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Oil & Gas

RINA provides certification,


testing, inspection and consulting
services across the Energy,
Marine, Certification, Transport &
Infrastructure and Industry sectors
through a global network of 170
offices in 65 countries.

RINA is a member of key


international organizations and an
important contributor to the
development of new legislative
standards.
RINA Consulting brings global engineering expertise to Oil and Gas
customers. Whether upstream, midstream or downstream, our team of
experienced engineers can help reach sharp, cost effective solutions.
We are flexible, and responsive to client’s needs. With our worldwide
presence, no matter where your projects are, RINA Consulting is close
to you!

OVERVIEW

Globally, the energy industry is in a period of flux. Changing balance of supply and shifts in demand are transforming
the industry’s approach to short and long term planning. RINA Consulting’s Oil & Gas team is ready to meet these
new challenges. We recognize that the strategic goals of optimized energy and material consumption, respect for the
environment, sustainable business, safe operations, asset integrity and efficient production are critical to success
in today’s market. Our services are tailored to this end, helping Clients attain their goals through custom-made
engineering solutions. Investments require prompt, far-sighted decisions to exploit opportunities, to bring down
costs and improve safety, accessibility, duration and performance of assets: that is when major companies rely on
our team’s skills and experience.

RINA Consulting’s involvement spans the life of Oil & Gas projects. During the initial phases we perform concept
selection and economic/technical feasibility assessments. When a solution has been identified we provide the
necessary site surveys, environmental activities and FEED (Front End Engineering Design) engineering to progress
towards the investment decision. Our Project Management Consulting (PMC) team supports Clients from tender
through construction and commissioning, providing skilled construction managers and discipline leads for a
successful project. Efficiency of the final operation is ensured by proper attention in design to reliability centred
maintenance, computerized maintenance management systems, risk based inspection and right first time start-up.

Services

ƒƒ Site characterization
ƒƒ Environment and permitting
ƒƒ Health, safety & loss prevention
ƒƒ Simulation & modelling
ƒƒ Concept, feasibility & design
ƒƒ PMC and field supervision
ƒƒ Operability assurance and asset integrity management
ƒƒ Training solutions

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SITE CHARACTERIZATION

RINA Consulting offers a full range of marine and terrestrial geoscience services. Our team performs all site
characterization required to carry out design of engineered facilities and mitigate project risks. We deal with the
existing site environment: the earth on which the facility will be based, the sea or air with which the structure will
interact, and external environmental events which may affect the project (earthquakes, landslides, floods, windstorms,
faults, tsunami etc.).

Activities

ƒƒ Site investigations (geotechnical, geophysical, environmental)


ƒƒ Geohazard assessments
ƒƒ Geotechnical engineering
ƒƒ Metocean & coastal engineering

Geoscience input is required for all man-made structures, from offshore oil platforms and pipelines to mines,
ports, infrastructure, nuclear power plants and LNG terminals. We provide the basic data for design, and carry out
special studies such as geotechnical engineering and monitoring. At RINA Consulting we believe that a thorough
understanding of the site is essential for the success of any construction project.

We gear our services to provide the most up-to-date technologies, whether collecting high quality soil samples in
adverse environments or quantifying seismic risk for a critical facility.

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FEATURED PROJECT

NEARSHORE SURVEYS - MOZAMBIQUE LNG

Client: Eni East Africa


Location: Palma, Mozambique
Scope of Work: ENI East Africa is developing a LNG facility in northern Mozambique. RINA Consulting performed
“nearshore” surveys for the jetty, marine offloading facility and pipeline landfall.

ƒƒ Offshore geotechnical borings and in-situ testing from self-elevating platforms


ƒƒ Marine geophysical survey
ƒƒ Environmental baseline survey with video, sediment, water and benthos sampling
ƒƒ Onshore topographic survey

We also provided geohazard, metocean, seismic hazard, HSE studies and geotechnical engineering for the project.
RINA Consulting is now responsible for Construction Permits of the offshore works.

MAIN PROJECT

SHWE FIELD DEVELOPMENT - SURVEY AND GEOHAZARDS


Client: Posco Daewoo
Location: Bay of Bengal, Offshore Myanmar
Scope of Work: Geosciences engineering for a deepwater tieback:
ƒƒ Surveys: preparation of specifications, tender evaluation, onboard supervision
ƒƒ Seismic hazard: probabilistic seismic hazard assessment (PSHA)
ƒƒ Laboratory testing: sedimentational logging, C14 and cyclic/dynamic geotechnical
ƒƒ Geohazard assessment: platforms, manifold and deepwater pipeline routing

SEISMIC ENGINEERING - WEST NILE DELTA PROJECT


Client: BP / Subsea 7 / OneSubsea
Location: Nile Delta, Offshore Egypt
Scope of Work: BP is developing WND deepwater fields offshore Egypt. Subsea 7 and OneSubsea will supply and
install the subsea equipment / pipelines. Seismicity and soft soil conditions made earthquake design a significant issue.
RINA Consulting provided: Probabilistic Seismic Hazard Assessment (PSHA), site response analysis, accelerograms
and soil-structure interaction for manifolds and flowlines. We performed dynamic analysis and seismic verifications
of the manifolds.

TURKSTREAM GEOHAZARD ASSESSMENT


Client: IntecSea
Location: Black Sea
Scope of Work: 1200 km long deepwater gas pipeline crossing the Black Sea:
ƒƒ Surveys: specification, supervision, QA/QC for 2DHR, AUV and geotechnical
ƒƒ Laboratory: onboard geotechnical testing, core logging and interpretation
ƒƒ Engineering: seismic hazard (PSHA), slope stability, liquefaction, debris flow modelling
ƒƒ Geohazard: survey interpretation, hazard identification, risk assessment and mitigation

CLEAN SEA PIPELINE INSPECTIONS


Client: Eni Mediterranea Idrocarburi S.p.A.
Location: Offshore Italy
Scope of Work: Submarine pipeline and riser inspection using hybrid AUV/ROV:
ƒƒ Bathy-morphological survey (MBES, SSS)
ƒƒ General visual inspection (video), burial depth with pipe tracker
ƒƒ Cathodic protection inspection

RINA Consulting provided instrumentation and personnel for acquisition, QA/QC, interpretation and reporting.

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HEALTH, SAFETY & LOSS PREVENTION

RINA Consulting is a specialist in HSE and loss prevention, with over 30 years of hands-on experience working in the
Oil & Gas and petrochemical industries. Our team provides risk analysis, hazard identification, loss prevention, safety
engineering, HSE management and occupational health services, as well as RAM (Reliability and Availability Analysis)
simulation. Our Client-oriented health and safety services help achieve optimal performance, minimize risks and
maintain a safe workplace.

RINA Consulting provides a full range of HSE services and related fieldwork, including:

ƒƒ HSE management systems & HSE compliance monitoring and auditing


ƒƒ Permitting and authority engineering
ƒƒ Project HSE management, HSE design reviews and project peer reviews
ƒƒ Hazard identification analyses (e.g. HAZID/ENVID, HAZOP, …)
ƒƒ Safety Integrity Level (SIL) assessment and verification
ƒƒ Loss prevention and safety engineering studies
ƒƒ Occupational health & safety and working environment engineering
ƒƒ Quantitative Risk Analyses (QRA)
ƒƒ Failure Mode, Effects and Criticality Analyses (FMECA) and Reliability, Availability and Maintainability (RAM)
studies
ƒƒ Numerical modelling for consequence analyses (Computational Fluid Dynamic (CFD) and analytical models)
ƒƒ Human factors analyses and HSE training
ƒƒ Dropped object studies
ƒƒ Escape, Evacuation and Rescue Analyses (EERA) and Emergency Systems Survivability Analyses (ESSA)

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FEATURED PROJECT

NAWARA CONCESSION HSE

Client: ABB / Enereco / Max Streicher - Bouchammoui JV


Location: Tunisia
Scope of Work: OMV is constructing a new gas processing facility in the Nawara concession. The project comprises
a Central Processing Facility (CPF) and flowlines, approximately 380 km of export pipelines and final Gas Treatment
Plant (GTP) to treat 2.7 MMScmd. Three EPC contractors are performing the work. RINA Consulting is responsible
for the entire scope of HSE activities for the project, including all risk analyses, safety engineering activities, task
force HSE management and hazard identification workshops.

MAIN PROJECT

STATOIL KDD OIL SANDS CORNER PROJECT - SAFETY AND RISK STUDIES
Client: Saipem Canada and Statoil
Location: Canada
Scope of Work: Project comprises flowlines, Central Processing Facility (CPF), water supply and utility systems.
RINA Consulting performed all risk analyses: QRA (Quantitative Risk Assessment), DAL (Design Accidental Loads)
specification, BRA (Building Risk Assessment), Hazard and Operability studies (HAZOP) and Safety Requirements
Specification (SRS) for FEED. Safety Integrity Level (SIL) assessment followed LOPA (Layers Of Protection Analysis).

LOANGO FIELD FURTHER DEVELOPMENT PROJECT - FEED PHASE


Client: Tecnomare
Location: Congo
Scope of Work: RINA Consulting developed HSE activities for FEED of offshore platforms, including: Escape
Evacuation and Rescue Analysis (EERA), ship impact, Fire and Explosion Risk Analysis (FERA), Quantitative Risk
Analysis (QRA), dropped object, HAZID, HAZOP and SIL. We developed hazardous area classification and relative
plot plan, firewater demand calculation and firefighting system design, UFD and P&IDs (Piping & Instrumentation
Diagrams) of firefighting system.

POTASSIUM SULPHATE PLANT PROJECT - HSE CONSULTANCY AND SAFETY DESIGN


Client: Desmet Ballestra (DBI)
Location: Kingdom of Saudi Arabia
Scope of Work: DBI performed EPC for the Potassium Sulphate Production (SOP) Plant, installed at Umm Wu’al
site in the Kingdom of Saudi Arabia on behalf of Ma’aden Wa’ad Al Shamal Phosphate Company (MWSPC). RINA
Consulting provided HSE support throughout the project development, tackling HSE client needs and including the
following services: HAZID and HAZOP Chairmanship, 3D model review participation, SIL assessment and verification
calculations, FERA and EERA studies, Fire engineering activities (including Active and Passive Fire Protection reports,
Firewater Demand Calculation, F&G detectors location, F&G C&E Matrix), HAC study, Noise Study, Equipment and
Building Location Studies and Project Philosophies.

RAM FOR LNG PLANTS


Client: Saipem / Techint / Foster Wheeler Italiana / Snamprogetti
Location: Tanzania / Poland / France / Egypt
Scope of Work: RAM analyses for FLNG feasibility study (Tanzania), Polskie LNG regassification terminal project
(Poland), LNG terminal (France), LNG production plant (Egypt) development of FMEA/FMECA, RBD, availability
analyses with Montecarlo simulation and criticality analyses.

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SIMULATION & MODELING

Exploitation of unconventional reservoirs and life extension of existing facilities, as well as modelling of complex
behaviours for critical equipment and processes are key drivers for the Oil & Gas industry. These continuously
evolving engineering challenges require cutting-edge skills applied through state of the art tools and models. RINA
Consulting supports decision makers, through identification of criticalities, systems and operations modelling,
simulation of evolving scenarios and problem solving mitigation measures.

Capabilities

ƒƒ Structural assessment of existing fixed offshore units


ƒƒ Hydrodynamic and seakeeping analysis of floating units
ƒƒ Mooring analysis for FSRU (Floating Storage Regasification Unit), FPSO (Floating Production Storage and
Offloading) and other floating units at fixed locations
ƒƒ Ship handling / manoeuvring simulation
ƒƒ Logistic simulations and evaluation of offshore / onshore terminal efficiency
ƒƒ Finite element analysis of mechanical components (e.g. static and dynamic stress analysis, structural thermal
coupling, vibration and fatigue analysis)
ƒƒ Computational Fluid Dynamic (CFD) analysis for multiphase flow, blast and blaze, flow assurance and surge,
hazardous fluids release and dispersion, fire and smoke modelling and evolution in open and confined spaces
ƒƒ Economic and financial modelling

Our highly qualified personnel use state of the art methods and software, such as SACS, ISYMOST, NSO, OPTIMOOR,
MOSES, ORCAFLEX, AQWA, POWERSIM, MATLAB, NAVAL++, ANSYS, LS-DYNA, STAR-CCM+, FLUENT, FDS.

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FEATURED PROJECT

CFD MODELLING - CRUISE SHIP LNG FUEL SYSTEM

Client: Meyer Werft GmbH & Co.KG


Location: Papenburg, Germany
Scope of Work: Meyer Werft will produce the first LNG-Powered cruise ship in the world. RINA Consulting utilized
advanced Computational Fluid Dynamics (CFD) simulations to assess risk and consequences of LNG release. Release
scenarios were modelled with FLUENT. The analysis considered effects of geometry, wakes, eddies, recirculation and
stagnation points for the dispersion of gas in the enclosures of the cruise ship.

MAIN PROJECT

METOCEAN STUDIES - PREFEASIBILITY AND BASE DESIGN


Client: Eni E&P
Location: Mozambique
Scope of Work: Metocean studies for LNG terminal port and marshalling yard. Site screening: bathymetry, location
of coral reef, fetch, offshore / nearshore wave climate and tide hindcasts. Detailed characterisation: wind/wave time
series, typical and extreme conditions, nearshore wave propagation, analysis of storm tracks, P gradients, tropical
cyclones, and sediment transport.

MANUVERABILITY STUDY - PORT QASIM LNG TERMINAL


Client: Engro Elengy Terminal Ltd / Shell / Fatima
Location: Pakistan
Scope of Work: Engro Elengy is developing a new LNG Regas Terminal in Port Qasim. An FSRU with double
bank arrangement and ship-to-ship transfer via cryogenic hoses will be used. RINA Consulting assessed vessel
manuverability using a Full Bridge Real Time Simulator. Results we input for a quantitative risk assessment of the
facility.

LOGISTICS AND FINANCIAL SIMULATIONS - LNG DISTRIBUTION


Client: PLN Enjiniring for PT PLN (Persero)
Location: Central Indonesia
Scope of Work: PT PLN (Persero) plans to supply LNG to 21 Dual-Fuel Power Plants in scattered across the islands
of Central Indonesia. RINA Consulting identified the best technical/commercial solution to receive, distribute, store
and regas the LNG. Activities: desktop site characterization (metocean, bathymetry), logistic study optimize fleet
composition and paths, preliminary design of LNG Regas Plants, and financial study to establish expected Regas
tariff.

RAM FOR LNG PLANTS


Client: Saipem / Techint / Foster Wheeler Italiana / Snamprogetti
Location: Tanzania / Poland / France / Egypt
Scope of Work: Analysis and design for transportation of process modules:
Lifting Design and Sea Transportation Checks
ƒƒ Lifting design and sea transportation checks
ƒƒ Erection phases study
ƒƒ In service analysis
ƒƒ FEM Tool: SAP2000

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CONCEPT, FEASIBILITY & DESIGN

RINA Consulting is well acquainted with complex Oil & Gas projects. We have the multidisciplinary expertise to
support Clients through the entire design process, from the initial project idea to the delivery of the final facility.

We provide services related to:

ƒƒ Concept selection and option ranking: in large projects, preliminary studies are undertaken to determine whether
it is worthwhile to proceed to a feasibility study stage and to start drafting successful, tailor-made solutions
ƒƒ Technical and economic feasibility studies: when the concept has been selected, technical and economic feasibility
studies address the critical issues and challenges posed and define the technical solutions to be adopted. We
typically set up a multidisciplinary task force for a feasibility study, to ensure that all aspects of the project
are considered and that solutions ensuring smooth permitting, good commercial performance and profitable
operations are defined
ƒƒ Basic design and FEED: defines concepts and produces relevant technical specifications to allow the project to
proceed to the EPC phase. We offer all the services necessary to develop basic design and FEED of the main
Oil & Gas assets (e.g. onshore and offshore pipelines, offshore and subsea structures, LNG onshore and floating
terminals etc.) in compliance with internationally recognized design codes. Our team uses commercial and
proprietary software in combination with engineering judgement to lay the groundwork for a successful project
ƒƒ For the detailed design of onshore and offshore Oil & Gas facilities, RINA Consulting uses the most advanced
calculation and 3D modelling tools to ensure an integrated multidisciplinary product covering all engineering
disciplines and providing Clients a complete project development

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FEATURED PROJECT

ZOHR GAS SUPERGIANT - A MULTIDISCIPLINARY SUCCESS

Client: ENI S.p.A. / Petrobel / Saipem / Tecnomare


Location: Nile Delta, Egypt
Scope of Work: Zohr is the largest gas discovery in the Mediterranean. ENI is developing these resources using
deepwater wells and subsea infrastructure tied back to an export pipeline to shore. RINA Consulting is supporting
the project on a number of fronts.

ƒƒ Civil / Geotechnical: geotechnical, hydraulic and seismic design of causeway


ƒƒ Coastal Engineering: sediment transport, definition of shore protection groins
ƒƒ Feed: deepwater pipelines, spools and jumpers for Phase II of the project
ƒƒ Surveys: Offshore geotechnical lab & reporting, onshore environmental baseline
ƒƒ HSE: HAZID onshore/offshore, HAZOP and QRA for early production facilities
ƒƒ Environmental: ESIA exploration, drilling, sealines and onshore Gas Treatment Plant

MAIN PROJECT

FEASIBILITY STUDY - PANAMA CANAL LNG TERMINAL


Client: Autoridad del Canal de Panamá (ACP)
Location: Panama
Scope of Work: Panama Canal expansion increased capacity for large LNG vessels and volumes of global LNG traffic.
To capitalize on this opportunity, ACP plans to develop new LNG infrastructure. Feasibility study assessed potential
for LNG Terminal and use of LNG as a fuel source for power generation, ACP tugs and dredges, vessels transiting
the Canal and industrial applications. Study addressed market, siting, technical, institutional, legal, regulatory and
environmental issues.

COLD EYE REVIEW - CORAL FLNG


Client: ENI E&P
Location: Mozambique
Scope of Work: ENI is developing deepwater gas reserves in Mozambique. First production system will be Coral FLNG
and associated subsea infrastructure. EPC contracts were awarded for three packages: vessel / risers / flowlines,
subsea production systems and the umbilicals. RINA Consulting performed a cold eye review of all three packages.
A gap analysis of the interfaces between the three EPC contractors insured that all aspects of design were correctly
covered.

DETAILED DESIGN - GORGON LNG PROJECT


Client: GE Oil & Gas
Location: Barrow Island, Australia
Scope of Work: Detailed design of five 100 MW gas turbine modules.
ƒƒ Mechanical, electrical, I&C (instrumentation and control) and steel structures
ƒƒ Static, dynamic and fatigue design
ƒƒ 3D integrated PDS model assistance to steel manufacturing
ƒƒ Design of sea and land transportation, erection study
ƒƒ Vibration checks for human hazard factors, lighting study and design

SUBSEA ENGINEERING - SDU FOUNDATION STRUCTURES


Client: General Electric
Location: Australia
Scope of Work: Detailed design of foundations for six Subsea Distribution Units (SDU). Activities included: SDU
foundation general arrangement, structural analysis of lifting, sea transportation, and lowering; structural analysis of
operating (in-place) condition with earthquake loads, seafastening design, FAT (Factory Acceptance Test) procedure
and erection phases study.

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PMC & FIELD SUPERVISION

Major Oil & Gas players know that multimillion-dollar projects can fail due to lacks in project management and
technical capabilities. RINA Consulting’s Project Management Consulting (PMC) team offers Oil & Gas Clients 360°
assistance to manage suppliers and contractors during all phases of a project: tendering, design and construction.

We provide services related to:

ƒƒ During tendering, we support Clients to define contractual strategy, produce the technical documentation for
the invitation to tender, develop scoring models and evaluate the tenders according to Client’s priorities
ƒƒ During design, we deploy our teams of engineers to ensure that engineering progresses according to contractual
provisions, from both technical and schedule point of view
ƒƒ During construction, we make sure that contractors work according to quality, safety and environment standards,
within cost and time constraints set by the contract
ƒƒ Our commissioning team brings the experience and knowhow needed for a successful start-up. From development
of procedures, checklists and schedule in the home office to provisional and final acceptance runs, we help
contractors and owners in achieve a safe, efficient handover

Our project managers, planners, field engineers and supervisors can cover requirements arising from all areas
and stages of a project, including engineering, construction, fabrication, testing, transportation, installation, pre-
commissioning, commissioning, start-up, handover, training and operation & maintenance support.

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FEATURED PROJECT

GHANA OCTP DEVELOPMENT PROJECT

Client: ENI Ghana E&P


Location: Ghana
Scope of Work: The OCTP project consists of a subsea production system with dedicated FPSO and export pipeline.
We performed FEED of several components, and now supply PMC for FSPO and subsea:

ƒƒ Engineering and project management in Singapore


ƒƒ Vessel refurbishment and life extension at HRDD China yard
ƒƒ Fabrication of 5 topside modules in Batam and Vietnam
ƒƒ Integration yard for hull & topsides modules in Singapore
ƒƒ Fabrication and installation of mooring system in Ghana

Staffing for the PMC activities required 70 people working at 10 sites around the world.

MAIN PROJECT

PENCO - LIRQUÉN LNG IMPORT TERMINAL


Client: GNL Penco S.p.A. / a joint venture of EDF / AME and Cheniere
Location: Chile
Scope of Work: An offshore FSRU will receive, store and regasify LNG. A 2.5 km submarine pipeline will transport the
gas to shore. RINA Consulting were owner’s engineer for FSRU tender, reviewing technical specs, creating scoring
model, bidder technical evaluation, terminal compatibility and support in contract negotiation. Currently we are PMC
reviewing detailed design of the FSRU, supervising the construction activities in HHI Shipyard (South Korea) and
commissioning on site.

VAL D’AGRI OIL FIELD


Client: ENI Distretto Meridionale, Bonatti
Location: Italy
Scope of Work: Val D’Agri oil field was discovered in 1991 and began production in 1996. Production is about 85,000
barrels per day. RINA Consulting started PMC for the project in 2010. Activities include HSE supervision, construction
management, reporting and commissioning supervision (DBN2). We maintained a resident team of engineers and
supervisors on site. Peak staffing levels reaching 120 during shutdown and DBN2 activities. We also provide HSE and
asset integrity to ENI and Bonatti.

MLE GAS PROCESSING FACILITY


Client: Sonatrach (SH) and First Calgary Petroleum Ltd (FCP)
Location: Algeria
Scope of Work: RINA Consulting performed PMC, with peak staffing of 88 persons on site. Activities included:
ƒƒ Maintenance engineering and CMMS
ƒƒ Field engineering and construction supervision
ƒƒ Pre-commissioning supervision
ƒƒ Commissioning and start-up supervision activities

TARANTO REFINERY EXPANSION


Client: ENI R&M
Location: Italy
Scope of Work: Supervision of engineering, procurement and construction for an expansion of the Taranto Refinery.
RINA Consulting provided a team of 20 persons, integrated within Client’s organisation providing: technical support
for basic engineering, PMT Support (QA/QC, planning, cost control, procurement, environment), PMC during FEED,
technical support in the bid phase, PMC during EPC phase, construction supervision during construction and
commissioning for all refinery units.

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OPERATION & MAINTENANCE ENGINEERING

Operability assurance is the link between a complex facility design and its operational performance. It refers to all
the activities that ensure an asset is ready for transition from the EPC contractor to the owner. Services range from
preparation of operation and maintenance manuals to criticality assessments and formal maintenance & inspection
programs. Risk-based analyses (RBI/RCM), computerized maintenance & inspection management systems, along
with spare parts studies and management, are aimed to optimize OPEX. Our experienced and qualified personnel
deliver a safely prepared plant ready to achieve a successful start-up.

Services

ƒƒ Operation & Maintenance (O&M) manual


ƒƒ Warehouse management and material storage studies
ƒƒ Corrosion engineering & management and material validation
ƒƒ Operation readiness and assurance
ƒƒ RBI (Risk Based Inspection)
ƒƒ RCM (Reliability Centred Maintenance)
ƒƒ Condition based maintenance
ƒƒ SPIR (Spare Parts Interchangeability Records)
ƒƒ CMMS implementation & management
ƒƒ M&I plans
ƒƒ Material / mechanical handling studies
ƒƒ Operation & maintenance organization, design and staffing
ƒƒ Audits and contract strategy

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FEATURED PROJECT

GABES NAWARA DEVELOPMENT PROJECT

Client: ABB, Enereco / Max Streicher - Bouchammoui JV


Location: Tunisia
Scope of Work: OMV’s new gas processing facilities for Nawara comprise a Central Processing Facility (CPF) and
flowlines, export pipelines and final Gas Treatment Plant (GTP). RINA Consulting provides O&M engineering and HSE
activities for all EPC contractors. Our activities include:

ƒƒ O&M and HSE management


ƒƒ Safety procedures, HSSE philosophies, loss prevention and risk analyses
ƒƒ EIA (Environmental Impact Assessment) and environmental engineering
ƒƒ RBI (Risk Based Inspection) and RCM (Reliability Centred Maintenance)
ƒƒ O&M philosophy and plans, CMMS implementation, spare parts, training materials
ƒƒ Operating envelope, site preservation procedure

MAIN PROJECT

NORD STREAM PIPELINE SYSTEM


Client: Nord Stream AG
Location: Russia / Germany / Switzerland
Scope of Work: Nord Stream crosses the Baltic from, Russia to Germany. RINA Consulting provides O&M engineering
for onshore facilities. Responsibilities: maintenance audits for material performance and MMS, selection of Russian
warehouse, management procedures, warehouse modifications, CMMS, yearly evaluation of materials storage status,
material preservation, stock monitoring, warehousing storage and spare parts, technical specifications for tenders
and expediting for supplies.

ZUBAIR OIL FIELD


Client: ENI Iraq BV / South Oil Co. / EMC / Samsung Engineering / Weir
Location: Iraq
Scope of Work: Zubair is restoring existing facilities and adding new plant. RINA Consulting supplies O&M engineering
and asset integrity management. For existing plant we provide CMMS, as built updates, procurement support,
SPIR updating, cost control, corrosion assessment / management and Quantitative Risk Analysis (QRA). For the
new installation we provide asset register, material handling studies, RAM, RCM and RBI, spare parts optimization,
CMMS, global maintenance and inspection plan.

NGHI SON REFINERY


Client: JGC
Location: Vietnam
Scope of Work: Develop risk based inspection program, following API 581, for all the pressurized equipment in the
refinery. Activities included: corrosion analysis and material Validation, MSDs and P&IDs mark up, qualitative analysis
based on API 580 and 571, and quantitative analysis with API-compliant software; TML (Thickness Measurement
Location): identification, mark up and accessibility, and definition of inspection plan.

SHAH GAS DEVELOPMENT PROJECT


Client: Tecnicas Reunidas / Saipem / Samsung Engineering / CCC
Location: Abu Dhabi, UAE
Scope of Work: Shah Gas Development (SGD) will treat 1 bcfd of 25% H2S sour gas. RINA Consulting provided
Operability Readiness & Assurance (OR&A) services for all EPC contractors: Reliability Availability and Maintainability
(RAM) analysis, Failure Mode and Effect Analysis (FMEA), Reliability Centred Maintenance (RCM), CMMS, material
handling studies and Risk Based Inspection (RBI), maintenance & inspection manuals, and training delivery.

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ASSET INTEGRITY MANAGEMENT

RINA Consulting’s Asset Integrity Management (AIM) services guarantee the ability of a facility to perform its
required function effectively through the whole lifecycle while protecting health, safety and the environment. Our
engineers target obtaining the maximum results from assets: from mechanical integrity plans and inspection surveys
to operation audits, advanced data analysis, fitness for service & residual life assessments. In addition to well-
maintained assets, we have direct experience with rehabilitation of degraded plants, structures, and pipelines. AIM is
an outcome of design, construction and operating practice.

Integrity is achieved when facilities:

ƒƒ Are structurally and mechanically sound


ƒƒ Perform processes and produce products for which they were designed

RINA Consulting supports clients throughout the asset integrity cycle:

ƒƒ Mechanical integrity plan: risk analysis, RAM (Reliability, Availability, Maintainability), safety levels, material
selection and corrosion assessment, welding procedures and requirements, fitness-for-service
ƒƒ Inspection and surveys: operational audits, NDT engineering/supervision, structural health monitoring, leak
detection systems, failure analysis, regulation and certification
ƒƒ Data analysis: IDA (Intelligent Data Analysis), life cycle analysis, probability of failure, degradation mechanisms,
HSE modelling
ƒƒ Recommendations: data management, feedback & updates, life extension, serviceability design, integrity
operating window

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FEATURED PROJECT

PIM - PIPELINE INTEGRITY MANAGEMENT PROJECT

Client: Saipem / Enimed


Location: Offshore Adriatic Sea
Scope of Work: The Pipeline Integrity Management system will use inspection & maintenance programs and intelligent
data analysis to extend asset useful life. We evaluated risk for offshore pipelines:

ƒƒ Risk assessments - expected failure frequency from In-Line-Inspection & hydro-test data
ƒƒ Consequence analyses for failure of sealines, pipelines, risers, compressor stations
ƒƒ Simulation of underwater gas releases to assess hazardous areas on the surface
ƒƒ Update of basic data for selected sealines (including corrosion rates)
ƒƒ Update of inspection and maintenance plans
ƒƒ Fit for service reports, assessing design life and upgrading with inspection data

MAIN PROJECT

CORROSION AND NDT ENGINEERING FOR RUMAILA GAS REHABILITATION PROJECT


Client: GE Oil & Gas / General Basra Gas Company
Location: Italy / Iraq
Scope of Work: The project comprises ten gas compression stations in southern Iraq. The facilities suffered neglect
and damage from 30 years of war and sanctions. We performed: corrosion risk assessment, short term inspection
strategy, risk based inspection planning (S-RBI software), NDT & inspection specification and supervision at the site.

ADVANCED MONITORING SOLUTION FOR LAM 28 OFFSHORE FIXED PLATFORM


Client: Dragon Oil Plc
Location: Turkmenistan
Scope of Work: LAM 28 is a one of many shallow water platforms in the Caspian Sea. These structures are at or beyond
their design lives, and asset integrity management is critical. We provided: design and execution of dynamic structural
monitoring campaign to assess the platform condition during structural reinforcement, design of dynamic modelling
for each reinforcement phase and model calibration, finite element modelling for final residual life assessment.

FPSO PROCESS AND RELIABILITY IMPROVEMENT AUDIT


Client: GNPC (Ghana National Petroleum Company)
Location: Accra, Ghana
Scope of Work: Process and reliability improvement audit on the FPSO KWAME NKRUMAH MV21 (Jubilee field).
Activities were in three phases: Phase I: confirm current process reliability & maintenance improvement plan was
effectively managed and carried out; Phase II: confirm that a holistic action plan to manage the asset integrity was
put in place with clearly defined accountabilities; Phase III: confirm that planning and implementation of engineering
reviews and studies.

MATERIAL SELECTION REVIEW FOR PETROCHEMICAL PLANT


Client: Infineum Italia
Location: Italy
Scope of Work: Review of materials selected for equipment, instruments and piping of the off-gas treatment plant
for the Infineum facility. The analysis focused on the assessment of compatibility between the proposed materials
and the process environment.

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TRAINING SOLUTIONS

RINA Consulting has over 50 years of experience in training and skills development in the main disciplines of the
industrial area: oil & gas, power generation and distribution, chemical and petrochemical plants. In the Oil & Gas area,
our expertise covers the domains of exploration (geosciences and drilling) and production (upstream and midstream
facilities to refining and petrochemicals) and is intended for technicians, supervisors, superintendents and managers.
Our training offer makes use of both traditional and innovative methods and advanced technology tools, to enhance
the quality of our services as well as participation and engagement of participants.

According to the purpose of the project, RINA Consulting training consultancy includes:

ƒƒ Organization and manning requirements definition


ƒƒ Selection of personnel
ƒƒ Training needs analysis
ƒƒ Training center design
ƒƒ Competence assurance services
ƒƒ Collective and individual training programs development and delivery
ƒƒ Nationalization programs
ƒƒ Training management and administration

Our expertise covers the following training methods and course formats, depending on training contents and specific
needs: competence based training, instructor-led training, on the job training, eLearning, 3D virtual environment -
based training, distance learning and eTutoring, blended learning, Operator Training Simulator (OTS).

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FEATURED PROJECT

ADCO E-LEARNING AND 3D MODULES

Client: Abu Dhabi Company for Onshore Oil Operations (ADCO)


Location: Abu Dhabi, UAE
Scope of Work: Develop and implement integrated framework for interactive operating manuals and tailored
e-learning, including new technologies for 3D Interactive Simulation Training.

ƒƒ Develop 11 operating manuals


ƒƒ Develop 121 standard operating procedures
ƒƒ Develop web based framework for the operating manuals and SOP
ƒƒ Review and update the existing Bu Hasa operating manuals and SOP
ƒƒ Develop 10 e-learning modules (3D animation and Multimedia contents)
ƒƒ Develop 8 e-learning 3D interactive modules (5 scenarios per module)

MAIN PROJECT

ECU TRAINING
Client: Eni Corporate University
Location: Ghana / Mozambique / Nigeria / Congo / Kazakhstan / Italy
Scope of Work: RINA Consulting provides training services to ECU. Our scope includes design and development
of training material, competence mapping, implementation of courses, coordination of training plans, classroom
training and on-site mentoring. Training covers: exploration and reservoir geosciences, well area (drilling rigs
and equipment, drilling fluids, drilling technologies, completion engineering, work over and wireline operations),
engineering; operation and maintenance, and logistics.

TEMPA ROSSA - OPERATOR TRAINING


Client: Total E&P Italia
Location: Corleto Perticara / Italy / France / Qatar / Congo
Scope of Work: RINA Consulting was responsible to design, develop, implement and manage the operator-training
program for 54 operators of the new oil field “Total Oil Centre” in Corleto Perticara, Italy. After the On-Job Orientation
in Italy and in Total Training centres in France, RINA Consulting held the Classroom Training in Italy and the On Job
Training in Total refineries and Upstream Plants in France, Congo and Qatar.

HSE TRAINING OF IRAQI PERSONNEL


Client: Eni Corporate University
Location: Iraq
Scope of Work: RINA Consulting provided HSE training of operation & maintenance personnel of company (ZFOD
and SOC) and construction contractors. Activities included coordination, preparation of training material and course
delivery.

TRAINING OF OPERATION AND MAINTENANCE PERSONNEL OF SHAH GAS DEVELOPMENT PROJECT -


PACKAGES 2 & 3 AND PACKAGE 5
Client: Saipem / Al Hosn Gas
Location: UAE
Scope of Work: Training of company operation and maintenance personnel (600 trainees for Package 2 & 3 - Process
and Sulphur Recovery Units, 150 trainees for Package 5 - Product Pipelines) employed on Shah Asset. The training
plan integrated with schedule of facilities development. RINA Consulting developed the training program and training
material, and provided training coordination on site and delivery of courses. Topics covered included: HSE, process,
maintenance, asset integrity and operation assurance.

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RINA Consulting
Via Corsica, 12
16128 Genova - Italy

T. +39 010 53851


info@rina.org

rina.org

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