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IS 2095 (Part 1) : 1996

(Reaffirmed 2000)
Edition 3.2
(2002-05)

Indian Standard
GYPSUM PLASTER BOARDS — SPECIFICATION
PART 1 PLAIN GYPSUM PLASTER BOARDS

( Second Revision )
(Incorporating Amendment Nos. 1 & 2)

ICS 91.100.10

© BIS 2002

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN , 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

Price Group 2
Gypsum and Gypsum Based Products for Building Sectional Committee, CED 21

FOREWORD
This Indian Standard (Part 1) (Second Revision) was adopted by the Bureau of Indian Standards,
after the draft finalized by the Gypsum and Gypsum Based Products for Building Sectional
Committee had been approved by the Civil Engineering Division Council.
The internal surfaces of walls and ceilings of most of the buildings are finished internally by
applying plaster in one or more coats. In order to reduce the demand of site labour, the use of
building board, such as gypsum plaster board, fibre hard board, cement coir board and asbestos
cement building board as covering for walls and ceiling is increasing steadily. Gypsum boards have
the specific advantage of being lighter than the boards of similar nature, such as fibre hard boards
and asbestos cement building boards. Gypsum boards also possess better fire-resisting, thermal
and sound insulating properties.
Sufficient quantities of natural gypsum and by-product gypsum are available in India. Though
natural gypsum has been mostly used in the manufacture of gypsum boards, by-product gypsum
after suitable treatment if required, is also equally suitable for manufacturing such boards.
Gypsum boards may be manufactured as plain, laminated and reinforced boards. Reinforcing
materials generally used as glass, paper, vegetable fibres, etc.
The boards may be used to provide dry lining finishes to masonry walls, to ceilings, to steel or
timber frame partitions, or as ceilings to structural steel columns and beams, or in the
manufacture of prefabricated partition panels. Laminated gypsum boards are used for laying for
concrete ceiling. With concrete it combines firmly and represents readymade interior plastering.
Glass reinforced gypsum boards (GRG) are pseudo ductile materials having reasonably high
flexural and impact strengths. GRG can be sawn, drilled, screwed or nailed like timber. It is
resistant to white ant and termite and completely non-combustible. Being isotropic in character,
thin GRG panels may be used compared to timber panels, hence cost effective. GRG composite can
be used as substitute for timber for panel door, wall panelling, partitions, false ceiling, etc, and
also as furniture components. The gypsum boards may be fixed by nailing, screwing, or sticking
with gypsum based or other adhesives.
Gypsum boards specified in the standard have been covered in three parts. Part 1 covers plain
boards, Part 2 covers laminated/coated boards, and Part 3 covers reinforced boards.
This part deals with plain gypsum plaster boards, its manufacture, tests and sampling. This
standard is based on existing IS 2095 : 1982. Once this Part 1 of IS 2095 is printed, existing
IS 2095 : 1982 would be superseded.
A scheme for labelling environment friendly products known as ECO Mark has been introduced at
the instance of the Ministry of Environment and Forests (MEF), Government of India. The ECO
Mark would be administered by the Bureau of Indian Standards (BIS) under the BIS Act, 1986 as
per the Resolution No. 71 dated 21 February 1991 and No. 425 dated 28 October 1992 published in
the Gazette of the Government of India. For a products to be eligible for marking with ECO logo, it
shall also carry the ISI Mark of BIS besides meeting additional optional environment friendly
requirements. For this purpose, the Standard Mark of BIS would be a single mark being a
combination of the ISI Mark and the ECO logo. Requirements to be satisfied for a product to
qualify for the BIS Standard Mark for ECO friendliness will be optional; manufacturing units will
be free to opt for the ISI Mark alone also.
This amendment is based on the Gazette Notification No. 170 dated 18 May 1996 for wood
substitutes as environment friendly products published in the Gazette of the Government of India.
This amendment is, therefore, being issued to this standard to include environment friendly
requirements for wood substitutes.
This edition 3.2 incorporates Amendment No. 1 (October 2000) and Amendment No. 2 (May 2002).
Side bar indicates modification of the text as the result of incorporation of the amendments.
For the purpose of deciding whether a particular requirement of this standard is complied with,
the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded
off in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised )’. The number
of significant places retained in the rounded off value should be the same as that of the specified
value in this standard.
IS 2095 (Part 1) : 1996

Indian Standard
GYPSUM PLASTER BOARDS — SPECIFICATION
PART 1 PLAIN GYPSUM PLASTER BOARDS

( Second Revision )
1 SCOPE These boards may have additives such as
1.1 This standard lays down the requirements dolomites, mineral fibre etc, in the gypsum core
for gypsum plaster board intended to be used as to improve core cohesion at high temperatures.
a vertical or horizontal lining in building. It They have a face suitable for direct decoration.
includes boards manufactured to receive either 4.1.4 Gypsum Plaster Baseboard
direct surface decoration or gypsum plaster These boards have a face suitable to receive
finishes. gypsum plaster and may be perforated during
2 REFERENCES primary manufacture.
4.1.5 Gypsum Plaster Baseboard with Improved
The following Indian Standards are necessary
Core Cohesion at High Temperatures
adjuncts to the standard.
T hese boards m ay have additives such as
IS No. Title m ineral fibres etc, in the gypsum core to im prove
2469 : 1976 Glossary of terms relating to core cohesion at high tem peratures. They have a
gypsum ( first revision ) face suitable to receive gypsum plaster and m ay
(Reaffirmed 1992) be perforated during prim ary m anufacture.
2542 Methods of test for gypsum
(Part 2/Sec 1 plaster, concrete and products: 5 MATERIALS
to 8) : 1981 Part 2 Gypsum products ( first 5.1 Gypsum Plaster
revision ) (Amendment No. 1 in
Sec 4) (Reaffirmed 1990) Gypsum plaster shall conform to IS 2547
(Part 1) : 1976. By-product gypsum conforming
2547 Gypsum building plaster: Part 1 to the requirements of IS 12679 : 1987 shall be
(Part 1) : 1976 Excluding premixed light used for the preparation of plaster.
weight plasters ( first revision )
(Amendment No. 1) (Reaffirmed 6 MANUFACTURE
1990)
4905 : 1968 Methods for random sampling 6.1 Gypsum plaster boards consist of a gypsum
plaster core with or without fibre encased in
3 TERMINOLOGY and firmly bonded to strong durable paper
liners to form rectangular boards. Core shall be
3.1 For the purpose of this standard, the dried across full width. The face and back
definitions given in IS 2469 : 1976 shall apply. papers shall be securely bonded to the core. The
paper surfaces may vary according to the use of
4 TYPES the particular type of board, and the core may
4.1 Gypsum plaster boards are classified contain additive to impart additional
according to their use. properties. The longitudinal edges are paper
covered and profiled to suit the application.
4.1.1 Gypsum Wallboards
Gypsum wallboard has a face to which 6.2 Edge and End Profiles
decoration may be applied. The paper covered edges of gypsum wall boards
4.1.2 Gypsum Board with Reduced Water are square, tapered, bevelled or rounded ( see
Absorption Rate Fig. 1 to 4 ). The paper covered edges of gypsum
T hese boards have additives in the core and/or baseboard are square or rounded ( see Fig. 1
the paper liners to reduce the w ater absorption and 4 ). Other profiles may be produced for
rate. T hey m ay be suitable for special special purposes. The ends of gypsum plaster
applications in buildings w here reduced board are square-cut.
absorption properties are required to im prove
the perform ance of the board. U nless stated 7 REQUIREMENTS
otherw ise, decoration m ay be applied to the face.
7.1 Dimensions
4.1.3 Gypsum Wallboard with Improved Core The width, length and thickness of the boards
Cohesion at High Temperatures shall be as given in Table 1. The lengths of the

1
IS 2095 (Part 1) : 1996

two longitudinals of the boards shall not differ 7.1.1 Tolerance


more than ± 3 mm per metre length of the The tolerance on dimensions shall be as given
diagonal.
below:
NOTE — Gypsum plaster boards may also be
manufactured in other dimensions subject to mutual
Type Tolerance in mm on
















agreement between the purchaser and the
manufacturer. Width Length Thickness
Gypsum wallboard 0 0 ± 0.6
–5 –6
Gypsum baseboard:
a) Non-perforated 0 0 ± 0.6
–8 –6
b) Perforated 0 0 ± 0.6
–8 – 16
7.2 Transverse Strength
Braking load for gypsum plaster boards shall
FIG. 1 SQUARE EDGE be in accordance with Table 2.
Table 2 Breaking Load of Gypsum Plaster
Boards
( Clause 7.2 )
Types of Board Thickness Breaking Load, Min












Transverse Longitudinal
Direction Direction
FIG. 2 TAPERED EDGE mm N N
(1) (2) (3) (4)
Plaster board 9.5 140 360
12.5 180 500
15.0 220 650
19.0 250 750
23.0 300 850
25.0 380 1 000
Baseboard 9.5 125 180
12.5 165 235
FIG. 3 BEVELLED EDGE
7.3 Water Absorption
The limits of water absorption shall be subject
to mutual agreement between the purchaser
and the manufacture.
7.4 Mass of Plaster
The minimum quantity of mass of plaster per
sq.m of board of 12.5 mm thickness shall not be
FIG. 4 ROUNDED EDGE less than 9.4 kg.
NOTE — Proportionate weight should be taken for
other thickness.
Table 1 Dimensions of Gypsum Plaster 8 TESTS
Boards
8.1 The methods of tests for the requirements
( Clause 7.1 )
specified in 7.1 to 7.3 shall be in accordance
Types of Board Width Length Thickness
with IS 2542 (Part 2/Sec 1 to 8) : 1981.
mm mm mm 8.2 Measurement of Taper Profile
(1) (2) (3) (4) 8.2.1 Taper Width
Wallboard 600, 900 1 800 to 3 600 9.5, 12.5, Measure the taper profile on each edge 300 mm
and 1 200 in steps of 15, 19, from the end of each board (five samples).
100 mm 23 and 25 Determine the taper width to an accuracy
Baseboard 400 and 900 1 200, 1 500 9.5 and off ± 2 mm by applying a steel rule to the face of
and 1 800 12.5 the wallboard near the edge parallel to the end,
as shown in Fig. 5.

2
IS 2095 (Part 1) : 1996

Record the distance between the edge and the Table 3 Sample Size
point where the rule touches the face of the ( Clause 9.1.2 )
board as the taper width. Taper width shall be
50 to 65 mm. Lot Size Sample Size Acceptance Sample
for Number Size for
8.2.2 Taper Depth Dimensional Transverse
Taper depth shall be 0.8 to 2.0 mm. Requirements Strength
Test and
Measure the taper depth using a micrometer Water
mounted on a special device, as shown in Fig. 6. Absorption
Test
The micrometer shall be accurate to ± 0.01 mm.
(1) (2) (3) (4)
Perform the measurement as follows: Up to 500 5 0 2
Put the measuring device on the face of the 501 to 1 000 8 0 3
board, with the micrometer 150 mm from the
edge, and adjust the scale of the meter to 1 001 to 3 000 13 1 5
zero. Move the device towards the edge and 3 001 and above 20 1 8
take the reading 10 mm from the edge.
9 SAMPLING AND CRITERIA FOR 9.1.2.1 The boards shall be selected from the lot
CONFORMITY at random. In order to ensure the randomness
of selection, the procedures given in
9.1 Scale of Sampling IS 4905:1968 may be followed.
9.1.1 Lot 9.2 Number of Tests and Criteria for
In any consignment, all the boards of the same Conformity
size, manufactured in the same factory under 9.2.1 Each board selected in accordance with
similar conditions of production, shall be col 1 and 2 of Table 3 shall be subjected to the
grouped together to constitute a lot. tests for the dimensional requirements. Any
9.1.2 The number of boards to be selected from board failing to meet one or more of the
the lot depends upon the lot size and shall be in requirements shall be considered as ‘defective’.
accordance with Table 3. If the number of boards found defective in the

FIG. 5 MEASUREMENT OF TAPER WIDTH

FIG. 6 MEASUREMENT OF TAPER DEPTH

3
IS 2095 (Part 1) : 1996

sample is less than or equal to the p rod uct h as been labelled en vironm ent friend ly.
corresponding acceptance number given in col 3 11.1.4 The material used for product packing
of Table 3, the lot shall be considered as shall be recyclable, reusable or biodegradable.
conforming to the dimensional requirements.
11.2 Specific Requirements
9.2.2 T he lot w hich has been fou nd as
conform ing to the dim en sional requirem ents 11.2.1 Building boards generally used as
sh all then be subjected to transverse strength partitioning, panelling, cladding and false
test and w ater absorp tion test. F or th is pu rp ose, ceiling shall be made from industrial wastes
th e n um ber of board s to be selected shall be in such as phospho-gypsum.
accordan ce w ith col 1 an d 4 of T able 3. T he lot NOTE — The manufacturer shall provide documentary
sh all be consid ered as conform ing to th ese evidence by way of certificate or declaration to this
effect to BIS while applying for ECO Mark.
requirem en ts if n o defective is fou nd.
9.2.3 The lot shall be considered as conforming 12 PACKING AND MARKING
to the requirements of the specification if 9.2.1 12.1 G yp sum plaster boards sh all be transp orted
and 9.2.2 are satisfied. so as to be kep t dry an d free from m oistu re.
10 FINISH 12.2 The product shall be packed in such
packages which are made from
10.1 The surfaces of the boards shall be true and recyclable/reusable for biodegradable materials
free from im perfections that w ould render the and declared by the manufacturer and may be
boards unfit for use w ith or w ithout decoration. accompanied with detailed instructions for
proper use.
11 OPTIONAL REQUIREMENTS FOR
12.3 E ach board shall be clearly and perm anently
ECO MARK
m arked w ith the follow ing inform ation:
11.1 General Requirements a) Manufacturer’s name or trade-mark;
11.1.1 The product shall conform to the b) Size of board;
requirements for quality and performance as c) Year of manufacture; and
specified in the standard.
d) List of identified critical ingredients in
11.1.2 The product manufacturer must produce descending order of quantity, percent by
the consent clearance from the concerned State mass.
Pollution Control Board as per the provisions of
Water ( Prevention and Control of Pollution ) 12.4 BIS Certification Marking
Act, 1974 and Air ( Prevention and Control of The board may also be marked with the
Pollution ) Act, 1981 and Water ( Prevention Standard Mark.
and Control of Pollution ) Cess Act, 1977 along 12.4.1 T he use of the S tandard M ark is governed
with the authorization, if required under by the provisions of the B u rea u of In d ia n
Environment ( Protection ) Act, 1986 and the S tan d a rd s A ct, 1986 and the R ules and
Rules made thereunder to BIS while applying R egulations m ade thereunder. T he details of
for ECO Mark appropriate with enforced Rules conditions under w hich the licence for the use of
and Regulations of the Forest Department. S tandard M ark m ay be granted to m anufacturers
11.1.3 T h e p rod uct or produ ct packaging m ay or producers m ay be obtained from the B ureau of
d isplay in brief the criteria based on w hich the Indian Standards.

4
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards


Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no
changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of
Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc : No. CED 21 (5466)

Amendments Issued Since Publication


Amend No. Date of Issue
Amd. No. 1 October 2000
Amd. No. 2 May 2002

BUREAU OF INDIAN STANDARDS


Headquarters:
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002. Telegrams: Manaksanstha
Telephones: 323 01 31, 323 33 75, 323 94 02 (Common to all offices)
Regional Offices: Telephone
Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg  323 76 17

NEW DELHI 110002  323 38 41
Eastern : 1/14 C. I. T. Scheme VII M, V. I. P. Road, Kankurgachi  337 84 99, 337 85 61

KOLKATA 700054  337 86 26, 337 91 20
Northern : SCO 335-336, Sector 34-A, CHANDIGARH 160022  60 38 43

 60 20 25
Southern : C. I. T. Campus, IV Cross Road, CHENNAI 600113  235 02 16, 235 04 42

 235 15 19, 235 23 15
Western : Manakalaya, E9 MIDC, Marol, Andheri (East)  832 92 95, 832 78 58

MUMBAI 400093  832 78 91, 832 78 92
Branches : A H M E D A B A D . B A N G A L O R E . B H O P A L . B H U B A N E S H W A R . C O I M B A T O R E .
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LUCKNOW. NAGPUR. NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM.
VISHAKHAPATNAM.

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