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Documente Profesional
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HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY
OIL SENSOR SENSOR
PUMP
FILTER FLUID MANIFOLD
GROUP
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
ECM
VALVE
OIL
COOLER
FUEL
TRANSFER SECONDARY
PUMP PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER
PRIMARY VALVE
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
8 OR 12
3408E/3412E HEUI SYSTEM
ADEM II
INJECTORS ELECTRONIC
COMPONENT DIAGRAM
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE
BOLT
HARNESS
24 V
MAIN KEY
MACHINE 15 AMP POWER RELAY SWITCH
HARNESS BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PRIMARY PROBE ACCESS THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
SPEED/TIMING SENSOR AND GROUND LEVEL SHUTDOWN (2) SWITCHES
TIMING CONTROL
ENGINE SPEED TIMING DEGREES BTDC DESIRED
RPM TIMING FUEL INJECTION
FUEL QUANTITY FUEL
SELECT BTDC CONVERT TIMING WAVE FORM
TIMING DESIRED
TIMING
HYDRAULIC OIL
COLD MODE
TEMPERATURE
3408E/3412E ELECTRONIC GOVERNOR
HYDRAULIC OIL
SHUTDOWNS TEMPERATURE AND
PRESSURE SENSORS
TO PUMP
CONTROL VALVE
INJECTION ECM
ACTUATION ELECTRONIC
CONTROL GOVERNOR
8
7
SIGNALS 6 FUEL FRC TORQUE ENGINE THROTTLE
TO FUEL 5 INJECTION ENGINE RPM MAPS MAPS CONTROL
INJECTORS 4 CONTROL LOGIC
3 TDC
2
1
SPEED/TIMING ENGINE RPM ENGINE RPM
SIGNAL
TURBO OUTLET AND
ATMOSPHERIC
TIMING PRESSURE SENSORS
WHEEL
SPEED/TIMING
SENSORS
8 OR 12
HEUI SYSTEM
INJECTORS ADEM II COMPONENT DIAGRAM
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE 15 AMP POWER RELAY
HARNESS SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR
CONNECTOR
TDC SERVICE
PRIMARY PROBE ACCESS THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR
PROPORTIONAL VALVE
TURBO OUTLET PRESS. SENSOR
FAN SPEED SENSOR
FAN
ATMOSPHERIC PRESS. SENSOR
CAT DATA LINK
PRIMARY ECM
SPEED/TIMING (3408E/3412 E)
SENSOR P20 J20 732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
P26 P1 J1
TIMING CALIBRATION 1
CONNECTOR 2
TIMING WHEEL
TDC REF
SECONDARY REF TDC SINGLE
4
SPEED/TIMING 50/50 TOOTH
SENSOR
TDC CYLINDER No. 1
3 8
REF PRIMARY
SPEED/TIMING
TDC SENSOR
REF
TIMING
1 CALIBRATION
6
RANGE ± 10°
TDC REF
TIMING WHEEL
ROTATION TDC
REF
5 2
7 REF
TDC
REF TDC
CRANKING
A B C D E F G H
A B C D E F G H
CYL NO. 3 CYL NO. 3 CYL NO. 4 CYL NO. 4 CYL NO. 8
REFERENCE TDC REFERENCE TDC REFERENCE
EDGE EDGE EDGE
TIMING GEAR TOOTH TABLE
TABLE PWM DUTY CYLINDER
ENTRY CYCLE REFERENCE NORMAL OPERATION
A 80 % NO
B 80 % CYL NO. 3
C 80 % NO
D 80 % NO
E 80 % CYL NO. 4
F 80 % NO
G 80 % NO
H 50 % CYL NO. 8
A B C D E F G H
PRIMARY ECM
SPEED/TIMING (3408E/3412E)
SENSOR P20 J20 732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
TIMING CALIBRATION P1 J1
SENSOR P26
1
2
TIMING CALIBRATION
CONNECTOR
TIMING CALIBRATION
TIMING
WHEEL
0 1 2 3 4 5
TIME (MILLISECONDS)
POPPET VALVE MOVEMENT
POPPET
LIFT
CURRENT FLOW
CURRENT
0 1 2 3 4 5
TIME (MILLISECONDS)
WAVEFORM AND RESPONSE CHARACTERISTICS
POPPET INJECTION
LIFT RATE
CURRENT FLOW
CURRENT
DURATION
0 1 2 3 4 5
START OF TIME (MILLISECONDS) END OF
INJECTION INJECTION
FUEL SYSTEM LIMITS
• Maximum Horsepower
• Maximum Torque
• Fuel Ratio
• Cold Mode Limit
• Cranking Fuel
FUEL SYSTEM COLD MODES
• Speed Control
• Fuel Limiting
• Injection Timing
• Injection Actuation Pressure
• Ether Injection
FUEL SYSTEM DERATES
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY
OIL SENSOR SENSOR
PUMP
FILTER FLUID MANIFOLD
GROUP
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
ECM
VALVE
OIL
COOLER
FUEL
TRANSFER SECONDARY
PUMP PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER
PRIMARY VALVE
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
3408E/3412E HEUI FUEL SYSTEM
LOW PRESSURE HYDRAULICS
TO LUBE
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL
GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
3408E/3412E HEUI FUEL SYSTEM
HIGH PRESSURE HYDRAULICS
TO LUBE
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL
GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
3408E/3412E HEUI FUEL SYSTEM
LOW PRESSURE FUEL SUPPLY
TO LUBE
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
VALVE
ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
FUEL TANK
SUMP
INJECTOR FLUID FLOW
HIGH PRESSURE
HYDRAULIC OIL
INJECTOR OIL INJECTOR CLAMP
ADAPTER
JUMPER TUBE
HIGH PRESSURE
HYDRAULIC PASSAGE
FLUID SUPPLY
MANIFOLD
CYLINDER HEAD
INJECTOR SLEEVE
CYLINDER HEAD
LOW PRESSURE
FUEL SUPPLY
COOLANT
CYLINDER BLOCK
METAL WASHER
INJECTOR FUEL SUPPLY
INJECTOR
CYLINDER HEAD
INJECTOR SLEEVE
FLUID SUPPLY
MANIFOLD LOWER SLEEVE
O-RING SEAL
LOW PRESSURE
FUEL SUPPLY
CYLINDER
HEAD
METAL-TO- METAL
LOWER INJECTOR CONTACT
O-RING SEAL
FLUID SUPPLY MANIFOLD
0 1 2 3 4 5
TIME (MILLISECONDS)
WAVEFORM AND RESPONSE CHARACTERISTICS
INJECTION
RATE
POPPET
LIFT
CURRENT FLOW
CURRENT
DURATION
0 1 2 3 4 5
START OF TIME (MILLISECONDS) END OF
INJECTION INJECTION
VALVE BODY
GROUP
BARREL GROUP
NOZZLE GROUP
3408E/3412E HEUI INJECTOR
COMPONENTS
INTENSIFIER PISTON
BARREL GROUP
RETAINER RING
VALVE
SHIM
BARREL
ADAPTER
PISTON WASHER
UNIT INJECTOR
COMPONENTS
UPPER FUEL SEAL
PLUNGER
FUEL INLET
CHECK VALVE
PIN
SLEEVE
SPACER
HORIZONTAL BOLTS
INJECTOR CLAMP
JUMPER TUBE
POPPET VALVE
SOLENOID
ARMATURE
INLET ARMATURE
EXHAUST POPPET
VALVE SEAT SCREW
VALVE SEAT SPRING
SUPPLY OIL
INTENSIFIER
PISTON
BARREL GROUP
FUEL PRESSURE INCREASE
BARREL
PLUNGER
FUEL INLET
CHECK VALVE
REVERSE FLOW
CHECK VALVE
REVERSE FLOW
CHECK VALVE
CHECK VALVE
FUEL
ATOMIZATION
VALVE BODY GROUP
SOLENOID DE-ENERGIZED
POPPET VALVE
SOLENOID
ARMATURE
INLET
VALVE SEAT
EXHAUST
VALVE SEAT
SLEEVE SPACER
VALVE
ARMATURE
SOLENOID
BODY
SHIM
BARREL
ADAPTER
PISTON WASHER
UNIT INJECTOR
END OF INJECTION
PLUNGER
BALL
PIN
SLEEVE
SPACER
CHECK
NOZZLE
BARREL
PISTON
WASHER
BARREL GROUP
REFILLING THE BARREL
PLUNGER
FUEL INLET
CHECK VALVE
NOZZLE CHECK
VALVE NOZZLE
FUEL INLET
EDGE FILTER
CHECK VALVE
REVERSE FLOW
CHECK VALVE
EDGE FILTER
PRIME INJECTION RATE SHAPING
DURATION
START OF INJECTION
0 1 2 3 4 5
TIME (MILLISECONDS)
BARREL GROUP
PRIME RATE SHAPING
OIL FLOW
BARREL
PLUNGER
PRIME RATE
SHAPING PASSAGE SPILL
PORT
CROSS SECTION
OF PLUNGER
FUEL TO
NOZZLE GROUP
FINAL
START OF INJECTION PRESSURE DROP PRESSURE INCREASE
INTENSIFIER
PISTON
INTENSIFIER
PISTON SEAL
BARREL GROUP
VENTING INTERNAL LEAKS
BARREL
VENTING
CHECK VALVE
INJECTOR CHECK VALVES
BARREL GROUP NOZZLE GROUP
FUEL INLET
CHECK VALVE
VENTING
CHECK VALVE
REVERSE FLOW
CHECK VALVE
NOZZLE
CHECK VALVE
FUEL
ATOMIZATION
HYDRAULIC INJECTION PRESSURE CONTROL
INJECTION PRESSURE
HEUI
MECHANICALLY ACTUATED
FUEL SYSTEM
ENGINE SPEED
PRIMING PORT COMPENSATOR
VALVE
HEUI PUMP
DRAIN PASSAGE
TRANSFER PUMP
RESERVOIR
SWASHPLATE
COOL DOWN BYPASS CIRCUIT
TO LUBE
SYSTEM HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY SENSOR SENSOR
PUMP
OIL
GROUP
FILTER FLUID MANIFOLD
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
REVERSE FLOW CHECK VALVE
SEAT
(END VIEW)
TO FROM
INJECTORS PUMP
PUMP
CONTROL HEUI
VALVE ECM
OIL
COOLER
FUEL
TRANSFER SECONDARY PRESSURE
LUBE OIL PUMP FUEL REGULATING
PUMP FILTER VALVE
PRIMARY
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK
HEUI HYDRAULIC CONTROL SYSTEM
START-UP
TO LEFT OIL TO RIGHT OIL
TO LUBE COLD START
RESERVOIR MANIFOLD MANIFOLD
SYSTEM
CHECK VALVE
PRESSURE
LIMITER
DISPLACEMENT SPOOL
CONTROL PISTON
LOAD
SENSING
SPOOL
SOLENOID
(ENERGIZED)
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
COMPENSATOR ASSEMBLY
START-UP
PRESSURE LIMITER SPOOL
ORIFICE
PUMP CONTROL
VALVE LOAD SENSING SPOOL
CHECK VALVE
FROM DISPLACEMENT
CONTROL PISTON
DRAIN ORIFICE
TO CASE DRAIN
TO
CASE
DRAIN
REVERSE FLOW
CHECK VALVES
HEUI HYDRAULIC CONTROL SYSTEM
DESTROKE
TO LEFT OIL TO RIGHT OIL
TO LUBE COLD START
RESERVOIR MANIFOLD MANIFOLD
SYSTEM DISPLACEMENT
CONTROL PISTON
CHECK VALVE
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(DE-ENERGIZED) SPOOL
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
COMPENSATOR ASSEMBLY
DESTROKE
PRESSURE
LIMITER SPOOL
ORIFICE
PUMP
CONTROL VALVE
LOAD SENSING
SPOOL
CHECK VALVE
TO DISPLACEMENT
CONTROL PISTON
DRAIN ORIFICE
TO CASE DRAIN
HEUI HYDRAULIC CONTROL SYSTEM
UPSTROKE
TO LEFT OIL TO RIGHT OIL
TO LUBE COLD START
RESERVOIR MANIFOLD MANIFOLD
SYSTEM DISPLACEMENT
CONTROL PISTON
CHECK VALVE
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(ENERGIZED) SPOOL
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
COMPENSATOR ASSEMBLY
UPSTROKE PRESSURE
LIMITER SPOOL
ORIFICE
PUMP
CONTROL VALVE
LOAD SENSING
SPOOL
CHECK VALVE
FROM
DISPLACEMENT
DRAIN ORIFICE CONTROL PISTON
TO CASE DRAIN
HEUI HYDRAULIC CONTROL SYSTEM
PRESSURE LIMITER OPERATION
TO LEFT OIL TO RIGHT OIL
TO LUBE COLD START
RESERVOIR MANIFOLD MANIFOLD
SYSTEM DISPLACEMENT
CONTROL PISTON
PRESSURE
LIMITER
SUPPLY PUMP SPOOL
LOAD
SOLENOID SENSING
(DE-ENERGIZED) SPOOL
PLUGGED
ORIFICE
OIL SUMP
PUMP
CONTROL
VALVE
PUMP
CASE DRAIN
COMPENSATOR ASSEMBLY
PRESSURE LIMITER OPERATION
PRESSURE LIMITER
SPOOL
PUMP
CONTROL VALVE ORIFICE
RESTRICTION
LOAD SENSING
SPOOL
CHECK VALVE
TO
DISPLACEMENT
CONTROL PISTON
DRAIN ORIFICE
TO CASE DRAIN
PUMP CONTROL VALVE
NO CURRENT FLOW
FROM LOAD
COIL POPPET SENSING SPOOL
ASSEMBLY VALVE ADAPTER SEAL SEAT CAGE
VALVE
EDGE
FILTER
STOP STATOR
VALVE TO SPRING
ARMATURE SOLENOID PIN SHELL RING BLOCK CASE DRAIN RETAINER
PUMP CONTROL VALVE
HIGH CURRENT FLOW
FROM LOAD
COIL POPPET SENSING SPOOL
ASSEMBLY VALVE ADAPTER SEAL SEAT CAGE VALVE
EDGE
FILTER
STOP STATOR
VALVE TO SPRING
ARMATURE SOLENOID PIN SHELL RING BLOCK CASE DRAIN RETAINER
HEUI SYSTEM POWER SUPPLIES
• ECM: 24 VOLTS
KEY SWITCH
SPEED/TIMING SENSOR POWER SUPPLY
12.5 ± 1 VOLTS
SECONDARY
SPEED/TIMING
SENSOR (LH) P44 J44
OR A
BK B
WH C
P2 J2
PRIMARY ECM
SPEED/TIMING (3408E/3412 E)
SENSOR (RH) P20 J20 732-PK 39 SECONDARY ENGINE SPEED
OR A 996-GN 32 +V TIMING
BK B 998-BR 29 DIGITAL RETURN
WH C 999-WH 38 PRIMARY ENGINE SPEED
F723-PK 18 TIMING CAL +
F724-PU 12 TIMING CAL -
P1 J1
INJECTOR WIRING SCHEMATIC
ECM
J52/P52 P2 J2 (3408/3412E)
1 A701-GY 16 SOLENOID 1 POWER
SOLENOID 1
2 F726-YL 05 SOLENOID 1/3 RETURN
3 A703-BR 26 SOLENOID 3 POWER
SOLENOID 3
4 F726-YL
J56/P56
1 A702-PU 40 SOLENOID 2 POWER
SOLENOID 2
2 F727-BU 11 SOLENOID 2/4 RETURN
3 A704-GN 34 SOLENOID 4 POWER
SOLENOID 4
4 F727-BU
J53/P53
1 A705-BU 32 SOLENOID 5 POWER
SOLENOID 5
2 F728-BR 17 SOLENOID 5/7 RETURN
3 A707-PU 38 SOLENOID 7 POWER
SOLENOID 7
4 F728-BR
J57/P57
1 A706-GY 28 SOLENOID 6 POWER
SOLENOID 6
2 F729-GN 21 SOLENOID 6/8 RETURN
3 A708-BR 22 SOLENOID 8 POWER
SOLENOID 8
4 F729-GN
J54/P54
1 A709-OR 37 SOLENOID 9 POWER
SOLENOID 9
2 F730-GY 27 SOLENOID 9/11 RETURN
3 A711-PU 31 SOLENOID 11 POWER
SOLENOID 11
4 F730-GY
J58/P58
1 A710-GY 18 SOLENOID 10 POWER
SOLENOID 10
2 F731-OR 33 SOLENOID 10/12 RETURN
3 A712-BR 12 SOLENOID 12 POWER
SOLENOID 12
4 F731-OR
J21 P21 P1 J1
ECM (3408E/3412E HEUI)
+V ANALOG A 36 +V ANALOG SUPPLY
ENGINE COOLANT ANALOG RETURN B 30 ANALOG RETURN
TEMPERATURE SENSOR SIGNAL C
P22 J22
+V ANALOG A
ENGINE OIL ANALOG RETURN B
PRESSURE SENSOR SIGNAL C
P23 J23
+V ANALOG A
TURBO OUTLET ANALOG RETURN B
PRESSURE SENSOR SIGNAL C
+V ANALOG
P25 J25
ANALOG SENSOR
A
TURBO INLET
ANALOG RETURN
SIGNAL
B
C
POWER SUPPLY
PRESSURE SENSOR
P27 J27 5 ± 0.2 VOLTS
+V ANALOG A
ATMOSPHERIC ANALOG RETURN B
PRESSURE SENSOR SIGNAL C
P45 J45
+V ANALOG A
HYDRAULIC ANALOG RETURN B
PRESSURE SENSOR SIGNAL C
P43 J43
+V ANALOG A
FUEL TEMPERATURE ANALOG RETURN B
SENSOR SIGNAL C
P51 J51
+V ANALOG A
HYDRAULIC OIL
ANALOG RETURN B
TEMPERATURE SENSOR SIGNAL C
THROTTLE
POSITION SENSOR J35 P35 P1 J1 ECM (3408E/3412E HEUI)
+V DIGITAL A 29 + V DIGITAL SUPPLY
DIGITAL RETURN B 35 - V DIGITAL RETURN
SIGNAL C
DIGITAL SENSOR
FAN POWER SUPPLY
SPEED SENSOR
P84 J84 8 ± 0.5 VOLTS
+V DIGITAL A
DIGITAL RETURN B
SIGNAL C
PUMP CONTROL VALVE
POWER SUPPLY
0 to 24 VOLTS PWM
0 to 800 mAmps
PUMP CONTROL
VALVE J46 P46 P2 J2 ECM (3408E/3412E HEUI)
SUPPLY A 29 + SUPPLY
RETURN B 35 - RETURN
ELECTRONIC SENSORS
AND
SYSTEMS
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE POWER RELAY SWITCH
15 AMP
HARNESS
BREAKER
MACHINE
INTERFACE
TDC SERVICE CONNECTOR
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
ANALOG SENSORS
• Hydraulic pressure
• Coolant temperature
• Atmospheric pressure
• Turbocharger inlet pressure
• Turbocharger outlet pressure
• Lubrication oil pressure
• Hydraulic temperature
• Fuel temperature
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE
BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
98% 8,210
96% 8,920
94% 9,630
ALTITUDE IN FEET
92% 10,340
90% 11,050
88% 11,760
86% 12,470
84% 13,180
82% 13,890
80% 14,600
78% 15,310
76% 16,020
74% 16,730
72% 17,440
77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
TURBOCHARGER ATMOSPHERIC
INLET PRESSURE PRESSURE
SENSOR SENSOR
CAT
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
320 46.4
300 43.5
280 40.6
OIL PRESSURE IN kPa
240 34.8
220 31.9
200 29
180 26.1
160 23.2
140 20.3
120 17.4
100 14.5
80 11.6
60 8.7
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
ENGINE RPM
kPa x 0.145 = PSI
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE
BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
MACHINE
HYDRAULIC OIL INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY
SPEED/TIMING SENSOR
SECONDARY
SPEED/TIMING SENSOR
• Throttle Position
• Exhaust Temperature
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR
DUTY = 10%
CYCLE
OFF
50%
ON
DUTY = 50%
CYCLE
OFF
1 CYCLE
90%
ON
DUTY = 90%
CYCLE
OFF
DUTY CYCLE = PERCENT OF TIME ON VS PERCENT OF TIME OFF
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE GROUND DISCONNECT SWITCH
ENGINE (ECM) BOLT
HARNESS
24 V
MAIN
KEY
MACHINE 15 AMP POWER RELAY
HARNESS SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
J3 P2 J2
ECM (3408E/3412E HEUI)
USER SHUTDOWN 12 1 USER SHUTDOWN
DEVICE
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
ETHER SWITCH J3 P3 P1 J1
23 F708-YL 28 ETHER SW LAMP
9 998-BR 29 DIGITAL RETURN
39 721-GY 19 ETHER REQUEST
21 710-BR 40 ETHER CONTROL
200-BK
200-BK
P37 J37 FROM
+ 1 CYLINDER
308-YL 310-PK
2
+24V
RELAY ETHER
START VALVE TO ENGINE
CAT DATA LINK
ADEM II
ELECTRONIC
MAIN MODULE
CONTROL
MODULE
(ECM)
VIMS
J42 P3 J3 P1 J1 ECM
D 7 893-GN 9 Cat Data Link +
SERVICE TOOL E 6 892-BR 3 Cat Data Link -
CONNECTOR H 31 E794-YL 7 ATA Data Link +
J 32 E-793-BU 1 ATA Data Link -
MACHINE INTERFACE
CONNECTOR
LOGGED EVENTS
• High coolant temperature
• Loss of coolant flow
• Low (lube) oil pressure
• Abnormal hydraulic pressure
• Hydraulic system pressure fault
• User defined shutdown
• Air inlet restriction
• Engine overspeed
• Low fuel pressure
8 OR 12
HEUI SYSTEM
INJECTORS COMPONENT DIAGRAM
ADEM II
ELECTRONIC
CONTROL
MODULE
(ECM) GROUND DISCONNECT SWITCH
ENGINE BOLT
HARNESS
24 V
MAIN KEY
MACHINE
15 AMP POWER RELAY SWITCH
HARNESS
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PROBE ACCESS
PRIMARY THROTTLE ACCELERATOR
SPEED/TIMING SENSOR SENSOR PEDAL
SECONDARY
SPEED/TIMING SENSOR THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
AND GROUND LEVEL SHUTDOWN (2) SWITCHES
P2 J2 ECM
(3408E/3412E)
ECM
THROTTLE
(3408E/3412E)
SWITCH
P1 J1
F715-PU 2 THROTTLE - LOW IDLE
F718-BU 20 THROTTLE - H.I. PARITY
F716-WH 8 THROTTLE - L.I. PARITY
F717-YL 14 THROTTLE - HIGH IDLE
998-BR 29 DIGITAL RETURN
CRANK WITHOUT INJECTION PLUG CIRCUIT
ECM
(3408E/3412E)
CRANK WITHOUT
INJECTION PLUG
PLUG "JJJ"
BK
MECHANICAL ENGINE FAN CONTROL CIRCUIT
ENGINE FAN
SOLENOID VALVE ECM
P41 J41 P2 J2 (3408E/E3412E)
B F700-BU 19 VARIABLE FAN CLUTCH
C E799-BR 7 PWM DR AND SOL RETURN
F703-GY 25 ENGINE FAN SPEED
ENGINE FAN
SPEED SENSOR J84 P84 P1 J1
+V DIGITAL A A700-OR 35 +V DIGITAL SUPPLY
DIGITAL RETURN B 998-BR 29 DIGITAL RETURN
SIGNAL C 13 A/C ON (INPUT FROM
COMPRESSOR SWITCH)
THROTTLE LOCK CIRCUIT
998-BR
THROTTLE LOCK SW
HYDRAULIC ENGINE FAN CONTROL CIRCUIT
HYDRAULIC FAN
SOLENOID VALVE ECM
P2 J2 (3408E/E3412E)
P86 J86
2 F700-BU 19 HYDRAULIC FAN
1 E799-BR 07 PWM DRIVE AND SOL RETURN
CATERPILLAR MONITORING SYSTEM
P
15 AUT
10 20
5
25
X100
R
24 V
0 MPH 30 44
km/h
8 OR 12
INDUSTRIAL
INJECTORS
ADEM II
3408E/3412E HEUI SYSTEM
ELECTRONIC COMPONENT DIAGRAM
CONTROL
MODULE GROUND DISCONNECT SWITCH
(ECM) BOLT
24 V
MAIN KEY
15 AMP POWER RELAY SWITCH
BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
CONNECTOR
PRESSURE SENSOR TDC SERVICE
PROBE ACCESS
PTO ENABLE/PTO UP/DOWN SWITCHES
PRIMARY ENGINE SHUTDOWN SWITCH
SPEED/TIMING SENSOR ETHER ENABLE/OVERRIDE SWITCH
ENGINE EMERGENCY STOP/VERIFY SWITCH
SECONDARY HARNESS USER DEFINED SHUTDOWN
SPEED/TIMING SENSOR THROTTLE POSITION SENSOR
DIAGNOSTIC LAMP
FUEL TEMPERATURE SENSOR
MAINTENANCE INDICATOR LAMP
EMS
PANEL
SERVICE TOOL CONNECTOR
DATA LINK
3408E/3412E HEUI FUEL SYSTEM
TO LUBE
SYSTEM
HEUI
HYDRAULIC
TEMPERATURE
SENSOR
COLD START
OIL FLUID MANIFOLD
RESERVOIR OIL PRESSURE HYDRAULIC PASSAGE
SENSOR
COOL DOWN FUEL HYDRAULIC
HYDRAULIC CIRCUIT TEMPERATURE PRESSURE
SUPPLY
OIL SENSOR SENSOR
PUMP
FILTER FLUID MANIFOLD
GROUP
HYDRAULIC PASSAGE
PUMP
CONTROL HEUI
ECM
VALVE
OIL
COOLER
FUEL
TRANSFER SECONDARY
PUMP PRESSURE
LUBE OIL FUEL REGULATING
PUMP FILTER
PRIMARY VALVE
FUEL FILTER
WATER
SEPARATOR
OIL
SUMP FUEL TANK