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1. Manufacturing of Pipe Supports by INJECTION MOLDING:
DUNAPOL™ C
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SYSTEM SELECTION GUIDE
HIGH OUTPUT
EQUIPMENT
FAST
SMALL OUTPUT
EQUIPMENT
MEDIUM
(MANUAL MIXING)
NO EQUIPMENT
SLOW
Thickness of
support (mm) 40 60 80 100 120 140 160 180 200 220
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FAST MEDIUM SLOW
Many project specifications require When project specifications require Slow rise systems for large, single-
the pipe-supports to be made of the pipe-supports to be made layer supports, with thickness
3 separate layers of high density in a single layer at medium/high between 150 and 200 mm (6”-7,9”)
foams. The multiple layering enables thickness, typically ranging from 80 to These systems can be mixed
avoidance of radially-propagated 150 mm (3,2”-6”), a medium system manually, without a dispensing
cracks induced by stress from is recommended. machine.
cryogenic thermal gradients. Several pipe supports manufacturers
These systems offer: prefer to obtain large foam supports
These systems offer: - moderate cream-time to allow in a single, monolithic part; this
- excellent flow rate within narrow longer pouring operations technique requires a slow cream-
molds - fast reactivity to obtain a relatively time to allow the injection of a large
- fast reactivity to shorten demolding short demolding time material quantity in a single shot, both
times when dispensing with a metering
machine, and when pouring after
mixing with discontinuous equipment.
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2. Manufacturing of Pipe Supports from FOAM BLOCKS
DUNA-Group developed 3 families of high density foams in order to bear different operating temperatures.
OPERATING UP TO
Advantages:
r Consistency of mechanical & physical characteristics (Foam produced in continuous)
r Possibility of having different sizes from the same block
r Ready to install pieces after cutting
r No shelf life deadlines
r DUNA-Group has the capability to cut any Shape, including:
- single layer with shiplap and/or butt joints
- multiple layers with shiplap and/or butt joints
- any shape of thermal breaks
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PUR - POLYURETHANE FOAMS
MD 140 MD 160 MD 250 MD 320 MD 500 CORINTHO®
Standard UM MD 80
U 80 U 100 U 150 U 200 U 310 DEEP BLUE
EN 13468/
Leachable chlorides ppm <60 <60 <60 <60 <60 <60 <60
ASTM C871
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PIR - POLYISOCYANURATE FOAMS
Standard UM RTS 80 RTS 120 RTS 160 RTS 240 RTS 320
EN ISO 845
kg/m³ 83 120 161 240 320
Nominal density / EN 1602 /
Lb/ft³ 5.2 7.5 10.0 15.0 20.0
ASTM D1622
Compressive Resistance - EN 826 / MPa 0,90 1,68 2,40 4,50 7,50
Parallel (23°C/73°F) ASTM D1621 psi 130 244 348 653 1088
Compressive Resistance - EN 826 / MPa 0,71 1,50 2,20 4,40 7,40
Perpendicular (23°C/73°F) ASTM D1621 psi 103 218 319 638 1073
EN 1607 /
Tensile Strength - Parallel MPa 1,2 1,9 2,4 4,0 6,2
ASTM D1623-
(23°C/73°F) psi 174 276 348 580 899
A
EN 1607 /
Tensile strength - MPa 1,0 1,7 2,2 3,8 6,0
ASTM D 1623-
Perpendicular (23°C/73°F) psi 145 247 319 551 870
A
Shear Strength - EN 12090 / MPa 0,55 0,67 0,75
… …
Perpendicular (23°C/73°F) ASTM C273 psi 78 97 109
EN 12667 / mW/mK
Thermal conductivity - 25,5 28,0 31,0 41,0 49,0
ASTM C518 / BTU·in/
Initial (10°C/50°F) 0.18 0.20 0.22 0.28 0.34
ASTM C177 hr·ft²·°F
Thermal conductivity - 180
EN 12667 / mW/mK
days (10°C/50°F) (25 mm/1” 33,0 35,0 39,0 47,0 56,0
ASTM C518 / BTU·in/
thickness sample aged 180 0.23 0.24 0.27 0.33 0.39
ASTM C177 hr·ft²·°F
days at 23°C/73°F, 50% R.H.)
Coefficient of thermal
stress resistance CTSR CINI 2.7.01 >3 >3 >4 >4 >4
(-165°C/+23°C, -265°F/+73°F)
Coefficient of linear
EN 13471 /
thermal expansion CTE 1/K·10-6 45 40 40 45 45
ASTM D696
(-196°C/+23°C, -321°F/+73°F)
Fire reaction DIN 4102 Class B2 B2 B2 B2 B2
Fire reaction (maximum mm ≤15 ≤15 ≤15 ≤15 ≤15
EN ISO 3582
extent of burnt length) inches ≤0.6 ≤0.6 ≤0.6 ≤0.6 ≤0.6
Fire reaction (extinguishing
EN ISO 3582 s ≤10 ≤10 ≤10 ≤10 ≤10
time)
Water vapour transmission EN 12086 / g/m²h 1,04 0,63 0,63 0,50
…
rate (23°C/73°F, 85% R.H.) ASTM E96 grains/h·ft² 1.49 0.90 0.90 0.72
°C -200/+120 -200/+120 -200/+120 -200/+120 -200/+120
Operating temperature
°F -328/+248 -328/+248 -328/+248 -328/+248 -328/+248
ISO 2896 / EN
Water absorption by volume 12087 / ASTM % <2,5 <1,5 <1,5 <1,0 <1,0
D2842
EN ISO 4590 /
Closed cell content % >95 >95 >95 >95 >95
ASTM D6226
EN 13468 /
Leachable chlorides ppm <60 <60 <60 <60 <60
ASTM C871
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CORINTHO® HT - DUAL TEMPERATURE
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ANCILLARIES - ADHESIVES DUNAPOL™ AD
Operating temperature:
-165°C/+80°C (-265°F/+176°F)
ONE PART TWO PART
Effective structural polyurethane adhesives ADHESIVES ADHESIVES
that remain flexible to accommodate materials
contractions. • Ready to use • Complete reaction in all
• Easy to apply with plastic environmental conditions
They are recommended for bonding: containers • wide range of reation times
r Different layers of insulation (PIR, PUR, • Reaction can speed up spraying
cellular glass, mineral wool, pipe shells, pipe water on the adesive
supports, etc.) • cleaner work place
r Metals to insulating materials. • same mechanical properties
r Panels to tank walls/roofing. compared to 2 part adhesives
Standard/ DUNAPOL™
UM
Description AD 3290 V5
mPa·s 11000-14000
Viscosity (25°C/77°F) ASTM D2196
P 110-140
°C +10
Minimum application temperature
°F +50
mm 0,1-0,3
Suggested thickness
inches 0.004-0.011
°C -165/+80
Operating temperature
°F -265/+176
°C 10-35
Storage temperature
°F 50-95
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Two Part adhesives:
- Guaranteed reaction in all environmental conditions
- Wide range of reaction times
- Products require mixing
- Available in cartridge
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Disclaimer:
All values shown in this leaflet are determined from laboratory tests and obtained DUNA-Group S.p.A. does not any accept responsibility for incorrect use of its
under controlled conditions; they outline typical characteristics and do not constitute products as it cannot ensure the correct methods of application have been followed;
in any way a sales specification; they are based on DUNA-Group’s current knowledge we therefore specifically disclaim any liability for consequential or incidental damages
and experience of the products when properly stored, handled and applied in of any kind, including lost profits. Please always ask for the most recent technical
accordance with our recommendations. data sheet.