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ENGINEERING SPECIFICATION
PDVSA N° TITLE
APPD.BY Alexís Arévalo DATE DIC.99 APPD.BY Jesús Rojas DATE DIC.99
Index
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 CONFLICTING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 PROPOSAL INFORMATION REQUIRED . . . . . . . . . . . . . . . . . . . . . . 3
7 DRAWINGS AND OTHER DATA REQUIREMENTS . . . . . . . . . . . . . 3
7.1 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7.2 Reports and Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
9 MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9.8 Gaskets (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
10 FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10.1 Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10.2 Plate Gasket Contact Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
11 INSPECTION AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11.1 Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
12 PREPARATION FOR SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
13 LONG–TERM STORAGE (ADDITION) . . . . . . . . . . . . . . . . . . . . . . . . . 14
14 SPARE PARTS (ADDITION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ENGINEERING SPECIFICATION PDVSA EA–203
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FOREWORD
This specification covers the minimum requirements for the design and
fabrication of plate heat exchangers used in the petroleum and petrochemical
industries.
This specification is intended to supplement API Standard 662, First Edition,
December 1995, which is part of this specification. Paragraph numbers of this
specification correspond to those in API 662. Paragraph numbers not found in API
662 are new paragraphs.
Paragraphs shall be highlighted as shown below to indicate the type of change
from the API Standard:
(Addition) New paragraph or supplemental requirements/clarifications to an
existing paragraph.
(Deleted) Paragraph deleted.
(Decision) A decision has been made as required.
(Substitution) Paragraph supersedes API in its entirety.
1 SCOPE
1.1 (Substitution) This specification, together with the Equipment Data Sheet, covers
requirements for the design, materials, fabrication, inspection and testing of plate
and frame–type exchangers. Instructions for marking, shipping and the
submission of bids and Manufacturer’s drawings are also given.
3 REFERENCES
(Addition) In addition to the latest edition of the Codes and Standards referenced
in the API 662, the following specification shall be considered a part of this
standard:
PETROLEOS DE VENEZUELA S.A.
O–201 Selección y Especificaciones de Aplicación de Pinturas
Industriales.
5 CONFLICTING REQUIREMENTS
5.1 (Substitution) In case of conflicts between documents included or referenced in the
PDVSA specification, the order of precedence shall be:
a. The plate heat exchanger Data Sheet
b. The inquiry or purchase order
c. This specification
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5.3 (Addition) Vendor shall obtain specific written approval from PDVSA for any
exceptions to this Specification
6.9 (Addition) Vendor shall include the cost of complying with the inspection
requirements of this specification and those of the ASME Boiler and Pressure Vessel
Code in his proposal. The Vendor shall be responsible for arranging all Code
inspection services.
6.10 (Addition) Bids shall include the cost of shop testing, in accordance with the
requirements of this specification and any other requirements listed on PDVSA
Equipment Data Sheet.
6.11 (Addition) For gasketed plate heat exchanger Vendor shall provide his
recommendations as to the tools required for the assembly and maintenance of the
plate heat exchanger. The proposal shall include the option for pneumatically
powered spanner complete with chain hoist, for tightening and loosening operation.
7.1.4 (Decision) Submittal of all drawings for PDVSA review shall be in accordance with
the “Documents and Data requirements” form included with the Inquiry or
Purchase Order.
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7.1.5 (Decision) Submittal of all welding procedures and weld maps for PDVSA review
is required and shall be in accordance with the “Documents and Data
requirements” form included with the Inquiry or Purchase Order.
7.1.6 (Decision) Submittal of calculations for PDVSA review is required and shall be in
accordance with the “Documents and Data requirements” form included with
the Inquiry or Purchase Order.
8 DESIGN
8.1 General
8.1.4a (Addition) Plate heat exchangers shall be of a single–pass, counter–current flow
design (with all nozzle located in the fixed cover) to achieve high efficiency, to
facilitate access to the plate pack for maintenance, and to enable cleaning by
backflushing, except for the following conditions:
a. A design using co–current flow may be more suitable than counter–current flow
for fluids having a high pour point.
b. A multi–pass design may be offered as an alternative to single–pass, if more
economical or when operating requirements such as reduced flow make the
multi–pass design more suitable.
8.1.4b Design Velocities
The design velocities of the fluid through the exchanger shall be as follows:
a. The minimum velocity for liquids containing particulate or seawater flowing
between plates shall be 0,458 m per second (1.5 ft/sec).
b. The maximum velocity through exchanger inlet and outlet ports shall be not
greater than 3,05 m per second (10 ft/sec) for carbon steel and 4,57 m per second
(15 ft/sec) for stainless steel and titanium nozzles.
6.10.1 (Addition) The port flow area shall be such that good flow distribution to the plate
pack is assured. In no case shall the entrance and exit pressure drops exceed
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25 percent of the total calculated pressure drop for a plate heat exchanger with
a single–pass design. Also the combined pressure drop attributed to the inlet and
outlet ports shall not exceed 50 percent of the total pressure of the exchanger.
6.10.2 (Addition) The design shall maximize liquid velocity between plates within the
pressure drop restrictions to reduce the fouling rate and to produce high heat
transfer coefficients.
6.10.3 (Addition) Long plates (those having a large length vs. width ratio) shall be used
for designs in transition or laminar flow regimes.
6.10.4 (Addition) The minimum calculated metal temperature, as determined during
startup or at reduced flow conditions coincident with the minimum cooling stream
temperature, shall be at least 8° C (15° F) above the pour point of the process fluid.
6.10.5 (Addition) The maximum allowable pressure drop shall be 1.05 kg/cm2 (15 psi),
unless otherwise indicated on the Data Sheet, including for 20 percent extra
plates when indicated.
6.10.6 (Addition) The plate pack shall consist of one (1) section only, with a maximum
of two (2) different plate geometries. Channel mixing (that is, the use of additional
sections in the plate pack) may be offered as an alternative only if it is more
economical.
6.10.7 (Addition) Vendor shall specify the mean temperature difference (MTD) correction
factor on the Data Sheet. A weighted MTD shall be used only when a heat release
curve is provided, and shall be so indicated on the Data Sheet. If weighted by
individual zone heat transfer coefficients, Vendor shall so indicate on the Data
Sheet.
6.10.8 (Addition) The plate heat exchanger shall be designed to prevent any
hydraulically induced vibration.
6.10.9 (Addition) Additional heat transfer surface to account for fouling shall be furnished
above that which is required for clean conditions. This excess surface, expressed
as percent additional heat duty, shall be determined as follows:
a. For relatively clean services and single exchanger services, the exchanger shall
be designed for a minimum of 20 percent additional heat duty.
b. For units consisting of multiple plate heat exchangers, each exchanger shall be
designed for a minimum of 15 percent additional heat duty.
8.1.14 Self–cleaning filters shall be provided in the inlet piping if the plate exchanger can
not accommodate the size of solid particles. Vendor shall advise the maximum
acceptable particle size.
8.3.1 The elastomer gaskets shall not be considered for design pressures exceeding
21.09 kg/cm2 (300 psig). The minimum design pressure for either side of the
exchanger shall be 5.27 kg/cm2 (75 psig).
8.3.2 (Addition) If a higher design pressure can be offered by those Vendors having
standard pressure classifications or a parts standardization program, then the
Vendor shall indicate on his Specification Sheet the maximum allowable working
pressure (MAWP) as defined by ASME Section VIII, Division 1.
8.3.3 (Addition) Exchanger shall be designed for the design pressure acting on each
side separately. The plate heat exchanger shall not be based on differential
pressure
8.5 Components
8.5.1 Plates shall be designed to conform to the following:
a. (Addition) Tolerance on the thickness of plates before being pressed shall not
exceed 0.05 mm (2 mils).
f. (Addition) Port holes not feeding passes between plates shall be double gasketed
and the port area vented to the atmosphere to prevent cross–contamination.
g. (Addition) Plates shall be formed by means of a hydraulic press in a single stroke.
h (Addition) Design of plates shall permit metal to metal contact between adjacent
plates.
i (Addition) Gasket grooves shall be designed to contain gaskets within the
grooves, provide full gasket support, and prevent over compression of the gaskets
by having metal–to–metal plate contact outboard of the gasket grooves.
j (Addition) End plates shall be furnished at both the fixed and movable covers to
provide sealing of the first and last flow passes and to provide support to the
adjacent plates.
8.5.2 Fixed and movable covers shall conform to the following:
8.5.6 (Substitution) All plate heat exchangers shall be equipped with a protective
shroud (cover) made of galvanized steel or stainless steel.
8.6 Connection
8.6.1 (Substitution) Studded flange construction shall only be used in cooling water
service having a single–pass design; studded construction may be used in other
services if approved by PDVSA. Otherwise, all nozzles directly connecting to the
heat exchanger shall be flanged. Nozzle ports shall conform to the details in
FIGURE 1.
8.6.6 (Substitution) If lined nozzles are used, the lining shall be integrally clad. Minimum
cladding thickness shall be 3 mm (1/8 in) if stainless steel, and 1.6 mm (1/16 in)
if titanium.
8.6.10 (Addition) Flange boltholes shall straddle the horizontal and vertical centerlines
of the exchangers or their parallels.
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8.6.11 (Addition) Where chemical cleaning is required, NPS 4 (NPS = nominal pipe size,
inches) flanged connections shall be provided in the inlet and outlet nozzles.
8.6.12 (Addition) All process nozzles shall be a minimum of 2” inch pipe size and shall
be flanged. All auxiliary connections shall be flanged if greater than 2 inch pipe
size or threaded if less than 2 inch as specified on the data sheets. Auxiliary
connections shall have standard 6000# screwed coupling with barstock
roundhead plug.
8.6.14 (Addition) Flange finish shall be as per ASME/ANSI B16.5 except when spiral
wound gaskets are used or where “special finish” is specified; the gasket contact
surface shall have concentric or continuos spiral grooves resulting in a roughness
height within the range of 125–250 AARH. All flanged connections in hydrogen
or wet hydrogen sulfide (sour water) service shall have a “special finish” as
indicated in the Data Sheet.
8.6.15 (Addition) Carbon steel nozzle necks shall be welded to the cover. Screwed
backup flanges shall not be used.
8.6.16 (Addition) Multi–pass Plate Heat Exchangers having nozzles located in the
movable cover shall be furnished with a ring joint gasket to seal the end plate
against the nozzle bushing.
Fig 1. NOZZLE PORTS
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9 MATERIALS
9.6 (Addition) Nonmetallic materials shall not be used in the plate heat exchanger,
except for gaskets.
9.7 (Addition) Nozzles, couplings, bolts and gaskets exposed to seawater shall be
constructed of, or lined (integrally clad) with corrosion resistant material.
9.8.2 Plate heat exchangers that are considered for new service shall have their
gaskets checked for compatibility with new fluids by means of the following two
tests:
10 FABRICATION
10.1 Welding
10.1.1 (Substitution) All welding shall be done in accordance with the ASME Code,
Section IX, AWS D1.1 and PDVSA specifications.
10.3 Assembly
10.3.2 (Addition) Plates of similar geometry shall be interchangeable, with the exception
of the end plates.
10.3.3 (Addition) Plates shall be replaceable individually without having to remove any
other plate.
11.1.6 (Addition) The final inspection shall take place before painting and shall include
the following checks, where applicable, if these have not previously been carried
out:
11.2.6 (Addition) The minimum fluid temperature for hydrostatic testing shall not be lower
than the MDMT, plus 17° C (30° F).
11.2.7 (Addition) The vendor shall supply field assistance as optionally required by
PDVSA for installation, start–up, and tests.
o Hot Side MAWP (N & U) _____ kg/cm2 gauge (psig) at 16° C (60° F)
p Hot Side MAWP (H & C) _____ kg/cm2 gauge (psig) at _____° C (° F)
q Cold Side MAWP (N & U) _____ kg/cm2 gauge (psig) at 16° C (60° F)
r Cold Side MAWP (H & C) _____ kg/cm2 gauge (psig) at _____° C (° F)
s Number of Plates and Square Feet of Surface
11.3.3 (Addition) The following parts shall be stamped with the manufacturer’s serial
number:
a. Fixed cover.
b. Movable cover.
c. Connector plate.
d. End support.
e. Top carrying bar.
f. Bottom carrying bar.
12.2 (Substitution) Unless otherwise specified in the Purchase Order, all carbon steel
exposed surfaces shall be prepared by commercial blast or shop pickle and primed
with one (1) coat of 50 m (2 mil) dry film thickness.
12.3 (Substitution) All exposed carbon steel threads shall be coated with a
high–temperature copper powder base, anti–seizing lubricant (Fel–Pro C5–A or
equivalent). Stainless steel alloy threads shall be coated with a molybdenum
disulfide/silicon dry film lubricant.
12.6 (Addition) Each plate heat exchanger shall be shipped fully assembled and
individually crated in entirety, to prevent damage during shipment.
12.7 (Addition) A desiccant, such as silica gel bags (0.5 kg/m3) or equivalent, shall be
inserted in the nozzles.
12.8 (Addition) Each separate exchanger, component, crate, box and bag shall be
prominently marked with legible blocks letters on the inside of the protective shroud
with the following:
12.8.1 Field Receiving Address