Neumoinsuflador Lut Service Manual

Service Manual ENEN
Surgiflator - 40
16.0070r.m1
TPC014-020-1305-01
Rev. Jun - 2013
LUT GMBH
This manual contains information that is subject to copyright.

EN All rights reserved. This manual should not be photocopied, du-
plicated on microfilm or otherwise copied or distributed, com-
pletely or in part, without the approval of LUT GMBH.
Some of the parts and equipment referred to in this manual bear registered
trademarks but are not identified as such. It should therefore not be assumed
that the absence of the trademark indicates that any given designation is not
subject to trademark protection.
Users of LUT GMBH-products should not hesitate to point out to us any
errors or unclarities in this manual.
Copyright © LUT GMBH
Manufacturer:
CE marking according to Directive 93/42/EEC
LUT GMBH
Robert-Bosch-Strasse 3
79211 Denzlingen
GERMANY
Phone: +49 (0) 7666 900 69-0
Fax: +49 (0) 7666 900 69-480
0297
Model:
16.0070R.M1/1200714/10000005905 03/0409/aku
LUT GMBH Contents
1 Safety Notes ................................................................................................................................................. 1

1.1 Liability ............................................................................................................................................................................1 EN
1.2 Certification/Seal ................................................................................................................................1
EN
2 Before Commencing Work .......................................................................................................................... 2
2.1 Technical/Professional Requirements ................................................................................................2
2.2 Tools and Test Equipment ..................................................................................................................2
2.3 Supplemental Resources ....................................................................................................................3
3 Device Setup ................................................................................................................................................ 4
3.1 16.0070R.M1 Function Diagram .......................................................................................................................4
3.2 16.0070R.M1 Mechanical Structure .................................................................................................................5
3.3 16.0070R.M1 Cabling Plan ................................................................................................................................6
3.4 Front of the Device ..............................................................................................................................7
3.5 Rear of the Device ................................................................................................................................7
3.6 Opening the Device .............................................................................................................................8
4 Maintenance and Service Tasks ................................................................................................................... 9
4.1 Safety Test .............................................................................................................................................9
4.2 Condition of Front Panel and Case ....................................................................................................10
4.3 Cable Condition ..................................................................................................................................10
4.4 Condition of Electronic Boards ...........................................................................................................10
4.5 Checking the High Pressure Unit HPU 03 ..........................................................................................10
4.6 Checking Gas Supply Connection/Gas Inlet Filter .............................................................................11
4.7 Checking the High Pressure Sensor ....................................................................................................12
4.8 Checking High Pressure Safety Valve HSV at the High Pressure Unit HPU 03 .................................13
4.9 Checking High-Pressure Regulator HPR at the HPU 03 .....................................................................14
4.9.1 Checking the HPU 3 for Leaks .............................................................................................................15
4.10 Checking the High Pressure Heating Unit .........................................................................................16
4.11 Testing the Low Pressure Unit for Leaks ............................................................................................17
4.12 Testing the Venting System and Overpressure Alarm .......................................................................18
4.13 Testing the Occlusion Warning ..........................................................................................................19
4.14 Testing the Gas Heating .....................................................................................................................19
5 Service Menu ................................................................................................................................................ 20
5.1 Launching the Service Menu ..............................................................................................................20
5.2 Service Menu Overview .......................................................................................................................22
5.2.1 Service Menu: Offset Calibration .......................................................................................................23
5.2.2 Service Menu LOW Pressure Calibration ............................................................................................24
5.2.3 HIGH Pressure Calibration ..................................................................................................................25
5.2.4 LPR Calibration .....................................................................................................................................26
5.2.5 Flow Calibration ..................................................................................................................................27
5.2.6 LSV Calibration ....................................................................................................................................28
5.2.7 Heater Calibration ...............................................................................................................................29
5.2.8 Conduct a 12-hr Test ...........................................................................................................................30
5.2.9 Factory Settings ...................................................................................................................................31
5.2.10 Program Version .................................................................................................................................32
5.2.11 Customer Version ...............................................................................................................................33
6 Replacing Components and Modules .......................................................................................................... 34
6.1 Gas Supply Connection Disassembly/Assembly ................................................................................35
6.2 High Pressure Unit HPU ......................................................................................................................36
6.3 Power supply .......................................................................................................................................38
6.4 Non-Heating Device Plug with Fuse Holder .......................................................................................40
6.5 Disassembly/Assembly of the Potential Equalization Plug ...............................................................42
6.6 Disassembly/Assembly of VIO Board (Optional Video Connection) ..................................................43
6.7 Disassembly/Assembly of VIM Board (Optional) ................................................................................44
6.8 Disassembly/Assembly of BAM Board ................................................................................................45
6.9 Disassembly/Assembly of Pneumatic Unit LPU .................................................................................46
6.10 Disassembly/Assembly of HPL Board ..................................................................................................47
6.11 Disassembly/Assembly of Fluid Sensor ...............................................................................................49
6.12 Insufflation Tube Connection (Gas Outlet) ..........................................................................................50
6.13 Disassembly/Assembly of IOM Board ..................................................................................................51
Contents LUT GMBH
6.14 Disassembly/Assembly of Device Pads ................................................................................................................ 52

EN 6.15 Disassembly/Assembly of Cables .......................................................................................................................... 52
7 Spare Parts List ............................................................................................................................................ 53 EN
8 Error and Warning Messages ...................................................................................................................... 54
9 Technical Data ............................................................................................................................................. 56
10 Glossary ....................................................................................................................................................... 57
11 Appendix ..................................................................................................................................................... 58
LUT GMBH Safety Notes
1 Safety Notes
EN
Before opening the device, disconnect device from mains power EN
supply by pulling the power cable.
DANGER
1.1 Liability
Device and accessories have been carefully inspected at the factory
before shipping. However, the manufacturer is only liable for safety and
reliability as well as functionality if all inspections and repairs have been
performed by authorized technicians and if the device and the
accessories are used only as intended.
WARNING
All maintenance and repair tasks as well as any modifications are to
be performed only by personnel or technicians authorized by the
manufacturer. The power supply has to be installed in compliance
with DIN/IEC. WARNING
An authorized service technician has to inspect and service the device

every two years to ensure the safety and functionality of the device. If the
service interval is not adhered to, the manufacturer does not assume any
liability for the functional safety of the device.
Authorized service technicians are always trained and certified only by
the manufacturer.
The manufacturer is not liable for direct or consequential damage and
the warranty is null and void if:
• the device or the accessories are improperly used, prepared or
maintained;
• the instructions and rules in the manual are not adhered to;
• the device or the accessories are improperly used, prepared, or
maintained,
• non-authorized persons perform repairs, adjustments, or alterations
on the device or accessories;
• the prescribed inspection and maintenance schedule is not adhered to.
The service and maintenance of the device and its accessories have to be
carried out as per instructions to ensure the safe operation of the device.
Test and check function and completeness after every service or
maintenance activity to ensure the safety of the patient and
user/operator are not affected or diminished in any way. New products
as well as repaired products must be prepared and tested according to
the manual instructions prior to use.
1.2 Certification/Seal
The operator of the device has to receive a certificate from the service
technician stating the type and scope of the performed service or
maintenance tasks. This certificate has to list the date of the service or
maintenance task as well as the company and signature. Please use the
maintenance and checklist enclosed in back of the service manual.
After the repair work is concluded, a service seal will be attached to the
device by the authorized service technician.
1
Before Commencing Work LUT GMBH
2 Before Commencing Work

EN
Environmental Conditions Please familiarize yourself with the safety notes listed in the enclosed
device manual as well as local safety rules and regulations before EN
commencing any work.
• The ambient temperature has to be between 10° C and 40° C.
• Relative humidity has to be between 30 and 75%.
• Install the device on a level surface and in a dry environment.
• Before starting up the device, make sure that the installation area is
free of materials subject to or the cause of electrostatic electricity, e.g.,
floor coverings.
2.1 Technical/Professional Requirements

All service tasks such as safety inspections (SI), maintenance, and repair
work have to be performed by personnel trained and authorized by LUT
GMBH.
The following are required:
• Knowledge of all safety-relevant rules and regulations necessary to
operate insufflation devices.
• Knowledge of the current technical developments and the software
version.
• Knowledge of electro-technical and electronic devices and processes.
• Knowledge about the use of electrical test and measurement
equipment.
• Good mechanical skills.
• LUT GMBH service technician certificate.
2.2 Tools and Test Equipment

Required Measuring Instruments/Tools The following tools and measuring instruments must be kept readily
available:
• Multimeter: Voltage up to 1000 V AC/DC, currency 10 A, with
ohmmeter and continuity tester
• ESD protective mat, antistatic wristband, cable
• Serial 9-pole 1:1 PC cable
• Manometer measurement range 0-70 mm Hg, measurement class
1.0
• Manometer measurement range 0-7 bar, measurement class 1.6
• Manometer measurement range 0-100 bar, measurement class 1.6
• Flow column range 0-40 l/min CO2
Max. pressure drop at 9 l/min < 10 mbar
• Safety test measuring instruments/tools
• Screwdrivers: 2x Phillips (medium), 2x slotted (medium)
• Socket wrench SW 5
• Socket wrench SW 5.5
• Gas bottle (pressure >50 bar)
• Wrenches: SW 7, SW 13, SW 24
• Allen wrenches: SW 2
• Side nippers: small
• Device manual
• Service manual
• Laptop with Win xx and CD ROM drive
2
LUT GMBH Before Commencing Work
• Internet access
• Medical Product Brochure (MPB)* EN
*country-specific EN
2.3 Supplemental Resources
The following supplemental tools, test resources, and measurement Supplemental Resources
instruments are required to perform the service and maintenance
routines described in this manual. Make sure the measurement tools and
resources are calibrated and in perfect working order before starting any
maintenance tasks.
• Silicone tube 8x2 mm
• PVC tube 6x4 mm, 1 m
• T adapter 8-8-8 mm
• Veress cannula length 100 mm, opening diameter 1.4 mm,
inner cannula diameter 1.6 mm
• Heater calibration box T100
• Heater test box T200
• Internet access for software-update with GlobalServices.net
www.womservice.com
3
Device Setup LUT GMBH
3 Device Setup
EN
3.1 16.0070R.M1 Function Diagram
EN
(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(20)(21)
(32)
(31)
(30)
(29) (22)
(28) (23)
(27) (26) (25) (24)
(1) Gas bottle (17) Output line valve (OLV)
(2) Gas bottle connection (18) Temperature sensor (STS)
(3) High pressure unit (HPU) (19) Low pressure safety valve 58 mm Hg (LSV)
(4) Filter (20) Pressure sensor II
(5) High pressure sensor 60 bar (HPS) (21) Fluid sensor (FLS)
(6) High pressure regulator 2 bar (HPR) (22) Heater coil for gas heating
(7) High pressure temperature sensor (HTS) (23) Temperature sensor for gas heating
(8) High pressure safety valve 3.5 bar (24) Keyboard
(9) Gas heating for high pressure unit (HPH) (25) Loudspeaker
(10) Low pressure unit (LPU) (26) LCD/displays
(11) Low pressure regulator 120 mm Hg (LPR) (27) FC receiver
(12) Median pressure safety valve 500 mm Hg (MSV) (28) Video OUT
(13) Proportional valve (PRV) (29) Video IN (14)

Venting valve (VEV) (30) SVHS OUT
(15) Flow sensor (31) SVHS IN
(16) Pressure sensor I (PMS) (32) Service interface
4
LUT GMBH Device Setup
3.2 16.0070R.M1 Mechanical Structure

EN
EN
(1)
(18) (2)
(3)
(17)
(4)
(16)
(15)
(14) (5)
(6)
(13)
(12)
(11) (7)
(8)
(10)
(9)
No. Description Article No.

(1) Upper section of case Client-specific
(2) Cover plate for power supply 02 No spare part!
(3) Power supply F05 2400111
(4) Potential equalization plug 2400192
(5) Non-heating device plug with fuse holder 2400084
(6) Gas connection US 2200694
(7) Video board VIO (optional) 2400184
(8) HPU 2400069
(9) Lower section of case 16.0070R.M1 No
spare part!
(10) Tube connection ISO 5356 2400207
(11) Heater board 2400156
(12) Design foil 16.0070R.M1 Client-specific
(13) Front panel 16.0070R.M1 Client-specific
(14) Board bracket Included with spare part
(15) Basic module BAM 02 2400143
(16) Video module VIM 01 (optional) 2400184
(17) Fluid sensor FLS 2400031
(18) LPU 03 2400232
5
3.3 16.0070R.M1 Cabling Plan

EN
EN
6
LUT GMBH Device Setup
3.4 Front of the

Device Fig. 3-4-1 Elements at device front EN
(1) Gas pressure display EN
(1) (2) (3)(4)(5)(6)(7)(8) (9) (10)
(2) Start/stop key
(3) Start/stop LED
(4) Actual pressure display
(5) Nominal pressure display
(6) Status display
(7) Gas consumption display
(8) Actual flow display
(9) Nominal flow display
(10) Heating connection
(11) Device output/ tube

connection
(12) Increasing nominal flow
(13) Decreasing nominal flow

(20)(19)(18)(17)(16) (15)(14)(13)(12)(11)
(14) Volume reset key
(15) Menu key
(16) Increasing nominal pressure
(17) Decreasing nominal pressure
(18) Standby LED
(19) ON/standby key
(20) Mains voltage LED
3.5 Rear of the Device

Fig. 3-5-1 Elements at rear of device
(1) Video OUT (optional)
(2) SVHS OUT (optional)
(3) Video IN (optional)
(4) SVHS IN (optional)
(5) Fuse holder
(6) Non-heating device plug
(7) Potential equalization

CO 2 connection
(8) Service interface RS232
(9) Case seal
(10) Gas supply connection
(10) (9) (8) (7) (6) (5) (4) (3) (2) (1)
7
3.6 Opening the

EN Fig. 3-6-1 Sequence when opening Device
the device 16.0070R.M1
EN
(1) Upper section of case
(2) Cross-recessed screws (10x)
Disconnect device from mains power supply.

DANGER
You need a crosstip (Phillips) screwdriver size 2 to open the device.
Follow the steps as depicted in Fig. 3-6-1 Sequence when opening the
device 16.0070R.M1 page 8:
1. On the upper section of the case (1) unscrew the (10x) cross-recessed
screws (2).
2. Push the upper section of the case approx. 2 cm towards the back.
3. Remove upper section of case by pulling up.
Follow these steps in reverse for assembly.
8
LUT GMBH Maintenance and Service Tasks
4 Maintenance and Service

Tasks EN
Two-year Maintenance Interval
An authorized service technician has to inspect and service the device in EN
appropriate intervals to ensure the safety and functionality of the unit.
The minimum service interval is two years, depending on frequency and
duration of use. If the service interval is not adhered to, the
manufacturer does not assume any liability for the functional safety of
the device.
A sticker located on the rear panel of the device will remind you of the
latest date for the next service or maintenance check. Annual Inspection
The maintenance and service tasks include the tasks of the annual
inspection (c.f. 16.0070R.M1 manual). The annual inspection thus
includes the following tests:
• Safety Test
• Basic Function Test
• Pressure Sensor Test
• Pressure Monitoring Test
• Venting Valve Test
• Max. Device Pressure Test
• Gas Flow Rate Test
Certification
Ask the service technician for a certificate after he or she has inspected
the unit or performed any service tasks. This certificate lists the type and
scope of the service as well as the date and name of the servicing
company together wit the signature of the service technician.
4.1 Safety
Test
A safety test has to be carried out by a trained technician within the
scope of the annual inspection.
Perform a visual inspection of the device. Of particular importance is that
• the fuse corresponds with the specifications indicated by the
manufacturer,
• labels and stickers on device are legible,
• the mechanical condition of the device allows for its safe use,
• the device is clean.
Perform the measure leakage currents according to DIN EN 60601-1/IEC
60601-1.
Perform the measurement of the protective conductor resistance in
accordance with DIN EN 60601-1. The PE resistance is measured with the
power cable connected. The maximum value is 0.2 Ω.
Perform the measurement of the insulation resistance with 500-700 V
DC. The minimum value is 50 MΩ. The measurement of voltage stability
should not be performed using high voltage.
As an alternative, perform safety test according to DIN VDE 0751 Section 1.
9
Maintenance and Service Tasks LUT GMBH
4.2 Condition of Front Panel and

Case
EN
Check front plate and case for any damage. Check for function and safety EN
impairments. Check control panel, display, and LEDs for proper function
and undamaged condition.
4.3 Cable
Condition
Any cables suspected of being damaged or flawed in any way (e.g.,
insufficient insulation, breaks, malfunctioning contacts, etc.) are to be
replaced.
4.4 Condition of Electronic

Boards
To ensure the safety of the device, replace any boards showing corrosion
or other damage at contact or soldering points.
4.5 Checking the High Pressure Unit HPU

03
The high pressure unit includes:
• Gas inlet filter GIF
• High pressure sensor HPS
• High pressure regulator HPR
• High pressure heating HPH
• High pressure safety valve HSV
10
4.6 Checking Gas Supply Connection/Gas Inlet Filter

EN
The gas inlet filter (2) may be plugged or soiled due to unclean gas or gas Soiling
supply residues. This type of soiling, however, cannot be detected EN
externally.
Heavy soiling is especially noticeable during higher flow rates and results
in the actual gas flow falling short of the nominal gas flow during active
insufflation.
If cleaning the surface of the gas inlet filter does not yield any
improvement, the gas supply connection (1) has to be replaced
completely (see chapter 6.1 Gas Supply Connection
Disassembly/Assembly, page 35).
Make sure to exchange the gas supply connection US with a gas supply
connection for house gas when connection to a house gas supply. All
other device functions apply as described above.
Fig. 4-6-1 Gas supply
connection/gas inlet filter
(1) Gas connection US
(2) Gas inlet filter

(1) (3) Flat area of SW 24
(4) Anti-twist stop
(5) O ring (seal)
(2)
(3)
(4)
(5)
The gas supply connection has to be removed in order to be able to check Gas supply connection seal
the seal (5) (see chapter 6.1 Gas Supply Connection
Disassembly/Assembly, page 35).
When inserting the new gas supply connection, make sure to insert the
anti-twist stop (4) properly!
11
4.7 Checking the High Pressure Sensor

EN
Fig. 4-7-1 High pressure sensor
elements
EN
(1) High pressure unit HPU 03
(2) High pressure sensor HPS
(3) PCU board (1)
(4) Connection of high pressure

sensor HPS
(2)
(3) (4)
Follow these steps to check the function of the high pressure sensor (2):
1. The device is open and switched on. A gas bottle (pressure >50 bar) is
connected and open.
2. The pressure monitor displays a supply pressure of > 40 bar.
3. While device is switched on and the gas bottle is connected and
opened, pull plug connector (4) of the high pressure sensor off the
PCU board (3).
4. The display has to show the following: Gas Supply?
The pressure monitor displays a pressure of < 15 bar.
Reconnect plug connector (4) to PCU board (3).
5. This successfully concludes the high pressure sensor inspection.
Adjustment Replacing the high pressure unit HPU or PCU board.
12
4.8 Checking High Pressure Safety Valve HSV at the High

Pressure Unit HPU 03 EN
EN
Fig. 4-8-1 Checking high pressure safety
valve HSV at the high pressure unit HPU
03
(1)
(1) High pressure safety valve
(2) Adjustment screw
(2)
1. Remove the tube from the HPU outlet (pinch the plastic ring and pull
off tube) and connect a T adapter with venting valve and 0-7 bar
manometer.
2. Open the gas supply line. A short hissing sound after the gas supply is
opened for the first time is acceptable.
3. Screw adjustment screw (2) into device and thereby increase the
pressure until the high pressure safety valve is triggered (1) (clearly
audible hissing sound). The reached pressure must amount to
3.5 bar ± 0.5 bar.
4. Screw adjustment screw (2) into the other direction (out off device)
until reaching a pressure of 2.8 bar. The high pressure safety valve (1)
must close again (no hissing sound).
5. Set the specified working pressure as described in chapter 4.9
Checking High-Pressure Regulator HPR at the HPU 03, page 14.
If the indicated pressure values are not reached even after repeating the Adjustment
check, the HP unit must be replaced.
13
4.9 Checking High-Pressure Regulator HPR at the HPU 03

EN
Do not adjust the high-pressure unit HPU 03 as long as its value is within
the tolerance range of 1.5 … 2.5 bar but only check it instead. EN
Fig. 4-9-1 Adjustment screw at
HPU
(2) High pressure tube
(3) Adjustment screw (1)
(2)
(3)
Discharge the pressure before removing a tube from the HPU.

WARNING
1. Remove the tube (2) from the HPU outlet (pinch the plastic ring and
pull off tube) and connect a T adapter with venting valve and 0-7 bar
manometer.
2. Connect the device to a gas bottle (pressure > 40 bar) and open the
bottle.
3. Relieve tube pressure at the additionally connected venting valve.
A stable end value of 1.5 to 2.5 bar has to be reached.
The outlet value drops with an increasing temperature (e.g.

long operation time) and has to be adjusted if necessary.
NOTE
Remove the test resources and reinsert the tube or continue with 4.9.1
Checking the HPU 3 for Leaks, page 15.
• Use the adjustment screw (3) at the high pressure regulator in case
values deviate from the tolerance range.
If this is not possible,
• Replace the high pressure unit HPU 03.
14
4.9.1 Checking the HPU 3 for

Leaks EN
Fig. 4-9-2 High pressure unit HPU
03 EN
(2) High pressure tube
(3) Adjustment screw
(1)
(2)
(3)
1. Connect a gas bottle with 0-70 bar manometer to gas supply

connection at rear of device.
2. Briefly open and then close the gas bottle.
After 10 minutes, the pressure at the 70 bar manometer should not have
dropped more than 5 bar.
• Check gas supply connection (O-ring). Adjustment

• Replacing the high pressure unit HPU 03.
15
4.10 Checking the High Pressure Heating Unit

EN Fig. 4-10-1 High pressure heating
unit elements EN
(1) High pressure unit HPU 03 (1)
(2) High pressure sensor
(3) Heater/temperature sensor
(2)
(4) Fixing screw with insulating
bush
(3)
(5) Insulation/heat conducting foil
(6) Adapter 01 for HPM
(7) PCU board (4)
(8) SMD super-fast-acting fuse 2A

(9) Connection of
heater/thermometry (5)
(6)
(7)
(8)
(9)
The high pressure heating is not monitored by the software.

Leave the device switched on for approx. 15 minutes.
Use your fingers to feel whether the metal block (6) (adapter 01 for
HPM) has become slightly warm.
If the metal block is not warm, check the SMD fuse (8) on the PCU board.
The fuse can be removed with a pointed pair of pliers or a pair of
tweezers.

DANGER
Adjustment If the fuse is intact and the block is still not warm to the touch, the heater
(3) and/or the LPU have to be replaced (see 6.9 Disassembly/Assembly
of Pneumatic Unit LPU, page 46).
When installing the heater (3), make sure it is placed completely on the
insulating foil (5). Attach heater (3) with the fastening screw (4) and a
plastic insulating bush.
16
4.11 Testing the Low Pressure Unit for

Leaks Fig. 4-11-1 Testing the low pressure unit
EN
Fo leaks
EN
(1) Manometer (0-70 mm Hg)
(2) Tube clamp
(3) Syringe
(4) T adapter
(1) (2) (3) (4)
1. Switch device off.

2. Connect a manometer (1) and an air-filled syringe (3) to the tube
and T adapter (4) to the insufflation tube.
3. Use the syringe to generate a pressure of 50 mm Hg.
4. Clamp off (2) the tube at 50 mm Hg.
Within 30 seconds, the pressure at the manometer may not have
dropped more 2 mm Hg.
• Check the tube at the fluid sensor (1) and the low pressure unit (2) Adjustment
and replace if necessary.
• Replacing the LPU
Fig. 4-11-2 Fluid sensor / low pressure
tube elements
(1) Fluid sensor tube connection
(2) Low pressure unit tube

connection
(1) (2)
17
4.12 Testing the Venting System and Overpressure Alarm

EN Fig. 4-12-1 Test setup:
Overpressure
Alarm
EN
(1) Manometer (0-70 mm Hg)
(2) Syringe
(3) T adapter
(1) (2) (3)
1. Set the following values at the device:

Nominal pressure = 15 mm Hg
Nominal flow = 3 l/min
Venting system in user menu = ON
2. Connect a tube an air-filled syringe to the insufflation tube
connection (Fig. 4-12-1).
3. Use the syringe to slowly generate a pressure of 15 mm Hg.
4. Slowly increase the pressure to 21 mm Hg and then press the
Start/Stop key.
5. A warning sound is emitted and "Overpressure" is displayed.
6. Select a gas flow > of 5 l/min.
7. After max. 5 seconds, the venting system will be activated (depends
on the time and pressure threshold set in the user menu).
8. The venting system reduces the pressure, acoustic alarm and warning
message Overpressure are deactivated.
9. Press the Start/Stop key and remove the testing tools and auxiliary
measurement resources.
Adjustment Replacing the low pressure unit LPU.
18
4.13 Testing the Occlusion Warning

EN
1. Connect an insufflation tube with attached Veress cannula and close
the Veress cannula. EN
2. Start insufflation with the Start/Stop key.
3. A warning sound is emitted after 5 seconds and "Occlusion" is
displayed. The accoustic warning signal can be deactivated in the user
menu.
4. Open the Veress cannula and the warnings stop.
5. Stop insufflation with the Start/Stop key.
• Check to make sure the Veress cannula functions properly. Adjustment
• Replace the LPU.
4.14 Testing the Gas Heating

1. Attach a heating tube to the gas heating connection.
2. Gas Heating OK is displayed. The tube is prewarmed.
3. Pull the plug of the gas heating.
4. Remove heating tube.
• Test with a different heating tube. Adjustment
• Replace HPL board or cable leading to HPL.
• Replace 16.0070R.M1 IOM board.
• Perform a test with the test box T200:
Fig. 4-14-1 Connecting the test box T200
(1)
(1) Connecting test box T200
(2) LED insufflation

(2) (3) Switch position 33°C
(4) Switch set to 43° C

(3)
(4)
1. Connect test box T200 to the device.

2. Switch to the flip switch position (3) (33° C).
3. Start insufflation.
4. The LED Insufflation (2) is illuminated.
5. Switch to the flip switch position (4) (43° C).
6. The LED Insufflation (2) is no longer illuminated.
7. The device displays Temperature > 42°C.
19
Service Menu LUT GMBH
5 Service Menu
EN
5.1 Launching the Service
Menu EN
Use the service menu to
• calibrate the device,
• conduct a 12 hr test,
• restore factory settings,
• display software version (program and customer data).
->Use the keys below the LED display to input data.
->The display depicts the key functions.
->Confirm (Enter) with the [ i ] key.
->To jump one step back or to exit the menu level (Esc), press the
[->0<-] key.
The following pages depict overview flow diagrams.
20
LUT GMBH Service Menu
Open device as described in item 3.6 EN

EN
Connect gas supply to manometer. Keep gas

supply still closed. Connect device with
electrical mains power supply.
Power supply LED activated.
Standby LED activated.

Switch device off with ON/OFF key. Display: Device Check
Device check interrupted. In case of error:

Display: Gas Supply? Device defective/Call service/"Error“
Press [ i ] key
After device check, display: Device ok > Select

Open gas supply (> 50 bar)
values
Press [ i ] key Display: User menu
Press [ + ] key below arrow Display: Service menu
Press [ i ] key Display: Code: 0
Press [+] key 2x Display: Code: 2
Press [ i ] key 3x Im Display Code: 2000
Press [+] key 2x Display: Code: 2002
You are now in service mode and can start the

Press [ i ] key calibration process.
Display: All-Offset
21
5.2 Service Menu

Overview
EN Display Chapter
EN
Offset calibration [i] All-Offset
(4-2-1)
[+]/[-]
Low pressure
[i] LOW-p Calibr.
calibration (4-2-2)
[+]/[-]
High pressure
[i] HIGH-p Calibr.
calibration (4-2-3)
[+]/[-]
LPR adjustment [i] LPR-Adjust

(4-2-4)
[+]/[-]
Flow calibration [i] Flow Calibr.

(4-2-5)
[+]/[-]
LSV adjustment [i] LSV-Adjust

(4-2-6)
[+]/[-]
Heating calibration [i] Heater Calibr. (4-2-7)
[+]/[-]
12h test [i] 12h Test

(4-2-8)
[+]/[-]
Reset to factory setting [i] Factory Default (4-2-9)
[+]/[-]
Program version [i] ProgramVersion (4-2-10)
[+]/[-]
Customer version [i] Customer Version (4-2-11)
[-]
Error status at
END
BAM
*Note: All calibration values are deleted!
22
5.2.1 Service Menu: Offset Calibration

EN
Offset Calibration
EN
Prerequisite:
•Closed gas bottle
•Device outlet open
•Device in service mode
Display
Press right [+]/[-] key until display depicts A ll-O ffse t

All-Offset
X
Please w a it
Confirm with [i] key
X
C a lib r. S u c c e ss E rro r C o d e X X
X X
A ll-O ffse t
X
•Check error message acc. to error list

(chapter 8) and eliminate cause.
•Acknowledge error message with
[->0<-] key.
•Restart.
23
5.2.2 Service Menu LOW Pressure Calibration

EN Fig. 5-2-1 Measuring setup: LOW pressure
calibration
(1) Manometer (0-70 mm Hg) EN
(2) Device output/ tube connection
(1) (2)
Prerequisites:
•Gas bottle open, pressure >50 bar
•Meas. setup acc. to Fig. 5.2.1
Display
Press right [+]/[-] key until display shows L O W -p Calibr.

LOW-p Calibr.
X
Please w ait
4500 X

•Acknowledge error message with Error code XX A djust pre ssu re
[->0<-] key.
X 4XXX X
•Restart.
•Read pressure from manometer (e.g. 40

mm Hg = 4000).
•Use the [+]/[-] keys to set the read value
at the device.
•Confirm with [i] key

•Acknowledge error message with Error code XX Calibr. Suc cess
[->0<-] key. X 4XXX X
•Restart.

L O W -p Calibr.
X
24
5.2.3 HIGH Pressure Calibration

EN
Fig. 5-2-2 Measuring setup: HIGH
pressure calibration
(1) Gas bottle manometer EN
(0-100 bar)
(2) Gas bottle
(1)
(2)
Prerequisites:
•Gas bottle with manometer open
Display
Press right [+]/[-] key until display shows H IG H -p C a lib r.

HIGH-p Calibr.
X

P le a s e w a it
X

•Acknowledge error message with E rro r c o d e X X A d ju s t p re s s u re
[->0<-] key.
•Restart. X 6000 X
•Read bottle pressure from manometer of

gas bottle.
•Use the [+]/[-] keys to set the read value at
the device (60 bar = 6000 digits).

•Acknowledge error message with Erro r c o de X X Ca lib r. Su c c e s s
[->0<-] key. X X
•Restart.
H IG H -p C a lib r.
X
25
5.2.4 LPR Calibration

EN Fig. 5-2-3 Setting of low pressure regulator
LPR
EN
Prerequisites:
•Gas bottle open, pressure > 50 bar
Display
Press right [+]/[-] key until display shows L P R -A d ju s t

LPR-Adjust
X
XXX

A d ju s t p re s s u re
120 X
Set with setting screw at front

pressure regulator
(see Fig. 4.2.3) in flow display to value
of 120±5* * A stable value has to be shown in the actual flow
display. If the value increases, replace the LPU.
120
•Acknowledge error message with E rro r c ode X X C a lib r. S u c c e s s
[->0<-] key.
•Restart. X 120 X
L P R -A d ju s t
X
26
5.2.5 Flow
Calibration Fig. 5-2-4 Measuring setup: Flow calibration EN
(1) Device output/ tube connection
(2) Flow column (40 l/min)

EN
(2) (1)
Prerequisites:
•Gas bottle open, pressure >50 bar
Display
Press right [+]/[-] key until display shows F lo w C a lib r .

Flow Calibr.
X
P le a s e w a it
2000 X

•Acknowledge error message with E rror c o d e X X A d ju s t F lo w
[->0<-] key.
•Restart. 2000 X 2000 X
•Read value from flow column (e.g. 20 l/

min =2000)
•Set read/corresponding values at device
using the [+]/[-] keys.

•Acknowledge error message with E r ro r c o d e X X P le a s e w a it
[->0<-] key.
2xxx X 2xxx X
•Restart.
C a lib r . S u c c e s s
2xxx X
F lo w C a lib r .
X
27
5.2.6 LSV Calibration

EN
Fig. 5-2-5 Measuring setup: LSV setting
EN
Prerequisites:
•Gas bottle open, pressure > 50 bar
•Patient device exit closed
Display
Press right [+]/[-] key until display shows L S V -A d ju s t

LSV-Adjust
X
P le a s e w a it
58 X
XXX
A d ju st p re s s u re
58 X
Set value with setting screw at LSV
regulator
(see Fig. 4.2.5) in actual flow display
to 58±1.

•Acknowledge error message with E rro r c o d e X X C a lib r. S u c c e s s
[->0<-] key.
58 X 58 X
•Restart.
L S V -A d ju s t
X
28
5.2.7 Heater
Calibration
Fig. 5-2-6 Connecting the heating calibration
EN
box
(2) (1) (1) Heating calibration box T100
(2) Heating calibration box connection

EN
Prerequisites:
Display
Press right [+]/[-] key until display shows Heater Calibr.

Heater Calibr.
X
Connect heater
X
Connect calibration box to device.

Set heating calibration box to temp.
1 Connect Temp 1
(30°C/86°F). X
Set heating calibration box to temp. Connect Temp 2

2
(40°C/104°F) X
Connect Temp 2
X
Calibr. Success
X
Heater Calibr.
X
29
5.2.8 Conduct a 12-hr Test

EN
This menu option does not have to be selected in order to calibrate the device.
When conducting the 12-hr test, make sure the device is continuously connected with a hot power
supply connection and is not used otherwise.
EN
Prerequisites:
•Gas bottle open
Display
Press right [+]/[-] key until display shows 12 h Test

12h Test
X

Pleas e w a it
X X
Time is counted up
C a lib r. Succ ess

X
Switch device off and on again after completing the 12-hr

test. to prevent an error message from being displayed. 12h Test
X
Switch device off and on again after completing the 12-hr test, to prevent an error message from being
displayed.
30
5.2.9 Factory Settings

EN
This menu option does not have to be selected in order to calibrate the device.
Please note that selecting this menu option will restore all factory settings.
If that happens, the device is no longer calibrated and cannot be operated after restarting the device.
EN
Prerequisites:
•Gas bottle open
Display
Press right [+]/[-] key until display shows F actory default

Factory default
X
Please w a it
X
C a lib r. S u c c e ss
X
Fac to ry default
X
31
5.2.10 Program Version

EN
This menu option does not have to be selected in order to calibrate the device but serves to query the
software
version instead.
EN
Prerequisites:
Display
Press right [+]/[-] key until display shows P ro g ra m v e rs io n

Program version
X
F05 BAM 000X0000

X
XXXXVIM 000X0000
Press [+] key
X
F05 PCU 00X00000

Press [+] key
X
F05 IOM 000X000X

Press [+] key
X
P ro g ra m ve rs io n
X
32
5.2.11 Customer Version

This menu option does not have to be selected in order to calibrate the device but serves to query the customer EN
version instead.
EN
Prerequisites:
Display
Press right [+]/[-] key until display shows Customer Version

Customer Version
X
Fo 5 B A M 000 X
X
F o 5 VIM 0XX XX
Press [+] key
X
Fo 5 PC U 0X X X X
Press [+] key
X
F o 5 IO M 000 X X
Press [+] key
X
Customer Version
X
33
Replacing Components and Modules LUT GMBH
6 Replacing Components and Modules

EN
Replace a module immediately if device tests reveal a defective
component or part or if you are unsure about whether a component or
part is functioning properly.
EN
Always use an antistatic (ESD) mat and cuff when replacing
electronic modules, components, or parts.
NOTE
A list of available spare parts is included in the back of this manual in
chapter 7 Spare Parts List page 53. The following describes how to
replace these components. Always perform all safety and function tests
after replacing a component or part.
The following components can be replaced in case of malfunction:
• Gas supply connection (accessory)
• O ring for gas supply connection
• SMD super-fast-acting fuse
• Case cover
• Front panel
• ISO tube connection
• High pressure unit HPU, compl.
• Heater for high pressure unit (component)
• Power supply, compl.
• Non-heating device plug
• Potential equalization plug
• Video board, compl. (optional)
• BAM basic module board
• IOM 16.0070R.M1 board
• HPL board
• Fluid sensor, compl.
• Pneumatic, compl. (low pressure unit LPU)
• Set of cables, compl.
• Insufflator tube set
• Device pads
Reprogramming is required after replacing boards.
(See Fig. 3-5-1 Elements at rear of device page 7). Connect the interface
with a PC using a 9-pole 1:1 cable and then perform an update with the
software update tool S100.
34
LUT GMBH Replacing Components and Modules
6.1 Gas Supply Connection

Disassembly/Assembly EN
Fig. 6-1-1 Gas supply connection elements
(1) Gas supply connection
(2) Fastening screw for HPU EN

(3) Flat area of SW 24
(1) (4) Anti-twist stop
(5) O ring (seal)

A
(2)
(3)
(4)
(5)
The gas supply connection consists of the following:

Supply-specific adapter, complete, attached
• screw connection SW 24 (3)
• O ring at face surface (5)
The component has to be replaced in case of defective, leaking pressure
joints, flow-diminishing filter deposits, and as necessary due to the
specific application.
1. Use a SW 24 fork wrench to loosen the screw connection (3).
2. Make sure the O ring remains in place when removing the
component.
3. Follow these steps in reverse for assembly.
When inserting the new gas supply connection, make sure to insert
the anti-twist stop properly!
NOTE
Perform the following tests after installing the new component:

• Checking the HPU 3 for leaks. EN
35
6.2 High Pressure Unit HPU

EN
The high pressure unit is connected with the gas supply connection.
The high pressure unit consists of the following function elements:
• Pressure regulator
• High pressure safety valve EN
• High pressure sensor
• Heater
Fig. 6-2-1 HPU elements
(1) Connection for gas tube (1)
(2) High pressure regulator
(3) Pressure sensor (2)

(4) High pressure safety valve
HSV
(5) Heater/temperature sensor
(3)
(6) High pressure regulator
setting screw
(7) Adapter 01 for HPU
(4)
(4)
(3)
(5)
(6)
(7)
36
If these functional elements malfunction and the cause of the detected

flow restriction has been determined, the component has to be replaced. EN
Open case as described under 3.6 Opening the Device page 8.
1. Remove gas supply connection as described in chapter 6.1 Gas Supply
Connection Disassembly/Assembly page 35. EN
2. Disconnect gas tube from HPU (1) and the electrical connectors.
3. Loosen the four fastening screws at the rear panel (see Fig. 6-1-1 Gas
supply connection elements page 35 (2)) and remove the HPU.
• Calibration All Offsets (5.2 Service Menu Overview page 22)
• Calibration High Pressure (5.2 Service Menu Overview page 22)
37
6.3 Power supply

EN Fig. 6-3-1 Power supply elements
(1) Power supply fuse
(1)
(2) Power supply in plug
EN
(3) 4x nuts/washers
(4) Power supply cover
(5) 2x stay bolts, large
(6) Power supply out plug (2)

(7) 2x stay bolts, small
2x nuts/washers
(not depicted) (3)
(4)
(5)
(6)
(7)
(5)
(2)
(1)
(7)
38
If the power supply and/or the fuses fail or malfunction repeatedly, the
components have to be replaced (see Fig. 6-3-1 Power supply elements EN
page 38).
EN
DANGER
1. Open the device as described in chapter 3.6 Opening the Device
page 8.
2. Check the fuse of the power supply (1).
3. The power supply can be removed after the high pressure unit HPU 03
has been uninstalled (c.f. 6.2 High Pressure Unit HPU page 36).
4. Use a SW 5.5 socket wrench to loosen the four fastening
nuts/washers (3) and pull out the
cover plate (4).
5. Detach the plugs (2) and (6) from the power supply board.
6. Remove the 2 large stay bolts (5), unscrew the
2 nuts/washers from the small stay bolts (7) and remove the power
supply by pulling up.
The following tests have to be performed after installing a new power
supply:
• Connect to mains power supply and turn device on.
• Use a multimeter to check the voltage of the power supply at the input
plug (2) (100-240 V~) and at the output plug (6) (24 V=).
• Perform the safety test as described in chapter 4.1 Safety Test page 11.
39
6.4 Non-Heating Device Plug with Fuse Holder

EN
Fig. 6-4-1 Non-heating device
plug
elements
(1) Non-heating device plug EN
module
(2) Fastening screws
(3) Fuse holder
(4) Non-heating device plug
(5) Ground connection cable

(ground wire)
(6) Cable for non-heating device
A
plug
(7) Power supply plug
(8) Line filter

A
(1)
(2)
(3)
(4)
(2)
(5)
(6)
(7)
(8)
40
If the non-heating device plug is damaged or malfunctions, the

component has to be replaced in its entirety. EN
(Fig. 6-4-1 Non-heating device plug elements page 40)
The non-heating device plug module (1) is available as a spare part incl.
screws, cables with plugs, line filter, and fuse holder.
EN
DANGER
page 8.
2. (See Fig. 6-4-1 Non-heating device plug elements page 40). Remove
plug connector (7) and cable from power supply.
3. Remove ground wire connection cable (5) from rear of case.
4. Remove the two fastening screws (2) from the outer rear panel and
to remove non-heating device plug by pulling towards back.
The following tests have to be performed after installing a new
non-heating device plug with fuse holder:
• Turn on device and perform function test.
• Safety test (see 4.1 Safety Test page 9).
41
6.5 Disassembly/Assembly of the Potential Equalization Plug

EN
Fig. 6-5-1 Potential equalization
plug
elements
(1) Potential equalization
plug EN
(1)

DANGER
1. (Fig. 6-5-1) Remove power connection cable from non-heating device
plug.
2. Use a 10-mm socket wrench to remove the potential equalization
plug (1) from the rear panel of the device.
The following tests must be performed after installing a new potential
equalization plug:
Electrical safety test (4.1 Safety Test page 9)
42
6.6 Disassembly/Assembly of VIO Board (Optional

Video EN
Connection) Fig. 6-6-1 Elements of the
video connections/ VIO board
(1) 4x screws for SUB-D plug EN
(2) VIO board
(3) Flat ribbon cable plug

(1)
(2)
(3)
(Fig. 6-6-1) If the video inputs/outputs are damaged or malfunction, the

components have to be replaced in their entirety together with the VIO
board (2).

DANGER
page 9.
2. Pull plug connector (3) parallel from the VIO board (2).
3. Use a 5-mm socket wrench to remove the 4 screws (1) from the rear
panel of the device.
4. Remove VIO board by pulling towards inside of device.
The following tests have to be performed after installing a new VIO
board:
• Software update
43
6.7 Disassembly/Assembly of VIM Board

EN (Optional)
Fig. 6-7-1 VIM board
elements
(1) VIM board
(2) 2x board latches EN

(1)
(3) Flat ribbon cable,
communication
(4) Plug/flat ribbon cable
leading to VIO board
(2)
(3)
(4)
(2)
(Fig. 6-7-1) If the video function malfunctions, the component has to be

replaced in its entirety (1).

DANGER
page 8.
2. Remove plug connector (3) by pulling up and parallel away from the
VIM board (1).
3. Press the 2 latches (2) of the board bracket.
4. Remove VIM board by pulling up.
5. Remove plug connector of connection cable (4) to the VIO board by
pulling parallel to the side.
The following tests have to be performed after installing a new VIM
board:
• Software update
44
6.8 Disassembly/Assembly of BAM

Board EN
Fig. 6-8-1 BAM board elements
(1) BAM board
(2) Plug connector/cable leading to EN

IOM board
(1)
(3) 2x board latches
(2)
(4) Plug connector/flat ribbon cable
(5) Plug connector/cable leading to

(3) power supply output
service interface SRV
(4)
(5)
(6)
(3)
In case of malfunction, the BAM board (1) has to be replaced completely.

DANGER
page 8.
2. Remove the plug connectors/cable (2) from the BAM board.
3. Remove plug connectors from the VIM (optional) and BAM board by
pulling (4) parallel and up.
4. Remove the cable/plug connector (5) from the BAM board by pulling
up.
5. Press the 2 latches (3) of the board bracket.
6. Remove BAM board by pulling up.
7. Pull plug connector of connection cable (6) to service interface by
pulling parallel and to the side.
The following tests have to be performed after installing a new BAM
board:
• Software update
45
6.9 Disassembly/Assembly of Pneumatic Unit

EN LPU
Fig. 6-9-1 Pneumatic unit elements
(1) PCU board
(2) Plug connector/flat ribbon (1) EN

cable
(3) Plug connector/cable leading to (8)
heater
(4) Plug connector/cable leading to (7)
pressure sensor
(5) High pressure tube connection
(6) Fastening nuts for LPU (2)

(7) Pneumatic unit (LPU) (6) (3)
(8) Low pressure tube connection (4)
(5)
(Fig. 6-9-1) In case of malfunction of the pressure regulator and/or

unacceptable flow reduction, the pneumatic unit LPU has to be replaced
together with the PCU board.

DANGER
page 8.
2. Pull cable plug connector (2) parallel and towards the top from the
PCU board.
3. Pull cables/plug connectors item (3) (to heater) and item (4) (to
pressure sensor) towards the side and thus remove both.
4. Remove the high pressure tube (5) and the low pressure tube (8).
5. Use a SW 7 socket wrench to remove the four fastening nuts (6) as
well as the washers and lift out the entire unit by pulling up.
The following tests have to be performed after installing a new LPU:
• Software update.
• Testing the pneumatic unit for leaks.
46
6.10 Disassembly/Assembly of HPL

Board Fig. 6-10-1 HPL board elements
EN
(1) Tube heating jack
(2) Fastening ring at device front

EN
(1) HPL
(4) Threaded bolt HPL 03 heating
board installation
(5) HPL 03 board
(6) Fastening nuts/washers
(2)
(3)
(4)
(5)
(6)
47
(Fig. 6-10-1 HPL board elements page 47)

EN If the gas tube heating malfunctions and/or the jack is damaged (1), the
jack and the HPL board have to be replaced completely.
When a heating board type HPL 03 is used in exchange for a HPL 03
board, both stay bolts have to be removed from the HPL 03 board EN
using a SW 5.5 socket wrench and then screwed on to the threaded bolts
(4). It is then possible to install the HPL 03 board in the same manner as
the HPL 03 board.

DANGER
page 8.
2. With your hand, unscrew the fastening ring (2) of the gas heating
jack (1) located at the front of the device.
3. Inside of the device, use a SW 5.5 socket wrench to unscrew the two
fastening nuts (6) from the board and remove the toothed washers.
4. Remove the HPL board and the jack by pulling towards inside of
device.
5. Remove the plug connectors/cable (3) from the HPL board.
The following tests have to be performed after installing a new HPL
board:
• Turn on device and perform function test of tube heating.
48
6.11 Disassembly/Assembly of Fluid

Sensor Fig. 6-11-1 Fluid sensor elements
EN
(1) Fluid sensor cable
(2) Insufflation tube connection

EN
(1) (3) Tube leading to pneumatic
unit
(2) (4) Fluid sensor
(3)
(4)
This component has to be replaced if defective or malfunctioning.

DANGER
The electrical connection of the fluid sensor is integrated into the
adapter between insufflation tube connection and pneumatic unit.
The entire adapter has to be replaced.
page 8.
2. Remove the cable/plug connectors of the connection cable (1) from
the PCU board.
3. Detach the tube connections leading to the gas outlet and the
pneumatic unit.
Follow these steps in reverse for assembly.
4.11 Testing the Low Pressure Unit for Leaks page 17
4.1 Safety Test page 9.
49
6.12 Insufflation Tube Connection (Gas

EN Fig. 6-12-1 Insufflation tube Outlet)
connection elements
(1) HPL 03 board
(2) Tube with fluid sensor EN

1.
(1)
(3) Lock nut
(2)
3. 2.
(3)
If surface damage has compromised the seal, the component has to be

replaced (Fig. 6-12-1).

DANGER

page 8.
2. Remove the tube connection with fluid sensor.
3. Use a SW 19 fork wrench to remove the inner locking nut from the gas
outlet and remove the inner lock nut and the spring ring.
4. Remove the gas outlet by pulling towards front.
Perform the following tests after installing the new module:
• 4.11 Testing the Low Pressure Unit for Leaks page 17.
• 4.1 Safety Test page 9.
50
6.13 Disassembly/Assembly of IOM Board

EN
Fig. 6-13-1 IOM board
(1) (2) elements
(1) IOM board
(2) Brightness balance adjustment EN

slider
(3) 5x fastening nuts/washers

BAM board
(5) Plug connector/flat ribbon cable

HPL board
(6) (5) (4) (3)
In case of malfunction or damage of the control keys and/or the

displays, replace the IOM board.
(Fig. 6-13-1).
The IOM board and the LCD display are linked.
Neither one can be replaced independently.

DANGER
page 8.
2. Remove the plug connectors/cables (4), (5), (6).
3. Remove the 5x fastening screws and toothed washers(3) from the
IOM board (1).
4. Remove the IOM board together with the display board by pulling
towards the back.
In case of brightness differences of the actual display windows Brightness Balance Setting
(right/left), adjust the brightness setting.
1. Start the open device without connecting the gas supply.
2. The device depicts the message Gas Supply?
3. All segments of the actual value display are being used.
4. Use a small screwdriver (2) to set the same brightness level for the
left and the right display window.
5. (Turn to the right = brighter on right, turn to the left =brighter on left)
Perform the following tests after installing the new module:
• 4.1 Safety Test page 9
• Function test
51
6.14 Disassembly/Assembly of Device Pads

EN
DANGER
EN
page 8.
2. Use a pointed tool or very thin screwdriver to push the central pin in
the device pads towards the bottom and expose the pins.
3. Press with the face of the screwdriver against the device pad and
push it through the hole towards the bottom.
6.15 Disassembly/Assembly of Cables
Disconnect device from mains power

DANGER supply.

page 8.
2. Check the position and color coding before replacing cables.
When removing or installing cables make sure the plug connector are
always attached/pulled off absolutely straight or the locking notches
will break off.
52
LUT GMBH Spare Parts List
7 Spare Parts List

EN
Description Article No.
High pressure unit, compl. 2400069
Power supply F05 2400111
EN
Non-heating device plug with fuse holder 2400084
Basic module BAM 02 2400143
IOM board 2400168
Pneumatic, compl. LPU 03 2400232
Set of cables, variation D 2400268
Tube set for F05 2400211
Casing cover RAL 7035 2400266
Front panel insufflator on request
Fluid sensor FLS 2400031
Video board VIO (optional) 2400184
Potential equalization plug 2400192
Heater board 2400156
Tube connection ISO 5356 2400207
Heater/temperature sensor 2400068
SMD fuse 2 A, super-fast-acting (for PCU/heater) 2400222
O ring (for gas supply connection) 2400130
Gas connection US 2200694
Please indicate the device number (see identification plate) and customer number when ordering spare parts!
53
Error and Warning Messages LUT GMBH
8 Error and Warning Messages

EN
Error message Cause of error Troubleshooting
0 General error Replace LPU
EN
1 Timeout Replace LPU
2 General software error Replace LPU
3 EEPROM writing error Replace LPU
4 General has supply error Check gas supply
10 Offset I low pressure sensor too low Replace LPU
11 Offset II low pressure sensor too low Replace LPU
12 Offset safety pressure sensor too low Replace LPU
13 Offset differential pressure sensor too low Replace LPU
14 Offset high pressure sensor too low Replace HPU
15 Offset temperature sensor too low Replace LPU
16 Offset current monitor of high pressure gas Replace LPU

heating too low
17 Offset gas heating too low Replace LPU
20 Offset I low pressure sensor too high Replace LPU
21 Offset II low pressure sensor too high Replace LPU
22 Offset safety pressure sensor too high Replace LPU
23 Offset differential pressure sensor too high Replace LPU
24 Offset high pressure sensor too high Replace HPU
25 Offset temperature sensor too high Replace LPU
26 Offset current monitor of high pressure gas Replace LPU or HPU

heating too high
27 Offset gas heating too high Replace LPU or HPU
50 General calibration error, low pressure Check FLS
51 Low pressure – large leak Check manometer connection
52 Low pressure – small leak Check manometer connection
53 Low pressure input value too low Check gas supply, HPU
54 Low pressure input value too high Check gas supply, calibrate LPR, LPR calibration
55 Low pressure sensor amplification I too low Replace LPU
56 Low pressure sensor amplification I too high Replace LPU
57 Low pressure sensor amplification II too low Replace LPU
58 Low pressure sensor amplification II too high Replace LPU
59 Safety pressure sensor amplification too low Replace LPU
60 Low pressure safety pressure sensor Replace LPU

amplification too high
54
LUT GMBH Error and Warning Messages
EN
Error message Cause of error Troubleshooting
70 General calibration error, high pressure Replace HPU
EN
73 High pressure input value too low Check gas supply
74 High pressure input value too high Check gas supply
75 Modified high pressure sensor value Check gas supply
76 High pressure sensor amplification too low Replace LPU/HPU
77 High pressure sensor amplification too Replace LPU/HPU

high
90 General calibration error, low pressure Replace LPU

regulator
91 Adjustment, low pressure regulator not Repeat calibration

within range
110 General calibration error, low pressure Replace LPU

safety valve
111 Adjustment, low pressure safety valve not Repeat calibration

within range
130 General error, flow Check flowmeter, replace LPU
131 Flow resistance too high Check flowmeter, replace LPU
133 Flow input value too low Replace LPU
134 Flow input value too high Replace LPU
135 Modified flow sensor value Replace LPU
136 Flow sensor amplification too low Check flowmeter, replace LPU
137 Flow sensor amplification too high Check flowmeter, replace LPU
138 Offset proportional valve too low Replace LPU
139 Offset proportional valve too high Replace LPU
140 Hysteresis proportional valve too low Replace LPU
141 Hysteresis proportional valve too high Replace LPU
142 Proportional valve amplification too low Replace LPU
143 Proportional valve amplification too high Replace LPU
144 Sticky proportional valve Replace LPU
255 Test time too long Repeat calibration
55
Technical Data LUT GMBH
9 Technical Data
EN
Mains power supply: 100-240 V~
Frequency: 50/60 Hz
Max. power consumption: 150 VA (with heating tube) EN
Max. current consumption: 110 V: 1.3 A
240 V: 0.6 A
Protection class according to IEC60601-1 I
Protection degree according to IEC60601-1 BF
Protection degree of case IP40
Classification according to Directive 93/42/EEC IIa
Mains fuse: 2x T3, 15 A, UL-recognized
Grounding: Potential equalization plug
The device complies with the following standards: EN 60601-1 / IEC 60601-1
EMC: EN 60601-1-2 / IEC 60601-1-2
Operating conditions: 10-40° C / 50-104° F
30 to 75% rel. humidity
Storage and transportation conditions: 40 to +70° C / -40 to +158° F
10 to 90% rel. humidity
Dimensions: Width x height x depth
267 x 138x 410 [mm]
Mass Approx. 7.5 kg
Insufflation medium Medical grade CO2
Max. output pressure 55 mm Hg
Max. gas supply pressure 80 bar/1160 PSI
Min. gas supply pressure Bottle 15 bar/218 PSI
House gas 5 bar/73 PSI
Measurement range of gas supply 0-50 bar/0-725 PSI
Max. gas flow Refer to device data plate located on rear of the device
Pressure range 1-30 mm Hg
Accuracy of pressure measurement ±5%
Accuracy of gas flow measurement ±5%
Accuracy of volume measurement ±10%
Accuracy of gas supply pressure measurement ±10%
Ports/connections (optional) Video S-VHS IN/OUT
Video FBAS (CSCC) IN/OUT
Video RGB IN/OUT
Data IN/OUT
56
LUT GMBH Glossary
10 Glossary
EN
Term Explanation
BAM Basic module
FLS Fluid sensor
EN
HPH High pressure gas heater
HPR High pressure regulator
HTS High pressure temperature sensor
HPL Heater board
HPS High pressure sensor
HPT High pressure tube
HPU High pressure unit
IOM Input/output module
LPT Low pressure tube
LPR Low pressure regulator
LPU Low pressure unit
LSV Low pressure safety valve
OLV Output line valve
MSV Median pressure safety valve
MPT Median pressure tube PCU
Pneumatic control unit
PMS Pressure measuring sensor
PRM Pressure regulator module
PBU Pneumatic base unit
PNB Pneumatic block
PRV Proportional valve
PSM Power supply module/power supply pack
SPS Safety pressure sensor
VEV Venting valve
VIM Video module
SIF (SRV) Service interface
57
Appendix LUT GMBH
11 Appendix
EN
Service and Checklist

EN
Service date
Device type Serial no.
Location of use Software Version
Tester Company
I. Safety test
Mechanical condition Front panel and case
Boards Cleanness Labels
Main fuse Cabling
II. Function tests (acc. to Service manual)
III. Notes
Date Signature
58
59
LUT GMBH
EN
Return form
Please fill out the card below and mail it back with the device
Name of owner:
Sales representative:
Address of return
Street:
ZIP code: City:
State:
Country:
Type of device:
Important!
Serial number (SN, see identification plate):
Description of defect:
Name of responsible Signature Date

person
60

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Service Manual ENEN

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1 Safety Notes ................................................................................................................................................. 1

6.14 Disassembly/Assembly of Device Pads ................................................................................................................ 52

An authorized service technician has to inspect and service the device

2 Before Commencing Work

2.1 Technical/Professional Requirements

2.2 Tools and Test Equipment

(27) (26) (25) (24)

(1) Gas bottle (17) Output line valve (OLV)

(2) Gas bottle connection (18) Temperature sensor (STS)

(4) Filter (20) Pressure sensor II

(8) High pressure safety valve 3.5 bar (24) Keyboard

(10) Low pressure unit (LPU) (26) LCD/displays

(11) Low pressure regulator 120 mm Hg (LPR) (27) FC receiver

(13) Proportional valve (PRV) (29) Video IN (14)

(15) Flow sensor (31) SVHS IN

(16) Pressure sensor I (PMS) (32) Service interface

3.2 16.0070R.M1 Mechanical Structure

No. Description Article No.

3.3 16.0070R.M1 Cabling Plan

3.4 Front of the

(3) Start/stop LED

(4) Actual pressure display

(5) Nominal pressure display

(6) Status display

(7) Gas consumption display

(8) Actual flow display

(9) Nominal flow display

(10) Heating connection

(11) Device output/ tube

(13) Decreasing nominal flow

(15) Menu key

(16) Increasing nominal pressure

(17) Decreasing nominal pressure

(18) Standby LED

(19) ON/standby key

(20) Mains voltage LED

3.5 Rear of the Device

(2) SVHS OUT (optional)

(3) Video IN (optional)

(4) SVHS IN (optional)

(5) Fuse holder

(6) Non-heating device plug

(7) Potential equalization

(9) Case seal

(10) Gas supply connection

3.6 Opening the

(2) Cross-recessed screws (10x)

Disconnect device from mains power supply.

4 Maintenance and Service

4.2 Condition of Front Panel and

4.4 Condition of Electronic

4.5 Checking the High Pressure Unit HPU

4.6 Checking Gas Supply Connection/Gas Inlet Filter

(2) Gas inlet filter

(4) Anti-twist stop

(5) O ring (seal)

4.7 Checking the High Pressure Sensor

(2) High pressure sensor HPS

(3) PCU board (1)

(4) Connection of high pressure

4.8 Checking High Pressure Safety Valve HSV at the High

(2) Adjustment screw