Wire Description

Wire Wire Wire Wire RENR1115-02

Description Description 24
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
April 2001
101 RD Bat (+) 513 OR A/C Compressor/Refrigerant Pressure SW 5
B
103 RD Dome Lamp 519 PK Refrigerant Pressure Sw to A/C Unit
7 Real Time Error Codes
105 BR Key Sw 524 BU Wiper Cont. to Lower Wiper Motor 15 A F 13
D
25 12 Code Description of Problems
109 OR Alt Output (+) Term. 524 GN Lower Wiper Motor
27 1301 Engine oil pressure is too low.
111 RD Power to Eng / Pump Control 590 GY Intermittent Sw to Wiper Cont. 6 C E
10 1302 Engine coolant temperature is too high.
112 PU Main Power Relay Output A537 PK Seat Heater 3
1303 Hydraulic oil temperature is too high.
113 OR Opr Mon Switch Panel B (+) A586 OR Wash Sw to Wiper Cont. 1304 Air filter is clogged.
18 1305 Battery voltage is not normal.
114 GN Warning Horn (Forward) A588 GN Hyd. Lock Solenoid
115 PK Cab/Chassis Lamps C537 GN A/C Photo Sensor (+) 4 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
2202 Governor actuator feedback sensor circuit is shorted to body ground.
116 BR Fan Relay C538 OR A/C Photo Sensor (-)
2301 Governor actuator feedback signal is not stable.
118 GY Washer/Wiper C576 BU Med. Pressure Sw 1 to Med. Pressure Valve 22 8
2 2302 Governor actuator feedback signal deviates.
120 YL Converter C577 GY Med. Pressure Sw 2 to Med. Pressure Valve 2303 Governor actuator does not move.
26 19
124 GN A/C C578 YL Radio Sw 14 2304 Calibration data error.
20 3201 Monitor RAM is not normal.
129 BU Cigar Lighter C588 BR Blade Sw to Blade Relay
135 BU 12V Socket C589 GY Blade Relay To Solenoids 4101 Electric power supply to the controller is too much (43 volts).
17 4102 Over-current in proportional reducing valve.
139 OR 12V Radio Memory C591 PK Floating Blade Relay To Floating Blade Sol.
9 4103 Proportional reducing valve circuit is open.
140 BU Auto Lubrication Pump C592 WH Diodes to Relays
11 4104 Monitor power supply (digital output) over current.
147 PU Seat Heater C599 OR Blade Floating Sw to Blade Floating Relay 1 4105 Over-current in digital output (trenching solenoid).
16
149 PU Boom Lamp E500 YL Blade Floating Relay to Blade Relays 23 4106 Over-current in digital output (fine control solenoid).
21
150 RD Hyd. Lock Sw E501 PU Blade Relay to Blade Floating Relay 4107 Over-current in digital output (travel speed change solenoid).
Lighting Circuits 4108 Over-current in digital output (travel alarm).
151 GN Hyd. Lock Coil Relay
410A Over-current in digital output (swing brake solenoid).
152 BU Aux. Ckt 607 PK Chassis Lamp

312B and 312B L Excavator

4201 Engine speed is not normal.
154 RD Neutral Start Limit Sw 615 YL Cab Lamps
4202 Engine coolant temperature sensor is shorted to body ground.
168 RD Refueling Pump 616 BU Boom Lamps 4203 Hydraulic oil temperature sensor is shorted to body ground.

Electrical System
172 RD Engine Gov. Actuator 633 BU Attach Lighting Ckt 4204 PWM sensor of pump delivery pressure is shorted to body ground.
176 YL Aux. Ckt 638 WH Rotary Beacon 4207 PWM sensor of pump delivery pressure is open in circuit.
13 420A Fuel sensor is shorted to body ground.
177 RD Main Breaker Control Circuits
A 420B Fuel sensor is open or shorted to battery voltage.
180 GN Aux. Ckt 763 BU Travel Speed Sol. 312B: 312B L: 420C Electric power supply is to low (below 23 volts).
185 YL Backup 779 WH Coupler Close Sol
189 RD Aux. Ckt 780 PU Coupler Open Sol
6SW1-UP 9FS1-UP 420D
420E
Electric power supply is to high (above 32 volts).
Engine speed dial is not in one of the 10 specified positions.
191 WH Aux. Ckt 786 GN Boom Lamp Relay 9NW1-UP 2KW1-UP 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
Ground Circuits 788 YL Engine Sped Sensor (+) 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
4303 Engine stalls.
200 BK Main Chassis 791 PK Chassis Lamp Relay 2
21 A201 Monitor communication is not normal.
201 BK Operator Monitor Return A755 PK Throttle Sw #1
A202 Monitor takes too much time to respond to controller's signal.
210 BK Converter Output Gnd. A756 BU Throttle Sw #2 A203 Communication is abnormal in controller.
235 BK Eng/Pump Control Gnd. A757 GY Throttle Sw #3 7
1 24
Basic Machine Circuits A758 BR Throttle Sw #4
4 22
304 WH Starter Relay No. 1 Output A761 PU Engine Gov Actuator Feedback 18 11 8
19 20 D E
306 GN Start Relay Coil A762 PU Engine Speed Sensor (-) 14 B C
9
307 OR Key Start Sw A768 BU Eng/Pump Cont. Sol (+) 25 10 12
26 5 17
308 YL Main Power Relay Coil A769 GY Eng/Pump Cont. Sol (-) 6 16
3 15 23 27 F
310 PU Start Aid SW To Start Aid Relay A770 PK Electronic Pump Control Bypass Sw to Resistor
311 WH Start Aid Sw to Key Sw A771 PU Implement Pressure Sw
320 OR Horn Relay Coil F771 OR Governor Actuator (A)
321 BR Travel Alarm F772 WH Governor Actuator (B)
322 GY Warning Horn (Forward) F773 OR Governor Accel
323 WH Fuel Pump Power F774 WH Governor Decel
325 PK Refueling Stop Sw K779 PU Alternator D Terminal
327 PK Fuel Pump Solenoid 877 YL Air Heater Indicator
334 BU Air Heater Resistor 878 OR Start Aid Sol
365 YL Refueling Relay Coils to Sw 954 GN Hammer Pressure Sw
Machine Harness Connector And Component Locations
376 GN Coolant Temp Sw 955 BU Hammer Sol
399 OR Cold Advance solenoid K904 GN Discharge Pump Pressure Sensor
Monitoring Circuits K905 RD Eng / Pump Control Power ©2001 Caterpillar Printed in U.S.A.
Component Location
403 GN Alternator (R) Term. K906 GN Swing Brake Sol Schematic Machine Schematic Machine
All Rights Reserved
Component Component
405 GY Opr Mon Oil Press. (Low Setting) K907 BU Swing Brake Sol Signal From Eng/Pump Cont. Location Location Location Location
412 BU Opr Mon Coolant Level K909 BU Backup Sw Actuator - Engine Gov. B-7 1 Sender - Coolant Temp B-8 18
Air Heater C-8 2 Sender - Hyd. Oil Temp B-7 19
430 BU Opr Mon Air Filter K911 PK E/P Controller - RS 485 (+)
Alarm - Travel D-9 3 Sensor - Fuel A-2 20
487 OR Hyd. Oil Filter Indicator K912 GN E/P Controller - RS 485 (-)
491 PK Hyd. Oil Temp Sensor K997 BU Monitor +B Output
Alternator B-8 4 Sensor - Provision For A/C Photo F-2 E Electrical Schematic Symbols And Definitions
Batteries F-9 5 Sensor - Pump Discharge Pressure A-9 21
492 GY Coolant Temp Sensor L908 OR E/P Controller RS-232C (TX)
495 GN Fuel Level Sensor L909 BU E/P Controller RS-232C (RX)
Breaker - Alternator G-9 D Solenoid - A/C Compr Clutch A-9 18 Connector Location
496 WH Hyd. Oil Level Sw L968 OR EPR Valve (-)
Breaker - Main G-9 D Solenoid - Blade C-7 22 Schematic Machine T
Connector Number
Buzzer - Overload Warning F-5 A Solenoid - Cold Advance B-9 18 Location Location
C468 BU Engine Oil Level L969 WH EPR Valve (+)
CONN. 1 - S.I.S. Connector H-9 D
Pressure Temperature Level Flow Circuit Breaker
Buzzer - Quick Coupler Warning H-3 C Solenoid - Eng/Pump Control A-7 23
H414 YL Overload Warning Switch to Buzzer L970 GY Aux. Hyd. Pressure Sw CONN. 2 G-9 D Symbol Symbol Symbol Symbol Symbol
Control - Eng/Pump C-4 6 Solenoid - Fuel Pump B-9 18
H415 BR Overload Warning Pressure Switch to Buzzer L971 GN Travel Pressure Sw CONN. 3 G-8 D
Control - Wiper E-2 E Solenoid - Hammer G-2 F Normally open switch that will close with an increase of a specific condition (temp, press, etc...).
Accessory Circuits L972 BU Low Idle and Pressure Raise Sw CONN. 4 G-8 D
Converter - 24V to 12V B-5 7 Solenoid - Hyd. Lock G-2 F CONN. 5 G-8 D
500 BR Wiper - Front (Park) L974 GN Boom Raise Pressure Sw The circle indicates that the component has screw terminals and a wire can be disconnected from it.
G-7, H-7, CONN. 6 E-8 D
501 GN Wiper - Front (Low) L976 GN Refueling Start Sw to Refueling Relays 1 & 2 Diodes D Solenoid - Level Finish A-7 23
I-6, I-9
CONN. 7 E-8 D Normally closed switch that will open with an increase of a specific condition.
506 PU Washer - Front L977 YL Level Finish Sol Fuses - 10A & 15A I-4, I-5, I-6 B Solenoid - Medium Pressure Valve A-2 22
CONN. 8 E-8 D No circle indicates that the wire cannot be disconnected from the component.
508 PU Radio Speaker - Left L978 GY Trenching Sol Ground - Cab A-6 A Solenoid - Quick Coupler HP Close A-2 8 CONN. 9 D-8 D
509 WH Radio Speaker - Left (Common) P975 OR Quick Coupler Warning Buzzer Ground - Cab D-2 E Solenoid - Quick Coupler HP Open A-2 8 CONN. 10 G-7 D
511 BR Radio Speaker - Right P976 BR Quick Coupler Sol Ground - Chassis B-3 8 Solenoid - Quick Coupler LP G-2 F CONN. 11 F-6 F
This indicates that the component has a wire connected to it that is connected to ground.
512 GN Radio Speaker - Right (Common) 8630 BU Rotating Beacon Sw Ground - Chassis B-8 4 Solenoid - Start Aid F-9 24 CONN. 12 F-6 F
CONN. 13 E-6 F
Ground - Platform D-5, G-3, G-6 F Solenoid - Swing Brake A-2 22
CONN. 14 E-6 F This indicates that the component does not have a wire connected to ground. It is
Ground - Relay Panel H-9 D Solenoid - Travel Speed A-7 23
CONN. 15 E-6 F grounded by being fastened to the machine.
Ground Strap - Chassis G-9 D Solenoid - Trenching A-7 23 CONN. 16 C-6 10
Ground Strap - Chassis to Engine A-8 9 Switch - Air Cleaner F-8 D CONN. 17 C-6 10
Ground Strap - Chassis to Platform G-6 10 Switch - Air Heater/ Start Aid E-4 C CONN. 18 C-5 10 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Off Machine Switch Specification Horn C-2 8 Switch - Aux. E-5 C CONN. 19 C-5 10 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Indicator - Hyd. Oil Filter A-7 11 Switch - Backup EPR Valve D-4 C CONN. 20 B-5 F
Part No. Function Actuate Deactuate Contact Position
CONN. 21 B-5 F
37.8 ± 2.8 C 26.7 C MIN Joystick - Multiswitch LH I-2 B Switch - Backup Gov. D-5 C
8N-1693 Coolant Temperature (100 ± 5 F) (80 F MIN) Normally Closed CONN. 22 C-5 F Sender- A component that is used with a temperature or pressure gauge. The sender
Joystick - Multiswitch RH F-3 C Switch - Blade Floating F-3 C
106-0179
Implement Pressure 1225.0 ± 98.0 kPa 882.0 kPa MIN
Normally Open
CONN. 23 C-5 27 measures the temperature or pressure. Its resistance changes to give an indication to
Travel Pressure (177.67 ± 14.21 psi) (127.92 psi MIN) Meter - Service F-2 E Switch - Boom Raise Pressure C-7 22 T
2156.0 ± 196.0
CONN. 24 H-5 F the gauge of the temperature or pressure.
2646.0 ± 196.0 kPa Monitor F-2 E Switch - Coolant Level E-9 25
106-0180 Boom Raise Pressure Normally Open CONN. 25 H-5 F
(383.77 ±28.43 psi) (312.7 ± 28.43 psi)
490.0 ± 49.0 kPa 290.0 kPa MIN Motor - Lower Wiper H-2 12 Switch - Coolant Temp B-9 18 CONN. 26 H-4 F
106-0181 Hammer Pressure
(71.07 ± 7.11 psi) (42.06 psi MIN) Normally Open
Motor - Starter A-8 9 Switch - Coolant Temp (Start Aid) C-8 18 CONN. 27 H-4 F Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
107-0611 Engine Oil Pressure
93.0 ± 21.0 kPa 70.0 ± 21.0 kPa
Normally Open Motor - Upper Wiper G-1 13 Switch - Disconnect G-9 D
CONN. 28 I-3 C It has a coil that makes an electromagnet when current flows through it. The
(13.49 ± 3.05 psi) (10.15 ± 3.05 psi)
196 to 3140 kPa1 _
CONN. 29 D-3 F electromagnet can open or close the switch part of the relay.
Motor - Washer E-9 D Switch - Engine Oil Level B-8 26
113-3444 Refrigerant Hi/Lo Pressure Normally Open CONN. 30 B-3 16
(28.4 to 455.4 psi) _
Pickup - Engine Speed B-9 14 Switch - Engine Oil Pressure A-9 18 CONN. 31 A-2 20
1With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
Pump - Auto Lubrication E-9 15 Switch - Hammer Pressure G-2 F CONN. 32 B-2 16 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
Pump - Refueling B-2 16 Switch - Hyd. Oil Level B-7 19 CONN. 33 B-2 16 coil that makes an electromagnet when current flows through it. The electromagnet
Relay - Air Heater I-7 D Switch - Implement Pressure B-7 22 CONN. 34 C-2 8 can open or close a valve or move a piece of metal that can do work.
The connectors shown in this chart are for harness to harness connectors.
Relay - Aux. Hyd. I-9 D Switch - Key Start E-3 C
Connectors that join a harness to a component are generally located at or near the
Relay - Blade I-7, I-9 D Switch - Neutral Start Limit I-2 B component. See the Component Location Chart.
Relay - Blade Floating I-7, I-8 D Switch - Overload Warning E-4 C
Harness And Wire Symbols
Relay - Boom Lamp J-8 D Switch - Overload Warning Pressure D-2 F Component
Relay - Cab/Chassis Lamp I-9 D Switch - Quick Coupler I-3 C
Wire, Cable, or Harness Part Number
Pin Socket Wire Color Assembly Identification
Resistor, Sender and Solenoid Specifications Relay - Fan I-7 D Switch - Radio E-4 C Fuse
Part No. Component Description Resistance (Ohms)1 Relay - Horn I-9 D Switch - Refrigerant Low Pressure B-9 18
A AA 105-9344
3E - 1906 Solenoid - A/C Clutch 17.6 ± 0.6 Relay - Hyd. Lock Sol I-8 D Switch - Refueling A-2 16
3E - 6332 Solenoid - Start Aid 6.0 Relay - Main H-7 D Switch - Refueling Start B-2 16 325-PK-14 1
41 - 5394 Sender - Hydraulic Oil Temp 6130 to 7500 Relay - Neutral Start I-7 D Switch - Refueling Stop B-3 16
5L - 2854 Resistor - Fuel Pump 4.0 ± 0.2 Relay - Refueling 1 B-2 17 Switch - Rotating Beacon E-5 C Single Wire Receptacle
Circuit Number Wire Gauge
102 - 8016 Resistor - Backup 47.00 ± 2.35 Relay - Refueling 2 B-2 17 Switch - Seat Heater E-4 C Related Electrical Service Manuals Connector Identification
111 - 9916 Solenoid - Engine/Pump Control 11.7 ± 1.2 Relay - Start H-7 D Switch - Throttle Position E-3 C Title Form Number Plug
20824 - 25451 @ 0 C (32 F) Alternator: 109 - 2362 SENR3685 Ground 2
Relay - Timer I-7 D Switch - Travel Pressure B-7 22 Connection 200-BK-14
112 - 4009 Sender - Coolant Temp 6134 - 7496 @ 25 C (77 F) Engine/Pump Control: 132 - 7834 SENR9291
Resistor - Air Heater H-7 D Switch - Windshield E-2 A
475 - 522 @ 100 C (212 F) Pin or Socket
Resistor - Backup I-9 D Switch Panel F-3 C Starting and Charging: SENR9292
121 - 1490
Solenoid - Level Finish
32.0 ± 3.2
Number
Solenoid-Trenching Resistor - Coolant Temp H-7 D Unit - A/C H-6 7
Solenoids -Hydraulic Resistor - Fuel Pump H-7 D
121-1491 Lock Solenoid - Swing Brake 32.0 ± 3.2 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
Machine locations are repeated for components located close together.
Solenoid - Travel Speed 2 connector. The plug contains all 2 connector. The plug and receptacle
A = Located in operator's compartment.
sockets and the receptacle contains contain both pins and sockets.
140 - 2238 Resistor Coolant Temp 25.00 ± 0.25 B = Located in operator's left hand console area.
all pins.
C = Located in operator's right hand console area.
1 At room temperature unless otherwise noted.
D = Located in relay panel area.
E = Located in dash area.
F = Located under cab floor plate.
 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
RELAY PANEL
L25
C599-OR-18 C599-OR-18
200-BK-18 AUX HYD RELAY 200-BK-18 BLADE RELAY 200-BK-18 200-BK-18 200-BK-18
C592-WH-18 111-4871 C588-BR-18 111-4871 E501-PU-18 BLADE FUSE BASE
C591-PK-18 E501-PU-18 BLADE RELAY FLOATING 111-4812
BLADE FLOATING
111-4871 RELAY 111-RD-14
RELAY 111-4871
L970-GY-18 191-WH-18 191-WH-18 E500-YL-18 C588-BR-18 111-4871 189-RD-14 112-PU-14 112-PU-14 H
112-PU-14 177-RD-14 112-PU-14 NEUTRAL START
154-RD-18 A
177-RD-18 177-RD-14 116-BR-14 LIMIT SW
151-GN-18 B
200-BK-18 E500-YL-18 E500-YL-18 C591-PK-18 112-PU-14 L25 111-4799
150-RD-18 C
C589-GY-18 C589-GY-18 10A BR PREHEAT
10A AUX CKT
C588-BR-18 15A 113-OR-18 OFF
BACKUP 306-GN-18 HORN SWITCH PANEL
AUX CKT 10A 114-RD-18 10A 113-OR-18 ON
RESISTOR HORN RELAY BOOM LAMP 15A 180-GN-14 DOME LAMP A/C /HEATER
320-OR-18 786-GN-18 200-BK-18 AUX CKT 10A 103-RD-18 15A 124-GN-14 M START
I 102-8016 114-RD-18 111-4871 149-PU-18 RELAY
111-4871
200-BK-18 NEUTRAL START
RELAY
308-YL-18 FAN RELAY
111-4871
10A 176-YL-18
BACKUP 15A 105-RD-14
KEY SW
10A 129-BU-18
CIGAR LIGHTER
P976-BR-18
P975-OR-18
ACC I
154-RD-18 308-YL-18 10A 185-YL-18 REFUELING PUMP WASHER/WIPER MULTISWITCH JOYSTICK-LH
K909-BU-18 111-4871 CONVERTER 15A 168-RD-14 10A 118-GY 122-4829
10A 120-YL SEAT HEATER AUX CKT
K909-BU-18 114-RD-18 149-PU 307-OR-18 177-RD-14 HYD LOCK SW 10A 147-PU-18 10A 152-BU
10A 150-RD-18
A770-PK-18 ENG GOV BOOM LAMP CAB/CHASSIS LAMP M R1
10A 172-RD-18 10A 149-PU 15A 115-PK-14 H
TIMER RELAY E/P CONT LUBRICATOR AUX CKT 779-WH-18 320-OR-18 YL
111-4870 15A K905-RD-14 10A 140-BU 15A 191-WH
322-GY-18 616-BU 116-BR-14 H H H H H H H HORN SW
200-BK-18 GN
DIODE CAB/CHASSIS HYD LOCK SOL AIR HEATER
121-1022 791-PK-18 111-RD-14 OUT 1 H
115-PK-18 LAMP RELAY 200-BK-18 RELAY 200-BK-18 RELAY 177-RD-14 +B FUSE A588-GN-18 BU
111-4871 151-GN-18 111-4871 310-PU-18 111-4871 10A 9W-1442 CONN 28 MED PRESS SW MED PRESS SW
C592-WH-18 200-BK-18 4 GND 15A 9W-1441
L25 A M R2 H
C588-BR-18 115-PK-14 176-YL-18 180-GN-14 877-YL-14 189-RD 3 OUT 2 A588-GN-18 RD
K909-BU-18 1 IN 2 1
DIODE H
308-YL-18 2 IN 1 P976-BR-18 2 C577-GY-18 BK
121-1022 779-WH-18 3
607-PK-18 A588-GN-18 M C H
615-YL C 780-PU-18 4 780-PU-18 C576-BU-18 GY
C576-BU-18

A588-GN-18
A588-GN-18

K905-RD-14
151-GN-18
320-OR-18

180-GN-14

113-OR-18

124-GN-14
A588-GN-18 A588-GN-18

154-RD-18

150-RD-18

111-RD-14
189-RD-14

172-RD-18

177-RD-18
177-RD-14

177-RD-14
114-RD-18
103-RD-18
105-RD-14
168-RD-14
5

112-PU-14
112-PU-14

112-PU-14

147-PU-18

112-PU-14
112-PU-14
116-BR-14

129-BU-18
200-BK-18

115-PK-14
185-YL-18
176-YL-18
C592-WH-18 B
DIODE 6 M

191-WH

118-GY
149-PU
140-BU

152-BU
120-YL
121-1022 200-BK-18 7
8 ATCH QUICK COUPLEUR
C577-GY-18
C592-WH-18 SWITCH AS
C592-WH-18 7Y-3918
AIR HEATER
RESISTOR
WIRES THAT HAVE VOLTAGE WHEN
C592-WH-18
C592-WH-18

C599-OR-18

C589-GY-18

A588-GN-18
C588-BR-18
C588-BR-18

C588-BR-18
K909-BU-18

K909-BU-18

C591-PK-18

K909-BU-18
L970-GY-18
A770-PK-18

E500-YL-18
E500-YL-18

7W-1251
191-WH-18

191-WH-18

M
320-OR-18

786-GN-18

151-GN-18

307-OR-18

180-GN-14

376-GN-18
114-RD-18
322-GY-18

154-RD-18

111-RD-14
177-RD-14
177-RD-14
310-PU-18

116-BR-14

112-PU-18

112-PU-18

334-BU-14
200-BK-18

200-BK-18

115-PK-14

607-PK-18
791-PK-18
200-BK-18

200-BK-18

200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

200-BK-18
176-YL-18

308-YL-18

877-YL-18
112-PU-18
308-YL-18
308-YL-18
P975-OR-18 THE KEY SWITCH IS OFF.

189-RD
149-PU
616-BU

112-PU
112-PU

327-PK
615-YL

877-YL-14 334-BU-14 200-BK-18 WIRES THAT HAVE VOLTAGE WHEN

M
THE KEY SWITCH IS ON.

C592-WH-18
A588-GN-18

C577-GY-18
K905-RD-14

C576-BU-18
877-YL-18 ATCH QUICK COUPLER

180-GN-14

151-GN-18

320-OR-18

124-GN-14

113-OR-18
189-RD-14
154-RD-18
111-RD-14

172-RD-18

177-RD-14

177-RD-14

168-RD-14
105-RD-14
103-RD-18
114-RD-18
112-PU-14

112-PU-14
116-BR-14

112-PU-14

112-PU-14

112-PU-14

147-PU-18

129-BU-18
200-BK-18

115-PK-14
176-YL-18

185-YL-18
MAIN RELAY DIODE WARNING BUZZER STARTING CIRCUIT.

191-WH
118-GY
140-BU

152-BU

149-PU

120-YL
3T-0376 121-1022 FUEL PUMP 113-4683
200-BK-18 RESISTOR GAUGE CIRCUIT.
308-YL-18 308-YL-18 5L-2854 A/C UNIT
308-YL-18 200-BK-18 144-3680
H 112-PU-18
SS
112-PU
H H H H MONITOR CIRCUIT. H

10
11
12

11
12

10
1
2
3
4
5
6
7
8

2
3
4
5
6
7
8
9

1
112-PU 177-RD-8

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
UU TURN SIGNAL AND
112-PU-18 177-RD-6 327-PK
112-PU-6 177-RD-14 WASHER/WIPER CIRCUIT.
A A A A

C592-WH-18
C599-OR-18
A588-GN-18

C589-GY-18
C588-BR-18

C591-PK-18

K909-BU-18
L970-GY-18
A770-PK-18

177-RD-14
191-WH-18
320-OR-18
786-GN-18

151-GN-18

376-GN-18

307-OR-18

180-GN-14
114-RD-18
322-GY-18

111-RD-14
154-RD-18

116-BR-14

334-BU-14

310-PU-18

112-PU-18
115-PK-14

607-PK-18
791-PK-18

177-RD-14
ZZ
176-YL-18

308-YL-18

877-YL-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

RESISTOR AS HEATER AND AIR CONDITIONER CIRCUIT.

177-RD-14
189-RD

140-2238
149-PU
616-BU

327-PK
615-YL
200-BK
200-BK

177-RD-14 CONN 24 CONN 25 CONN 26 CONN 27

GROUND CIRCUIT.
2 376-GN-18 A

C538-OR-18
C537-GN-18
124-GN-14
519-PK-18

200-BK-14
177-RD-14 1 112-PU-18 118-GY C 118-GY ENGINE / PUMP CONTROL CIRCUIT.
177-RD-14 524-BU B 524-GN
177-RD-14 +
200-BK A 200-BK
RELAY PANEL 177-RD-14 S START AID / AIR HEATER CIRCUIT.
2 200-BK-18 MOTOR
LOWER -
A 1 306-GN-18 WIPER MOTOR ALL DASHED LINES ARE ATTACHMENTS.
B 235-BK 131-0398
C L909-BU

3
2
6
5

4
DIODE SS

C592-WH-18
D L908-OR 177-RD-8 304-WH-8

C577-GY-18

A588-GN-18

A588-GN-18
C576-BU-18

K905-RD-14

P976-BR-18
S.I.S.

191-WH-18

779-WH-18
124-GN-14

113-OR-18

151-GN-18

320-OR-18

180-GN-14
103-RD-18

105-RD-14

111-RD-14
177-RD-14
177-RD-14

168-RD-14
114-RD-18

154-RD-18

172-RD-18
129-BU-18

116-BR-14

147-PU-18

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

780-PU-18
200-BK-18

115-PK-14

200-BK-18
185-YL-18

176-YL-18
C592-WH-18 121-1022 WW
CONNECTOR E
C599-OR-18
A588-GN-18

C589-GY-18
C588-BR-18
K909-BU-18

C591-PK-18
L970-GY-18
A770-PK-18

191-WH-18
320-OR-18

786-GN-18

307-OR-18

151-GN-18

180-GN-14

376-GN-18
114-RD-18

154-RD-18

111-RD-14

322-GY-18
116-BR-14

310-PU-18

334-BU-14
791-PK-18
115-PK-14

607-PK-18
177-RD-14
177-RD-14
308-YL-18

176-YL-18

877-YL-18

MAIN BREAKER A

118-GY

189-RD
152-BU

140-BU
149-PU
120-YL
L908-OR
L909-BU

CONN 1 9S-0174 112-PU-18 START RELAY A

189-RD

149-PU

616-BU
235-BK

200-BK

327-PK
615-YL

K779-PU-18 125-1302 A588-GN-18 1 HYD LOCK SOL

VV UU 121-1491
101-RD-6 60A 177-RD-6 118-GY 200-BK-18 2 E L L
124-GN-14 524-BU 615-YL 615-YL
200-BK-14 955-BU-18 200-BK
ALT BREAKER 304-WH-8 519-PK-18 954-GN-18 A 118-GY C 118-GY
9S-0174 C537-GN-18 L7 A588-GN-18 524-BU B 524-GN
P976-BR-18 1 ATCH QUICK COUPLER +

191-WH-18
191-WH-18
103-RD-18
103-RD-18
C538-OR-18 P976-BR-18 200-BK A 200-BK

112-PU-6
XX 200-BK-18 2 LP SOL. 121-6303
101-RD-6 200-BK-18 E S CAB LAMP
VV YY UPPER MOTOR
101-RD-6 60A 109-RD-6 200-BK-18 5I-8250
WIPER MOTOR -
200-BK-18
200-BK 131-0399
CONN 5
GROUND STRAP 200-BK A L L
7G-1060 615-YL 615-YL
C 955-BU-18 1 ATCH HAMMER SOL. E 200-BK
G 200-BK-18 2 121-6303 G

200-BK-18
200-BK-18
200-BK-18
GROUND STRAP
A588-GN-18

C589-GY-18
C588-BR-18
K909-BU-18

K779-PU-18

C591-PK-18
A770-PK-18

L970-GY-18

1
2
3
4
5
6
191-WH-18
320-OR-18

786-GN-18

307-OR-18

151-GN-18

376-GN-18
177-RD-14
177-RD-14

114-RD-18

154-RD-18

111-RD-14

322-GY-18
310-PU-18

116-BR-14

334-BU-14
791-PK-18
115-PK-14

607-PK-18
877-YL-18

308-YL-18

176-YL-18

CC DD 134-3344

304-WH-8

200-BK
200-BK
109-RD-6

101-RD-6
112-PU-6
A
L908-OR
L909-BU

BK-00 FF FF
189-RD

149-PU

616-BU
200-BK

235-BK

327-PK
615-YL

C592-WH-18

C538-OR-18
C537-GN-18
C577-GY-18

A588-GN-18
A588-GN-18
C576-BU-18

K905-RD-14

P976-BR-18
191-WH-18

779-WH-18

191-WH-18
180-GN-14

151-GN-18

320-OR-18

113-OR-18
111-RD-14
177-RD-14
177-RD-14

168-RD-14
114-RD-18

154-RD-18

172-RD-18

103-RD-18
103-RD-18

105-RD-14
116-BR-14

780-PU-18

129-BU-18

147-PU-18
200-BK-14
200-BK-18
200-BK-18

519-PK-18

115-PK-14

176-YL-18

185-YL-18
A
C592-WH-18
C599-OR-18
8630-BU-18

112-PU-6
180-GN-14

DISCONNECT SW CHASSIS PLATFORM 954-GN-18 1 ATCH

WW

189-RD

118-GY
152-BU

140-BU
149-PU

120-YL
YY

XX
ZZ
7N-0718 C HAMMER
638-WH

C C C 200-BK-18 2
152-BU

PRESS. SW
10
11
12
1
2
3

7
8
9

1
2
3
4
5
6

11
12
10

10
11
12
6
4
5

106-0181
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
RELAY PANEL
A A A A B 200-BK-14 P976-BR-18
B PLATFORM
CONN 10 200-BK-18 A588-GN-18
200-BK-18
CONN 2 CONN 3 CONN 4 BLOCK 118-GY
PLATFORM 524-BU

L17
121-1023 L7 L7
954-GN-18
L19
L23

L21
955-BU-18

L18

L19
L22 A MULTISWITCH JOYSTICK-RH
430-BU-18 C592-WH-18 122-4828
200-BK-18 180-GN-14 PROVISION FOR
A C592-WH-18 191-WH-18 G A/C PHOTO
L972-BU-18 YL SENSOR
200-BK-18

180-GN-14 C576-BU-18

C538-OR-18
C537-GN-18
LOW IDLE AND

K905-RD-14
191-WH-18
113-OR-18

954-GN-18
113-3431 (NOTE E)

105-RD-14

103-RD-18
103-RD-18
147-PU-18

955-BU-18

129-BU-18
185-YL-18
G

Y/W
191-WH-18 C577-GY-18 PRESS. RAISE SW

Y/G
200-BK

200-BK

AIR CLEANER SW 200-BK-18 GN

152-BU 116-BR-14

118-GY
118-GY

118-GY
524-BU
524-BU

524-BU
120-YL
109-9330 8630-BU-18 779-WH-18 G D
L17 191-WH-18 BU
638-WH 780-PU-18 C538-OR-18
HAMMER SW BLADE SW
189-RD A588-GN-18 C537-GN-18
DD K909-BU-18 519-PK-18 G
BATTERY 191-WH-18 RD MONITOR
A588-GN-18 111-RD-14 D
3T-5760 G 106-0172
A770-PK-18 177-RD-14
9X-3404(NOTE B) CHASSIS 955-BU-18 BK
791-PK-18 177-RD-14 K911-PK-18 RS485+
L13 G
786-GN-18 140-BU K997-BU-18 MAIN
F BK-00
CC BB
RD-00
BB AA
RD-00 L23
308-YL-18 149-PU
C588-BR-18 GY
103-RD-18 +B F
307-OR-18 115-PK-14 K912-GN-18 RS485-
L6
320-OR-18 168-RD-14 C 191-WH-18 191-WH-18 191-WH-18 615-YL-18 LIGHT
L6 BLADE FLOATING SW
NEG POS 154-RD-18 114-RD-18 CONN 11 B C588-BR-18 191-WH-18 191-WH-18 201-BK-18 GND
NEG POS 151-GN-18 176-YL-18 C599-OR-18 191-WH-18 191-WH-18 G MULTISWITCH JOYSTICK-RH
A
A G ATCH 191-WH-18 WH WITH 4 SWITCH
114-RD-18 151-GN-18 C588-BR-18 C588-BR-18
115-PK-14 154-RD-18 1 308-YL-18 C599-OR-18 C599-OR-18 SEAT WITH G 145-6619
SEAT HEATER C599-OR-18 BR
149-PU 320-OR-18 2 152-BU-18 955-BU-18 955-BU-18 403-GN-18 200-BK-18
111-6458 + -
ATCH START 112-PU-6 189-RD 955-BU-18 3 307-OR-18 L972-BU-18 L972-BU-18 D D
AID SOL 177-RD-14 172-RD-18 147-PU-18 4 8630-BU-18 200-BK-18 200-BK-18 SERVICE

CONN 12
3E-6332 177-RD-14 112-PU-6 113-OR-18 5 K909-BU-18 200-BK-18 G SWITCH PANEL METER
111-RD-14 152-BU 105-RD-14 6 K906-GN-18 200-BK-18 2 111-4800 6T-7337
A L908-OR-18 152-BU-18 185-YL-18 7 A768-BU-18 A537-PK-18 A537-PK-18 1 G D CIGAR
1 877-YL-18 L909-BU-18 C599-OR-18 191-WH-18 8 A769-GY-18 H415-BR-18 590-GY-18 W INT L4

A586-OR-18

A757-GY-18
A756-BU-18

A758-BR-18
A537-PK-18

A755-PK-18
8630-BU-18

H414-YL-18
129-BU-18 LIGHTER

191-WH-18

311-WH-18

501-GN-18

786-GN-18

113-OR-18

307-OR-18
590-GY-18

105-RD-14
152-BU-18

147-PU-18
310-PU-18

200-BK-18
200-BK-18
200-BK-18

200-BK-18

791-PK-18
615-YL-18

308-YL-18
308-YL-18
2 878-OR-18 615-YL C588-BR-18 C599-OR-18 9 A770-PK-18 H414-YL-18 501-GN-18 W LOW 200-BK-18 9W-0335

C578-YL
G
176-YL-18 8630-BU-18 C588-BR-18 10 F774-WH-18 H414-YL-18 A586-OR-18 WASH

135-BU
H415-BR-18
116-BR-14 310-PU-18 152-BU-18 11 F773-OR-18 A537-PK-18
H414-YL-18
310-PU-18 K909-BU-18 8630-BU-18 12 955-BU-18 200-BK-18 G
877-YL-18 308-YL-18 310-PU-18 A G 191-WH-18 786-GN-18 L BOOM
WASHER ATCH OVERLOAD
877-YL-18 C599-OR-18 307-OR-18 K909-BU-18 1 H415-BR-18 152-BU-18 791-PK-18 L CHASSIS
7T-8890 WARNING BUZZER
878-OR-18 C588-BR-18 K906-GN-18 308-YL-18 2 615-YL-18 8630-BU-18 L5 113-OR-18 +B
113-4683
506-PU-18 235-BK-18 A768-BU-18 307-OR-18 3 113-OR-18 615-YL-18 200-BK-18 GND
CONN 13
A 200-BK-18 L970-GY-18 A769-GY-18 K906-GN-18 4 200-BK-18 308-YL-18
MOTOR L22 L16 L16
506-PU-18 412-BU-18 200-BK-18 A770-PK-18 A768-BU-18 5 501-GN-18 308-YL-18
200-BK-18 200-BK-18 200-BK F774-WH-18 A769-GY-18 6 105-RD-14 310-PU-18 G KEY SW
140-BU 200-BK-18 F773-OR-18 A770-PK-18 7 185-YL-18 590-GY-18 308-YL-18 9G-7641
200-BK 200-BK-18 786-GN-18 F774-WH-18 8 501-GN-18 308-YL-18 R
OPERATOR STATION

200-BK-18 B A 200-BK-18 791-PK-18 F773-OR-18 9 590-GY-18 A586-OR-18 311-WH-18

321-BR-18 1 K997-BU-18 200-BK 492-GY-18 786-GN-18 10 786-GN-18 786-GN-18 C OFF 500-BR-18 2 WIND SW
COOLANT 2 763-BU-18 140-BU 491-PK-18 791-PK-18 11 791-PK-18 791-PK-18 307-OR-18 S ON 590-GY-18 5 INTER SW
LEVEL SW 3 L977-YL-18 506-PU-18 495-GN-18 H415-BR-18 12 310-PU-18 113-OR-18 105-RD-14 B ST 524-BU 8 OUTPUTS
096-0744 4 L978-GY-18 412-BU-18 430-BU-18 615-YL-18 A G 307-OR-18 501-GN-18 1 WIPER SW
A 5 L974-GN-18 321-BR-18 496-WH-18 590-GY-18 1 105-RD-14 7
L12 THROTTLE 506-PU 3 MOT WASH
412-BU-18 CONN 6 6 A771-PU-18 877-YL-18 K904-GN-18 501-GN-18 2 A755-PK-18 A755-PK-18
POS SW
E 200-BK-18 7 K906-GN-18 878-OR-18 A761-PU-18 A586-OR-18 3 A756-BU-18 A756-BU-18 118-GY 9 + 24 IN
E

A537-PK-18
8630-BU-18

H414-YL-18
CONN 14

191-WH-18

311-WH-18
152-BU-18

152-BU-18

147-PU-18

310-PU-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18
615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
615-YL-18

615-YL-18
8 878-OR-18 487-OR-18 C578-YL 4 A757-GY-18 A757-GY-18 106-0107 A586-OR-18 6 WASH SW

C578-YL
9 K904-GN-18 K997-BU-18 L971-GN-18 135-BU 5 A758-BR-18 A758-BR-18 G 200-BK 4 GND IN

135-BU
10 A761-PU-18 763-BU-18 877-YL-18 A755-PK-18 6 L972-BU-18 147-PU-18 A755-PK-18 2 PK S1
L10 D WIPER CONT
11 F773-OR-18 L977-YL-18 A771-PU-18 A756-BU-18 7 C578-YL C578-YL A756-BU-18 3 BU S2

200-BK-14
127-9838
12 F774-WH-18 L978-GY-18 L978-GY-18 A757-GY-18 8 135-BU 135-BU A757-GY-18 4 GN S3
ATCH AUTO B A L974-GN-18 L974-GN-18 A758-BR-18 A G 200-BK-18 A758-BR-18 5 BR S4
LUBRICATION PUMP 1 C576-BU-18 A771-PU-18 L977-YL-18 L972-BU-18 1 147-PU-18 185-YL-18 200-BK-18 1 BK COM
L9 G G G G G G
127-5264
CONN 15

2 C577-GY-18 K906-GN-18 K997-BU-18 K907-BU-18 2 K907-BU-18 K906-GN-18 6

A 3 K904-GN-18 788-YL-18 L969-WH-18 3 A586-OR-18 A768-BU-18
CONN 7
ON(KEY) 1 140-BU 4 A761-PU-18 A762-PU-18 L968-OR-18 4 L969-WH-18 A769-GY-18
GROUND 2 200-BK 5 779-WH-18 F773-OR-18 763-BU-18 F771-OR-18 5 L968-OR-18 L968-OR-18
6 780-PU-18 F774-WH-18 412-BU-18 F772-WH-18 6 F771-OR-18 L969-WH-18
B A 519-PK-18 C468-BU-18 308-YL-18 7 F772-WH-18 A770-PK-18 WINDSHIELD SW
6 168-RD-14 779-WH-18 321-BR-18 200-BK-18 8 308-YL-18 K907-BU-18 9G-2795 (NOTE E)
ATCH A G L4
5 L971-GN-18 780-PU-18 405-GY-18 K909-BU-18
TRAVEL ALARM 4 172-RD-18 C576-BU-18 403-GN-18 F772-WH-18 D D
3E-7738 500-BR-18
3 C577-GY-18 235-BK-18 F774-WH-18
A CONN 8 2 A768-BU-18 487-OR-18 L909-BU-18 F773-OR-18
BK 2 200-BK-18 1 487-OR-18 168-RD-14 L908-OR-18 F771-OR-18 200-BK-18 200-BK-18
BK/PK 1 321-BR-18 B A L971-GN-18 506-PU-18 200-BK 200-BK-18
1 878-OR-18 A768-BU-18 L970-GY-18 200-BK-18 ATCH ROTATING ATCH AUX SW ATCH OVERLOAD ATCH RADIO ATCH SEAT AIR HEATER/
L14 HEATER SW ATCH START AID SW 200-BK-14 201-BK-18
2 492-GY-18 492-GY-18 403-GN-18 200-BK-18 BEACON SW WARNING SW RADIO SW
111-4783 111-4784 D
3 405-GY-18 405-GY-18 615-YL 235-BK-14 132-1828 145-9321 CAB
4 C468-BU-18 C468-BU-18 638-WH 200-BK-14 PLATFORM
L11
5 A762-PU-18 A762-PU-18 200-BK-14
CONN 9 6 788-YL-18 788-YL-18 200-BK-18
7 403-GN-18 A769-GY-18 F771-OR-18 G BACKUP
1 G
8 519-PK-18 495-GN-18 F773-OR-18 EPR VALVE SW
9 495-GN-18 496-WH-18 F772-WH-18 2 114-0421 L3
3
10 496-WH-18 491-PK-18 F774-WH-18 G K909-BU-18
L13

L12

L11

11 491-PK-18 403-GN-18 K909-BU-18 185-YL-18

BACKUP G 1 2
12 A769-GY-18 403-GN-18 L14 L27 185-YL-18 OPERATOR STATION
GOV SW 3 G
172-RD-18
110-7884 4
185-YL-18
D D
L21

5
K906-GN-18
6
K907-BU-18
C538-OR-18
C537-GN-18

A586-OR-18

K912-GN-18
K905-RD-14

H415-BR-18

K905-RD-14

K997-BU-18
L970-GY-18

L970-GY-18
K911-PK-18

7
403-GN-18

954-GN-18

501-GN-18

954-GN-18
103-RD-18

103-RD-18

590-GY-18
506-PU-18

129-BU-18

200-BK-14
200-BK-14
200-BK-14
235-BK-14
200-BK-18
200-BK-18
235-BK-14
615-YL-18
615-YL-18

615-YL-18

A770-PK-18
8
C578-YL
638-WH

A768-BU-18
118-GY

118-GY
524-BU
524-BU

135-BU
615-YL
120-YL

9 OVERLOAD WARNING PRESSURE

F774-WH-18

L969-WH-18
C577-GY-18

K904-GN-18

K906-GN-18

C589-GY-18

C589-GY-18
C589-GY-18
C576-BU-18

F773-OR-18

C468-BU-18

A769-GY-18
A762-PU-18

A761-PU-18

K997-BU-18
A771-PU-18
L974-GN-18

A768-BU-18

L971-GN-18

K779-PU-18

C591-PK-18
L978-GY-18
L977-YL-18

10
779-WH-18

496-WH-18

SW 144-3614
878-OR-18

403-GN-18

495-GN-18

487-OR-18

376-GN-18
492-GY-18
405-GY-18

172-RD-18
168-RD-18
168-RD-14

322-GY-18
780-PU-18

763-BU-18

334-BU-14
519-PK-18

491-PK-18

607-PK-18
788-YL-18

200-BK-18
304-WH-8

CONN 29
109-RD-6
101-RD-4

11
A769-GY-18 185-YL-18
616-BU

A T
327-PK

12 T U
L968-OR-18 K906-GN-18 L27 L27
H415-BR-18 1 H415-BR 1 H415-BR
A768-BU-18 200-BK-18 2 200-BK 2 200-BK
A769-GY-18
L968-OR-18 2 3 1 U
200-BK-18 PRESS. SW
L969-WH-18
L20

A770-PK-18
K907-BU-18
L26

L27

K909-BU-18
L10

L9

L4
L3
CONN 34 IDENT PART NO. LOC
L969-WH-18 ENG/PUMP CONT
L968-OR-18 132-7834 B J 616-BU HARNESS AS.
K907-BU-18 A 616-BU 1 616-BU ATCH
F772-WH-18 1 OPTION SENSOR (PWM) 322-GY-18 2 200-BK BOOM LAMP A 146-7245
A 146-7245
A 146-7245
G-3 G-3 G-3
L9 5I-8250 B 146-7246
B 146-7246
B 146-7246
A-2 A-2 A-2
F774-WH-18

F771-OR-18 K904-GN-18 2 FRONT PUMP PRESS. SENSOR 200-BK

K904-GN-18

C589-GY-18
C589-GY-18
K906-GN-18

C577-GY-18
C468-BU-18

A769-GY-18

F773-OR-18

C576-BU-18
A762-PU-18

K779-PU-18

K997-BU-18

A768-BU-18

A761-PU-18

L971-GN-18
A771-PU-18
L974-GN-18
C591-PK-18
L978-GY-18
L977-YL-18

496-WH-18

779-WH-18
376-GN-18

878-OR-18

403-GN-18

487-OR-18

495-GN-18
405-GY-18

492-GY-18

168-RD-18

172-RD-18

322-GY-18

168-RD-14
334-BU-14

763-BU-18

780-PU-18
519-PK-18

491-PK-18

607-PK-18
788-YL-18

A755-PK-18 L969-WH-18 3 EPR VALVE (+) J C 147-0059

C C 147-0059
147-0059
G-8 G-8 G-8
304-WH-8
109-RD-6

101-RD-4

A756-BU-18 L968-OR-18 4 EPR VALVE (-) K D 130-6568

D D 130-6568
130-6568
B-5 B-5 B-5
616-BU
327-PK

A757-GY-18 5 E 144-9617
E 144-9617
E 144-9617
B-6 B-6 B-6
A758-BR-18 L970-GY-18 6 AUX HYD PRESS. SW G 146-7247
G G 146-7247
146-7247
E-4 E-4 E-4
308-YL-18 A771-PU-18 7 IMPLEMENT PRESS. SW H 146-7248
H H 146-7248
146-7248
H-4 H-4 H-4
L972-BU-18 L974-GN-18 8 BOOM RAISE PRESS. SW 616-BU ATCH J 121-1010
J 121-1010
J 121-1010
C-2 C-2 C-2
A A A761-PU-18 9 GOV ACTR FDBK 200-BK BOOM LAMP K 7Y-3994
K K7Y-3994
C-2
7Y-3994
C-2 C-2
L1

L10 5I-8250
A L908-OR-18 F771-OR-18 10 GOV ACTR (A) L 137-1840
L 137-1840
L 137-1840
G-1 G-1 G-1
K
CONN 23

B B L909-BU-18 11 M 148-5561
M M 148-5561
148-5561
H-3 H-3 H-3
C AIR HEATER
C589-GY-18 2
C 235-BK-18 L978-GY-18 12 TRENCHING SOL B N 146-7251
N N 146-7251
146-7251
B-2 B-2 B-2 C
035-8059 A A HORN
L26

CONN 16 CONN 17 CONN 18 CONN 19 492-GY-18 13 COOLANT SENSOR 322-GY-18 R 116-0096

R R 116-0096
116-0096
B-2 B-2 B-2
200-BK-18 5 7T-0969
1 A771-PU-18 14 OPTION SENSOR (PWM) 200-BK-18 S 116-0098
S 116-0098
S 116-0098
B-3 B-3 B-3
C589-GY-18 3
334-BU-14 2 L978-GY-18 412-BU-18 15 COOLANT LEVEL SW T 144-3080
T 144-3080
T 144-3080
C-3 C-3 C-3
200-BK-18 4 B
3 L974-GN-18 16 U 144-7629
U U 144-7629
144-7629
C-3 C-3 C-3
C591-PK-18 1 A A A A 4 L977-YL-18 17 322-GY-18
200-BK-18 6 BLADE SOL. HORN
2
1
3
4
5
6
7
8
2
1
10

11
12

5 403-GN-18 L971-GN-18 18 TRAVEL PRESS. SW 322-GY-18

8
6

CONN 22

143-2390
7
9

1
2
3
4
5
6
8
7
3
4
5
2
1
878-OR-18

6 788-YL-18 19 200-BK-18 7T-0970

A762-PU-18

E D
376-GN-18

405-GY-18
519-PK-18

D D
788-YL-18

ATCH COOLANT 7 A762-PU-18 F772-WH-18 20 GOV ACTR (B) 200-BK-18

TEMP SW 8 763-BU-18 L977-YL-18 21 LEVEL FINISH SOL
327-PK

RD-00

C538-OR-18
C537-GN-18
A586-OR-18

K912-GN-18
K997-BU-18
K911-PK-18

8N-1693
501-GN-18

403-GN-18
590-GY-18

103-RD-18
129-BU-18
200-BK-14

WIRE AS.
103-RD-18

615-YL-18

9 412-BU-18 763-BU-18 22 TRAVEL SPEED SOL

200-BK-14

C578-YL
638-WH

524-BU

118-GY
118-GY

524-BU
506-PU
615-YL
135-BU

120-YL

10 C468-BU-18 23 DUAL PWR SOL ABBREV COLOR

B B 11 321-BR-18 788-YL-18 24 ENG SPEED SENSOR (+) PP 132-1827 A-2
12 405-GY-18 A762-PU-18 25 ENG SPEED SENSOR (-) SS 152-1224 H-7 RD RED
B
BOOM RAISE A A 405-GY-18 26 ENG OIL PRESS. SW UU 128-8937 H-9 WH WHITE
T L974-GN-18 1 VV 128-8936 H-9 OR ORANGE
PRESS. SW 1 492-GY-18 K907-BU-18 27 SWING BRAKE SOL
200-BK-18 2 WW 111-4829 G-7 YL YELLOW
106-0180 2 491-PK-18 28 JOYSTICK +B OUT
B PK PINK
CONN 21

B 3 495-GN-18 495-GN-18 29 FUEL LEVEL SENSOR 325-PK-18 325-PK-18 XX 111-4830 G-7

L4

327-PK COOLANT TEMP 4 430-BU-18 491-PK-18 30 HYD OIL TEMP SENSOR 607-PK-18 607-PK-18 607-PK-18 607-PK-18 CHASSIS YY 111-4831 G-7 BK BLACK
FUEL PUMP 200-BK SENDER 5 496-WH-18 321-BR-18 31 TRAVEL ALARM 168-RD-14 168-RD-14 200-BK-18 200-BK-18 LAMP ZZ 152-1223 G-7 GY GRAY
B
B 112-4009 IMPLEMENT 6 K904-GN-18 32 200-BK-18 200-BK-18 B N CONN 33 5I-8251 PU PURPLE
A771-PU-18 1 BR BROWN
PRESS. SW E 7 A761-PU-18 33 200-BK-18 200-BK-14 200-BK-14 B 200-BK-14
B B 200-BK-18 2 CABLE AS. GN GREEN
492-GY-18 106-0179 103-RD-18 1 8 487-OR-18 403-GN-18 34 ALTERNATOR (W TERM) 200-BK 168-RD-14 A 168-RD-14
TO LUNCH BOX A A 430-BU-18 35 AIR CLEANER SENSOR 325-PK-18 C 325-PK-18 BU BLUE
T 200-BK-18 2
1 C468-BU-18 36 ENG OIL LEVEL SW AA 140-0905 F-9
CONN 20
200-BK-18
200-BK-18
200-BK-18

2 L971-GN-18 37 BB 116-0080 F-9

200-BK-6

200-BK-18
200-BK-18

200-BK-18
200-BK-18
200-BK-14
B TRAVEL 4 K997-BU-18 K997-BU-18 K997-BU-18 38 MONITOR +B OUT CC 132-1804 G-9
L971-GN-18 1 12V SOCKET
COLD ADVANCE 200-BK-18 ALTERNATOR PRESS. SW 6 877-YL-18 K997-BU-18 39

200-BK

200-BK
200-BK-18 2 9R-7941
SOL 399-OR-18 109-2362 106-0179 3 L970-GY-18 496-WH-18 40 HYD OIL LEVEL SW N N STRAP AS.

CONN 32
B 109-RD-6 5 954-GN-18

2
1

2
1
210-BK CONN 30

323-WH-14
200-BK-18
200-BK-18

200-BK-14
B 403-GN-18 DD 134-3344 G-9
B+ W 135-BU CONVERTER EE 132-1806 A-9
200-BK-18 K905-RD-14 K905-RD-18 1 +B S R

L976-GN-18
L976-GN-18

L976-GN-18
L976-GN-18
B B 1310327 L27

168-RD-18
168-RD-14

168-RD-14
168-RD-14
365-YL-18
365-YL-18

365-YL-18
399-OR-18 P ALT E K905-RD-14 K905-RD-18 11 +B FF 7G-1060 G-6

L976-GN-18
F774-WH-18 5 DECEL 12V 7A

168-RD-18
325-PK-18
365-YL-18
B- D B CHASSIS F773-OR-18 4 ACCEL ENG GOV 235-BK-14 235-BK-14 235-BK-18 2 GND
B COOLANT TEMP SW
B B
B
K779-PU-18
A761-PU-18 3 F/B ACTUATOR E
K911-PK-18 235-BK-18 12 GND CHASSIS
N B
376-GN-18 200-BK-6 K912-GN-18 308-YL-18 3 KEY SW ON

1
2
172-RD-18 1 +B 139-3917 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
126-5983 200-BK-18 615-YL-18 4 LIGHT IN (DC24V) K997-BU-18 877-YL-18 4 AIH INDICATOR
T 200-BK-18 2 GND 135-BU 7 12V SW OUT 5 RS485 + (RH JOYSTICK) NOTE B; USE WITH COLD WEATHER.
6 KEY 210-BK 6 GND 6 RS485 - (RH JOYSTICK)
200-BK 1 GND 7 RS485 + (LH JOYSTICK)
B B NOTE C: USE WITH ELECTRIC OPENABLE W INDSHIELD.
120-YL 2 +24V SW IN 8 RS485 - (LH JOYSTICK)
ENG SPEED 18-WH 2 A762-PU-18 2 200-BK-18 B 103-RD-18 3 +24V BAT IN MEM 9 RS485 + (PEDAL) N N + - NOTE D: NOT NECESSARY FOR ELECTRIC O PENABLE
PICKUP 18-BK 1 788-YL-18 1 C468-BU-18 496-WH-18 1 HYD OIL 139-OR-18 8 +12V MEM OUT 10 RS485 - (PEDAL) S S R R
K904-GN-18

A769-GY-18
K997-BU-18

A768-BU-18

L978-GY-18

L977-YL-18

WINDSHIELD.
496-WH-18
487-OR-18
168-RD-18
763-BU-18

491-PK-18

6V-2455 200-BK-18 2 LEVEL SW 633-BU-18 5 LIGHT OUT (DC12V) E A755-PK-18 13 THROTTLE DIAL S1
111-4760 511-BR-18 A756-BU-18 14 THROTTLE DIAL S2 ATCH ATCH ATCH ATCH ATCH
REFUELING REFUELING REFUELING REFUELING REFUELING NOTE E: USE WITH A/C UNIT.
512-GN-18 K911-PK-18 15 RS485 + (MONITOR)
B ENG OIL STOP SW(NC) START SW(NO) RELAY 1 RELAY 2 PUMP
K912-GN-18 16 RS485 - (MONITOR) NOTE F: USE WITH ETHER STARTING.
ATCH REFRIGERANT OR 1 519-PK-18 LEVEL SW 200-BK-18 17 RS485 + (RADIO CONT) 9X-4184 6T-9442 111-4871 111-4871 123-3928
LOW PRESS. SW PK 2 513-OR-18 111-4760 HYD OIL ATCH ATCH SPEAKER(R) 18 RS485 - (RADIO CONT)
113-3444 (NOTE A) 200-BK-18 TEMP SENDER ROTATING BEACON 7Y-5505 19 RS485 + (ELEC GOV) B
4I-5394 ATCH 20 RS485 - (ELEC GOV)
B T B C577-GY-18 1 SYMBOL DESCRIPTION
1 638-WH AM/FM RADIO E 21 AIH INDICATOR
E 200-BK-18 2
304-WH-8 491-PK-18 2 200-BK 200-BK-18 22 FINE SWING SW
B G S 508-PU-18 CIRCUIT CONNECTED
509-WH-18 1 SPEAKER LH- A757-GY-18 23 THROTTLE DIAL S3 ATCH MEDIUM PRES.
ATCH A/C COMPR B B E 509-WH-18
1 513-OR-18 HYD OIL 508-PU-18 SPEAKER LH+ A758-BR-18 24 THROTTLE DIAL S4 B VALVE
CLUTCH SOL MTRBAT 2
2 200-BK-18 101-RD-4 168-RD-18 A +B FILTER 512-GN-18 SPEAKER RH- 25 RS485 + (VALVE CONT) CIRCUIT NOT CONNECTED
3E-1906 7 C576-BU-18 1
487-OR-18 C SIGNAL INDICATOR 511-BR-18 8 SPEAKER RH+ ATCH SPEAKER(L) 26 RS485 - (VALVE CONT)
MOTOR 200-BK-18 2
200-BK-18 B GROUND 116-3660 +12V LIGHT 7Y-5505 27 RS485 + (SEMI AUTO) ELECTRICAL CONNECTION TO
AA STARTER 633-BU-18 4
MEMORY +12V 28 RS485 - (SEMI AUTO) MACHINE STRUCTURE
139-OR-18 5
109-2361 200-BK-18 29
210-BK 3 GROUND B INTERNAL ELECTRICAL CONNECTION
C578-YL 6 B + 12V 30 QUICK COUPLER
780-PU-18 1 TO SURFACE OF COMPONENT
MM

L972-BU-18 34 LOW IDLE SW SOL. HP OPEN 116-3413

200-BK-18 2
200-BK-18 35 HYD TANK INDICATOR CONNECTOR
ENG OIL B RD-00 200-BK-18 36 HYD TANK PRESS. SW
PRESS. SW E
18-RD 1 405-GY-18
103-RD-18
954-GN-18 37 HAMMER PRESS. SW B H# CIRCUIT GROUPING DESIGNATION
107-0611 18-BK 2 200-BK-18 B LEVEL FINISH 38
GROUND STRAP SOL 200-BK-18 779-WH-18 1 QUICK COUPLER ATCH WIRE, CABLE, COMPONENT
200-BK-18 2 487-OR-18 39 HYD OIL FILTER INDICATOR
132-1806 121-1490 200-BK-18 2 SOL. HP CLOSE
L977-YL-18 1 40 CIRCUIT CONNECTED
A L908-OR-18 31 RS232C (TX) A
200-BK-18
200-BK-14
200-BK-18

EE DOME LAMP L909-BU-18 32 RS232C (RX) B BLADE, SPADE, RING OR SCREW

SWING BRAKE
B TRAVEL SPEED 096-0721 FUEL
200-BK

200-BK
200-BK

235-BK-18 33 RS232C (GND) K906-GN-18 1 SOL TERMINAL

200-BK-18
200-BK-18
200-BK-18

200-BK-18 2 SOL 200-BK-18 2 SENSOR

K906-GN-18

C577-GY-18
C576-BU-18

ENG 121-1491 SPLICE

779-WH-18
495-GN-18
322-GY-18

168-RD-14

780-PU-18
607-PK-18

325-PK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

763-BU-18 1 121-1491 105-9911

L4
616-BU

200-BK
200-BK

ANTENNA B
200-BK B TRENCHING 6C-3431 118-GY 495-GN-18 1 YL
200-BK-18 200-BK-18 2 SOL 524-BU 200-BK-18 2 BK THIS SCHEMATIC IS FOR THE 312B-HYD EXCAVATOR.
L978-GY-18 1 121-1490 CAB 615-YL 325-PK-18 (136-4042 CHG 02)
L3 L3
615-YL
B EE COMPONENTS ARE SHOWN INSTALLED ON A FULLY
615-YL-18
PUMP DISCHARGE GROUND BK-18 B 200-BK-18 CHASSIS B ENG/PUMP CONT 200-BK OPERABLE MACHINE WITH THE KEY AND EN GINE OFF.
B PP PP
PRESS. SENSOR +B YL-18 A K997-BU-18 A769-GY-18 2 SOL
106-0178 111-9916 OPERATOR STATION 1 325-PK-18 ATCH UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.
SIGNAL BR-18 C K904-GN-18 A768-BU-18 1
L1

L1

MM 2 REFUELING SW
L1 L1 5C-6108
CONN 31

9 8 7 6 5 4 3 2 1