DZ47-63 SERIES MINIATURE CIRCUIT BREAKER

Application

The breaker is suitable to serve in the power distribution system for lighting
(Corresponding to model B, C) and motor (Corresponding to model D). It
mainly functions as overload and short-circuit protection in the line of single-
pole of 240V and two-, three-, four-pole of 415V with rated frequency of 50HZ
or 60HZ, also for unfrequent making and breaking electrical apparatus and
lighting circuit under normal conditional.

Model meaning and classification

Model meaning

D Z 47 - 63

Casing class rated current

DZ: Plastic casing breaker

47: Design sequence No.

Classification
According to rated current of breaker:
1A, 2A, 3A, 4A, 5A, 6A, 10A, 15A, 16A, 20A, 25A, 32A,
40A, 50A, 63A
According to type of instantaneous release:

B C D

According to number of poles:

1-Pole 2-Pole 3-Pole 4-Pole

1
DZ47-63 SERIES MINIATURE CIRCUIT BREAKER
Main technical parameter
Model DZ47-63/1P DZ47-63/2P DZ47-63/3P DZ47-63/4P

Picture

1,2,3,4,6,10,16,20, 1,2,3,4,6,10,16,20, 1,2,3,4,6,10,16,20, 1,2,3,4,6,10,16,20,

Rated current (A)
25,32,40,50,63 25,32,40,50,63 25,32,40,50,63 25,32,40,50,63

Rated voltage (V) 240, 240/415V 415 415 415

Number of poles 1P 2P 3P 4P

Type of instantaneous release B, C D B, C D B, C D B, C D

Rated short circuit

breaking capacity (A): 1-40A: 6000 1-40A: 6000 1-40A: 6000 1-40A: 6000
4000 4000 4000 4000
1P: 240/415V 50-63A:4500 50-63A: 4500 50-63A: 4500 50-63A: 4500
2P,3P,4P: 415V

Lifetime Electric lifetime 4000 4000 4000 4000

(times) Mechanical lifetime 20000 20000 20000 20000

The over-current protection property

The over-current protection property
Item No. Rated current Initial status Test Expected Expected Remark
of release current result result
1 1-63 Cold position 1.13In t 1h Non-release -
Current smoothly
Carried out immediately
2 1-63 1.45 In t 1h Release rises to specified
after previous test value within 5s
In 32 Cold position 2.55 In 1s t 60s Release -
3
In 32 Cold position 2.55 In 1s t 120s Release -
1-63 Cold position 3 In t 0.1s Non-release Type B
1-63 Cold position 5 In t 0.1s Release Type B
4
1-63 Cold position 5 In t 0.1s Non-release Type C
1-63 Cold position 10 In t 0.1s Release Type C
1-63 Cold position 10 In t 0.1s Non-release Type D
1-63 Cold position 14 In t 0.1s Release Type D

Performance curve of release

Type B Type C Type D

2
DZ47LE SERIES MINIATURE CIRCUIT BREAKER
Application
The product serves in the line of rated voltage of up to 400V and rated current of
up to 32A and frequency of AC 50Hz to automatically and immediately cut off
power supply once someone suffers from electric shock or leakage current above
specified value .
It can effectively protects personal security and avoids the damage to equipment
.The circuit-breaker can also function as overload and short-circuit protection,
and unfrequent changeover of line under normal condition.

Model meaning and classification

Model meaning
D Z 47 LE - 63
Rated resdual action current (A)
N stand for neutral wire
Number of poles
The product is in conformity with
Casing class rated current
the standards:
Electronic residual current circuit breaker GB 10963-1999
DZ: Plastic casing breaker IEC 60898-1995
47: Miniature circuit breaker
Classification
According to rated current of the breaker:
10A, 16A, 20A, 25A, 32A, 40A, 50A, 63A
According to rated residual action current:
0.03A, 0.05A, 0.1A, 0.3A
According to type of instantaneous release:

C D

According to number of poles:

1-Pole 2-Pole 3-Pole

3-Pole+N 4-Pole
3
DZ47LE SERIES RESIDUAL CURRENT CIRCUIT BREAKER
Main technical parameter

Model DZ47LE-63/1P+N DZ47LE-63/2P DZ47LE-63/3P DZ47LE-63/3P+N DZ47LE-63/4P

Picture

Rated current (A) 10,16,20,25,32,40, 10,16,20,25,32,40, 10,16,20,25,32,40, 10,16,20,25,32,40, 10,16,20,25,32,40,

50,63 50,63 50,63 50,63 50,63

Rated voltage (V) 400 400 400 400 400

Number of poles 1P 2P 3P 3P+N 4P

Type of instantaneous release C, D C, D C, D C, D C, D

Rated making/breaking 6000 6000 6000 6000 6000

capacity Im (A)

Rated residual making/ 2000 2000 2000 2000 2000

breaking Capacity I m(A)

Rated residual action 0.03,0.05,0.1,0.3 0.03,0.05,0.1,0.3 0.03,0.05,0.1,0.3 0.03,0.05,0.1,0.3 0.03,0.05,0.1,0.3

current I n(A)

Rated residual non-operation 0.5I n 0.5I n 0.5I n 0.5I n 0.5I n

current I no(A)

Electric lifetime 2000(cos =0,85) 2000(cos =0,85) 2000(cos =0,85) 2000(cos =0,85) 2000(cos =0,85)
Lifetime
Mechanical lifetime 2000 2000 2000 2000 2000
(times)
Operation In 25A,240times/h In 25A,240times/h In 25A,240times/h In 25A,240times/h In 25A,240times/h
frequency In>25A120times/h In>25A120times/h In>25A120times/h In>25A120times/h In>25A120times/h

Impulse voltage-endurance When poles are connected to each other, the peak value of the impulse withstand-voltage between
performance of insulation each poles and the neutral pole is 6000V

When each pole is connected to the neutral pole, the peak value of the impulse withstand-voltage
between poles and the metal support is 8000V

NOTE: The product can withstand peak impulse current of 200A and peak surge over-voltage 2.5Un,and under such a situation
the protection switch can act correctly without mis-operation.

Residual current breaking time

Residual current (in) is equal to the breaking time (s) at the following corresponding value
In (A) I n(A)
I n 2I n 5I n I n

25,40,63 0.03,0.05,0.1,0.3 0.1 0.05 0.04 0.04 Max. breaking time (s)

NOTE: I t is the larger one between 500A and the upper limit of instantaneous release range of model B, C, D. When I n
0.03A,replacing 5 I n with 0.25A is available.

4
DZ47LE SERIES RESIDUAL CURRENT CIRCUIT BREAKER

Main technical parameter

Item No. Release type Rated current Initial status Test Expected Expected Remark
of release current result result

1 C,D 10~63 Cold position 1.13In t 1h Non-release -

Current smoothly rises

Carried out immediately
2 C,D 10~63 1.45In t < 1h Release to specified value
after previous test
within 5s

C,D In 32 Cold position 2.55In 1s < t < 60s Release -

3
C,D In > 32 Cold position 2.55In 1s < t < 120s Release -

C 10~63 Cold position 5In t 0.1s Non-Release -

4
D 10~63 Cold position 10In t 0.1s Non-Release -

C 10~63 Cold position 10In t < 0.1s Release -

5
D 10~63 Cold position 14In t < 0.1s Release -

Performance curve of release

Type C Type D

5
LH30-32 MINIATURE CIRCUIT BREAKER
Application
The circuit breaker has such features as delicate appearance, light weight, excellent
& reliable performance, high breaking capacity, rapid tripping and mounted by
guide rail. Its enclosure and components adopts high fire-retarding and shock-
resistance plastic of long durability. It mainly serves for protecting the circuits of
AC50Hz, 230V of single pole, 230V/400V of two poles and 400V of three or
four poles from overload or short-circuit, and also for unfrequent making and
breaking electrical apparatus and lighting circuit.

Model meaning and classification

Model meaning
L H 30 - 32

Casing class rated current

The product is in conformity with the standards:
LH: Plastic casing breaker
GB 10963-1999
30: Design sequence No IEC 60898-1995

Classification
According to rated current of the breaker:
6A, 10A, 16A, 20A, 25A, 32A

Performance curve of short circuit release

Type C

Installation dimension and outline dimension

6
LH30-32 MINIATURE CIRCUIT BREAKER
Main technical parameter
Model LH30-32/1P+N

Picture

Rated current In (A) 6, 10, 16, 20, 25, 32

Rated voltage (V) 230

Number of poles 1P+N

Type of instantaneous release C

Rated making/breaking capacity Im (A) 4500

Mechanical/electric lifetime (times) > 4000

Wiring
Rated current (A) Nominal cross-section of wire (mm 2)

In 6 1

6 < In 13 1.5

13 < In 20 2.5

20 < In 25 4

25 < In 32 6

The over-current protection property

Item No. Rated current of Initial status Test Expected Expected Remark
release current result result

1 In 32 Cold position 1.13 In t 1h Non-release -

Carried out immedi- Current smoothly rises
2 In 32 ately after previous 1.45 In t < 1h Release to specified value
test within 5s

3 In 32 Cold position 2.55 In 1s<t<60s Release -

4 In 32 Cold position 5 In t 0.1s Non-release -

5 In 32 Cold position 10 In t < 0.1s Release -

7
LH30L-32 RESIDUAL CURRENT CIRCUIT BREAKER
Application

The product serves in the line of rate voltage 230V and rated current of up to 32A
and frequency of AC 50Hz to automatically and immediately cut off power
supply once someone suffers from electric shock or leakage current above specified
value. It can effectively protect personal security and avoid the damage to
equipment. The circuit-breaker can also function as overload and short-circuit
protection, and unfrequent changeover of line under normal condition.

Model meaning and classification

Model meaning

L H 30 L - 32
Casing class rated current
Residual current circuit breaker The product is in conformity with the standards:
LH: Factory code GB 16917. 1-1997
IEC 1009-1-1991
30: Design sequence No

Classification
According to rated current of the breaker:
6A, 10A, 16A, 20A, 25A, 32A

According to type of instantaneous release:

According to number of poles:

1-Pole+N

8
LH30L-32 RESIDUAL CURRENT CIRCUIT BREAKER
Main technical parameter
Model LH30L-32/1P+N

Picture

Rated current In (A) 6, 10, 16, 20, 25, 32

Rated voltage (V) 230

Rated residual action current I n (A) 0.03

Rated residual non-action current I no (A) 0.015

Rated residual current making/breaking 500

capacity I m (A)

Number of poles 1P+N

Type of instantaneous release C

Rated making/breaking capacity (A) 4500

cos =0.8

Mechanical/electric lifetime (times) 4000

Residual current breaking time

Residual current (In) is equal to the switch-off time (s) at the following corresponding value
In (A) I n (A)
I n 2I n 5I n 500A

6~32 0.03 0.1 0.08 0.04 0.04

The over-current protection property

Item No. Rated current Initial status Test Expected Expected Environment temperature Remark
of release (A) current result result when testing

1 In 32 Cold position 1.13In t 1h Non-release 30~35 -

Current smoothly rises
Carried out immediately
2 In 32 1.45In t < 1h Release 30~35 to specified value
after previous test within 5s

3 In 32 Cold position 2.55In 1s < t < 60s Release 30~35 -

4 In 32 Cold position 5In t 0.1S Non-release 30~35 -

5 In 32 Cold position 10In t < 0.1S Release 30~35 -

The over-current protection property

Rated current (A) Nominal cross-section of wire (mm 2)
In 6 1

6 < In 13 1.5

13 < In 20 2.5

20 < In 25 4

25 < In 32 6

9
LH30L-32 RESIDUAL CURRENT CIRCUIT BREAKER
Performance curve of short circuit release

Type C

Installation dimension and outline dimension

Mounting rail dimension (TH35-7.5)

10
RESIDUAL CURRENT DEVICE
Usage
Type OLL Residual Current Circuit Breaker without over current protection conforms to the standards of GB16916.1,IEC1008,BSEN61008etc.
It is used in the circuits of AC 50~60HZ,single phase 230V(220V),three phases 400V(380V)in industrial&mining enterprises,Commercial buildings and
housing for protection of personal electric shock hazard and electric equipment and for unfrequent switchover of circuits under normal conditions.
Construction Characteristic & Operating Principle
The RCD is electromagnetic current operating type,which consists of zero-phase current transformer(made of magnetic material),earth leakage
trip of high sensitivity,and operating mechanism and earth leakage test device.All components are integrated in a sealed moulded case.
The earth leakage trip has several good merits,such as excellent appearance,advance in design,rational structure and reliable operation.By adopting
high quality material for tripping parts of operating structure and guaranteed by some patens,the earth leakage trip can withstand the vibration of 5g
without trupping.
The zero phase current transformer of earth leakage protection switch is used for examining the current vector difference value which flows
through the zero-phase current transformer.Meanwhile a relative output power produced on the secondary winding of zero-phase current transformer
is added to the earth leakage trip,When,earth leakage of hazard occurs in the protected circuits,only leakage current of electric hazard current reaches
or exceeds leakage operating current,the earth leakage trip may operate and make the swith to break the fault circuit,thus the protection for leakage
of hazard is realized.
Normal Operation Conditions
1. Ambient Air temperature:Ambient air temperature ranges from-5 40 ,not exceeding 35 averagely in 24 hours.
2. Location:Installation location can not exceed 2000 meters above sea level.
3. Air conditions:Relative humidity in the installation place can not exceed 50% when the air reaches the highest temperature40 ,the average
minimum temperature when it is the wettest can not exceed 25 .Relative humidity not exceedint 90%.
4. Installation Classfication:Installation is divided into grade grade .
5. Installation Pollution Grade:Installation pollution grade is grade .
6. Installation Type:It can be mounted with standard rail.
7. Installation Conditions:Magnetic field outside the installation place can not exceed 5 times of the site of terrestrial magnetism in all direction.
Normally speaking,RCCB should be mounted vetically.If the operation handle puts through power source upward,there should be no notable ompact and
vibration in the installation place.
8. Connection:It can be connected with screws or busbar.

Type And Meaning Working priciple of RCD

OL L - / /
Pole
Rated residual operated current
Rated current
Design code
Residual current operated circuit
breaker
Enterprise code

Rated Rated Rated Residual Rated

Type and conditional Mechanical
current voltage operaitng operaing
secification short circuit life (times)
In Un current (I n) current range current Im
16A
0.03A
25A
0.1A 3000A to
2 Pole 32A AC230V 0.5I n~I n 10000
0.3A 6000A
40A
0.5A P tripping relay
63A
OLL 16A M mechanism of the RCD
25A 0.03A RE earth resistance
32A 0.1A 3000A to
4 Pole AC400V 0.5I n~I n 10000 RB wire resistance
40A 0.3A 6000A
63A 0.5A
80A

Notice
Leakage protection function of RCD is tested and adjusted by the manufacturer,users can not open the product at random during usage.
After using RCD for a certain time(normally one month),test button should be pressed once in a state of making the circuit to chech whether the
function of RCD is normal and reliable(press test button once,the RCD can break off once).If abnormal,it should be unloaded and sent to the
manufacturer for repair.
RCD must not be wetted of soaked by rain,snow or water during the coures of transportation,storation and usage.
RCD can not play the role of protection when short circuit occurs.

11
OLL7 RESIDUAL CURRENT DEVICE
Operation principle fig

Overall and mounting dimensions fig.

It can be mounted with railway and can be connected busbar.

OLL1 RESIDUAL CURRENT DEVICE

Operation principle fig

Overall and mounting dimensions fig.

It can be mounted with railway and can be connected busbar.

12
HL7-63 HIGH BREAKER CAPACITY MINI CIRCUIT BREAKER
Specification

Electrical Specification

Conform to standard of electrical: EN60898(IEC898) GB10963-99

Rated current(Ue): 230V/400V;50/60HZ

Rated breaking capacity: 10KA IEC898(0.5~63A)

15KA IEC947-2(0.5~63A)

Short circuit breaking capacity of DC: Max.48V(XYDB7...,10KA)single pole

Max.250V(XYDB7-DC,6KA)single pole

Perfermance: C,D charactisistic curve

Max.fuse that can be connected to: 100AgL(>10KA)

Selective grade: 3

Working ambient temperature: -5 to +40

Enclosed protective class: P40(Under mounting)

Electrical Life: Not less of 8000 times switching operation

Mechnical Life: Not less of 20000 times switching operation

Specification
The length of exposed plane: 45mm

Enclosure height: 80mm

Enclosure width 17.5mm per pole(single pole)

35mm:1P+N(two pole)

Mounting manner: Used for track of 35mm of IEC standard

Terminal manner: Two-function terminal can connect with

bubar and conducting wire

Terminal block capacity: Wire 1-25mm2

Conducting wire 0.8-2mm

Except extra declaration,two pole (1P+N)switch is two modular width,four Pole(3P+N)is

four modular width.

13
It used for electrical
Rated
line or equipments
current
overload and short-
(A)In
cicuit protection

1 pole 2 pole 3 pole 4 pole

1 HL7-1/1C HL7-1/2C HL7-1/3C HL7-1/4C The color of different
2 HL7-2/1C HL7-2/2C HL7-2/3C HL7-2/4C hand handle instrucions
3 HL7-3/1C HL7-3/2C HL7-3/3C HL7-3/4C electric current grade
4 HL7-4/1C HL7-4/2C HL7-4/3C HL7-4/4C Two-function terminal
C type tharacteristic 6 HL7-6/1C HL7-6/2C HL7-6/3C HL7-6/4C
used for conducting wire
Instant trip 5~10In 10 HL7-10/1C HL7-10/2C HL7-10/3C HL7-10/4C
and singl-core conductin
It’s mainly used for 16 HL7-16/1C HL7-16/2C HL7-16/3C HL7-16/4C
wire
illumination or a part 20 HL7-20/1C HL7-20/2C HL7-20/3C HL7-20/4C
25 HL7-25/1C HL7-25/2C HL7-25/3C HL7-25/4C The power supply
of motive back track
32 HL7-32/1C HL7-32/2C HL7-32/3C HL7-32/4C enters the line direction
40 HL7-40/1C HL7-40/2C HL7-40/3C HL7-40/4C arbitrarily
50 HL7-50/1C HL7-50/2C HL7-50/3C HL7-50/4C
63 HL7-63/1C HL7-63/2C HL7-63/3C HL7-63/4C
1 HL7-1/1D HL7-1/2D HL7-1/3D HL7-1/4D
2 HL7-2/1D HL7-2/2D HL7-2/3D HL7-2/4D
3 HL7-3/1D HL7-3/2D HL7-3/3D HL7-3/4D
D type characteristic 4 HL7-4/1D HL7-4/2D HL7-4/3D HL7-4/4D
6 HL7-6/1D HL7-6/2D HL7-6/3D HL7-6/4D
Instant trip 10~20In
10 HL7-10/1D HL7-10/2D HL7-10/3D HL7-10/4D
It’ mainly used for
16 HL7-16/1D HL7-16/2D HL7-16/3D HL7-16/4D
illumination or a part
20 HL7-20/1D HL7-20/2D HL7-20/3D HL7-20/4D
of motive back track 25 HL7-25/1D HL7-25/2D HL7-25/3D HL7-25/4D
32 HL7-32/1D HL7-32/2D HL7-32/3D HL7-32/4D
40 HL7-40/1D HL7-40/2D HL7-40/3D HL7-40/4D

BUSBAR
The busbars ease wiring of electrical item,enlarge connection area,decrease
temperature rise and thus increase the electrical reliability of electrical items.
Material current is up to 63A
Rated voltage is up to 415V
Pin type
Appicable ambient temperature-25 ~+50
Standard length lm,other length ot be made upon request

Used for the connection the combinationthe device,sample:MCB install of LH83A

combination suit(C45)(DZ47)(DPN)(NC100)
Fork type

Cross- Rated current Width/Position Packing Category

Design sort
section (A) 17.5mm quantity No.

A insulate busbar Single

LH1PB
Pole/1 partition 20mm2 63A 50 position(1m) 120
LH1FB
Insulate(small)

Two pole/2 partition LH2PB

20mm2 63A 56 position(1m) 80
Insulate(small) LH2FB

Two pole/3 partition LH3PB

20mm2 63A 54 position(1m) 50
Insulate(small) LH3FB

Two pole/4 partition LH4PB

20mm2 80A 54 position(1m) 40
Insulate(small) LH4FB

14
LH4 SERIES DICONNECTOR
Application
The product is applicable to a distribution or control circuit of AC 50/60, rated voltage 440V and less, ratedcurrent up to 100A. It is mainly used
as main switch in terminal combined electrical appliances or to control various kinds of motors, low power electrical appartaus and lighting
devices. It is widely used in industrial nad mining enterprises, high-rise buildings, commercial districts or dwelling houses. The product has higher
thermal dynamic stability.

Classification
According to rated current of breaker:
32A, 63A, 100A
According to number of poles:

Main technical parameter

Model LH4-100/1P LH4-100/2P LH4-100/3P LH4-100/4P

Rated current (A) 32, 63, 100 32, 63, 100 32, 63, 100 32, 63, 100

Rated voltage (V) 230 (single-phase) 230 (single-phase) 230 (single-phase) 230 (single-phase)
400 (three-phase) 400 (three-phase) 400 (three-phase) 400 (three-phase)

Number of poles 1P 2P 3P 4P

Rated short time withshand 12le 12le 12le 12le

current lcw (A)
(sustain time: 0.1s)

Rated short circuit making 20le 20le 20le 20le

capacity lcm (A)
(sustain time: 0.1s cos =0.9)
Rated impulse withstand 4 4 4 4
voltage uimp (KV)
(1.2/50 S, 2000m)
Rated making /breaking 3le (5 times, time 3le (5 times, time 3le (5 times, time 3le (5 times, time
capacity (A) interval: 30s) interval: 30s) interval: 30s) interval: 30s)
(1.05Ue, cos =0.65)

Lifetime Operation with load 1500 1500 1500 1500

(times) Operation without load 8500 8500 8500 8500
(cos =0.8)
Total 10000 10000 10000 10000

Operation frequency (times/h) 120 120 120 120

Working condition
Environmental temperature is -5 ~+40 .
The altitude of the installation place shall not exceed 2000m.
The relative humidity shall not exceed 50% when the environmental temperature is +40 . The maximum
month-average relative humidy is 90%.
Pollution grade: Grade
Operation type: AC-20, AC-22
Installation class:
Installation mode: installed with “top cap” section shaped Th35-7.5 installation guide rail

15
HX8 SERIES MODULUS TERMINAL BOX
Application

HX8 series modulus terminal box is applicable to the single-phase three-wire or

three-phase five-wire terminal circuit of AC 50/60HZ,rated voltage 230/400V,
current with load 100A or less. It is used to distribute and control the electrical
equipments, to protect the line from overload, short circuit, and leakage .It can be
widely applied in such modern construction occasions as hotel, hospital, residential
building and tall structure, etc.

Model meaning and classification HX8

Model meaning
The product is in conformity with
The standards:
H X 8 - GB/14048.1
Material code of box: no code for plastic box doby IEC 60947-1
J : metal base H: stainless steel base
Installation form: no code for flush type
M: open –installation
Number of circuit units
H: Factory code
X: Terminal box
8:Design sequence No.

Classification
According to the installation form:
-flush type
-open-installation
According to number of circuit units:
HX8M
-4 units
-6 units
-8 units
-12 units
-15 units

16
HX8 SERIES MODULUS TERMINAL BOX
Main technical parameter & installation
Model HX8 HX8M

Picture

Rated voltage (V) 230/400

Total current of Single-phase 100

all load (A) Three-phase 63

Number of circuit units 4, 6, 8, 12, 15, 18

Casing protection grade IP30

Allowable temperature rising (K) 40

Installation

Installation dimension and outline dimension

Model A B C D E F H
HX8-4 135 121 112 200 79 150 92

HX8-8 207 220 181 200 140 150 92

HX8-12 279 220 255 200 199 150 92

HX8-18 396 250 363 200 305 169 92

HX8-4M 111 200 55 140 92

HX8-6M 141 200 88 140 92

HX8-8M 183 200 125 140 92

HX8-12M 255 200 195 140 92

HX8-15M 310 200 253 140 92

17
HPX SERIES PLASTIC ILLUMINATION BOX
Application

The series products are made of fire-resistant high-grade engineering plastics.

They have many advantages that other electric boxes cannot compare with, such
as reliable insulating proerty, high strength, fine fire resistance corrosion resisting,
novel model, beautiful and clean surface, and long operation fire and so on. And
their color can be mixed at requirements. They are widely used in housing
construction and civil electricity transformation.

Item Spec: L W H(cm)

HPX-004 170 150 187
HPX-005 165 167 103
HPX-007 201 172 103
HPX-010 250 205 103
HPX-012 284 205 103
HPX-014 335 205 103

MCB SERIES FLUSH DISTRIBUTION BOX

Code HAB-8

No. poles 8MCB

Protection degree IP40

Code HAB-12

No. poles 12MCB

Protection degree IP40

Code HAB-24

No. poles 24MCB

Protection degree IP40

18
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Application Range

HM1 and CM1 TM30 SM30 series moulded case breakers (hereafter
refered simply as breakers) are one of the new type breakers which have been
developed by the plant using international advanced design and manufacturing
technology. The rated insulation voltage of the breakers is 660V, suitable for turn-
on or turn-off not frequently and starting a motor not frequently in the circuit of
AC50Hz,rated working voltage 380V or below, rated working current up to 800A.
The breakers have overload, short-circuit and under-voltage protection devices, so
as to protect the circuit and the power equipment against damage.
The breakers,according to the rated maximum value of short circuit breaking
ability(lcu), could be classified into four kinds: types C(basic type), L(typical
type), M(second high breaking type) and H((high breaking type). The breakers
are of the following characteristics: compact size, high breaking ability, short arc-
over distance (some of the 0 arc-over distance) and shakeproof. Furthermore
the ideal products applied on land or ships.
- The breakers could be installed vertically (upright)or horizontally (transverse).
- The breakers comply with the demands of the following standards:

IEC 947-1 and GB/T 14048.1 General

IEC 947-2 and GB 14048.2 Low voltage breakers
IEC 947-4 and GB 14048.4 Contactors and motor starters
IEC 947-5 and GB 14048.5 Electrical equipments of electromechanical control
circuit

Applicable Environment Condition

Elevation 2000m.
Ambient temperature:+40 (45 for ships)~-5 .
Be able to bear the influence of moisture in the air.
Be able to bear the influence of salt fog and oil fog.
Be able to bear the influence of mould.
Be able to bear the influence of nuclear radiation.
The gradient 22.5
Be working reliably under the condition of normal vibration on ship.
Be working reliably when earthquake (4g) occurs.
There must be no explosive medium, and there must be no gas which would
corrode metal or any conducting dust which would destroy the insulation.
The place would not be invaded by rain and snow.

19
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Types And Meanings

H M 1 - /
Application code
Methods of release and accessory code
(see table1)
Pole number
Operating method
Breaking capacity grade of rated limiting
short-circuit
Rated current of frame
Design code
Moulded case circuit breaker

Note:
No code for current distribution, 2 means for motor protection.
No code for operating directly with handle, P for power-driven and Z for turning handle manually.
According to the pole number of product, it classifies two-poles (100A, 225A),three-and four-poles (no four-poles type for HM1-800). The
neutral pole (N-pole) of the four-poles products has four types:
Type A: N-pole without over-current release unit, it has been connected all along, and does not act with other three poles to turn on or off.
Type B: N-Pole without over-current release unit, it could act with other three poles.(N-pole turns-on prior to turns-off.)
Type C: N-pole fixed with over-current release unit, it could act with other three poles. (N-pole turns-on prior to turns-off.)
Type D: N-pole fixed with over-current release unit, it has been connected all along, and does not act with other three poles to turn on or off.
Classification according to rated current (A): HM1-63 has nine grades:(6) 10 16 20 25 32 40 50 63A (6A without
over-load protection); HM1-100 has ten:(10) 16 20 25 32 40 50 63 80 100A;HM1-160 has four;100 125 140
160; HM1-225 has seven:100 25 140 160 180 200 225A; HM1-400 has five:225 250 315 350 400A; HM1-
630 has three:400 500 630A; and HM1-800 has three:630 700 800A [specifications in brackets is not recommend.]
The wiring method has three ways:wiring in front of the board, wiring on back of the board and insertion type.
According to the over-current release pattern, it would be divided into two types: thermo-electromagnetic (double) type and electro magnetic
(instantaneous)type.
According to the outfit, it also has two types:
With or without outfit. the outfit include inner accessories and outside accessories:
The inner accessories have shunt release, under-voltage release, auxiliary contact and alarm contacts four kinds. The outside accessories are
turning handle operation mechanism, power-driven operation mechanism, interlocking mechanism and the service s wiring contact.

20
 HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Table For Choosing Quickly The HM1 Series Moulded Case Circuit Breaker

For choosing quickly,see following Table 1 please.

Table 1
Code for choosing Code for choosing the Code for release pattern and inner accessories For choosing the mounted method For choosing the other accessories
the frame grade operation means
wiring in front of the board mechanical interlock between
I=63 Release pattern is indicated as the first place numeral:
P:power-driven wiring on back of the board two breakers
I=100 2:only has electromagnectic(instantaneous)type release
Z:turning handle insert type
I=160 3:thermo-electromagnetic(double)type release
special pattern by the users
I=225 (For details, see Table 2)
consulting with the plant
I=400
I=630
I=800

HM1- 100 L P 3 300 2 B Mounted Method Other Accessories

21

Code for choosing the breaking ability Code for choosing the pole number Code for choosing the different application Code for choosing the four-poles product

C basic type(25~35kA) 2 two poles no code for power distribution

Type A: N-pole without over current release, it has been connected all along,
L typical type(35~50kA) 3 three poles 2: for motor protection
and does not act with other three poles.
M second high breaking type(50~75kA) 4 four poles TH: for “three anti-”
Type B: N-pole without over current release, it could act with other three
H high breaking type(85-100kA) C: for ships
poles.
E: for nuclear-power industry
Type C: N-pole fixed with over current release, it could act with other three
poles.
Type D: N-pole fixed with over current release, it has been connected all along,
and does not act with other poles.

For example:
(1)If place an order for HM1-100M, three poles, for motor protection, rated current 80A, with shunt release and auxiliary contact, wiring in front of the board, mechanical interlock between two
breakers, it would be written-in To order HM1-100M/33402, In=80A,wiring in front of the board, mechanical interlock between two breakers
(2)If place an order for HM1-225, four poles, for power distribution, rated current 180A with power-driven operation mechanism and shunt release, N-pole fixed with over current release and
could act with other three poles, wiring on back of the board, ten breakers, it would be written-in To order HM1-225P/4310 C type, In=180A, wiring on back of the board, ten breakers
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Release Pattern And Accessories Code

Release pattern and accessories code see following Table 2 please.

Alarm contact
Auxiliary contact
Handle Shunt release
Left mounting Right mounting Under-voltage release
Lead direction

Table 2
Type 63 160 400 630H
HM1- HM1- HM1- HM1-
100 225 630 800
Pole number 3 4 3 4 3 4 3
Accessories Code Accessories Name

208 308 Alarm contact

210 310 Shunt release

220 320 Auxiliary contact

230 330 Undervoltage release

240 340 Shunt release, auxiliary contact

250 350 Shunt release, undervoltage release

260 360 Two group of auxiliary contact

270 370 Auxiliary contact, undervoltage release

218 318 Shunt release, alarm contact

228 328 Auxiliary contact, alarm contact

238 338 Undervoltage release, alarm contact

248 348 Shunt release, auxiliary contact, alarm contact

268 368 Two group of auxiliary contact, alarm contact

Auxiliary contact, undervoltage release, alarm

278 378
contact

Note:
200:breaker only has electromagnetic release pattern 300: breaker has thermo-electromagnetic release pattern 000:breaker without release
pattern;
For HM1-100 225 two-poles type, only has following accessories code:210 310 220 320 230 330 For HM1-63
100and HM1-160 225 Fourpoles breaker of N-pole types A & D, only has the following accessories codes:240 340 260 360
218 318 248 348 268 368
For HM1-400 HM1-630 and HM1-800,codes 248 348 278 378 only have one pair of auxiliary contacts (a normal opened, a
normal closed),but 268 368 have three pairs of auxiliary contacts.

22
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Protection Characteristics

The thermodynamic release of a circuit breaker provides the feature of inverse time-delay,
while the magnetic release the instantaneous operation as shown on table 3(distribution circuit
breaker) and table 4(motor protection circuit breakers).

Table3

land+40
Thermodynamic Release(ambient temp )
marine+45 Electromagnetic
Rated Current Release Action
of Release (A) Current (A)
1.05In (cold state)not 1.30In (heat state)
acting time (h) operative time(h)

10 In 63 >1 <1
10In 20%
63<In 100 >2 <2

100<In 800 >2 <2 10In 20%

No 5In magnetic release on 100A, 125A of HM1-225

Table4

Thermodynamic Release(ambient temp land+40 )

marine+45 Electromagnetic
Rated Current
Release Action
of Release (A)
1.0In (cold state)not 1.20In (hot state) 1.50In (hot state) 7.2In (cold state) Current (A)
acting time (h) acting time (h) acting time acting time

10 In 225 4min 4S<Tp 10S

>2 <2 12In 20%
225<In 800 8min 6S<Tp 20S

Capacity-reducing Factor

Capacity-reducing factor for ambient temperature change see following Table 5 please.

Temp (for ship +45 ) (for ship +50 ) (for ship +55 ) (for ship +60 ) (for ship +65 )
Factor
Type Capacity-reducing Factor Capacity-reducing Factor Capacity-reducing Factor Capacity-reducing Factor Capacity-reducing Factor

HM1-63(L M) 1ln 0.94ln 0.88ln 0.80ln 0.72ln

HM1-100(L M H) 1ln 0.95ln 0.89ln 0.84ln 0.76ln

HM1-160(L M H) 1ln 0.97ln 0.93ln 0.90ln 0.86ln

HM1-225(L M H) 1ln 0.96ln 0.91ln 0.87ln 0.82ln

HM1-400(L M H) 1ln 0.94ln 0.87ln 0.81ln 0.73ln

HM1-630(L M H) 1ln 0.93ln 0.88ln 0.83ln 0.76ln

HM1-800(M H) 1ln 0.88ln 0.83ln 0.79ln 0.76ln

Note: Above capacity-reducing factor are all achieved with travelling through rated frame current

23
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Characteristic Curve

HM1-63L M Time/current Characteristic Curve HM1-100C L M H Time/current Characteristic Curve

Environment Temperature Compensation Environment Temperature Compensation

Rated current(%)

Rated current(%)

Ambient temperature( ) Ambient temperature( )

24
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Characteristic Curve

HM1-160 225C.L.M .H Time/current Characteristic Curve HM1-400C L.M H Time/current Characteristic Curve

Environment Temperature Compensation Environment Temperature Compensation

Rated current(%)

Rated current(%)

Ambient temperature( ) Ambient temperature( )

25
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Characteristic Curve

HM1-630C.L M Time/current Characteristic Curve HM1-630H 800M H Time/current Characteristic Curve

Environment Temperature Compensation Environment Temperature Compensation

Rated current(%)

Rated current(%)

Ambient temperature( ) Ambient temperature( )

26
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Outline And Mounting Dimensions

Table 6

Dimensions
Outline Dimensions(mm)

Mounting
Back Panel Connec-
Ty p e Front Panel Connection Plug-in connection
tion

W W1 L L1 L2 H H1 H2 H3 H4 C D E F G I W2 W3 L3 L4 H5 H6 D M L5 L6 H7 H8 H9 H10 J K d1 M1 A B d

HM1-63L
73.5 90.5 20.5
78 50 136 172 117 7 4 85 28.5 48 22 14 7.5 103 75 117 110 24 117 28 M6 100 117 28 36 43 60 50 5.5 M6 25 117 3.5
HM1-63M 82 98.5 28.5

HM1-100(C L)
68 86
92 60 150 187 132 24 7 4 88 35.5 50 22 17.5 8.5 122 90 132 129 68 168 50 M10 92 168 50 64 76 17.5 56 60 6.5 M10 30 129 4.5
HM1-100(M H) 86 104

HM1-225(C L) 86 110
107 70 165 215 144 24 4.5 4 102 31.5 50 22 17.5 9 143 105 144 128 66 183 50 M10 94 183 50 71.5 86.5 17.5 54 70 6.5 M10 35 126 5
HM1-225(M H) 103 127

HM1-400(C L)
105 155
150 96 257 357 224 38 4.5 6 128 64.5 89 65 26 12.5 198 144 224 194 60 279 60 M18 169 279 60 83.5106.5 21 129 60 8.5 M18 44 194 7
HM1-400(M H)
106.5 146.5

HM1-630
(C L M) 182 116 270 370 234 101 160 43 4.5 6 134 70 89 65 29 13 240 174 234 200 65 299 60 M22 169 299 60 92 110 21 123 100 8.5 M22 58 200 7

HM1-630H
210 140 280 380 243 107 142 33 8 4.5 106 66 13 243 243 70 243 7
HM1-800(M H)

Front panel connection Plug-in connection

Back panel connection Insertion type

27
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Main Technical Specifications
Table 7
Rated Pole Rated Insulating Rated operating Arcingover Ultimate short Service short circuit Operation performance
Type
current(A) number voltage voltage distance circuit breaking capacity breaking capacity ON OFF
HM1-63L 6,10,16,20 0 25 18
HM1-63M 32,40,50,63 0 50 35
HM1-100C 0 25 18
10,16,20 1500 8500
HM1-100L 0( 50) 35 22
32,40,50
HM1-100M 63,80,100 0( 50) 50 35
HM1-100H 0( 50) 85 50

HM1-225C 50 25 18

HM1-225L 100,125,160 50 35 22
Three 1000 7000
HM1-225M 180,200,225 660V 380V 50 50 35
four pole
HM1-225H 50 85 50
HM1-400C 50 35 25
225,250
HM1-400L 315,350 50 50 35
400
HM1-400M 100 65 42

HM1-630C 100 35 25

HM1-630L 400 100 50 35 1000 4000

500
HM1-630M 100 65 42
630
HM1-630H 100 100 65

HM1-800M 630,700 100 65 42

HM1-800H 800 100 100 65

Internal/External Accessories

The internal accessories of the breaker

The accessories could lead to wiresplice directly or add outlet line lugs.
Under-voltage release
There are three types for Under-voltage release
Type A: one specification and five voltage grades: AC 50Hz 110V 230V
400V; DC 110V 220V
Type B: (three-phase protect)one specification: AC 50Hz 400V
Type C: two specifications: AC 50Hz 230V or 400V.

Scheme of wiring (the internal accessories in the dotted frame)The users couldn’t lead to wiresplice correctly until determined the voltage.

28
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories

Power of the under-voltage Release see following Table 8 please

The under-voltage release should make the breaker release reliably when 70%~35% of the rated
running voltage.
Note: Only the under-voltage release should be energized in advance, the breaker could be recramped
and turned-on,otherwise the breaker will be damaged
Shunt Release
Scheme of wiring (the internal accessories in the dotted frame)
Spec:AC 50Hz, 230V or 400V; DC 220V
The shunt release should make the breaker release reliably, when 70%-110% of the rated control
supply voltage.

Table 8
Power of the under-voltage release(W)
Fitting breaker
AC230V AC400V
HM1-63 3.5 3.3
HM1-100 2.6 3.3
HM1-160 3.8 3.3
HM1-225 3.8 3.3
HM1-400 3.7 2.7
HM1-630 2.3 2.7
HM1-800 2.5 2.8

k is the micro switch normal-close contact conneted the

coil in series in the shunt release. It turns-on turns-off volun-
tarily as soon as the breaker is on or off.

Alarm Contact
B12
The position of the breaker in “off” or “on” B11
B14

B12 B11
The position of the breaker in “free release” (alarm)
B14

Auxiliary Contact
F12 F11
The breaker is of the frame graded current 400A or larger
F14
When the breaker is in F22 (Four pairs of contacts formed one group.)
F21
“off” F24
F12 The breaker is of the frame graded current 225A or
F11
F14 smaller (two pairs of contacts formed one group.)
F12
F11
F14 The breaker is of the frame graded current 400A or larger
F12 F11 (Four pairs of contacts formed one group.)
When the breaker is in F14
“on” F12 The breaker is of the frame graded current 225A or
F11
F14 smaller (two pairs of contacts formed one group.)

29
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories

Rated current of the auxiliary contact see following Table 9 please Table 9

Rated Frame Graded Current Appointed Exothermic Current(Ith) Rated Working Current at AC400V(Ie)

400A 6 1

225A 3 0.30

The Electrical life of the auxiliary Contact see following Table 10 please.
Table 10

on off Operation
On-time
Service category Times frequency
(S)
I/Ie U/Ue cos I/Ie U/Ue cos (times/h)

AC-15 10 1 0.3 1 1 0.3 6050 360 0.05

The On-off ability of the auxiliary contact under improper condition.

on off
Operation
On-time
Service category Times frequency
(S)
I/Ie U/Ue cos I/Ie U/Ue cos (times/h)

AC-15 10 1.1 0.3 10 1.1 0.3 10 120 0.05

Scheme of wiring about the auxiliary contact of HM1 series moulded Scheme of wiring about the alarm contact of HM1 series moul
case breakers (the internal accessories in the dotted frame) ded case breakers (the internal accessories in the dotted frame)

When the breaker is normally on-off, the alarm contact would not act, It alarms only after free release (or release with a hitch), the contact
would change their original condition, that is normal-open turning to normal-close and normal-close turning to normal-open, After the breaker
recramped, the alarm contact return to the original condition.

30
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories

The external accessories of the breaker

The mechanical interlock mechanism between two breakers

Table 11
LHM1-63 78 102 18 13 95 22 Use HM1-63L M H

LHM1-100 92 120 18 11.5 118 22 Use HM1-100L M H

LHM1-160 107 135 18 9 130 22 Use HM1-160L M H

LHM1-225 107 135 18 9 130 22 Use HM1-225L M H

LHM1-400 150 190 42 16 175 22 Use HM1-400L M H

LHM1-630 182 220 42 12 198 22 Use HM1-630L M

LHM1-800 210 240 42 3.5 230 20 Use HM1-630H and 800M H

LHM1-63/4P 103 132 18 13 125 22 Use HM1-63 4P

LHM1-100/4P 122 152 18 11.5 150 22 Use HM1-100 4P

LHM1-160/4P 142 173 18 9 168 22 Use HM1-160 4P

LHM1-225/4P 142 173 18 9 168 22 Use HM1-225 4P

LHM1-400/4P 198 240 42 16 225 22 Use HM1-400 4P

LHM1-630/4P 240 280 42 12 258 22 Use HM1-630 4P

Name of the product A A1 B C D L H Note

Operation mechanism

Power-driven operation mechanism Turning handle operation mechanism

31
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories

Power-driven operation mechanism

63
400
100
The on-off block diagram of electromagnet operation of HM1- The on-off line chart of motor operation of HM1- 630
160
800
225

Moulded case breakers (the external accessories in the dotted frame) Moulded casebreakers (the external accessories in the dotted frame)

electromagnet operation motor operation

Notes on symbols:
SB1,SB2 operation button prepared
by the user
X connection terminal
K1,K2 self-lock relay
S3 micro switch
M special series motor
Y brake electromagnet

“S” is the micro limit switch acting two ways

Specification:AC,50Hz,230V or 400V

Pickup current, power and electrical life of the power-driven operation mechanism see following Table 12 please.
Table 12

Fitting Breaker Pickup Current A Starting Power w Life (time)

HM1-63(L M) 5 1100 10000

HM1-100(L M H) 7 1540 10000

HM1-160 225(L M H) 8.5 1870 8000

HM1-400(L M H) 5.7 1200 5000

HM1-630(L M) 5.7 1200 5000

HM1-630H MM1-800(M H) 7.5 2000 3000

Note: Having released and tripped the breaker, the power-driven operation mechanism should make the breaker recramped first, then it could be
turned-on.

32
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories
Height of the power-driven operation mechanism

The total height of the breaker mounted with the power-driven operation mechanism see following Table 13 please
Table 13
Type HM1-63 HM1-63 HM1-100 HM1-100 160 160 HM1-400 HM1-400 HM1-630 HM1-800
L M C L M H HM1- C L HM1- M H C L M H C L M H M H
Height 225 225
H 146 154 140 158 161.5 178.5 235 236.5 240 240

Turning handle operation mechanism

Feature
Adopting the unique design and transmitting structure, the operation mechanism would make the moulded case breaker opening, closing and
recramping by turning the handle. It operates handily, steadily, mounts conveniently, consumes minor operating force and it needn’t to be
adjusted, to mount conveniently and needn t adjust, the bulk property and quality of the mechanism is better than other similar products. The
turning-handle is supplied fitting-in the mechanism. To meet the user’s demands, CS1,ZHM1(CS2) and CZ series mechanisms could be supplied
by the plant.
The type of operation mechanism, the relative dimensions of operating lever with the centre of breaker, and mounting dimensions see
following figures please

Usage
The mechanism is used specially in HM1 series moulded case breakers, to operate the draw-out panel,power distribution panel and power
supply box on their face board by turning the handle, and to ensure the gate plate of cabinet would not be opened when the breaker being on(i.
e.interlock with the gate).

Note
The incoming line terminal is in the upper of the figure
The mechanism which the square shaft is in the centre apply to be installed vertically or horizontally

The operation mechanism of HM1-63 The operation system of HM1-100 160 225 400 630 800 Height of the operation mechanism

33
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Internal/External Accessories
Table 14

Operation mechanism type A B H

ZHM1-63(CZ-138) 102 25 58

ZHM1-63(CS2-172) 98 25 24

ZHM1-63(CS-139) 100 25 45

ZHM1-100A(CS2-100/M) 104 30 45

ZHM1-100B(CS2-100/MH) 104 30 45

ZHM1-225A(CS2-225/M) 142 35 47

ZHM1-225B(CS2-225/MH) 142 35 47

ZHM1-400A(CS2-400/ML) 194 138 61

ZHM1-630A(CS2-630/M) 200 168 61

ZHM1-800A(CS1-800/M) 172 70 76

ZHM1-100(CZ2-126) 104 30 60

ZHM1-160 225(CZ2-127) 142 35 63

ZHM1-400(CZ2-237) 194 138 94

ZHM1-630(CZ2-228) 200 168 95

In addition, there are CS1 series operation mechanism for choosing by user, the outline and dimensions as following:

Table 15

Type of manual operation mechanism Type of fitting breaker A B H

CS1-50/M CS1A-50/M HM1-63L M 100 25 49

CS1-100/M CS1A-100/M HM1-100C L M H 104 30 49

CS1-225/M CS1A-225/M HM1-160 225C L M H 143 35 55

CS1-400/L CS1A-400/L HM1-400C L 194 138 84

CS1-400/H CS1A-400/H HM1-400M H 194 138 74

CS1-630/M CS1A-630/M HM1-630C L M 200 168 83

CS1-800/M CS1A-800/M HM1-630H HM1-800M H 171 70 76

34
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Testing Current And The Cross-sectional Area Of Wire

The cross-sectional area of connecting wire for temperature test and corresponding testing current see following Table 16 please.
Table 16

180 315
Rated Current 10 16 20 25 32 40 50 63 80 100 125 160 200 250 400
(A) 350
225

Cross-Sectional Area of Wire

1.5 2.5 4 6 10 16 25 35 50 70 95 120 185 240
(mm2)

Cross-Sectional Area of Cable (mm2) Dimensions of Copper-Row

Rated Current (A)
Number Area (mm2) Number Dimensions

500 2 150 2 30 5

630 2 185 2 40 5

700, 800 2 240 2 50 5

Type Of Wiring Terminal

Three types of wiring terminals are supplied for the user:JGC,JBC and JB.

Type JGC Type JBC

Table 18

Cross-Sectional
Type Current Type of Terminal B L L1 D d
Area of Wire(mm2)

HM1-63 63 16 JGC16-25 12 38 31.5 6 5.2

10 16 20 2.5 JBC2.5-8 15 28 8.5 2.6 8.2

32 6 JBC6-8 15 30 10 3.5 8.2

40 50 10 JBC10-8 15 32 11 4.5 8.2

HM1-100
63 16 JGC16-8 17 41 33.5 6 8.2

80 25 JGC25-8 17 46 38.5 7 8.2

100 35 JGC35-8 17 52 44.5 8 8.2

125 50 JGC50-8 22 54 45 10 8.2

160
HM1- 160 70 JGC70-8 22 61 52 11 8.2
225
180 200 225 95 JGC95-8 22 66 57 13 8.2

Note: For 10 16 20A HM1-63, to use JB2.5-5 wiring terminals; for 32A, to use JB6-5 wiring terminals; and for 40 50A, to use JB10-
5 wiring terminals.

35
HM1 SERIES MOULDED CASE CIRCUIT BREAKER
Type And Designation Of Moulded Case Dc

HM 1 Z - /
Application code
Methods of release and accessory code (see table1)
Pole number
Operating method
Breaking capacity grade of rated limiting short-circuit
Rated current of frame
DC Circuit Breakers
Design code
Moulded case circuit breaker

Note: for technical parameters of DC Circuir breakers,please reference to the technical.

Use And Maintenance

All the performance of the breaker and accessories have been set on by the plant,and it could not be adjusted arbitrarily when using.
The handle of the breaker has three positions: closeup, cut-off or released state respectively. When the handle at the released position,
it should be pulled backward to make the breaker recramped , then to switch on the circuit.
The plant would replace or repair the breakers gratuitously for the products damaged or working unregularly as a result of manufacturing
quality, but is should be in accord with following conditions: user comply with the demand about application and storage,from delivery date to
the 18th month.
As the technique uninterrupted advancing, the final data confirmed by the plant will be taken as the standard.If making some changes, the plant
will not give notice later.
The copyright and power of interpretation of the product is part of the plant.

Ordering Notice
When ordering, the type,specification and accessories all that about the breaker should be written clearly. If using under-voltage release and
shunt release, it should write the value of working voltage (or control supply-voltage).
Example 1:If ordering HM1-100M three poles, for power distribution, rated current 50A 0 arc-over, with turning handle operation
mechanism ,shunt release(AC 400V), auxiliary contact and alarm contact, wiring on back of the board, 20 sets, It should be written in : Ordering
HM1-100MZ/3348 In=50A 0 arc-over, shunt release AC 400V, wiring on back of the board,20 sets,
Example 2: If ordering HM1-400 four poles, for power distribution, rated current 350A, with auxiliary contact and alarm contact, N-pole without
over-current release and it could act with other three poles , wiring in front of the board, 10 sets, It should be written in Ordering HM1-400/
4328 B type,In=350A,wiring in front of the board, 10 sets. (Note: wiring in front of the board could be omitted.)

36
DZ518 AC MOTOR STARTER
Application

DZ518-25~80B AC motor starter is applicable to a circuit with AC voltage up to 690V

and current up to 80A. It can be used to protect a three-phase cage asynchronous motor
and a distribution line against overload, phase-failure and short circuit, to control the
motor’s infrequent starting and other infrequent load conversion. It can also serve as
isolator.

Model meaning
DZ518 -
Rated current of release(A)
Code of structural modification
Casing rated current class(A)
Design-sequence No
The product is in conformity with the standards:
IEC 60947-2
Working condition IEC 60947-4-1

Environmental temperature
The upper limit of the environmental temperature is +55 .
The lower limit of the temperature is -5 .
The average temperature in 24 hours shall not exceed +35 .

Altitude: The altitude of the installation place shall not exceed 2000m.
Pollution grade: Grade
Atmosphere condition:
The relative humidity shall not exceed 50% when the environmental temperature is
+40 .The relative humidity may be higher at the lower temperature condition.
The maximum month-average relative humidity is 90% in the most humid month with
a minimum month-average temperature +25 .
The factor that dew may occur on the product surface due to temperature change shall
be taken into consideration.

Release grade:
10A(DZ518-25)
10(DZ518 -80B)

Rated working system:

Continuous working system

Installation condition:
The incline of the installation plane to the vertical plane shall not exceed 5 .
The product shall be installed and operated at a place without obvious shake, impact
and vibration.

37
DZ518 AC MOTOR STARTER
Main Technical Parameter

Model DZ518-25

Picture

Rated insulation voltage Ui(V) 690

Rated working voltage Ue(V) 230/240,400/415,440,500,690
Rated voltage withstand against impact Uimp(V) 8000
Regulating rang of setting current(A) 0.1 0.16 0.16 0.25 0.25 0.4 0.4 0.63
Rated current of release 0.16 0.25 0.4 0.63
230/240V 100 100 100 100
Rated ultimate
short-circuit breaking 400/415V 100 100 100 100
capacity lcu(KA) 440V 100 100 100 100
500V 100 100 100 100
690V 100 100 100 100
230/240V 100 100 100 100
Rated service
short-circuit breaking 400/415V 100 100 100 100
capacity lcs(KA) 440V 100 100 100 100
500V 100 100 100 100
690V 100 100 100 100
Arcing distance(mm) 40 40 40 40
230/240V
Standard rated power
400
of threephase motor
(KW) 415
440V
500V
690V 0.37
Current setting value of instantaneous 1.5 2.4 5 8
electromagnetic release lr(A)

230/240V aM A
Current specification of
gl/gG A
melt of backup fuse current
400/415V aM A
required only when expected
short circuit current lcc>lcu gl/gG A
rated limit short circuit 440V aM A
disconnection capacity gl/gG A

500V aM A
:fuse is not required
gl/g GA

690V aM A
gl/gG A
Casing protection grade IP2LO IP2LO IP2LO IP2LO

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DZ518 AC MOTOR STARTER
Main Technical Parameter

DZ518-25

690
230/240,400/415,440,500,690
8000
0.63 1 1 1.6 1.6 2.5 2.5 4 4 6.3 6 10
1 1.6 2.5 4 6.3 10
100 100 100 100 100 100
100 100 100 100 100 100
100 100 100 100 50 15
100 100 100 100 50 10
100 100 3 3 3 3
100 100 100 100 100 100
100 100 100 100 100 100
100 100 100 100 50 15
100 100 100 100 50 10
100 100 2.25 2.25 2.25 2.25
40 40 40 40 40 40
0.37 0.75 1.1 2.2
0.37 0.75 1.5 2.2 4
0.75 1.5 2.2 4
0.37 0.55 1.1 1.5 3 4
0.37 0.75 1.1 2.2 3.7 5.5
0.55 1.1 1.5 3 4 7.5
13 22.5 33.5 51 78 138

50 50
63 63
50 50
63 63
16 25 32 32
20 32 40 40
IP2LO IP2LO IP2LO IP2LO IP2LO IP2LO

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DZ518 AC MOTOR STARTER
Main Technical Parameter

Model DZ518-25

Picture

Rated insulation voltage Ui(V) 690

Rated working voltage Ue(V) 230/240,400/415,440,500,690
Rated voltage withstand against impact Uimp(V) 8000
Regulating rang of setting current(A) 9 14 13 18 17 23 20 25
Rated current of release 14 18 23 25
230/240V 100 100 50 50
Rated ultimate
short-circuit breaking 400/415V 15 15 15 15
capacity lcu(KA) 440V 8 8 6 6
500V 6 6 4 4
690V 3 3 3 3
230/240V 100 100 50 50
Rated service
short-circuit breaking 400/415V 7.5 7.5 6 6
capacity lcs(KA) 440V 4 4 3 3
500V 4.5 4.5 3 3
690V 2.25 2.25 2.25 2.25
Arcing distance(mm) 40 40 40 40
230/240V 3 4 5.5 5.5
Standard rated power 400 5.5 11 11
7.5
of threephase motor
415 5.5 9 11 11
(KW)
440V 7.5 9 11 11
500V 7.5 9 11 15
690V 9 11 15 18.5
Current setting value of instantaneous 170 223 327 327
electromagnetic release lr(A)

230/240V aM A 80 80
Current specification of
gl/gG A 100 100
melt of backup fuse current
required only when 400/415V aM A 63 63 80 80
expected short circuit gl/gG A 80 80 100 100
current lcc>lcu rated limit 440V aM A 50 50 63 63
short circuit disconnection gl/gG A 63 63 80 80
capacity
500V aM A 50 50 50 50

:fuse is not required gl/gG A 63 63 63 63

690V aM A 40 40 40 40
gl/gG A 50 50 50 50
IP2LO IP2LO IP2LO IP2LO

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DZ518 AC MOTOR STARTER
Main technical parameter

DZ518-80B

690
230/240,400/415,440,500,690
8000
16 25 25 40 40 63 56 80
25 40 63 80
100 100 100 100
100 35 35 35
25 25 25 25
8 8 8 8
4 4 4 4
75 75 75 75
50 17.5 17.5 17.5
12.5 12.5 12.5 12.5
4 4 4 4
2 2 2 2
50 50 50 50
5.5 11 15 22
11 18.5 30 40
11 22 33 45
11 22 33 45
15 25 40 55
18.5 33 55 65
327 480 756 960

250 315 315

315 400 400
200 250 315 315
250 315 400 400
125 160 200 200
160 200 250 250
125 160 200 200
160 200 250 250

IP2LO IP2LO IP2LO IP2LO

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DZ518 AC MOTOR STARTER
Main Technical Parameter

Operation features of the starter

Casing rated current Times of operation Times of operation cycles
No.
class lnm(A) cycles per hour
ON operation OFF operation Total

1 25 120 2000 10000 12000

2 80 120 2000 10000 12000

Note:Electrical service life can be regarded as the times of ON operation cycles under application class AC-3. Mechanical service life
can be regarded as the times of OFF operation cycles.

Features of over-current dynamic protection

Features of starter actions under balanced load in all phases

Multiple of Expected Ambient

No. Start state Specified time
setting current result temperature

1 1.05 Cold position t 2h Not release +20 2

Hot position (rise to specified

2 1.2 t 2h Release +20 2
current just after test of No.1)

Start after thermal balance of Grade 10A T 2min Release +20 2

3 1.5
two times of the setting current of tripping 10 t 4min Release +20 2

Grade 10A 2s t 10s Release +20 2

4 7.2 Cold position
of tripping 10 4s 10s Release +20 2

Features of the starter actions under unbalanced load of all phases (phase-failure)

Multiple of setting current Specified Expected Ambient

No. Start state
Any two phases The third phase time result temperature

1 1.0 0.9 Cold position t 2h Not release +20 2

Hot position (rise to specified

2 1.15 0 t 2h Release +20 2
current just after test of No.1)

Features of temperature compensation of the starter

Multiple of Specified
No. Start state Expected result Ambient temperature
setting current time
1 1.0 Cold position t 2h Not trip +55 2
Hot position (rise to specified current
2 1.2 t 2h Trip +55 2
just after test of No.1)
3 1.05 Cold position t 2h Not trip +55 2
Hot position (rise to specified current
4 13 t 2h Trip +55 2
just after test of No.3)

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DZ518 AC MOTOR STARTER
Accessories
Under-voltage release
Type, model and specification of under-voltage release
Rated insulation Voltage range
Model Specification
voltage Ui(V) of action
690 35%~70%Ue DZ518-UV110 110~115V 50Hz
690 35%~70%Ue DZ518-UV110 127V 60Hz
690 35%~70%Ue DZ518-UV220 220~240V 50Hz
690 35%~70%Ue DZ518-UV380 380~400V 50Hz
690 35%~70%Ue DZ518-UV380 440V 60Hz
690 35%~70%Ue DZ518-UV24 DC 24V

Features of actions
When voltage drops down to the range of 70%~35% the rated voltage, the under-voltage release
should act.
When supply voltage is lower than 35% the rated voltage of the release, the under-voltage release
should pr-event the starter from closing. When supply voltage is equal to or higher than 85% the
rated voltage of the release, the under-voltage release should guarantee closing action of the starter.

Shunt release
Type, model and specification of under-voltage release
Rated insulation Voltage range
Model Specification
voltage Ui(V) of action

690 70%~110%Ue DZ518-SH110 110~115V 50Hz

690 70%~110%Ue DZ518-SH110 127V 60Hz
690 70%~110%Ue DZ518-SH220 220~240V 50Hz
690 70%~110%Ue DZ518-SH380 380~400V 50Hz
690 70%~110%Ue DZ518-SH380 440V 60Hz
690 70%~110%Ue DZ518-SH24 DC 24V

Instantaneous auxiliary contact (DZ518-AE20, DZ518-AE11)

Type, model and specification of instantaneous auxiliary contact
Rated insulation Conventional heating
Model Specification
voltage Ui(V) current lth(A)

250 2.5 DZ518-AE20 2NO

250 2.5 DZ518-AE11 1NO+1NC

Application class, rated working voltage and rated working current of instantaneous auxiliary
contact
Application class AC-15 DC-13
Rated working voltage Ue(v) 24 48 110/127 230/240 24 48 60
Rated working current Ie(A) 2 1.25 1 0.5 1 0.3 0.15
Normal working power P(W) 48 60 127 120 24 15 9

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DZ518 AC MOTOR STARTER
Accessories

Instantaneous auxiliary contact (DZ518-AU20, DZ518-AU11)

Type, model and specification of instantaneous auxiliary contact
Rated insulation Conventional heating
Model Specification
voltage Ui(V) current lth(A)
690 6 DZ518-AU20 2NO
690 6 DZ518-AU11 1NO+1NC

Application class, rated working voltage and rated working current of instantaneous auxiliary
contact
Application class AC-13
Rated working voltage Ue(v) 48 110/127 230/240 380/415 440 500 690
Rated working current Ie(A) 6 4.5 3.3 2.2 1.5 1 0.6
Normal working power P(W) 300 500 720 850 650 500 400

Application class DC-13

Rated working voltage Ue(v) 24 48 60 110 220
Rated working current Ie(A) 6 5 3 1.3 0.5
Normal working power P(W) 140 240 180 140 120

Fault signal contact and instantaneous auxiliary contact

Type, model and specification of fault signal contact and instantaneous auxiliary contact
Conventional heating current lth (A)
Rated insulation
Instantaneous Fault signal Model Specification
voltage Ui(V)
auxiliary contact contact
690 6 2.5 DZ518-FA0110 1NC+1NO
690 6 2.5 DZ518-FA0101 1NC+1NC
690 6 2.5 DZ518-FA1010 1NO+1NO
690 6 2.5 DZ518-FA1001 1NO+1NC

Application class, rated working voltage and rated working current of instantaneous auxiliary
contact
Application class DC-15
Rated working voltage Ue(v) 24 48 110/127 230/240 2 4 48 60
Rated working current Ie(A) 1.5 1 0.5 0.3 1 0.3 0.15
Normal working power P(W) 36 48 72 72 24 15 9
Operation features (times) 1000 1000 1000 1000 1000 1000 1000

Capacity of abnormal connection and disconnection of fault signal contact and instantaneous
auxiliary contact
Number of on/off operation cycles and
Connection Disconnection
operation frequency

Application Number of Number of

Cos Cos Conduction
class I/Ie U/Ue I/Ie U/Ue operation operation
or T0.95 or T0.95 time
cycles cycles per min
AC-14 6 1.1 0.7 6 1.1 0.7 10 2 0.05
AC-15 10 1.1 0.3 10 1.1 0.3 10 2 0.05
DC-13 1.1 1.1 6Pe 1.1 1.1 6Pe 10 2 0.05

Note:Pe 50W,upper limit of T 0.95~6 Pe 300ms.

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DZ518 AC MOTOR STARTER
Installation Dimension And Outline Dimension

Installation position and dimension of accessories

Installation dimension and outline dimension of starter

Standard rail erection is adopted for starter. The rail should meet the requirement on
erection rail TH35-7.5 of steel profile stipulated in A2.1 of JB6525.

DZ518-25

DZ518-80B

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