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of limestone aggregates
E. R A A S K (i)
The thermal stability of two limestones of different MgCO3 The standard free energy (AG ~ of reaction (1), calcu-
content was examined by thermogravimetry and by differential lated from the data by Parker, Wagman and Evans [3]
thermal analysis. The chemical stability was studied by measur-
ing the rates of dissolution of MgCO3 fraction of the limestones is - - 9.6 kJ at 298 K and at 400 K AG ~ is - - 10.3 kJ.
in Ca (OH)2 solution. The reaction can cause an expansion and Moreover, in an aqueous solution the activity of
fracture of limestone aggregates in concrete at elevated tem- Mg(OH)2 and CaCO3 are low; the molar solubility
peratures. of Mg(OH)z and CaCOz in water is an order of magni-
tude less than that of Ca(OH)2, according to the data
of H o d g m a n [4] (1962), and Linke and Seidell [5].
INTRODUC~ON Calculations with available data show that thei'e
is a driving force for reaction (1) when the molar
The thermal stability of a concrete made with concentration of Ca(OH)2 in solution is above
Portland cement is influenced by the type of aggregate 7.5 • 10 -4 m mole, that is when the p H of the solution
used in the mix. Hannant [1] and Imlach and Taylor is greater than 9. The majority of limestones are stable
[2] have shown that concretes made with limestones in concretes at ambient temperatures presumably
lost strength to a much greater degree than those made because the rate of conversion of MgCO3 to Mg(OH)z
with siliceous aggregates. The strength loss could be is insignificant, and the reaction will stop after all the
caused by chemical reactions between limestone and Ca(OH)z in the concrete has been converted to CaCO3
the calcium hydroxide, Ca(OH)a, liberated on hydrat- by the ingress of atmospheric COz. However, in the
ion of Portland cement. Limestones quarried for U.S.A. and Canada there have been occurrences of
use as aggregates in concretes contain some magne- aggregate failure caused by the chemical attack [6, 7].
sium carbonate, MgCO3, which would be the species It has been noted that this type of reaction is more
first to be attacked in the alkaline media of hydrated likely to occur when the O H - ion concentration
cement paste. This would result from the exchange in the cement paste is high.
reaction,
Instead of increasing the chemical potential, an
MgCO3 + Ca(OH)z --~ Mg(OH)z + CaCO3 (1) increase in temperature may have the same effect on
speeding up the rate of conversion of MgCO3 to
Mg(OH)2. This aspect has been studied here and
(1) Senior Research Officer, Central Electricity Research methods of preventing the attack on MgCOz in the
Laboratories, Leatherhead, Surrey, England. alkaline media of the cement paste are considered.
387
VOL. 7 . N ~ 4 2 - 1974 . H A T I ~ R I A U X ET C O N S T R U C T I O N S
Thermogravimetrie Analysis
//
For thermogravimetric analysis (TGA) limestone
samples of a narrow size fraction, 53 ~zm to 74 ~tm
10
S"
diameter, were taken to limit any errors which might
arise from size variations. A 200 mg sample was 800 900 i000 ii00
placed in a shallow platinum tray, 1.5 mm deep,
TEMPERATURE, ~
and the furnace was purged with dry nitrogen (N2).
The results shown in figures 1 to 3 show that the Fig. 1. - - Effect of MgCO3 on thermal decomposition of lime-
thermal decomposition of limestone is influenced stone.
by the amount of MgCO3 present. The molar fraction A - CromhaIl limestone - 15.6 ~ MgCOa
of 0.174 of MgCO3 in Oldbury limestone was suffi- B - Merehead limestone - 4.8 % MgCO3
388
E. R A A S K
966 K 946oK
./" ,O
40 e~ ~ ' 9 9 898 K
40 _
/ / /
/ 30
/ /
30 -
=
/ ~90 K
- / / e 876 K
20
/ R
,-J
F-
./ 9
u.I
10
z.sssK
"~ e ~ 800 K
0.5 1.0 1.5 2.0 2.5 0 0.5 1.0 1.5 2.0 2.5
TIME, sec x 10"4
TIME, sec x 10-4
Fig. 2. - - I s o t h e r m a l C O 2 evolution on heating C r o m h a l l lime- Fig. 3. - - I s o t h e r m a l C O 2 evolution on h e a t i n g M e r e h e a d lime-
stone. stone.
crucible, whereas for the more thermally sensitive improved thermal contact between the sample and the
Model 67, only a 45 mg sample was required. In this thermocouple junction.
case it was necessary to compact the sample to a disc, Figure 5 shows an endothermic decomposition peak
4 mm diameter, 1.5 m m deep, in a press. The high at 1085 K for Cromhall limestone and there is a
sensitivity of the Model 67 D T A unit is mainly due to corresponding peak in CO2-evolution rate at 1075 K
|
I
%
(O
-2
Q::
r
-4.5
20
F-
§
g v
<~
A B
I I I L
1.05 1.15 125 1000 1100 1200 1300
TEMPERATURE RECIPROCAL,1/K x 103 TEMPERATURE, K
389
VOL. 7 - N ~ 42 - 1974 - M A T I ~ R I A U X ET CONSTRUCTIONS
8.0 _ /,
.\
=
w
4.0 E 4
>-
/>/
I-
>
z~
_z
c..)
k
I I
TEMPERATURE, K
[ I I I
6.0 - 6.0
Z
_1
4.0
=c
I--
_> A
F-
2,0 z.0
0.5 1.0 1.5 2.0 z 0.5 1.0 1.5 2.0
o
TIME, sec x 10.5 TIME, sec x 10.5
Fig. 8. - - Solubility of MgCO3 fraction of limestone in Ca(OH)2 Fig. 9. - - Solubility of MgCO3 fraction of limestone in Ca(OH)2
solution at 350 K, particle size 5 3 / z m to 74/~m. solution at 350 K, particle size ~ 53 #m.
A - Cromhall limestone A - Cromhall limestone
B - Mereheadlimestone B - Mereheadlimestone
390
E. RAASK
was saturated with Mg(OH)2 by adding 5 mg of pure movement of the latter in the micro channels of the
micronized MgCO3 and it was allowed to react for 30 limestone which controls the rate of change.
minutes; a 200 mg sample of ground limestone was To prevent the attack on limestone it is necessary
then added. Figure 7 is the calibration graph obtained to remove Ca(OH)2 from the hydrated cement paste.
with pure MgCO3 and the results for two limestones One possibility is to add a pozzolanic material, for
are shown in figures 8 and 9. example p.f. ash, to the mix. A material is said to be
pozzolanic if it is capable of combining with Ca(OH)2
Experimental results suggest that the rate of convers- liberated on hydration of Portland cement [I2].
ion of MgCO3 fraction limestone to Mg(OH)z in
Ca(OH)2 solution is governed by diffusion inside the
solid particle. Glover and Raask [11] have suggested
that a test for a diffusion-controlled mechanism is to
plot the rate of change &conductivity ~ -
(do) against
STUDY OF PORTLAND CEMENT,
LIMESTONE AND P.F. ASH MIXES
the inverse of the square root of time as in figure 10. A selection of samples was prepared consisting of
The rate of dissolution of the MgCO3 expressed as neat Portland cement paste, mixtures of cement and
dw. ground Cromhall limestone with and without addi-
d-~ ~s given by tion of p.f. ash. The mix composition, curing time
dw (D Dt ) and curing environment are given below. Water to
~- -- 3 wo ~ r:~.a~-~_ (5) cement ratio by weight was 0.3 for all samples.
The cured samples were analysed by DTA technique
where w0 is the original molar fraction of MgCOz in as described previously. Figure 11 shows a typical DTA
the sample and w that at times t, a is the radius of curve of a fully cured OPC paste (Sample 1, Table II).
particles, D is the diffusion constant. Since the conduc- Endothermic decompositions of hydrated silicates,
Ca(OH)2 and CaCO3 are easily noticeable; the latter
tivity change -~- is proportional to the amount are formed by the capture of atmospheric CO2. There
of MgCO3 reacted, eq. (5) can be changed to, is also some evidence for the presence of hydrated
aluminates and Mg(OH)2; the OPC sample used con-
tained 2 % of MgO.
dt - - 3 (20 ~. z:_g~ati: (6) The DTA curve A on figure 12 of partially cured OPC
shows a poorly defined decomposition zone of hydrat-
The experimental results fit the above diffusion ed silicates. On autoclaving a mixture of OPC and
equation (fig. 10), but this does not specify the diffus- dolomitic limestone, a great deal of Mg(OH)z had
ing species which control the rate of conversion of formed (Curve B), but additional p. f. ash prevented
MgCO3 to Mg(OH)z in Ca(OH)2 solution. HO- ions Mg(OH)2 formation (curve C). Most of the Ca(OH)2
have much greater mobility in aqueous solution than liberated from the cement had reacted with ash, and
Mg + and Ca++-ions, therefore it is likely that it is the all the Ca(OH)z was consumed when the autoclaved
sample was cured in water at 300 K for 28 days
(Curve D).
The ash to cement ratio 1 to 1, as in samples 4 and
_e ~ I i i _ 5 (Table III), is too high for use in making structural
0.6
.-r,, \
L i t
Ca(OH]
~
0.4 %
0.2
40
SILICATEHYDRATES
,L
1
uJ
=
CaCO 3 -
4- 9 $
I ALUMINATE [
% HYDRATES l
I I I I
1.0 0.75 0.5 0.25
INVERSEOFSQUAREROOTOFTIME,t x 100 I ] t I
400 600 800 1000
F i g . 10. - - Conductivity changes o f C a ( O H ) 2 solution containing
Cromhall limestone. TEMPERATURE,K
A - P a r t i c l e size < 53 H m Fig. 11. - - Endothermic decomposition on heating hydrated
B - P a r t i c l e size 53 H m to 76 t a n Portland cement paste - cured for four years under water.
391
VOL. 7 - N ~ 42 - 1974 - MATERIAUX ET CONSTRUCTIONS
TABLE II l , r
C O M P O S I T I O N OF C E M E N T , L I M E S T O N E ASH MIXES
392
E. RAASK
I
TA r
ACKNOWLEDGEMENT
393
VOL. 7 - N ~ 42 - 1974 . HATi~RIAUX ET CONSTRUCTIONS
R~;SUM]~
Stabilit6 thermique et chimique des granulats calcaires d'origine chimique. On suggbre que la cause en est la
La stabilitJ thermique d'un bJton d ciment Portland r~action du MgCO3 avec du Ca(OH)z libOr~ par
est influenc~e par le type de granulat utilisJ dans le l'hydratation du ciment Portland. Afin d'en obtenir la
mJlange : la rJsistance m~canique des bOtons d base vOrification, on a congu une mdthode bas~e sur la mesure
de calcaire diminue beaucoup plus rapidement ~ des de la conductivitO Olectro-chimique pour Otudier la
tempJratures JlevJes que celle des bJtons comportant vitesse de dissolution du MgCOa clans des ~chantillons
des granulats siliceux. Cette perte de rJsistance est de calcaire pulvdrisOs et dispersOs dans une solution
peut-~tre due ~ l'attaque chimique des granulats cal- de Ca(OH)2. La rdaction est un processus contr6lk
caires par la pate alcaline de ciment hydratJ. par diffusion, donnant lieu d une migration d'espkces
La stabilitJ thermique de deux types de calcaire dz ioniques dans les microcanaux du calcaire. Dans le
teneurs en MgC03 diffJrentes a OtJ examinJe par thermo- cas du calcaire dt haute teneur en M g C 0 3 (fraction
gravimJtrie et par analyse thermique diffJrentielle. molaire 0,174), la rdaction pourrait conduire d la dila-
Un accroissement de la fraction molaire du MgC03 tation et puis d la rupture du granulat.
dans le calcaire de 0,068 d 0,174 a conduit dune dimi- On peut r~duire le risque d'une telle rupture en ajou-
nution de la tempJrature de dJcomposition et d u n tant des cendres volantes au mdlange de bOton. La silice
accroissement de la vitesse de dJgagement de C02. des centres r~agit avec le Ca(OH)2 du bOton, laissant
Cela indique qu'un calcaire dolomitique & haute teneur le granulat intact, et des quantit~s additionnelles de
en M g C 0 3 est susceptible de montrer une instabih'tJ silicates de chaux (liants du ciment) se forment.
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Rev., 62, 665. 272, 22.
[2] IMLACH, B.V., TAYLOR, H.F.W. - - 1972, Trans. [11] GLOVER, G.M., RAASK, E. - - 1972, Mat. et Constr.,
Brit. Cer. Soc., 71 (3), 71. 5, (29), 315.
[3] PARKER, U.B., WAGMAN,D.D. and EVANS, W.H. - -
[12] TURRIZIAN[, R. - - 1964, The chemistry of cements,
1971, U.S.A. Nat. Bur. Stand. Technical Note
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[4] HODGMAN, C.D., - - Handbook Chemistry and
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[7] SWENSON, E.G., GtLLOTT, J.E. - - 1964, U.S.A.
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394