Sensors ELECTRONIC CONTROL SYSTEM DIAGNOSTICS

INTERNATIONAL® MAXXFORCE™ 5 WARNING

CKP CMP EOT ECT MAT MAP EBP EOP EFP IAT Beginning with 2007 Model Year To prevent personal injury or death, read all safety instructions
in the "Safety Information" section of Engine Diagnostics
B+ Manual EGES-395 before doing diagnostic or service
40A procedures.
Ignition Switch
Information on this form was current at the time of publication.
Electronic Control Module 86 Starter post Updates may have been made to introduce product
Off Run Crank 30 ECM
(ECM) improvements and technical advancements. See correct vehicle
Engine
76-pin
Chassis
76-pin 87
Relay + + service publications for chassis wiring.

(Black) (Gray) VIGN

85 87A Batteries For detailed circuit information, refer to the following Truck
2 1 2 1 2 1 2 1 B A 2 3 1 2 3 1 BA C-70 MPR - - documents:
Chassis Electrical Circuit Diagram Manual
EOP E-16 C-1, 3, 5 ECM PWR Engine / Chassis GND Electrical System Troubleshooting Guide
EBP E-20 C-2, 4, 6 GND
MAP E-48 C-27 VREF Color code for schematic lines
MAT E-15 C-35 SIG GND
Speed Control Switch
ECT E-33 C-68 SCS Red B+ (VBAT)
Resume / Accel Switch
EOT E-66 C-49 RAS Red High side driver control
Cruise On / Off Cruise control
CMPH E-42 C-42 ECL

Body Builder
Purple Injectors (48 Volts)
CMPL E-24 C-60 RVAR
Blue VREF (5 Volts)
E-26 C-22 WEL

ACT PWR
SHD GND
Aftertreatment Exhaust sensors Green Signal circuit
CKPH E-41 C-21 OWL Flow
Blower motor Brown Data Communication Link
CKPL E-25 C-16 RPRE DOC DPF switch Brown PWM - H-Bridge Control
C-11 XCS
VREF E-35 C-71 TACH Black Ground circuit
SIG GND E-28 C-50 RPS Black Low side driver control
GND
E-11 C-72 VSO 2 1 2 1
CANH 1 3
Private CAN C-15 COO 2 1 A/C control switch 1 6
CANL E-10
C-8 EGT1
BCS E-22
C-17 EGT2 Lamp
ITVP E-68
C-19 EGDP
ITVL E-57, 75
C-67 EGT3 EFAN
ITVH E-58, 76
C-51 VREF
IPR E-43
C-37 SIG GND
GPD E-44
C-58 EFAN
GPC E-74
Terminating C-26 EFANS
Resister
IAHD E-49 ACT PWR
C-45 IPR PWR F
120 ohm IAHC E-59
C-31 VIGN VIGN
WIF E-7 APS/IVS
C-47 IVS
C-63 VREF
C-34 SIG GND
C-33 APS A
BAP C-69 BOO
B+
Alternator C-30 BPS BOO/BPS
D A
5 1 Power stud Sensor
B+ from
C-7 ECI
1 2 Internal
2 1 Starter post C-55 FPC
6 2 B+ B+ B+
H E C-61 CANH
Public CAN 86 86
C-62 CANL 86 86
30 30 30 30
C-25 ATAH
EGR BCS ITV IPR Starter ATA 87 87 87 87
C-10 ATAL
control 85 87A 85 87A 85 87A 85 87A
Alternator A/C clutch C-65 DDS
C-76 ACC ACC ACD FP Start
1 3 2 1
C-24 EFP relay relay relay relay
AC cut-out switches
C-64 ACD
C-66 IAT HP LP T-Stat
C-28 FPM

Actuators AC clutch control 12

AC clutch GND 13
Starter control 10
Alternator I-sence 3
IAT 11
WIF 7
EFP 6
ACT PWR 16
B+ at Starter IPR PWR 2
VIGN
ACT GND 1 D B+
Post E
16-pin C 86
Driver 36-pin F A B
30
D-31
D-32
D-25
D-26
D-35
D-36
D-29
D-30
D-33
D-34
D-27
D-28

D-13
D-15
D-14

D-11
D-12

D-10

J
D-7
D-8
D-1
D-2

D-5
D-6
D-9

D-3
D-4

G 87
H Fuel Fuel 85 87A
2 1 1
2 Engine
76-pin
EST
Connector - + WIF Pump Heater
Fuel
Open H

Close H

Open H

Close H

Open H

VREF

Open H
Open L

Open L

Open L

Open L

Open L
Close L

ICP
SIG GND
Close L
Close H

Close L
Close H

Close H

Open H

Close H

Open H
Open L

Close L

Close L
Close L

To +12V Battery Heater

Relay Relay relay

Driver Electronic Gauge Cluster (EGC)

L R 36-pin
ECM
4 3 2 1 4 3 2 1 4 3 2 1 2 3 1 4 3 2 1 4 3 2 1 4 3 2 1

Anti-lock Brake System (ABS)

Glow Plugs Chassis GND

76-pin
Glow Plugs
Color Yellow Red White Intake Air Heater Injector 2 Injector 4 Injector 6 Injector 1 Injector 3 Injector 5 Transmission Control Module (TCM)
1 3 5 Element
Cylinder
2 4 6 ICP
Left Right EGED-410 © 2008 Navistar, Inc.
 SIGNAL VALUES: (All values taken with breakout box ELECTRONIC CONTROL SYSTEM DIAGNOSTICS
WARNING: Read Safety Instructions in EGES-395
installed on the ECM and harness) International® MaxxForce™ 5 Engine Diagnostics Manual,
INTERNATIONAL® MAXXFORCE™ 5 before starting diagnostic procedures.
Beginning with 2007 Model Year

Key ON Low Idle High Idle Operating

Pin Item Circuit Signal Actual value Signal Data List Actual value Signal Data List Actual value Range Comments
(E) ENGINE CONNECTOR
7 WIF Water In Fuel sensor 0V–5V 0V–5V No / Yes 0V–5V No / Yes 0V–5V 4.6 V = No water , below 4 V = water in fuel
10 CANL Controller Area Network (private) Low 1V–4V 1V–4V 1V–4V 1V–4V Digital signal communications (EGR control)
11 CANH Controller Area Network (private) High 1V–4V 1V–4V 1V–4V 1V–4V Digital signal communications (EGR control)
15 MAT Manifold Air Temperature Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
16 EOP Engine Oil Pressure switch B+ at 0 psi 0 V above 12 psi 0 V above 12 psi 0 V / B+ B+ = 0 psi, 0 V above 12 psi
20 EBP Exhaust Back Pressure 0.73 V Performance Specs Performance Specs 0V–5V See EGES-395 Performance Specifications
22 BCS Boost Control Solenoid 0V 0 V / B+ Off / On 0 V / B+ Off / On 0 V / B+ 0 V = No enabled, B+ = enabled, EST - Output State test
24 CMPL Camshaft Position CMP Ground
25 CKPL Crankshaft Position CKP Ground
26 CMP/CKP SHD CMP/CKP Shield GND 0V 0V 0V 0V Ground shield for CMP/CKP sensors
28 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for engine sensors
33 ECT Engine Coolant Temperature Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
35 VREF Voltage Reference 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V VREF for engine sensors
41 CKPH Crankshaft Position Min 130 Hz at crank 650 – 700 Hz 700 rpm 3000 – 3300 Hz 0 - Governed speed DMM set to AC Volts - Hz, EST - PID Engine Speed
42 CMPH Camshaft Position Min 130 rpm at crank 700 rpm 700 rpm 3200 rpm 3200 rpm 0 - Governed speed DMM set to AC Volts – RPM2 , EST - PID Engine Speed
43 IPR Injection Pressure Regulator 0 - 100% Duty Cycle Duty cycle controlled, high side driver
44 GPD Glow Plug Diagnostic 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = relay off, B+ = relay on, EST - Output State test
48 MAP Manifold Absolute Pressure 0.73 V Performance Specs Performance Specs 0V–5V See Performance Specifications
49 IAHD Intake Air Heater Diagnostic 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = IAHC off, B+ = IAHC on, EST - Output State test
57 & 75 ITVL Intake Throttle Valve Low Performance Specifications Performance Specs Performance Specs 0 V / B+ Monitor ITVP and run Output State test high and low
58 & 76 ITVH Intake Throttle Valve High Performance Specs Performance Specs Performance Specs 0 V / B+ Monitor ITVP and run Output State test high and low
59 IAHC Intake Air Heater Control 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = IAHC off, B+ = IAHC on, EST - Output State test
66 EOT Engine Oil Temperature Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
68 ITVP Intake Throttle Valve Position 1.30 V DPF Regen device DPF Regen device 0 – 100% See Performance Specifications
74 GPC Glow Plug Control 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = GPC off, B+ = GPC on, EST - Output State test
(C) CHASSIS CONNECTOR
1, 3, 5 ECM PWR ECM Power from Relay B+ B+ B+ 0 V / B+ B+ from ECM power relay
2, 4, 6 ECM GND ECM Ground from Battery 0V 0V 0V 0V ECM ground from Battery Negative
7 ECI Engine Crank Inhibit GND Open circuit Open circuit GND to Open GND allows cranking, OPEN inhibits cranking
8 EGT1 Exhaust Gas Temperature 1 Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
10 ATAL ATA Communication Link (Low) 1V–4V 1V–4V 1V–4V 0V–5V Digital signal communications
11 XCS Transfer case Chassis body builder option only
15 COO Cruise On / Off switch 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 volts Off / B+ when switch is latched On
16 RPRE Remote Preset PTO Chassis body builder option only
17 EGT2 Exhaust Gas Temperature 2 Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
19 EGDP Exhaust Gas Differential Pressure 0.70 V DPF soot level depend DPF soot level depend 0V–5V DMM set to V, EST - Continuous Monitor session
21 OWL Oil Warn Lamp Chassis body builder option only
22 WEL Warn Engine Lamp Chassis body builder option only
24 EFP Engine Fuel Pressure B+ 0V 0V 0 V / B+ B+ = 0 psi, 0 V above 12 psi
25 ATAH ATA Communication Link (High) 1V–4V 1V–4V 1V–4V 0V–5V Digital signal communications
26 EFANS Engine Fan Speed 5V 45 Hz – 80 Hz 115 Hz – 280 Hz 0V–5V See Electronic Control System Diagnostic section
27 VREF Voltage Reference Chassis body builder option only
28 FPM Fuel Pump Monitor 0 V Off / B+ On 0 V Off / B+ On On 0 V Off / B+ On On 0 V / B+ 0 V = FPM off, B+ = FPM on, EST - Output State test
30 BPS Brake Pressure Switch B+ Off / 0 V On B+ Off / 0 V On B+ Off / 0 V On 0 V / B+ B+ Off / 0 V On
31 VIGN Ignition Voltage B+ B+ B+ 0 V / B+ Switched Ignition power B+ = Key On, 0 V = Key Off
33 APS Accelerator Position Sensor 0.66 V 0.66 V 0% 3.83 V 100% 0 - 100% 0.66 V = 0%, 3.83 V = 100%
34 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for APS sensor
35 SIG GND Signal Ground Chassis body builder option only
37 SIG GND Signal Ground 0V 0V 0V 0V Signal ground for chassis sensors
42 ECL Engine Coolant Level Chassis body builder option only
45 IPR PWR Injection Pressure Regulator Power B+ B+ B+ 0 V / B+ Switched ignition power, B+ = Key On, 0V = Key Off
47 IVS Idle Validation Switch 0 V Release / B+ Depress 0V B+ 0 V / B+ 0 V = normal state, B+ = accelerator pedal depressed
49 RAS Resume Accel Switch Cruise Resume Off = 0 V, On = B+
50 RPS Remote Pedal Position Sensor Chassis body builder option only
51 VREF Voltage Reference 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V VREF for chassis sensors
55 FPC Fuel Pump Control B+ Off / 0 V On B+ Off / 0 V On B+ Off / 0 V On 0 V / B+ 0 V = FPC on, B+ = FPC off, EST - Output State test
58 EFAN Engine Fan 5V 5 V Off / 0 V On 5 V Off / 0 V On 0V/5V 5 V = normal state, 0 V = enables EFAN, low side driver
60 RVAR Remote Variable PTO Chassis body builder option only
61 CANH Controller Area Network (public) High 1V–4V 1V–4V 1V–4V 1V–4V Digital signal communications
62 CANL Controller Area Network (public) Low 1V–4V 1V–4V 1V–4V 1V–4V Digital signal communications
63 VREF Voltage Reference 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V 5 ± 0.5 V VREF for APS sensor
64 ACD Air Conditioner Demand B+ On / 0 V Off B+ On / 0 V Off B+ On / 0 V Off 0 V / B+ DMM set to V, 0 V = ACD off, B+ = ACD on
65 DDS Drive Line Disengagement Switch 0 V - B+ B+ B+ 0 V / B+ 0 V = In gear, B+ = Park, Neutral, or clutch pedal down
66 IAT Intake Air Temperature Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
67 EGT3 Exhaust Gas Temperature 3 Temp depend Temp depend Temp depend 0V–5V See Performance Specifications – Sensor specs
68 SCS Speed Control Switch Cruise Set Off = 0 V, On = B+
69 BOO Brake On / Off switch 0 V Off / B+ On 0 V Off / B+ On 0 V Off / B+ On 0 V / B+ 0 V = Off / B+ = On
70 MPR Main Power Relay enable 0V 0V 0V 0 V / B+ 0 V = enable, B+ = disable, low side driver
71 TACH Tachometer Output signal 0 Hz = 0 rpm, 140 Hz = 700 rpm, 661 Hz = 3200 rpm
72 VSO Vehicle Speed Output signal 0 Hz = 0 mph, 124 Hz = 15 mph
76 ACC Air Conditioner Control B+ Off / 0 V On B+ Off / 0 V On B+ Off / 0 V On 0 V / B+ DMM set to V, B+ = ACC off, 0V = ACC on
EST only ICP Injection Control Pressure 0.2 V Performance Specs Performance Specs 0 - 4061 psi See Performance Specifications
EGED-410 © 2008 Navistar, Inc.