Documente Academic
Documente Profesional
Documente Cultură
YBR125ED
3D9-F8199-EA
U3D9EAE0.book Page 2 Thursday, December 28, 2006 10:35 AM
U3D9EAE0.book Page 1 Thursday, December 28, 2006 10:35 AM
INTRODUCTION
EAU10100
Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander, or a person inspecting or repairing the motor-
cycle.
NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10030
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
U3D9EAE0.book Page 2 Thursday, December 28, 2006 10:35 AM
EAU37230
YBR125ED
OWNER’S MANUAL
©2006 by Yamaha Motor Co., Ltd.
1st edition, December 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in China.
U3D9EAE0.book Page 1 Thursday, December 28, 2006 10:35 AM
TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 PRE-OPERATION CHECKS ............. 4-1 Adjusting the clutch lever
Pre-operation check list .................. 4-2 free play .................................... 6-16
DESCRIPTION ..................................2-1 Checking the front brake lever
Left view ..........................................2-1 OPERATION AND free play .................................... 6-17
Right view ........................................2-2 IMPORTANT RIDING POINTS .......... 5-1 Adjusting the brake pedal
Controls and instruments.................2-3 Starting a cold engine .................... 5-1 free play .................................... 6-18
Starting a warm engine .................. 5-2 Adjusting the rear brake
INSTRUMENT AND Shifting ........................................... 5-2 light switch ................................ 6-18
CONTROL FUNCTIONS ....................3-1 Tips for reducing fuel Checking the front brake pads
Main switch/steering lock ................3-1 consumption ............................... 5-3 and rear brake shoes ............... 6-19
Indicator lights ................................3-2 Engine break-in .............................. 5-3 Checking the front brake
Speedometer unit ...........................3-2 Parking ........................................... 5-4 fluid level .................................. 6-20
Tachometer ....................................3-3 Changing the brake fluid .............. 6-21
Fuel gauge ......................................3-3 PERIODIC MAINTENANCE AND Drive chain slack .......................... 6-21
Handlebar switches ........................3-3 MINOR REPAIR ................................. 6-1 Cleaning and lubricating
Clutch lever .....................................3-4 Owner’s tool kit ............................... 6-1 the drive chain .......................... 6-22
Shift pedal .......................................3-4 Periodic maintenance and Checking and lubricating
Brake lever .....................................3-5 lubrication chart .......................... 6-2 the cables ................................. 6-23
Brake pedal ....................................3-5 Removing and installing panels ..... 6-6 Checking and lubricating
Fuel tank cap ..................................3-5 Checking the spark plug ................. 6-7 the throttle grip and cable ......... 6-23
Fuel .................................................3-6 Engine oil ....................................... 6-9 Checking and lubricating
Catalytic converter ..........................3-7 Cleaning the air filter element ...... 6-10 the brake and shift pedals ........ 6-24
Fuel cock ........................................3-7 Adjusting the carburetor ............... 6-12 Checking and lubricating
Starter (choke) lever ........................3-8 Adjusting the engine idling the brake and clutch levers ...... 6-24
Kickstarter .......................................3-9 speed ........................................ 6-12 Checking and lubricating the
Adjusting the shock absorber Adjusting the throttle cable centerstand and sidestand ....... 6-25
assemblies ..................................3-9 free play .................................... 6-13 Lubricating the swingarm
Carrier ...........................................3-10 Valve clearance ............................ 6-14 pivots ........................................ 6-25
Luggage strap holders ..................3-10 Tires ............................................. 6-14 Checking the front fork ................. 6-26
Sidestand ......................................3-10 Cast wheels .................................. 6-16 Checking the steering .................. 6-26
Ignition circuit cut-off system ........3-11 Checking the wheel bearings ....... 6-27
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TABLE OF CONTENTS
Battery ..........................................6-27
Replacing the fuse ........................6-29
Replacing the headlight bulb ........6-30
Replacing the tail/
brake light bulb ..........................6-32
Replacing a turn signal
light bulb ....................................6-32
Replacing the auxiliary
light bulb ....................................6-33
Front wheel ...................................6-33
Rear wheel ...................................6-35
Troubleshooting ............................6-37
Troubleshooting chart ...................6-38
SPECIFICATIONS .............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
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SAFETY INFORMATION
EAU10251
AND/OR WHEN MADE NECES- • Ride where other motorists can
SARY BY MECHANICAL CONDI- see you. Avoid riding in another
MOTORCYCLES ARE SINGLE TIONS. motorist’s blind spot.
1 TRACK VEHICLES. THEIR SAFE USE ● Many motorcycle accidents in-
AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators. In
UPON THE USE OF PROPER RIDING ● Always make pre-operation fact, many operators who have
TECHNIQUES AS WELL AS THE EX- checks. Careful checks may help been involved in accidents do not
PERTISE OF THE OPERATOR. EV- prevent an accident. even have a current motorcycle li-
ERY OPERATOR SHOULD KNOW ● This motorcycle is designed to car- cense.
THE FOLLOWING REQUIREMENTS ry the operator and a passenger. • Make sure that you are qualified
BEFORE RIDING THIS MOTOR- ● The failure of motorists to detect and that you only lend your
CYCLE. and recognize motorcycles in traf- motorcycle to other qualified op-
HE OR SHE SHOULD: fic is the predominating cause of erators.
● OBTAIN THOROUGH INSTRUC- automobile/motorcycle accidents. • Know your skills and limits.
TIONS FROM A COMPETENT Many accidents have been caused Staying within your limits may
SOURCE ON ALL ASPECTS OF by an automobile driver who did help you to avoid an accident.
MOTORCYCLE OPERATION. not see the motorcycle. Making • We recommend that you prac-
● OBSERVE THE WARNINGS AND yourself conspicuous appears to tice riding your motorcycle
MAINTENANCE REQUIRE- be very effective in reducing the where there is no traffic until you
MENTS IN THE OWNER’S MAN- chance of this type of accident. have become thoroughly famil-
UAL. Therefore: iar with the motorcycle and all of
● OBTAIN QUALIFIED TRAINING • Wear a brightly colored jacket. its controls.
IN SAFE AND PROPER RIDING • Use extra caution when ap- ● Many motorcycle accidents have
TECHNIQUES. proaching and passing through been caused by error of the motor-
● OBTAIN PROFESSIONAL TECH- intersections, since intersec- cycle operator. A typical error
NICAL SERVICE AS INDICATED tions are the most likely places made by the operator is veering
BY THE OWNER’S MANUAL for motorcycle accidents to oc-
cur.
1-1
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SAFETY INFORMATION
wide on a turn due to EXCESSIVE ● This motorcycle is designed for on- cause burns. Always wear protec-
SPEED or undercornering (insuffi- road use only, therefore, it is not tive clothing that covers your legs,
cient lean angle for the speed). suitable for off-road use. ankles, and feet.
• Always obey the speed limit and ● Passengers should also observe 1
never travel faster than warrant- Protective apparel the precautions mentioned above.
ed by road and traffic conditions. The majority of fatalities from motor-
• Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
● The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper ● Always wear an approved helmet. der the motorcycle unsafe for use and
control. ● Wear a face shield or goggles. may cause severe personal injury.
• The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision which could delay seeing
rests during operation to main- a hazard. Loading and accessories
tain control of the motorcycle. ● The use of a jacket, heavy boots, Adding accessories or cargo to your
• The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, seat preventing or reducing abrasions ty and handling if the weight distribution
strap, or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both ● Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
• Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. ● Never touch the engine or exhaust that has added cargo or accessories.
● Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:
1-2
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SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
1 not exceed the maximum load limit. Accessories • Accessories fitted to the handle-
Genuine Yamaha accessories have bar or the front fork area can
Maximum load: been specifically designed for use on create instability due to improper
198 kg (437 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody-
test all other accessories that may be namic changes. If accessories
When loading within this weight limit,
available, you must personally be re- are added to the handlebar or
keep the following in mind:
sponsible for the proper selection, in- front fork area, they must be as
● Cargo and accessory weight
stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to
accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make
when selecting and installing any ac- • Bulky or large accessories may
sure to distribute the weight as
cessories. seriously affect the stability of
evenly as possible on both sides of
Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal-
as well as those provided under “Load- namic effects. Wind may at-
ance or instability.
ing” when mounting accessories. tempt to lift the motorcycle, or
● Shifting weights can create a sud-
● Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac-
cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely
mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before
fully inspect the accessory before instability when passing or being
riding. Check accessory mounts
using it to make sure that it does passed by large vehicles.
and cargo restraints frequently.
not in any way reduce ground • Certain accessories can dis-
● Never attach any large or heavy
clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork,
her normal riding position. This
or front fender. These items, in-
improper position limits the free-
cluding such cargo as sleeping
dom of movement of the opera-
1-3
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SAFETY INFORMATION
tor and may limit control ability, ● Always turn the engine off before eyes, see your doctor immediately.
therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin
not recommended. and remove the key from the main or clothing, immediately wash the
● Use caution when adding electri- switch. When parking the motor- affected area with soap and water 1
cal accessories. If electrical acces- cycle, note the following: and change your clothes.
sories exceed the capacity of the • The engine and exhaust system
motorcycle’s electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
• Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
● GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: • Do not park the motorcycle near
• Always turn the engine off when a flammable source (e.g. a kero-
refueling. sene heater, or near an open
• Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. ● When transporting the motorcycle
• Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright and that the fuel
● Never start the engine or let it run cock is turned to “ON” or “RES” (for
for any length of time in a closed vacuum type) / “OFF” (for manual
area. The exhaust fumes are poi- type). If it should lean over, gaso-
sonous and may cause loss of line may leak out of the carburetor
consciousness and death within a or fuel tank.
short time. Always operate your ● If you should swallow any gaso-
motorcycle in an area that has ad- line, inhale a lot of gasoline vapor,
equate ventilation. or allow gasoline to get into your
1-4
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DESCRIPTION
EAU10410
Left view
2-1
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DESCRIPTION
EAU10420
Right view
2-2
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DESCRIPTION
EAU10430
2-3
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EAU43140
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved. 3
EAU11030
The speedometer unit is equipped with
Turn signal indicator lights “ ” and a speedometer, an odometer and a
“ ” tripmeter. The speedometer shows
The corresponding indicator light flash- riding speed. The odometer shows the
es when the turn signal switch is total distance traveled. The tripmeter
pushed to the left or right. shows the distance traveled since it
was last set to zero with the reset knob.
EAU11060
The tripmeter can be used to estimate
Neutral indicator light “ ”
the distance that can be traveled with a
This indicator light comes on when the
full tank of fuel. This information will en-
transmission is in the neutral position.
able you to plan future fuel stops.
3-2
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3-3
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EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
3 turn, push this switch to “ ”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has re- 1. Clutch lever 1. Shift pedal
turned to the center position.
The clutch lever is located at the left The shift pedal is located on the left
EAU12500
handlebar grip. To disengage the side of the engine and is used in com-
Horn switch “ ” clutch, pull the lever toward the handle- bination with the clutch lever when
Press this switch to sound the horn. bar grip. To engage the clutch, release shifting the gears of the 5-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
EAU12710
rapidly and released slowly for smooth this motorcycle.
Start switch “ ”
clutch operation.
Push this switch to crank the engine
The clutch lever is equipped with a
with the starter.
ECA10050
clutch switch, which is part of the igni-
CAUTION: tion circuit cut-off system. (See page
3-11.)
See page 5-1 for starting instruc-
tions prior to starting the engine.
3-4
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The brake lever is located at the right The brake pedal is on the right side of
To remove the fuel tank cap
handlebar grip. To apply the front the motorcycle. To apply the rear
Insert the key into the lock and turn it
brake, pull the lever toward the handle- brake, press down on the brake pedal.
1/4 turn clockwise. The lock will be re-
bar grip.
leased and the fuel tank cap can be re-
moved.
3-5
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WARNING EAU13320
3 Make sure that the fuel tank cap is
properly installed before riding.
Recommended fuel:
1. Fuel tank filler tube REGULAR UNLEADED GASOLINE
ONLY
2. Fuel level
Fuel tank capacity:
Make sure that there is sufficient fuel in 12.0 L (3.17 US gal) (2.64 Imp.gal)
Fuel reserve amount:
the tank. When refueling, be sure to in- 1.7 L (0.45 US gal) (0.37 Imp.gal)
sert the pump nozzle into the fuel tank
filler hole and to fill the tank to the bot- ECA11400
leaded fuel will extend spark plug life Catalytic converter Fuel cock
and reduce maintenance costs. This model is equipped with a catalytic The fuel cock supplies fuel from the
converter in the exhaust system. tank to the carburetor while filtering it al-
EWA10860
so.
WARNING
NOTE:
The exhaust system is hot after op-
Depending on the model, the positions
eration. Make sure that the exhaust
indicated on the fuel cock differ as
system has cooled down before do- 3
shown in the following illustrations.
ing any maintenance work.
ECA10700 The fuel cock has three positions:
CAUTION:
“OFF” or “ ”
The following precautions must be
observed to prevent a fire hazard or
other damages.
● Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.
● Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn. 1. Arrow mark pointing to “OFF” or “ ”
● Do not allow the engine to idle
With the lever in this position, fuel will
too long. not flow. Always return the lever to this
position when the engine is not running.
3-7
U3D9EAE0.book Page 8 Thursday, December 28, 2006 10:35 AM
fuel while riding, move the lever to this Starter (choke) lever “ ”
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to
“ON” or “ ” after refueling!
3-8
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3-9
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3-10
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WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.
● If a malfunction is noted, have a
Yamaha dealer check the sys-
tem before riding.
3-11
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3-12
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PRE-OPERATION CHECKS
EAU15592
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
4-1
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PRE-OPERATION CHECKS
EAU15605
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
4-3
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5-1
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5-2
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5-3
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5-4
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6-1
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6-2
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6-3
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EAU18660
NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
6-4
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6-5
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1. Panel B
EAU37070
Panel A
To install the panel
To remove the panel
1. Secure the rear of the panel, and
1. Remove the screw. 6
then push the front of the panel in.
1. Panel A
1. Screw
2. Install the screw.
6-6
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6-7
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6-8
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6-9
U3D9EAE0.book Page 10 Thursday, December 28, 2006 10:35 AM
then tighten it to the specified rial enters the crankcase. Cleaning the air filter element
torque. The air filter element should be cleaned
6. Start the engine, and then let it idle at the intervals specified in the periodic
for several minutes while checking maintenance and lubrication chart.
Tightening torque:
Engine oil drain bolt: it for oil leakage. If oil is leaking, im- Clean the air filter element more fre-
20 Nm (2.0 m·kgf, 14 ft·lbf) mediately turn the engine off and quently if you are riding in unusually
check for the cause. wet or dusty areas.
5. Add the specified amount of the 7. Turn the engine off, and then 1. Remove panel A. (See page 6-6.)
recommended engine oil, and then check the oil level and correct it if 2. Remove the air filter case cover by
install and tighten the engine oil fill- necessary. removing the screws.
er cap.
CAUTION:
● In order to prevent clutch slip-
page (since the engine oil also
1. Screw
lubricates the clutch), do not 2. Air filter case cover
mix any chemical additives. Do
not use oils with a diesel speci- 3. Remove the air filter element.
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
6-10
U3D9EAE0.book Page 11 Thursday, December 28, 2006 10:35 AM
WARNING
Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
explosion, do not use gasoline or
solvents with a low flash point.
ECA15100
CAUTION:
To avoid damaging the sponge ma-
1. Sponge material 1. Air filter element terial, handle it gently and carefully,
2. Air filter element and do not twist it.
6. Clean the sponge material with
4. Remove the sponge material from solvent, then squeeze the remain- 7. Install the sponge material into the
the air filter element. ing solvent out, and be sure to let air filter element, and then install
5. Lightly tap the air filter element to the sponge material dry before in- the air filter element into the air fil-
6 remove most of the dust and dirt, stalling it into the air filter element. ter case.
and then blow the remaining dirt If the sponge material is damaged, ECA10480
6-11
U3D9EAE0.book Page 12 Thursday, December 28, 2006 10:35 AM
the air filter case for accumulated Adjusting the carburetor Adjusting the engine idling
dust or water, and if necessary, The carburetor is an important part of speed
drain it by removing the clamp, and the engine and requires very sophisti- The engine idling speed must be
then removing the plug. cated adjustment. Therefore, most car- checked and, if necessary, adjusted as
buretor adjustments should be left to a follows at the intervals specified in the
Yamaha dealer, who has the neces- periodic maintenance and lubrication
sary professional knowledge and expe- chart.
rience. The adjustment described in the The engine should be warm before
following section, however, may be ser- making this adjustment.
viced by the owner as part of routine
maintenance. NOTE:
ECA10550 The engine is warm when it quickly re-
CAUTION: sponds to the throttle.
The carburetor has been set and ex- Check the engine idling speed and, if
1. Clamp
tensively tested at the Yamaha fac- necessary, adjust it to specification by 6
2. Air filter check hose plug
tory. Changing these settings turning the throttle stop screw. To in-
10. Install the plug into the check without sufficient technical knowl- crease the engine idling speed, turn the
hose, and then install the clamp. edge may result in poor perfor- screw in direction (a). To decrease the
11. Install the panel. mance of or damage to the engine. engine idling speed, turn the screw in
direction (b).
6-12
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6-13
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6-15
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6-16
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WARNING
1. Locknut (crankcase)
An incorrect brake lever free play in-
2. Clutch lever free play adjusting nut (crank-
case)
dicates a hazardous condition in the
brake system. Do not operate the
motorcycle until the brake system
has been checked or repaired by a
Yamaha dealer.
6-17
U3D9EAE0.book Page 18 Thursday, December 28, 2006 10:35 AM
Adjusting the brake pedal free Adjusting the rear brake light
play switch
EAU22430
Front brake pads
6-19
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6-20
U3D9EAE0.book Page 21 Thursday, December 28, 2006 10:35 AM
Changing the brake fluid Drive chain slack Drive chain slack:
20.0–30.0 mm (0.79–1.18 in)
Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted 5. If the drive chain slack is incorrect,
the NOTE after the periodic mainte- if necessary. adjust it as follows.
nance and lubrication chart. In addition,
have the oil seals of the brake master EAU22793
EAU37112
To check the drive chain slack To adjust the drive chain slack
cylinder and caliper as well as the
1. Place the motorcycle on the cen- 1. Loosen the brake pedal free play
brake hose replaced at the intervals
terstand. adjusting nut, brake torque rod nut,
listed below or whenever they are dam-
2. Shift the transmission into the neu- and axle nut.
aged or leaking.
tral position.
● Oil seals: Replace every two
3. Spin the rear wheel several times
years.
to locate the tightest portion of the
● Brake hose: Replace every four
drive chain.
years.
4. Measure the drive chain slack as
6
shown.
6-21
U3D9EAE0.book Page 22 Thursday, December 28, 2006 10:35 AM
adjusting bolt at each end of the CAUTION: Cleaning and lubricating the
swingarm in direction (a). To loos- Improper drive chain slack will over- drive chain
en the drive chain, turn the adjust- load the engine as well as other vital The drive chain must be cleaned and
ing bolt at each end of the parts of the motorcycle and can lead lubricated at the intervals specified in
swingarm in direction (b), and then to chain slippage or breakage. To the periodic maintenance and lubrica-
push the rear wheel forward. prevent this from occurring, keep tion chart, otherwise it will quickly wear
the drive chain slack within the out, especially when riding in dusty or
NOTE: wet areas. Service the drive chain as
specified limits.
Using the alignment marks on each follows.
side of the swingarm, make sure that 4. Tighten both locknuts, and then ECA10581
both chain pullers are in the same posi- tighten the axle nut and brake CAUTION:
tion for proper wheel alignment. torque rod nut to their specified The drive chain must be lubricated
torques. after washing the motorcycle and
riding in the rain.
Tightening torques:
6
Axle nut: 1. Clean the drive chain with kero-
80 Nm (8.0 m·kgf, 58 ft·lbf) sene and a small soft brush.
Brake torque rod nut: ECA11120
19 Nm (1.9 m·kgf, 13 ft·lbf)
CAUTION:
5. Adjust the brake pedal free play. To prevent damaging the O-rings, do
(See page 6-18.) not clean the drive chain with steam
EWA10660 cleaners, high-pressure washers or
1. Alignment marks WARNING inappropriate solvents.
2. Chain puller locknut After adjusting the brake pedal free
3. Drive chain slack adjusting bolt
2. Wipe the drive chain dry.
play, check the operation of the 3. Thoroughly lubricate the drive
brake light. chain with a special O-ring chain
lubricant.
6-22
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Recommended lubricant:
Engine oil
EWA10720
WARNING
6
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.
6-23
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Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease (all-pur-
brake and shift pedals pose grease) brake and clutch levers
Brake lever
Clutch lever
6
6-24
U3D9EAE0.book Page 25 Thursday, December 28, 2006 10:35 AM
Recommended lubricant:
Lithium-soap-based grease
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
6-25
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6-26
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6-27
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6-28
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6-29
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6
1. Spare fuse
1. Screw
If the fuse is blown, replace it as fol-
lows. 2. Remove the headlight bulb socket
1. Turn the key to “OFF” and turn off cover.
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
Specified fuse:
15.0 A
6-30
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6-31
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CAUTION:
Do not overtighten the screw, other-
wise the lens may break.
6-32
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EAU37030
To install the front wheel
1. Install the speedometer gear unit
into the wheel hub so that the pro-
jections mesh with the slots.
6-34
U3D9EAE0.book Page 35 Thursday, December 28, 2006 10:35 AM
Tightening torque:
Axle nut:
59 Nm (5.9 m·kgf, 43 ft·lbf)
6-35
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6-36
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6-37
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Troubleshooting chart
EWA10840
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
1. Fuel There is
Check the compression.
enough fuel.
Check the fuel level in
the fuel tank.
There is The engine does not start.
Supply fuel.
no fuel. Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the
electric starter.
There is no compression.
Have a Yamaha dealer 6
check the vehicle.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and
Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
6-38
U3D9EAE0.book Page 1 Thursday, December 28, 2006 10:35 AM
advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION:
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
7
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts such as cowlings,
2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc. Use
and connectors, including the only a soft, clean cloth or
spark plug cap, are tightly in- sponge with mild detergent and
stalled. water to clean plastic.
3. Remove extremely stubborn dirt, ● Do not use any harsh chemical
like oil burnt onto the crankcase, products on plastic parts. Be
with a degreasing agent and a sure to avoid using cloths or
brush, but never apply such prod- sponges which have been in
7-1
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7-2
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7-3
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SPECIFICATIONS
Dimensions: Engine oil: Carburetor:
Overall length: Type: Manufacturer:
1980 mm (78.0 in) SAE10W30, SAE10W40, SAE15W40, MIKUNI
Overall width: SAE20W40 or SAE20W50 Type × quantity:
745 mm (29.3 in) VM22SH x 1
Overall height: -20 -10 0 10 20 30 40 50 ˚C Spark plug (s):
1080 mm (42.5 in) Manufacturer/model:
Seat height: SAE 10W-30
NGK/CR6HSA
780 mm (30.7 in) SAE 10W-40 Spark plug gap:
Wheelbase: 0.6–0.7 mm (0.024–0.028 in)
1290 mm (50.8 in) SAE 15W-40 Clutch:
Ground clearance: Clutch type:
SAE 20W-40
175 mm (6.89 in) Wet, multiple-disc
Minimum turning radius: SAE 20W-50 Transmission:
1750 mm (68.9 in) Primary reduction system:
Weight: Helical gear
With oil and fuel: Recommended engine oil grade:
Primary reduction ratio:
122.0 kg (269 lb) API service SG type or higher, JASO
68/20 (3.400)
standard MA
Engine: Secondary reduction system:
Engine oil quantity:
Engine type: Chain drive
Periodic oil change:
Air cooled 4-stroke, SOHC Secondary reduction ratio:
1.00 L (1.06 US qt) (0.88 Imp.qt)
Cylinder arrangement: 45/14 (3.214)
Forward-inclined single cylinder
Air filter:
Transmission type:
Air filter element:
8 Displacement: Constant mesh 5-speed
Dry element
123.7 cm³ Operation:
Bore × stroke: Fuel: Left foot operation
54.0 × 54.0 mm (2.13 × 2.13 in) Recommended fuel:
Gear ratio:
Compression ratio: Regular unleaded gasoline only
1st:
10.00 :1 Fuel tank capacity:
37/14 (2.643)
Starting system: 12.0 L (3.17 US gal) (2.64 Imp.gal)
2nd:
Electric starter and kickstarter Fuel reserve amount:
32/18 (1.778)
Lubrication system: 1.7 L (0.45 US gal) (0.37 Imp.gal)
3rd:
Wet sump 25/19 (1.316)
8-1
U3D9EAE0.book Page 2 Thursday, December 28, 2006 10:35 AM
SPECIFICATIONS
4th: Front: Front suspension:
23/22 (1.045) 175 kPa (25 psi) (1.75 kgf/cm²) Type:
5th: Rear: Telescopic fork
21/24 (0.875) 200 kPa (29 psi) (2.00 kgf/cm²) Spring/shock absorber type:
Chassis: Loading condition: Coil spring/oil damper
Frame type: 90–198 kg (198–437 lb) Wheel travel:
Diamond Front: 120.0 mm (4.72 in)
Caster angle: 175 kPa (25 psi) (1.75 kgf/cm²) Rear suspension:
26.33 ° Rear: Type:
Trail: 280 kPa (41 psi) (2.80 kgf/cm²) Swingarm
90.0 mm (3.54 in) Front wheel: Spring/shock absorber type:
Front tire: Wheel type: Coil spring/oil damper
Type: Cast wheel Wheel travel:
Tubeless Rim size: 105.0 mm (4.13 in)
Size: J18 x MT1.85 Electrical system:
2.75-18 42P Rear wheel: Ignition system:
Manufacturer/model: Wheel type: DC. CDI
CHENG SHIN/C-910 Cast wheel Charging system:
Rear tire: Rim size: AC magneto
Type: J18 x MT1.85 Battery:
Tubeless Front brake: Model:
Size: Type: CB5L-B
90/90-18 57P Single disc brake Voltage, capacity:
Manufacturer/model: Operation: 12 V, 5.0 Ah 8
CHENG SHIN/C-905 Right hand operation Headlight:
Loading: Recommended fluid: Bulb type:
Maximum load: DOT 3 or 4 Incandescence
198 kg (437 lb) Rear brake: Bulb voltage, wattage × quantity:
(Total weight of rider, passenger, cargo and Type: Headlight:
accessories) Drum brake 12 V, 35 W/35.0 W × 1
Tire air pressure (measured on cold Operation: Tail/brake light:
tires): Right foot operation 12 V, 5.0 W/21.0 W × 1
Loading condition: Front turn signal light:
0–90 kg (0–198 lb) 12 V, 10.0 W × 2
8-2
U3D9EAE0.book Page 3 Thursday, December 28, 2006 10:35 AM
SPECIFICATIONS
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
Meter lighting:
12 V, 1.7 W × 4
Neutral indicator light:
14 V, 3.0 W × 1
High beam indicator light:
14 V, 3.0 W × 1
Turn signal indicator light:
14 V, 3.0 W × 2
Fuse:
Fuse:
15.0 A
8-3
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CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
9-1
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CONSUMER INFORMATION
EAU36980
Model label
1. Model label
9-2
U3D9EAE0.book Page 1 Thursday, December 28, 2006 10:35 AM
INDEX
A F Periodic maintenance and
Air filter element, cleaning .................... 6-10 Front brake lever free play, checking ....6-17 lubrication chart .................................... 6-2
Auxiliary light bulb, replacing ................ 6-33 Front fork, checking...............................6-26 Pre-operation check list .......................... 4-2
B Fuel .........................................................3-6 R
Battery .................................................. 6-27 Fuel cock.................................................3-7 Rear brake light switch, adjusting ......... 6-18
Brake and clutch levers, Fuel consumption, tips for reducing ........5-3 S
checking and lubricating..................... 6-24 Fuel gauge ..............................................3-3 Safety information................................... 1-1
Brake and shift pedals, Fuel tank cap...........................................3-5 Shifting.................................................... 5-2
checking and lubricating..................... 6-24 Fuse, replacing......................................6-29 Shift pedal............................................... 3-4
Brake fluid, changing ............................ 6-21 H Shock absorber assemblies, adjusting ... 3-9
Brake fluid level, checking .................... 6-20 Handlebar switches .................................3-3 Sidestand.............................................. 3-10
Brake lever ............................................. 3-5 Headlight bulb, replacing.......................6-30 Spark plug, checking .............................. 6-7
Brake pads and shoes, checking.......... 6-19 High beam indicator light.........................3-2 Specifications.......................................... 8-1
Brake pedal ............................................ 3-5 Horn switch .............................................3-4 Speedometer unit ................................... 3-2
Brake pedal free play, adjusting ........... 6-18 I Starter (choke) lever ............................... 3-8
C Identification numbers .............................9-1 Starting a cold engine ............................. 5-1
Cables, checking and lubricating.......... 6-23 Ignition circuit cut-off system .................3-11 Start switch ............................................. 3-4
Carburetor, adjusting ............................ 6-12 Indicator lights .........................................3-2 Steering, checking ................................ 6-26
Care........................................................ 7-1 K Storage ................................................... 7-3
Carrier................................................... 3-10 Key identification number........................9-1 Swingarm pivots, lubricating ................. 6-25
Catalytic converter.................................. 3-7 Kickstarter ...............................................3-9 T
Centerstand and sidestand, L Tachometer............................................. 3-3
checking and lubricating..................... 6-25 Luggage strap holders ..........................3-10 Tail/brake light bulb, replacing .............. 6-32
Clutch lever............................................. 3-4 M Throttle cable free play, adjusting......... 6-13
Clutch lever free play, adjusting ........... 6-16 Main switch/steering lock ........................3-1 Throttle grip and cable,
D Matte color, caution.................................7-1 checking and lubricating ..................... 6-23
Dimmer switch ........................................ 3-4 Model label..............................................9-2 Tires...................................................... 6-14
Drive chain, cleaning and lubricating.... 6-22 N Tool kit .................................................... 6-1
Drive chain slack .................................. 6-21 Troubleshooting .................................... 6-37
Neutral indicator light ..............................3-2
E Troubleshooting chart ........................... 6-38
P
Engine break-in ...................................... 5-3 Turn signal indicator lights ...................... 3-2
Panels, removing and installing ..............6-6
Engine idling speed .............................. 6-12 Turn signal light bulb, replacing ............ 6-32
Parking ....................................................5-4
Engine oil................................................ 6-9 Turn signal switch ................................... 3-4
Part locations ..........................................2-1
Engine, starting a warm.......................... 5-2
U3D9EAE0.book Page 2 Thursday, December 28, 2006 10:35 AM
INDEX
V
Valve clearance .................................... 6-14
Vehicle identification number .................. 9-1
W
Wheel bearings, checking..................... 6-27
Wheel (front) ......................................... 6-33
Wheel (rear) .......................................... 6-35
Wheels .................................................. 6-16
U3D9EAE0.book Page 3 Thursday, December 28, 2006 10:35 AM
YAMAHA MOTOR CO., LTD.
PRINTED IN CHINA
2007.01-0.3×1 CR
(E)