9320A220 Issue No: 1

Test Plan
Vista T2164 Date: 00/00/00

PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.5 mm.
Gov. Link Length: 10.1 ± 0.5 mm.
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure: adjustable.
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 2644H012 Setting Code: YR/2/2350

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 5.0 psi
Backleak pressure: 0.0 psi
Nozzles: YDB286 (BDL0S6844)
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm

PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then 4.5 turns
in before commencing test.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Latch valve adjuster, if fitted, screw fully in then
8 turns out
Turn light load adjuster valve fully in ,then 2 turns out.

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 400 rpm 5 times.
Open throttle.
2. Transfer Press. (S) 1100 90 to 92 psi
3. Delivery (S) 1100 82.0 ± 0.5 mm3/st.
4. Governor (S) 1220 12.0 to 16.0 mm3/st.
Stabilise. Cycle speed between 100 to 1230 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
5. Backleakage (C) 1100 Flow rate 500 to 1000 cm3/min.
6. Cambox Press. (C) 1100 6 to 10 psi.
7. Transfer Press. (S) 1100 Press at test(6 ) + 82.5to 83.5psi
Run test machine down to 0 rpm.
8. Transfer Press. (C) 100 Minimum 12 psi.
9. Transfer Press (C) 1100 As test (7 ) ± 1.0 psi
If incorrect repeat from test (6 ).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
10. Advance (S) 500 0° (Datum advance gauge)
11. Advance (C) 750 0.3° Max.
12. Advance (C) 1050 0.8 to 1.2°.
13. Advance (C) 1100 0.8 to 1.2°.
Stop test machine.
Energise CA solenoid.
14. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
15. Advance - (S) 1100 2.8to 3.2° 37to 41mm3/st.
Light load Adjust throttle/torque screw
& LLA valve.
Run test machine down to 0 rpm.
16. Advance - (C) 1100 2.8to 3.2° 39.0 ± 2.0mm3/st.
Light load Use throttle/Torque screw.
17. Advance - (C) 1100 7.8to 8.2° 23.0 ± 8.0mm3/st.
Light load Use throttle/Torque screw.
18. Advance - (C) 700 1.8to 2.2° 48.0 ± 7.0mm3/st.
Light load Use throttle/Torque screw.
19. Advance - (C) 1100 0.5to 1.5° 50.0 ± 0.5mm3/st.
Light load Use throttle/Torque screw.
Open throttle.
Stop test machine.
Fit CPS tool
20. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
21. Torque Trimmer (S) 600 Adjust CPS to -0.2 to -1.05mm
CPS
22. Torque Trimmer (S) 650 Adjust CPS to 0.2 to 0.25mm
CPS
Run test machine down to 0 rpm.
23. Torque Trimmer (C) 1100 As test (20) ± 0.05 mm
CPS
24. Torque Trimmer (C) 725 As test (23) + 0.8 ± 0.3 mm
CPS
25. Torque Trimmer (C) 550 As test (23) - 0.8 ± 0.6 mm
CPS
If correct continue with test (26), if not, adjust shimming
and then repeat test(s) (20 to 25 ).
Screw latch valve adjuster fully in.
26. Latch Valve S/C 250 CPS = -0.5 to -2.0 mm
If incorrect, adjust LV pre-load
& repeat test.
Run test machine down to 0 rpm.
27. Torque Trimmer (C) 220 Check CPS is 0.0 to 5.0mm
CPS
28. Torque Trimmer (C) 280 Check CPS is -0.5 to -2.0mm
CPS
If incorrect or adjusted, stop machine and repeat from test (26).
29. Delivery (C) 100 Minimum 75.0 mm3/st.
30. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
Close throttle.
31. Idle delivery (S) 405 12.0 to 16.0 mm3/st. Throttle closed.
32. Delivery (C) 510 Maximum 3.0 mm3/st.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
33. Max. Delivery (S) 1100 82.0 ± 0.3 mm3/st.
Max. spread 5.0 mm3/st.
34. Delivery (C) 750 As test (33) + 11.0 ± 3.0 mm3/st.
35. Delivery (C) 1100 Record delivery mm3/st.
36. Governor (S) 1190 12.0 to 16.0 mm3/st.
37. Gov. cut-off (C) 1240 Maximum 3.0 mm3/st.
38. Delivery (C) 1100 Throttle as test (36).
Minimum as test (35) - 1.0 mm3/st.
39. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.1°
speed (S) 1100 Trigger level 25 %
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has been developed in
conjunction with the Original Equipment Manufacturer.
Providing all values are achieved, the pump settings will
maintain the original homologated engine performance. Failure to
attain any one of the values will indicate a pump setting or
function failure and require further investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer to DT339)
Drive shaft lock bolt to remain locked until zero angle
recorded.
CA advance motor to be de-energised unless otherwise stated.
No adjustments to be made unless otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 500 rpm 3 times.
Open throttle.
Stabilise. Cycle speed between 100 to 1250 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
40. Advance (S) 500 0° (Datum advance gauge)
41. Advance (C) 1100 0.7 to 1.3°.
42. Advance - (C) 1100 2.8to 3.2° 39.0 ± 4.0mm3/st.
Light load Use throttle/Torque screw.
43. Advance - (C) 1100 7.8to 8.2° 23.0 ± 10.0mm3/st.
Light load Use throttle/Torque screw.
44. Advance - (C) 700 1.8to 2.2° 48.0 ± 7.0mm3/st.
Light load Use throttle/Torque screw.
Stop test machine.
Energise CA solenoid.
45. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
46. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
47. Torque Trimmer (C) 735 As test (46) + 0.8 ± 0.3 mm
CPS
48. Torque Trimmer (C) 540 As test (46) - 0.8 ± 0.6 mm
CPS
Move throttle lever to closed position for tests (49 ).
49. Delivery (C) 520 Maximum 3.0 mm3/st.
Open throttle.
50. Delivery (C) 100 Minimum 70.0 mm3/st.
51. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 3.0 mm3/st.
Run test machine down to 0 rpm.
52. Delivery (C) 1100 80.0 to 84.0 mm3/st.
53. Delivery (C) 750 As test (52) + 11.0 ± 4.0 mm3/st.
54. Gov. cut-off (C) 1240 Maximum 3.0 mm3/st.
55. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.1°
speed (S) 1100 Trigger level 25 %