.2 Contract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DATA SHEETS (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIAGRAM 1 (SAME AS RESC001) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENGINEERING SPECIFICATION PDVSA GB–207
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 3
.Menú Principal Indice manual Indice volumen Indice norma
1 INTRODUCTION
1.1 Purpose
Modify to read:
The requirements in this engineering specification cover the application,
inspection, and testing of air compressors and auxiliaries. The intended
application range for this practice is an inlet flow rate of 2,000 to 34,000 m3/hr
(1,200 to 20,000 cfm) at a discharge pressure up to 10 bar G (150 psig). This
specification is not applicable to machines that develop a pressure rise less than
0.35 bar G (5,0 psig), which are classified as fans or blowers.
Since PDVSA has decided to adopt the PIP (Process Industry Practices)
document: RESC001 “Specification for Integrally Geared Centrifugal Air
Compressor Packages” as an integral part of the Engineering Design Manual
(MID), the requirements in this document are additions or modifications to the
RESC001 and the section/paragraph numbers and the associated headings used
in this document correspond to the ones used in RESC001.
2 REFERENCES
2.1 Process Industry Practices (same as RESM001)
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 4
.Menú Principal Indice manual Indice volumen Indice norma
4 GENERAL
4.2 Modify to read: All gears and rotating components shall have a minimum design life
of 20 years.
5 AIR COMPRESSOR
5.1 Casings (same as RESC001).
5.2 Impellers
Modify to read: Impellers shall be made in accordance with material specification
indicated on data sheets (see Table E–1, API–672–96).
5.4 Bearings
5.4.5 Modify to read: As indicated in API 672–96, paragraph 2.2.8.3.5.
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 5
.Menú Principal Indice manual Indice volumen Indice norma
8.1.2.c Modify to read: Unless otherwise specified, minimum tube wall thickness shall be
14 BWG (Carbon Steel) or 16 BWG (Admiralty).
8.1.4.c Modify to read: Maximum water pressure drop of 0.67 bar (10 psi).
9.2 Pumps
9.2.1 Modify to read: A shaft–driven positive displacement main oil pump is not
acceptable.
9.3 Reservoir
9.3.3.f Add: A purification system if the driver is a steam turbine.
PDVSA
REVISION FECHA
SPECIFICATION FOR INTEGRALLY
GEARED CENTRIFUGAL AIR COMPRESSOR 2 NOV.00
PACKAGES Página 6
.Menú Principal Indice manual Indice volumen Indice norma
15 VENDOR’S DATA
15.1 Proposal
15.1.i Modify to read: Priced list of spare parts for start–up and 2 years of normal
operation.
15.2 Contract
Modify to read: Vendor shall submit at least three data books with the following
data and drawings after the order is placed.
15.2.d Modify tor read : List of all purchaser connections showing size, type, rating,
facing, identification and materials certificates.
15.2.g Modify to read: Drawing of control panel internal layout and wiring diagrams.
15.2.i Modify to read: Specific cross–sectional drawing with parts list (original part
number).
15.2.t Add: “U” form to cooler shells in accordance to ASME, Section VIII, Division 1.
15.2.u Add: Welding Procedure Specification (WPS) and Procedure Quality Report
(PQR) shall be attached to the data book.