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Renewable Energy 115 (2018) 1e5

Contents lists available at ScienceDirect

Renewable Energy
journal homepage: www.elsevier.com/locate/renene

Effect of leaching pretreatment on the gasification of wine and vine


(residue) biomass
Siim Link b, *, Stelios Arvelakis a, Aadu Paist b, Truls Liliedahl c, Christer Rose
n c
a
Bioresource Technology Unit, Laboratory of Organic and Environment Technologies, Department of Chemical Engineering, National Technical University of
Athens, Zografou Campus, GR-15700, Athens, Greece
b
Department of Energy Technology, School of Engineering, Tallinn University of Technology, Ehitajate tee 5, 19086, Tallinn, Estonia
c
Division of Chemical Technology, KTH Royal Institute of Technology, Teknikringen 42, SE-100 44, Stockholm, Sweden

a r t i c l e i n f o a b s t r a c t

Article history: Utilization of biomass residues for energetic purposes increases the share of renewables in the total
Received 25 January 2017 energy balance. Gasification is one of the thermochemical processes that converts solid biomass to
Received in revised form valuable gaseous products. Prior to the gasification process, biomass material could be treated to improve
14 July 2017
the quality or composition of the product gas. Our focus is on fluidized bed gasification of untreated vine
Accepted 12 August 2017
Available online 13 August 2017
and pretreated vine residue and pretreated wine residue. Natural and artificial leaching were used as
pretreatment methods. Our results showed that CO and H2 content in the product gas are higher in
leached (16.9 and 10.0% respectively) vine residue than in untreated material (14.5 and 7.7% respectively).
Keywords:
Biomass
The naturally leached wine residue was found to have the highest CO content (18.1%) and relatively high
Pretreatment H2 content (9.7%) in the product gas, but lower CH4 (1.0%) and CO2 content (5.6%). The results of tar
Gasification measurements indicated that the leaching pre-treatment lowers the tar content in the evolved product
gas, e.g. by 36% in the case of vine residues. As a result, the controlled leaching pretreatment is rec-
ommended as an effective way of upgrading the composition of agricultural biomass.
© 2017 Elsevier Ltd. All rights reserved.

1. Introduction biomass gasification are the fixed bed and the fluidized bed re-
actors. Fluidized beds exhibit excellent heat and mass transfer be-
In order to save fossil fuels and prevent global warming, biomass tween the gas and the solid phase as well as temperature
fuels have been given increased attention [1]. Fossil fuels are the distribution, high specific capacity and fast heat-up. They can
primary feedstock for energy/fuels production in the world, but the tolerate wide variations in fuel quality as well as a broad particle
use of biomass for energetic purposes will decrease the consump- size distribution. However, high dust content in the gas phase as
tion of fossil fuels, and also helps to reduce the greenhouse gas well as arising agglomeration/defluidization behaviour in the case
(GHG) emissions. Bioenergy is expected to become one of the major of biomass materials with low melting point ash (due to the pres-
energy resources in the future [2]. Among all thermochemical ence of the constituents such as alkali metals and chlorine) pose a
conversion processes, gasification is one of the most promising serious problem for the fluidized bed reactors [4e7]. The distri-
routes for the conversion of biomass to energy and fuels. Compared bution of the gasification products could be influenced by different
to combustion, gasification exhibits improved energy efficiency in kinds of biomasses and their mixtures under gasification conditions
combined cycle plants, reduced emissions, and lower operating and it is important to study the behaviour of different biomass
temperatures. The conversion of solid biomass to gaseous fuel materials and their mixtures under gasification conditions in terms
provides opportunities for retrofitting coal-fired boilers, replacing of the optimization of process parameters and reactor design [8,9].
natural gas in process heating, and developing distributed power Many biomass feedstocks benefit from pretreatment to improve
systems using biomass that are based on internal combustion en- physical and chemical properties for downstream energy conver-
gines, gas turbines, or fuel cells [3]. The main reactor types used for sion, both thermochemical and biochemical [10]. One of them is a
leaching pretreatment method targeted on the removal of alkali
metals, sulphur and chlorine from the biomass material prior to
* Corresponding author. thermochemical conversion [11].
E-mail address: siim.link@ttu.ee (S. Link). Wine and vine residue are the by-products of the wine industry

http://dx.doi.org/10.1016/j.renene.2017.08.028
0960-1481/© 2017 Elsevier Ltd. All rights reserved.
2 S. Link et al. / Renewable Energy 115 (2018) 1e5

in many countries in the Mediterranean region and their potential 2.5. Tar sampling
as a source for energy production requires investigation. For
instance, in Greece, approximately 200 thousand tons of wine The tar content of the evolved product gas was measured by the
residues and 560 thousand tons of vine residues are produced per solid-phase adsorption (SPA) method developed by Brage et al. [15],
year [12]. as described in Ref. [14]. The advantages and disadvantages of this
This work studies the fluidized bed gasification of the untreated method are discussed in Ref. [14].
as well as the pretreated (leached) vine residue, the naturally
leached wine residue, and the mixture of the naturally leached 2.6. Brief description of the gasification test procedure
wine and the untreated vine residue. Our analysis focuses on the
effect of the leaching pretreatment process under controlled as well The reactor was heated up to the desired temperature (800  C)
as under natural conditions on the product gas composition and tar using external electrical heaters. After the reactor temperature was
components on the wine and vine residue materials. stabilized, the fuel was fed in. The evolved product gas was led only
through the ceramic filter and the tar sampling was carried out.
2. Materials and methods During the experiment, the gas composition was determined after
every 10 min by the gas chromatograph. The tar sampling was
2.1. Materials carried out right after the moment the gas chromatograph finished
the suction of the product gas for the analysis.
We selected two parent fuel biomass materials, such as wine
and vine residues, for our study. Both of them originate from Greece 3. Results and discussion
and come from Sitia prefecture in Crete. The used materials were
prepared and characterized in accordance with American Society 3.1. Fuel characterization and composition
for Testing and Materials (ASTM) methods, such as D 2013-86
(Reapproved 1994), D 1102-84, D 3175-89a, D 5142-90, D 5373-93, The leaching pretreatment decreases the ash content of the vine
D 4208-88, D 2015-95 - proximate and ultimate analysis, gross residue (Table 1). The relatively high ash content of the naturally
calorific value and ash analysis. leached wine residue is attributed to the occurrence of the soil
In gasification tests, next parent fuels and blends were used: a) material in the sample due to its long stay outdoors during the
untreated vine residue (UVR), b) leached vine residue (LVR), c) natural leaching process. In general, it was observed that the
naturally leached wine residue (NLWR), and d) the blend of 50% of amount of ash is reduced via the leaching pretreatment. In addition,
untreated vine residue and 50% of naturally leached wine residue due to leaching, the chlorine content was reduced, but the volatile
(50UVR/50NLWR). matter content was increased. Previous research results from
Arvelakis [12] regarding wine residue verify these assumptions.
2.2. Leaching Also, previous studies have indicated increased volatile matter
content after leaching [14,16]. It is clear, that the naturally leached
The artificial leaching pretreatment procedure was applied on wine residue exhibits extremely low gross calorific value for the
the vine residue. Artificial leaching of the vine residue was carried biofuel due to the high content of mineral matter, as discussed
out according to the method developed by Arvelakis and Koukios above. The effect of the leaching pretreatment on the increase of
[13]. During the leaching process, the sample was put in a 200- the gross calorific value of vine residue is low, amounting to 5%.
mesh plastic grid, tied up and submerged into tap water in a plastic It can be seen from Table 2 that the naturally leached wine
75 l volume barrel. The used mass/water ratio was 88.8 g/l and the sample has relatively high SiO2 content of 36.8% in ash, which
retention time was 12 h. At the end of the process, the sample was corresponds to 5.4% of Si content of the parent material. This
left to air dry until constant weight under the sun of the Mediter- amount is assumed to be much higher than that in the untreated
ranean summer for a period of 5 days. During the drying process, wine residue (0.8% is Si content in the parent fuel), which is
the bed thickness of the drying sample was kept below 15 cm to attributed to the soil pollution of the leached material. At the same
guarantee the fast drying process without material loss due to time, the alkali metals (except Mg) and the chlorine content of the
mold. leached wine residue were reduced moderately compared to the
Wine residue was exposed to the natural leaching during the untreated wine residue. The content of alkali and alkali earth
winter period of 2006e2007. However, we were unaware of the metals and chlorine is lower in the leached vine residue under the
amount of precipitation received during that time. controlled leaching conditions compared to the uncontrolled nat-
ural leaching of wine residue. This leads to the result that the
2.3. Gasification set-up controlled leaching process produces better results than the natural
leaching process. The Si content of the parent material for the un-
The atmospheric fluidized bed gasifier was used in this study. treated and pretreated vine residue is 0.24%. The K2O content
The gasification set-up coupled with a schema is described in detail calculated on the basis of the parent material is 8.3% or the K
elsewhere [14]. However, we present here some essential data content of 6.9% for the naturally leached wine residue. The K con-
regarding the experiment: the feeding rate of the screw feeder was tent of the untreated vine residue in the parent material is 0.38%
4 g/min; the gasification agent used: nitrogen with a flow rate of compared to that of 0.24% in the leached material. The Na content of
9.5 l/min and oxygen with a flow rate of 0.85 l/min; the gasification the untreated vine residue in the parent material is 0.078%
tests were performed with a reactor temperature of 800  C. compared to that of 0.041% in the leached material. The reduction
of potassium is 37% after leaching and for sodium 47%. The chlorine
2.4. Evolved gas analysis content is reduced after leaching from 0.0042% down to 0.00062%
(decreased by 85%), and the sulphur content is reduced after
The components of the evolved product gas (CO, CO2, H2, CH4 leaching from 0.020% down to 0.014% (decrease by 30%) calculated
and C2H6) were determined by gas chromatography (Shimadzu GC- on the basis of the parent material in the case of the vine residue.
9AM), which comprises a thermal conductivity detector (TCD) and The CaO content in the naturally leached wine residue ash is quite
a flame ionization detector (FID), as described elsewhere [14]. moderate, but due to the high ash content, the total amount of Ca
S. Link et al. / Renewable Energy 115 (2018) 1e5 3

Table 1
Analysis and characterization of biomass samples.

Material Proximate analysis, dry basis (wt%) Ultimate analysis, dry basis (wt%) Gross Calorific value (MJ/kg)

Moisture Ash Volatile matter Fixed carbon N C H S Cl O

Untreated vine residue 8.5 4.2 81.3 14.5 0.8 52.0 5.8 0.0 0.1 37.1 21.6
Leached vine residue 11.9 3.1 81.6 15.3 1.0 53.5 6.2 0.0 0.0 36.2 22.8
Untreated wine residue 5.2 14.5 70.7 14.8 2.0 49.8 5.2 0.4 0.2 29.9 20.9
Naturally leached wine residue 7.9 31.7 48.6 19.7 2.3 48.8 6.8 0.3 <0.1 10.0 9.6

Table 2
Ash elemental analysis of the biomass samples, % ash basis.

Component Untreated vine residue Leached vine residue Untreated wine residue Naturally leached wine residue

K2O 10.9 9.5 60.3 26.1


Na2O 2.5 1.7 1.8 0.2
CaO 27.1 32.1 18.2 7.8
MgO 4.8 5.0 2.4 1.8
SiO2 12.5 16.8 11.3 36.8
Al2O3 4.0 3.8 2.3 9.0
Fe2O3 2.0 2.0 0.31 5.6
TiO2 <0.4 <0.4 0.1 <0.4
SO3 1.2 1.1 3.8 1.2
Cl 0.06 0.02 0.8 0.3

calculated on the parent material is 1.8%, compared to 0.81% for the b) The promoted CH4 reforming reaction with CO2 takes place
untreated and 0.71% for the leached vine residue. producing CO and H2.

3.2. Evolved product gas composition Most probably, the methane reforming reaction is catalysed by
some chemical compound. It must be noted that the NLWR sample
Four different gasification tests were performed: a) untreated contains much more mineral matter than other studied samples.
vine residue (UVR), b) leached vine residue (LVR), c) naturally According to the literature, SiO2 and MgO available in biomass
leached wine residue (NLWR), and d) the blend of 50% of untreated mineral matter have been used as supports using Rh and Ni catalyst
vine residue and 50% of naturally leached wine residue (50UVR/ to investigate the catalytic effect on reforming of CH4 with CO2. It
50NLWR). The summary of product gas compositions together with was found that at lower temperatures, the support materials such
the calculated LHV value is presented in Table 3. as SiO2 and MgO are not alone active as catalysts up to tempera-
The product gas composition evolved after the gasification of tures 550  C [21,22], but there are no data available for higher
the artificially leached vine residue exhibited an upgraded temperatures, i.e. our gasification temperature was 800  C. Our
composition compared to the untreated sample. Due to the leach- literature review failed to find studies on the catalytic activity of
ing, the average values of CO and H2 concentrations increased by 17 some chemical compound (existent in biomass mineral matter) at
and 30% respectively, which resulted in approximately 12% higher elevated temperature such as gasification temperature applied in
LHV value of the product gas. Thus, the upgraded product gas this study have been reported, further investigations are required.
composition is caused by the higher moisture content of the In addition, it is believed that the high ash content, the low
leached vine residue. It was observed in previous studies that the amount of volatiles and the high amount of fixed carbon in the
higher moisture content favours the carbon conversion [17]. naturally leached wine residues (remarkably different initial
Thus, among the materials studied, the composition of the composition compared to other studied materials) have a sub-
product gas of the naturally leached wine residue is remarkably stantial impact on the gas composition of the product gas.
different, composed of the highest CO content and the lowest On the one hand, the reduced methane content lowers the
methane and carbon dioxide content. This could be explained by heating value of the product gas, on the other hand, the product gas
the following two phenomena: without methane is more suitable for Ficher-Tropsch synthesis, i.e.
less effort is needed to eliminate CH4. Therefore, the reason of
a) The carbon conversion to CO is enhanced due to higher ash reduced methane content in the case of the NLWR is a topic for
content, which is richer in alkali metals acting as catalysts further study.
[18e20] compared to the two vine residue samples even after The results of the test performed using the 50/50% mixture of
the natural leaching process. The reason is that the alkali con- the UVR and the NLWR in Table 3 show that the composition of the
tent of wine residues is much higher than that of vine residues product gas is worse than that for both parent fuels separately.
in the original untreated sample. Thus, all the different gas components with the exception of CO2 are
slightly higher now. This is attributed to gas sampling problems
Table 3 encountered with the GC used for gas analysis.
Product gas composition and lower heating value (LHV).

Material CO H2 CO2 CH4 C2H6 LHV


Vol% Vol% Vol% Vol% Vol% MJ/m3 dry gas 3.3. Tar content of product gas
UVR 14.5 7.7 10.2 3.6 0.8 5.92
LVR 16.9 10.0 10.7 3.9 0.8 6.61 The tar content of the product gas before and after the catalyst of
NLWR 18.1 9.7 5.6 1.0 0.1 3.83 the studied samples is shown in Table 4. Untreated vine residue
50UVR/50NLWR 8.2 6.0 9.4 1.1 0.3 2.52
exhibits the highest tar content in the evolved product gas (269 mg/
4 S. Link et al. / Renewable Energy 115 (2018) 1e5

Table 4 residue, etc. have been investigated as a feedstock under air-blown


Total tar content, mg/100 ml product gas. atmospheric fluidized bed gasification conditions [14,27e30]. The
Material Before catalyst After catalyst % Reduction evolved product gas composition and tar content of product gas of
UVR 269 186 31
this study are in a good agreement with the results of previous
LVR 171 100 42 studies. However, there are deviations coming from the composi-
NLWR 90 41 55 tion and properties of each fuel. In general, the results of this study
50UVR/50NLWR 181 136 25 suggested that the wine and vine residues are suitable fuels for
gasification, and the yield of gasification could be improved via
100 ml) and the naturally leached wine residue the lowest value (90 leaching pre-treatment.
mg/100 ml). The tar content of the product gas of the leached vine
residue is 171 mg/100 ml, which is slightly lower than the mixture of 4. Conclusions
the naturally leached wine residue and the untreated vine residue
(181 mg/100 ml). Thus, the addition of the naturally leached wine The artificial leaching pretreatment process of vine residues was
residue to the untreated vine residue lowers the tar content of the found to have an impact on the composition of the product gas and
product gas. the tar content. The result was a lower tar yield by 36% and a higher
In the case of the LVR, it was observed that the tar yield is reduced yield of CO (by 17%) and H2 (by 30%) and a higher LHV value (by
by 36% as compared with the UVR although the UVR sample con- 12%) as compared with the untreated sample.
tains more alkali and alkali earth metals, which are considered to be Naturally leached wine residue exhibited distinct gas composi-
catalyst materials eliminating tars [23,24]. The impact of leaching on tion compared to the vine residue materials, which was caused by
the reduction of tar content in the product gas was detected also in the different composition of the parent material. The inorganic
an earlier study [17]. Another study indicates that the leached chemistry of the naturally leached wine residue under gasification
sample exhibits higher surface area accessible for the tar com- conditions needs further investigation.
pounds [14]. Therefore, a more active surface is available for tar Artificial/controlled leaching pretreatment produced better re-
absorption on the surface of porous char particles prolonging the sults than the natural leaching process in terms of ash content,
residence time of the tar compound in the case of a leached sample. calorific value, volatiles as well as removal of inorganics. As a result,
After the tar compounds have been absorbed on the surface, they go the controlled leaching pretreatment is proposed as an effective
under pyrolysis, carbonization and are fixed on char particles, way of upgrading the composition of agricultural biomass.
resulting in the higher reduction rate of tar compounds in the
product gas [25]. Additionally, as can be seen from Table 1, there is Acknowledgement
no Cl in the artificially leached vine residue. Usually, chlorine is
present in the mineral matter content of the fuel, such as KCl. KCl Claes Brage and Yu Qizhuang are acknowledged for their assis-
melts already at relatively low temperatures (770  C) and tends to tance in the tar analysis. Mikael Lundgren is acknowledged for his
react with silica and alkaline earth metals [26]. This reduces the technical assistance on the test rig. Thomas Nordgreen and Lars-
amount of alkali metals and alkaline earth metals (AAEM) available Peter Wiktorsson are acknowledged for their assistance in the ex-
as catalysts for carbon conversion, resulting in a higher tar content periments. The work was financed by the SUSPOWER, a project
of an unleached sample. Due to zero Cl content of the leached vine within the 6th Framework Program of the EU: Structuring the Eu-
residue, more alkali and alkaline earth metals are available, acting as ropean Research Area/Transnational Access. The research was
catalysts and the tar content of the product gas is lower compared supported by the European Union, funded by European Regional
with an untreated sample. Nevertheless, the leached sample con- Development Fund.
tains less AAEM than an untreated sample.
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