SAP Implementation

Change of Numbering System

Customer Manual
Content

Sr. Topics Page no

No
1 Introduction 3

2 LESER Vision 4

3 Change in Numbering System 5-19

(1) Change of Offer Number 6

(2) Change of Job Number 6

(3) Product Codes 6

(4) Change of Model Number 7

(5) Change of Extended Model Number 8

(6) Order Code 9

(7) Serial Number 10-11

(8) Model Number Selection Table – FL 441 ASME/API 526 12-13

(9) Model Number Selection Table – FL 441 IBR Config. 14-15

(10)Model Number Selection Table – FL 549, FL 237 IBR 16

(11) Option Codes 17-19

6 LESER Worldwide 20

2
Introduction
Welcome to Fainger LESER

Fainger LESER is one of the leading manufacturing

companies for safety valves in India. The state of
the art manufacturing facility is located in Paithan,
Aurangabad. The sales and marketing organization
headquartered in Mumbai offers powerful and
competent service.

The company was established in 1987 as a joint

venture between Fainger Engineering, India, and
LESER GmbH & Co. KG, Germany to manufacture
safety valves with a proven design and technology.
Since 2010, Fainger LESER is a 100% subsidiary of
LESER with now more than 120 employees.

Our modern manufacturing and testing facilities

ensure high quality safety valves and a large central
stock guarantees short delivery times for valves and
spare parts. To date, the more than 150,000
Fainger LESER safety valves installed underline the
trust the customers have in Fainger LESER.

Our safety valves are being used by customers

across all major industries like oil & gas,
petrochemicals, chemicals, pharmaceuticals, and
Original Equipment Manufacturers (OEMs).

Fainger LESER has all the detailed knowledge and

modern technology required for producing high
quality safety valves. Our safety valves are
manufactured in the Paithan factory, which has an
annual capacity of 24,000 valves. In the past two
years, Fainger LESER has invested in new
processes and technologies. The facilities have
been equipped with modern CNC and drilling
machines.

3
LESER Vision
Our values and Core activities

The LESER Corporate Vision Provides us with guidance, and leads to transparency and
predictability. It illustrate what LESER stands for.

The LESER valves – that is us.

Precision inform our Commitment Efficiency is the

Thinking and our actions. Connects us. foundation of our future.

The LESER core activities – our customers in mind.

Customer Relations: Safety Valves & Solutions: Supply Chain: Steady and
Close to the customers. Products and solutions. efficient processes.

4
Change of
Numbering
System

5
SAP Implementation
Change of Offer & Job Number System

1. Fainger LESER Offer Number

All Fainger LESER offers are identified by a unique 8 digit Number which can be found
on the cover sheet and on the top right corner of every page of a Fainger LESER
Quotation. The first two digits are always <10>. When referring to items in an offer, the
item will be added to the offer number separated by a slash (/)

Example: 10123456/10  Item 10 of offer 10123456

2. Fainger LESER Job Number

The Fainger LESER Job Number is the order acceptance number provided upon order
acceptance. It is a unique 8 digit number which always starts with the first two digits as
<20>. It can be found on the cover page and in the top right corner of every page of a
Fainger LESER order confirmation. When referring to items in an order, the item will
be added to the offer number separated by a slash (/)

Example: 20987654/10 Item 10 of offer 20987654

3. Fainger LESER Model Numbers and option codes

(3.1) Fainger LESER Valve Types
A valve type is defined by a 3 digit type code which selects a specific valve design

Process and General Industrial Safety Valves

Compact Compact
High Performance High Pressure
Performance Performance
FL 441 SP FL 441 HP
FL 237 FL 549

6
SAP Implementation
Change of Model Number

(3.2) Fainger LESER “Model number”

The Fainger LESER model number is a 8 digit (2 x4) number that describes the valve
type and, the orifice designation/orifice diameter of the valve and for type 441 the
pressure rating of the Inlet Flange.

4410.0011  441 0 001 1

Valve type No material 1” by 2” 150# Application
code (Body D-orifice code/ Country
material and code; example 1
outlet body = India
configurable)

The model number of the different valve type can be selected from the mode number
selection tables starting from page 4 by selecting the desired valve type, orifice
designation / orifice diameter and the pressure class / sizes.

7
SAP Implementation
Change of Extended Model Number System

(3.3) Fainger LESER “Extended Model number”

Besides the 8 digit model number so called option codes are used to configure a
Fainger LESER safety valve. An option code is identified with the help of a 3 digit Alpha
Numerical code that selects additional features for a valve.

e.g. Option code XF3 selects a stainless steel spring.

The Fainger LESER extended model number adds the most significant attributes of the
valve configuration by listing the selected option codes for the following attributes after
the model

 Sizing Standard  Cap/Lever type

 Construction Type  Inlet size

 Base Material Option Code  Outlet size

 Spring Material

The detailed selection tables for all option codes will be circulated with the revised
Fainger LESER catalogue in early 2014. The possible attributes for the extended article
number can be found in the Annexure starting from page 7.
4410.0011 –D-
 4410.0011 - D - FL1 FF4 FE1 XF1 FF2 004 006
FL1FF4FE1XF1FF2004006
( 3.2)

Base Material
8 digit model number as per

Spring Material

Inlet size

Outlet size
Orifice Designation / Do

Sizing Standard

Construction Type

Cap/Lever type

8
SAP Implementation
Change of Order code System

(3.4) Fainger LESER “Order Code”

The Order Code is the complete set of all option codes that were selected for a valve
configuration and is printed on offers and order acceptances. With this code an exact
same configuration of a valve can be reordered if required.

9
SAP Implementation
Change of Serial System

Fainger LESER Serial Number

All Fainger LESER valves, which will be delivered after the SAP Launch, will be
registered to the system with a new serial number which is a 8 digit running number for
all LESER valves worldwide. This number will be printed onto the tag plate of the valves
and is a unique identifier of the valve.

Examples for new documents and contained information:

Offer/Order Acceptance:
Technical Valve Specification

Offer Number and Date

Extended Model Number

Quantity and LESER Offer Item

No

Customer PO Line item No

Pricing

Technical Specification of Valve

10
SAP Implementation
Change of Serial System

Shop Test Report

For Valves manufacture before SAP
Go live Shop Test reports will show
the old valve serial number which
might appear of some certificates and
the new valve serial number as
provided on the Tag plates to have a
direct traceability and line for the
customer.

Old Valve Serial Number

New Valve Serial Number

Test Results

Valve Tag
(Will be attached to the valve In
addition to conventional tag plate)

Old Fainger LESER Order No. and

Serial No.

Extended Model No.

Configuration Details

New Valve Serial Number &

No Fainger LESER Job No.

11
SAP Implementation
Model Number Selection Table - FL TYPE 441 ASME / API 526

Orifice Standard Pressure (441SP series)

Type Nominal pressure class
(area)
150 300L 300 600
D 0011 0031 0041
4410 .
(0.11 sq.in) 1" x 2" 1" x 2" 1" x 2"
E 0091 0111 0121
4410 .
(0.196 sq.in) 1" x 2" 1" x 2" 1" x 2"
F 0171 0181 0201
4410 .
(0.307sq. In) 11/2" x 2" 11/2" x 2" 11/2" x 2"
G 0251 0261 0281
4410 .
(0.503 sq.in) 11/2" x 3" 11/2" x 3" 11/2" x 3"
H 0331 0341 0351 0361
4410 .
(0.785 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3"
J 0401 0411 0421 0431
4410 .
(1.287 sq.in) 2" x 3" 2" x 3" 3" x 4" 3" x 4"
K 0471 0491 0501
4410 .
(1.838 sq.in) 3" x 4" 3" x 4" 3" x 4"
L 0541 0551 0561 0571
4410 .
(2.853 sq.in) 3" x 4" 3" x 4" 4" x 6" 4" x 6"
M 0611 0631 0641
4410 .
(3.60 sq.in) 4" x 6" 4" x 6" 4" x 6"
N 0671 0691 0701
4410 .
(4.34 sq.in) 4" x 6" 4" x 6" 4" x 6"
P 0731 0741 0761
4410 .
(6.38 sq.in) 4" x 6" 4" x 6" 4" x 6"
Q 0791 0811 0821
4410 .
(11.05 sq.in) 6" x 8" 6" x 8" 6" x 8"
R 0841 0861 0871
4410 .
(16.0 sq.in) 6" x 10" 6" x 10" 6" x 10"
T 0891 0911 0921
4410 .
(26.0 sq.in) 8" x 10" 8" x 10" 8" x 10"
T 0941 0961 0971
4410 .
(26.0 sq.in) 8" x 12" 8" x 12" 8" x 12"

12
SAP Implementation
Model Number Selection Table - FL TYPE 441 ASME / API 526

High Pressure (441HP series)

Orifice Nominal pressure class
Type
(Area) 600 900 1500 2500
D 0051 0061 0071 0081
4410 - 11/2" x
(0.11 sq.in)
1" x 2" 11/2" x 2" 2" 11/2" x 3"
E 0131 0141 0151 0161
4410 - 11/2" x
(0.196 sq.in)
1" x 2" 11/2" x 2" 2" 11/2" x 3"
F 0211 0221 0231 0241
4410 - 11/2" x
(0.307sq. In)
11/2" x 2" 11/2" x 2" 2" 11/2" x 3"
G 0291 0301 0311 0321
4410 -
(0.503 sq.in) 11/2" x 3" 11/2" x 3" 2" x 3" 2" x 3"
H 0371 0381 0391
4410 -
(0.785 sq.in)
2" x 3" 2" x 3" 2" x 3"
J 0441 0451 0461
4410 -
(1.287 sq.in) 3" x 4" 3" x 4" 3" x 4"
K 0511 0521 0531
4410 -
(1.838 sq.in) 3" x 4" 3" x 4" 4" x 6"
L 0581 0591 0601
4410 -
(2.853 sq.in) 4" x 6" 4" x 6" 4" x 6"
M 0651
4410 -
(3.60 sq.in) 4" x 6"
N 0711
4410 -
(4.34 sq.in) 4" x 6"
P 0771
4410 -
(6.38 sq.in) 4" x 6"

13
SAP Implementation
Model Number Selection Table - FL TYPE 441 IBR Configurations

Standard Pressure (441SP series)

Orifice Dia
Type Nominal pressure class
(mm)
150 300L 300 600

23 4410 .
0091 0111 0121
1" x 2" 1" x 2" 1" x 2"
23 4410 .

0171 0181 0201

23 4410 .
11/2" x 2" 11/2" x 2" 11/2" x 2"

29 4410 . 0331 0341 0351 0361

11/2" x 3" 11/2" x 3" 11/2" x 3" 11/2" x 3"
29 4410 . (11/2" x 2") (11/2" x 2") (2" x 3") (2" x 3")
0401 0411 0421 0431
37 4410 .
2" X 3" (11/2" x 3") (3" X 4")
0471 0491 0501
46 4410 .
3" x 4" (2" X 3") 3" x 4" (2" X 3")
0541 0551
60 4410 .
3" x 4" 3" x 4"
0611 0631 0641
60 4410 .
4" x 6" 4" x 6" 4" x 6"
0671 0691 0701
74 4410 .
4" x 6" 4" x 6" 4" x 6"
0731 0741 0761
92 4410 .
4" x 6" 4" x 6" 4" x 6"
0791 0811 0821
98 4410 .
6" x 8" 6" x 8" 6" x 8"
0841 0861 0871
125 4410 .
6" x 10" 6" x 10" 6" x 10"
0891 0911 0921
125 4410 .
8" x 10" 8" x 10" 8" x 10"
0941 0961 0971
165 4410 .
8" x 12" 8" x 12" 8" x 12"

14
SAP Implementation
Model Number Selection Table - FL TYPE 441 IBR Configurations

High Pressure (441HP series)

Orifice Dia Type
(mm) Nominal pressure class
600 900 1500 2500
15 / 18 0131 0141 0151 0161
4410
15 / 18 1" x 2" 1" x 2" 1" x 2" 1" x 2"

4410 0211 0221 0231 0241

15 / 18
11/2" x 2" 11/2" x 2" 11/2" x 2" 11/2" x 2"
4410 0291 0301 0311 0321
23
11/2" x 3" 11/2" x 3" 11/2" x 3" 11/2" x 3"
4410 0371 0381 0391
29
11/2" x 3" (2 ' x 3")
4410 0441 0451 0461
37
2" x 3" (3" x 4")
4410 0511 0521 0531
46
3" x 4" 3" x 4" 4" x 6"
0591 0601
60
0651 4" x 6" 4" x 6"
4410
4" x 6"
60

74
0771
4410
4" x 6"
74

Sizes mentioned in brackets () are available as

Alternative and can be given as special

15
SAP Implementation
Model Number Selection Table - FL TYPE 549, 237 IBR Configurations

FAINGER LESER Type 549

Orifice Dia
Type Valve Size Valve Size Valve Size
(mm)

8
5490 . 0011 1/2" x 1" 3/4" x 1" 1" x 1"

12,5
5490 . 0021 1/2" x 1" 3/4" x 1" 1" x 1"

16
5490 . 0031 1" x 11/2" 11/2" x 2"

9
5490 . 0041 3/4" x 1"

FAINGER LESER Type 237

Orifice Dia
Type Valve Size Valve Size Valve Size
(mm)

3/8" x 1/2" 1/2" x 1/2" 1/2" x 3/4"

10 2370 . 0011

3/4" x 1" 1" x 1"

16
SAP Implementation
Change of Option codes
Option Codes appearing in the extended Model No
4410.0011 –D-
 4410.0011 - D - FL1 FF4 FE1 XF1 FF2 004 006
FL1FF4FE1XF1FF2004006

number as per
3.2

Orifice
Designation / Do

Sizing Standard

Construction
Type
8 digit model

Base Material

Spring Material

Inlet size

Outlet size
Cap/Lever type
Position 1: Fainger LESER Model Number
Please refer to selection charts
Positing 2: Orifice Designation / Do
Shown as Orifice Letter as per API 526 (D to T) for ASME configuration or Orifice
Diameter in mm for IBR configuration

Position 3: Sizing Standard Position 5: (A) Base Material (Flanged Valves)

Valve Shell : Body & Bonnet
Valve Trim : Nozzle & Disc
Option Code
FL 1 According to IBR
Material Option Code
Group
FZ4 According to ASME VIII/API 526
FE1, F1E, Shell WCB
Carbon
FZ5 DIN – EN IS0 4126-1 F2E
Steel Trim CF8M/SS316
Grade
FE2, F3E Shell WCB

Trim CF3M/SS316L
Position 4: Construction Type Shell CF8
Stainless FE3, F4E,
F5E
Steel Trim CF8M, SS316
Option Code Grades
FE4, F6E, Shell CF8M
FF 1 Conventional F8E,
Trim CF8M, SS316

FF4 Bellows Design Shell CF8M

FE5, F7E
000 Special Trim CF3M, SS316L

FE6,F9E Shell CF3

Trim CF3M, SS316L

Position 5: (B) Base Material(Screwed Valves)
FE7, F1F Shell CF3M

Trim CF3M, SS316L

Material Group Option Code
FE8, F2F Shell LCB
Special
Carbon Steel F1H Shell WCB Grades Trim CF8M, SS316
Grade
Trim SS316 FE9, F3F, Shell WC6
F4F
Stainless Steel F1J Shell CF8 Trim CF8M, SS316
Grades
F5F Shell WCB
Trim SS316
Trim PTFE
F1K Shell CF8M
F6F Shell CF8
Trim SS316
Trim PTFE

F1L Shell CF3M Shell CF8M

F7F
Trim SS316L Trim PTFE

17
SAP Implementation
Change of Option Codes

Position 6: Spring Material Position 7: Cap / Lever

Option Code Option Code
X03 Alloy steel to DIN 1.8159/1.7102 FF2 H2 Closed Cap

X04 Stainless steel to DIN 1.4310

FF7 H2 Closed Cap with Test Gag
X06 Carbon steel to DIN 1.1200

XF1 CS IS 4454 Grade II / Grade III FF3 H4 Packed Lever Cap

XF2 Alloy steel to DIN 1.8159/1.7102

FF8 H4 Packed Lever Cap with Test Gag
XF3 SS316

000 Special

Position 8: Inlet Size

Option Code Size Option Code Size

002 NPS 1/2" Inlet Connection – Screwed Valves

204 G 1"
003 NPS 3/4"

205 G1 1/4"
004 NPS1"

206 G1 1/2"
006 NPS 1 1/2"
207 G2"
007 NPS 2"
301 NPT 1/2"
008 NPS 2 1/2"
302 NPT 3/4"
009 NPS 3"
303 NPT 1"
011 NPS 4"
305 NPT 1 1/2"
015 NPS 6"
306 NPT 2"
017 NPS 8"
401 R 1/2"

Inlet Connection – Screwed Valves

402 R 3/4"

201 G 3/8"
403 R 1"

202 G1/2" R 1 1/2"

404

203 G 3/4" 405 R2"

18
SAP Implementation
Change of Option Codes

Position 9: Outlet Size

Option Code Size Option Code Size

002 NPS 3/4" Outlet Connection – Screwed Valves

003 NPS1" 206 G1 1/2"

005 NPS 1 1/2" 207 G 2"

006 NPS 2" 301 NPT 1/2"

007 NPS 2 1/2" 302 NPT 3/4"

008 NPS 3" NPT 1"

303

009 NPS 4"

305 NPT 1 1/2"

011 NPS 6"

306 NPT 2"

012 NPS 8"

501 Rc 1/2"

013 NPS 10"

502 Rc 3/4"

014 NPS 12"

503 Rc 1"
Outlet Connection – Screwed Valves
504 Rc 1 1/2"
202 G1/2"
505 Rc 2"
203 G 3/4"

204 G 1"

19
Fainger LESER Valves Pvt. Ltd. 136/137, Sanjay Bldg. Tel : +91 22 28501692 Email : salesfl@faingerleser.com
3,Mittal Estate Marol, + 91 22 283532200 Web : www.faingerleser.com
Andheri (E), 400 059
Mumbai, India