IZUMI

FOOD
MACHINERY

IZUMI FOOD MACHINERY CO., LTD

http://www.izumifood.shi.co.jp
Head Office / Techno Center（R&D Center）
4-2-30 Shioe, Amagasaki-shi, Hyogo 661-8510 JAPAN
Tel : +81-6-6718-6150 Fax : +81-6-6718-6151
East Japan Office （
/ Overseas Sales Department）
ThinkPark Tower 25F, 2-1-1 Osaki, Shinagawa-ku, Tokyo 141-6025 JAPAN
Tel : +81-3-6737-2670 Fax : +81-3-6866-5125
West Japan Office
Osaka Mitsuibussan Bldg. 10F, 2-3-33 Nakanoshima, Kita-ku, Osaka 530-0005 JAPAN
Tel : +81-6-7635-3688 Fax : +81-6-7711-5127
Awaji Factory
552-1, Hirota Hirota, Minami Awaji-shi, Hyogo 656-0122 JAPAN
Tel : +81-799-45-1121 Fax : +81-799-45-1128
• Sapporo Office • Kyushu Office
INFORMATION
1501/500 printed in Japan produced by ING
 IZUMI FOOD MACHINERY CO., LTD., one of the leading manufacturers in Japan,
has extensive experiences in sanitation, pasteurization/aseptic sterilization,
emulsification, extraction and process engineering.
Pasteurizing, Aseptic Sterilizing, With the technology which is acquired by those experiences, we have made significant
Emulsifying and Extracting contribution to the food and pharmaceutical industries.
Recently, the demands for quality, production efficiency, safety, energy-saving and
Technologies
environmental improvement have been increased. We are challenging to meet our
customer’s demand and expectation by introducing our latest equipment and process
engineering, with our originality and creativity.
Stainless Steel
Processing
Technologies
Sanitary
Technology Corporate Profile History
Company Name: IZUMI FOOD MACHINERY CO., LTD. 1925 Ueda Tekkojo was established.
Head Office: 4-2-30 Shioe, Amagasaki-shi, Hyogo 1948 Ueda Tekkojo was reorganized as Ueda Tekkojo
661-8510 Japan Co., Ltd.
Representative: KEN NANATAKI, President 1961 Sumitomo Group joined the capital investment.
Year of Establishment: 1948 Ueda Tekkojo Co., Ltd. changed its name to
Pollution-free Downsizing Paid-in Capital: 120,000,000 yen Ueda Food Machinery Co., Ltd.
Number of Employee: 150 1969 Ueda Food Machinery Co., Ltd. changed its
Environment Energy-Saving
Stockholders: Sumitomo Heavy Industries, Ltd. name to Izumi Food Machinery Co., Ltd.
Safety Resource-Saving Stock 60% 1976 Awaji Factory was certified as a First Class
Nihon Spindle Manufacturing Co., Ltd. Pressure Vessel manufacturer.
Operation Efficiency Information Management Stock 40% 1991 Laboratory, presentation room and other
Production Efficiency Factory Automation Business Description: A variety of food processing plant facilities in Awaji Factory was newly constructed.
Quality and equipment for 2000 International Standards ISO9001 was awarded.
• Beverage (tea, coffee and fruit juice and other soft drinks) 2002 International Standards ISO14001 was
Process Engineering • Ice cream and other dairy products awarded.
• Seasonings, oil and fat, precooked food 2007 Head Office, East Japan Office and R&D Center
• Fermentation equipment, Confectionary (cream, jelly were relocated.
and pudding)
• Pasteurization systems, Aseptic Sterilization systems,
Homogenizers, Sanitary Tanks and Sanitary Pipings,
Fittings and Pumps
Business Area: Japan, Korea, Taiwan and South East Asia
Major Bank: Sumitomo Mitsui Banking Corporation
Awaji Shinkin Bank

IZUMI FOOD IZUMI FOOD

MACHINERY CO., LTD MACHINERY CO., LTD
● ●
1 2
 Aseptic Sterilization Systems (Asepriser) Homogenization and Emulsification Systems
Homogenizer/Emulder/Micro-Blender

Asepriser is aseptic sterilization systems that can extend the shelf-life and improve the quality of liquid products.
5 types of aseptic sterilization systems are available with choice of a model most suited to the properties of
processed liquid, from low viscosity to high, including solids.
We also offer the total service from planning, designing, fabricating up to dispatching engineers for installation
and commissioning at site.
The combination of Homogenizer and other emulsifying equipment can improve the quality of products.
We have 3 types of Homogenizer Series: high pressure homogenizer of HV-H Series (Max 85MPa), which is
used for obtaining effective homogenization depending on the properties of processed liquid, Aseptic type
Homogenizer, which is used for homogenization after sterilizing process as well as standard homogenizer of
HV-E Series (Max 24.5MPa).

PHX ASEPRISER
(PLATE)

HV-E TYPE HOMOGENIZER ASEPTIC TYPE HOMOGENIZER HV-H TYPE HOMOGENIZER

Capacity: 300~32,000L/HR (HIGH PRESSURE)
Max Pressure: 14.7~24.5MPa Capacity: 30~10,000L/HR
Max Pressure: 35~85MPa

EMULDER
The Emulder can achieve the stabilized emulsification,
especially for high-fat products, by outstanding dispersion
process.
Applications: Edible Oil, Dressings, Sauces, Processed Milk,
Lactic Drink etc
MICRO-BLENDER
The Micro-Blender can produce the fine and mild forming
products by agitation process of high-accuracy rotor and
stator.
Applications: Whipped Cream, Moose, Meringue etc

SHE ASEPRISER
(SCRAPED SURFACE)

THX ASEPRISER
(TUBULAR)

SDI ASEPRISER
(DIRECT STEAM INJECTION)

JHX ASEPRISER
(JOULE) Whipped Fresh Cream
IZUMI FOOD IZUMI FOOD
MACHINERY CO., LTD MACHINERY CO., LTD
● ●
3 4
 Multi-Purpose Extractor / Deaeration Systems Process Engineering

The Multi-Purpose Extractor can produce all of the major beverages in the current beverage market with one unit Innovation on Process for Extraction, Dissolution, Mixing, Emulsifying and Sterilization is our task in Process
and also can achieve the quality control depending on the grade of the beverage. Engineering.
The Multi-Purpose Extractor creates the new wave of extraction systems by applying new mechanism.
Applications: coffee, a variety of tea products, blend tea, dashi, herbal medicine etc.
Beverage
Fruit juice, Tea, Coffee,
Carbonated drinks,
Mineral water, Sports drinks

Seasoning Frozen
Homogenizer
Powder bag automatic opener desserts

Soy sauce, Sterilization Facilities Ice cream

Soup stock, Mixing and Blending Facilities
Dressing,
Mayonnaise
Multi-Purpose Extractors

Residue Conveyer and stock silo

Automatic Blending Facilities

Production Methods/Procedures
Dip Method, Drip Method, Semi-Dip Method,
Dip-Circulation Method, Drip-Circulation Method
Pharmaceutical Confectionary
2-Stage Extraction, De-Oxygenizing, Aroma Recovery,
Automatic CIP Facilities
High Temperature & High Pressure.

Medical drink, Pudding, Jelly,

Cream, Desserts
Vegetable juice,
Health Food
Dairy
DEAERATION SYSTEMS
We also offer the deaeration systems to produce the quality products without losing the original flavor of raw materials.

Extend shelf-life Milk, Soy milk, Yoghurt

Before carbonation
De-Oxygen Fruit juice・Refreshing drink manufacturing plants
Dairy products・Ice cream・Powdered skim milk
De-aeration
Prevent
manufacturing plants
oxidation Seasonings・Oils and fats manufacturing plants
After powder
Remove an Brewing equipment
environmental
dissolution
toxic substances Cooked food manufacturing plants
Soy milk・Soy milk cake (Tofu) manufacturing plants
De-Gassing Deaeration Solvent Confectionary (Cream・Jelly・Pudding etc.)
Systems Removal
manufacturing plants
After maturing and Remove ethanol
Medical drink manufacturing plants
fermentation

For raw Aroma

DEAERATOR material
Recovery
Odor
Effective use of aroma
Removal

After blending

IZUMI FOOD IZUMI FOOD

MACHINERY CO., LTD MACHINERY CO., LTD
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5 6
 Ice Cream Freezer, Molded Stick Novelty Machine Shaomai Forming Machine and Skewering Machine

For the needs of multi-products production and energy / resource saving, we are supplying; GS-T4~T6 (MULTI-ROW TYPE)
・improved process for mixing and sterilizing of ice-mix
・New model of Ice Cream Freezer (NCF Series)
・Molded Stick Novelty Machine “V-Line” 3S, of which cooling efficiency is extremely improved

NCF SERIES ICE CREAM FREEZER

Scraper
(Blade)

Dasher

In addition to the features for GS-T4~T6

has following features.
● Massive production
Capacity: 360 pieces/min.
MOLDED STICK NOVELTY MACHINE ● The least space requirement due to patented structure
● Automatic Machine
• Conveying Section to Tray • Topping Device (option)

SKEWERING MACHINE
● Automatic continuous operation
• Mold Driving • Filler (CIP Filler)
Capacity: 240 sticks/min.
● Wide range of application

• Test facility with brine cooling in Techno Center

IZUMI FOOD IZUMI FOOD

MACHINERY CO., LTD MACHINERY CO., LTD
● ●
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 TECHNO CENTER（R & D Center）
In our Techno center, fundamental research works, development of new equipments and processing plants Multi-Purpose Extraction Unit
have been executing with full of power. Upon client’s request, Techno center prepares the equipment for High quality extracts of Coffee,
Tea, Soup can be obtained
experimental use and tests them in shortest leading time.

Emulder Hi-Emulder
Suitable for emulsifying, dispersing
and frequenting viscocious liquid

Self Suction Powder Dissolving Equipment

(Damanizer) Extracting
Best solution for quick dissolution
of low solubility powders

Dissolving Instrumental Emulsifying

Analyzer
Food Processor Pilot
From chopping to dissolving, Equipment
blending, heating and cooling 150 MPa. Super High Pressure Homogenizer
can be achieved by one Sub-micron to nano-meter particles are available
equipment

Particle size distribution measuring device Microscope NT type Plate Heat Exchanger
Mixing Pasteurizing
Available Measuring instruments and Experimental Opti-wave enable the improved yield
and shorten the cleaning time
 equipments
・Viscometer・Microscope・pH meter
・Particle size distribution measuring device・Centrifugal separator High Performance Agitator VMIX Tube type Heat Exchanger
・Moisture meter・Salinometer・Rotary evaporator Suitable for uniform blending of Heater and/or cooler for keeping
・DO meter・Autoclave・Electric conductivity meter viscocious liquid, food with solids the taste and shape as it is
Analysis Room Viscometer
・Superheated steam generator・Colorimeter・Brixmeter

AWAJI FACTORY
We are always bear in mind “QUALITY IS THE FIRST PRIORITY”.
And, we are ready for supplying the impressive product lines as well as services on time.

Assembling Shop Machining Shop Canning and Welding Shop

Awaji Factory

Assembling Machining

Design, Analysis
Main gate of Awaji Factory

Parts Stock Quality Assurance

IZUMI FOOD IZUMI FOOD
MACHINERY CO., LTD MACHINERY CO., LTD
● ●
9 10
 Your Reliable
Partner for
Total Process
Solution in
Mixing
Dissolution
Homogenization
Emulsification

Damanizer
VMIX
Dynamixer Processor
USmix
Emulder
High Emulder
IZUMI FOOD MACHINERY CO., LTD Homogenizer
http://www.izumifood.shi.co.jp
Head Office / Techno Center（R&D Center）
4-2-30 Shioe, Amagasaki-shi, Hyogo 661-8510 JAPAN
Tel : +81-6-6718-6150 Fax : +81-6-6718-6151
East Japan Office （/ Overseas Sales Department）
ThinkPark Tower 25F, 2-1-1 Osaki, Shinagawa-ku, Tokyo 141-6025 JAPAN
Tel : +81-3-6737-2670 Fax : +81-3-6866-5125
Jakarta Representative Office
WISMA GKBI 16F, Suite #1606 Jl Jend Sudirman No.28 Jakarta, 10210 INDONESIA
Tel : +62-(0)21-5790-2710 Fax : +62-(0)21-5795-1210
West Japan Office
Osaka Mitsuibussan Bldg. 10F, 2-3-33 Nakanoshima, Kita-ku, Osaka 530-0005 JAPAN
Tel : +81-6-7635-3688 Fax : +81-6-7711-5127
Awaji Factory
552-1, Hirota Hirota, Minami Awaji-shi, Hyogo 656-0122 JAPAN
Tel : +81-799-45-1121 Fax : +81-799-45-1128 IZUMI FOOD MACHINERY CO., LTD
• Sapporo Office • Kyushu Office
1509/1300 printed in Japan produced by ING
 Mixing Dissolving Dispersing Emulsifying Homogenizing - A Total Solution Package - IFM
Process Deaeration/ Heating&Cooling
Dissolution/Mixing Mixing/Blending Emulsification/Homogenization Degassing Pasteurization
Filling
Products

Soy bean milk Soup Base powder Fats and Oils

Mixing/Blending Emulsification/Homogenization Degassing Pasteurization
Dressing dissolution

Health foods Defatted flour Ingredient Emulsification/Homogenization/

Blending Degassing Pasteurization
Liquid food dissolution Micronization

Micronization
Flavor Cosmetic Blending Mixing Degassing/Forming Pasteurization Filling
Emulsification

Micronization
Functional beverage Powder dissolution
Fermentation Extraction Degassing Pasteurization
Health foods Blending Emulsification

Emulsification/Homogenization/
Fat and Oil Chemical Dissolution Blending Mixing Degassing Heating &cooling
Micronization

Damanizer Emulder High Emulder Deaerator Pasteurizer

Tank for Dissolution / Mixing / Blending Homogenizer

V MIX

Functional Tank system Pump for Emulsification/Dissolution system

Tank for Dissolution / Mixing / Blending / Emulsification / Crushing V MIX Dynamixer

Dynamixer
Processor
Usmix Damanizer Slash mixer Emulder High Emulder Homogenizer Micro blender
• Emulder / High Emulder
Paste Mixing ○ ○ ○ ○ ○
Dynamixer Mixing for liquid with solid ◎ ◎ ○
Mixing Mixing for liquid with high viscosity ○ △ ○ ◎ ◎
Dynamixer Processor USmix Gas-liquid mixing/Overrun ◎
Mixing without shearing ◎ ◎
Emulsifying/Crushing
Mayonnaise, Dressing, Oysters Sauce, Crushing for frozen cheese block ◎ △
Emulder Cellrose fibers, Wasabi, Fishbone paste, etc
Crushing Crushing for vegetables ◎ ◎ ○
Pump
Micronization for vegetables △ △ ◎ ○ ○
High speed powder dissolution with shearing ◎ ◎ ◎ ◎
• V MIX • Emulder/High Emulder • Homogenizer • DMP • Emulder/High Emulder • Homogenizer • Damanizer • DMP • Emulder/High Emulder • Homogenizer
Dissolution Powder dissolution without shearing ◎ ○
Self-priming capability for powder ◎
DMP Powder Preliminary emulsification △ ○ ○ ◎ ○
V MIX
V MIX Finishing emulsification for dressing ◎ ◎ ○
Emulsification
Finishing emulsification for additive ◎ ◎ ○ ◎
Emulsification for milk ◎

Homogenizer Water
Transporting capasity for liquid ○ ◎ ◎
Homogenizer Homogenizer

Pump Emuder Damanizer Pump Emulder

Available for set up exist product line with easy ○ ◎ ◎ ◎
Pump Emulder
Corresponding to the production of a variety of products in small amounts ◎ ◎ ◎ ◎ ○ ○ ○ ○

1 2
 Damanizer V MIX
Powder Dispersion and Dissolution All Purpose Versatile Mixer
Flow To next process Block Flow

Powder Liquid
Powder in Hopper
Efficient mixing by the arrm blades
Surface
Rotary valve
Rotary valve
Inner
Circulation
Strong discharge from the Bottom blade
Powder shut valve Inlet Dissolution part
Available for high viscosity products

Dissolution part detail
Casing
Powder & Liquid Pre-dissolution
Separator
Inner circulation system
• Characteristics
Finish! • Changeable Volume ; 20%~120%
Dissolution part
• Wide lange of Viscosity ; 1~around 50,000mPa.s
• Shorter time to mixing ; Half to Paddle Blade
Solution exit & • Less involvement of air with slow rotation
Rotor-1 Rotor-2
back to inner
circulation
• Uniform mixing for slurry
Field
Main-dissolution
Beverage, Diary, Seasoning, Brewing, Confectionery, Bakery,

Separator
Pharmaceutical, Chemical, etc • Comparison at varying quantity mixing
Powder (V MIX vs Standard Double Paddle Blade, H=Liquid depth, D=Inner diameter of tank)
Syrup diluted solution (Viscosity 150mPa.s), Pv=0.3kW/m3, Resin chips (Specific gravity 0.95, 3wt%)
Non-fat powder, CMC, Case in Na, Soybean powder, Sugar,
Coloring powder, Thickener, Gelling Agent, etc
Mixing power
Max for 800.000mPa・s experience for Toothpaste （kW/ｍ3）
Dissolution system by 2 steps of rotor
5.0

Curry Mayonnaise

1.0 Heat/Cool of Condenced Extract

550
730

Gas absorption
Sauce Ketchup
Ice cream mix Puree of furit/vegitable
Powder M Mixing of the different
Standard Double Paddle Blade specific gravity
Yoghurt

0.1 Dispersion of solid in soup

Dissolving sugar, salt, emulsifier

Powder
hopper

0.01 Viscosity
1 10 100 1,000 10,000 (mPa・s)
F1
M

V MIX Application Sample

Liquid
1900

Rotary
valve Liquid quantity & speed Reducing
（1200）

Inlet
• Mixing time comparison
(V MIX vs Standard Double Paddle Blade)
Damanizer V MIX • Specifications
1600
Scale-up sample In case mixing liquid with
In case of 500L tank (φ1900)

Damanizer • Experience V MIX........................27 sec

Standard Double Paddle
1000mPa.s viscosity

Model SPVM 22-1815 Blade.........................63 sec

Type of industry Powder Powder Discharge kg/hr Liquid Discharge kg/hr Power(kW)
Power 11kw (Inverter)
Powder suction speed 25kg/min SUS304 Chemistry Iodine 420 1800 11 Capacity(L) Inner Diam.(mm) Motor power(kW) Total height(mm)
Compared to V MIX of completing
Solution discharge Qty 3000kg/hr (It depends on products & mixture) Cook Soybean flour 600 3000 11
decoloring in 15 sec, Standard 100 500 0.2 2000
Discharge puressure +0.02MPa (2m) Chemistry CMC 15 1500 11 Before supplying decoloring liquid After 5 sec After 15 sec Double Paddle Blade of 35 sec
Shaft sealing Machanical seal Carbide/Carbon O ring NBR Chemistry Detergent 1500 1500 11 and still lingering of color 250 700 0.2 2550
Finishing Inner surface : #320 buff polish Brewing Rice flour 3000 4500 11 Standard Double Paddle Blade
1000 1300 0.55 2710
Foods Casein sodium 660 2000 11
Powder suction hopper Beverage CMC 189 7920 11 2500 1550 1.1 3950
Size φ400 x 350H (To be discussed)
Pharmaceutical PVA mixed powder 108 1100 11
Inner/Outer surface : #320 buff SUS304 4000 1700 2.2 4900
Finishing Confectionary Gelatin, jelly 956 3000 11
polish/acid cleaning
Beverage Pectin 114 3000 11 5000 1900 2.2 5150
Inner circulation tube Bevarage Gelling agent 150 2100 11
10000 2400 5.5 5950
Shape Single cylindrical Sugar Dextrin 1500 1500 11
Inner/Outer surface : #320 buff SUS304/O ring NBR Pharmaceutical Soybean flour 1170 4800 11 Before supplying decoloring liquid After 5 sec After 15 sec After 35 sec
Finishing
polish/acid cleaning Confectionary Gelatin, jelly 956 3000 11 CMC solution liquid (Viscosity 500mPa.s), Pv=0.3kW/m3, Iodine decolorization reaction

3 4
 Dynamixer & Dynamixer Processor / USmix
All in one solution in one tank. Intensive Shear, Disperse, Dissolute, and Mixing with optional thermal process - heating and cooling.
Dynamixer
• Crushing and dissolving 20㎏
Dynamixer of frozen cheese block USmix • Applications
Processor Dissolution for paste
Homogenization & Mixing for
product with solid matter Emulsification for dressing
Dissolution Emulsification for
Homogenization &
sauce
Mixing for high
viscosity product
Mixing Emulsification Emulsification for
Dissolution
Before operation for powder additives
Cooling for liquid
after heated Batch sterilization

• Discharger
for crushing small solids and
dissolving powder
Cooling USmix Heat Cocking
Protection against heat build up Heat cooking
at emulsification

Chopper Blade
work on (875rpm)
Crushing Micronization

Crushing for vegetables/fruits Micronization for vegetables/

fruits after crushed

USmix test unit

• Example
•Dressing •Capacity
• Chopper Blade 　Xanthangum＋Egg Yolk＋Soy bean 　375L
（Dissolution tank & USmix）
After vanishing big
for crushing bigger solids q 3（％）
solids, scraper • Structure 20
work on
• Emulsification device at the bottom. 18 Dissolution tank 14min
inside

Quantity of relative particle

• Mixing agitator at the upper. 16 It performs dissolution
Dissolution tank 14min + Emulder
to final Emulsification in
14 USmix 14min only one single tank
• Feature 12
10
• Dissolve～Emulsification～Mixing 8
all in one tank. 6
After Chopper Blade is
gone 1750rpm • Easy CIP 4
• Double cup Discharger 2
dissolving
Scraper Combination Bottom & Side Sweep for dissolving smaller solids 0
image image and pastes 0.5 1 5 10 50
Size of particle
（μm）

Dynamixer Line-up Dynamixer Processor Line-up USmix Bottom Agitating Device Line-up USmix Bottom and Upper Agitating Device Line-up
D
D
D D
D

O.D

Lv Lv Lv O.D
I.D I.D
I.D I.D
I.D Lv Lv
O.D O.D O.D O.D
I.D O.D Lv
H

H
O.D
H

Lv

H
H
H

I.D

H
Lv
I.D
h

h
h

h
h

h
h
100L～350L Scale 500L～5000L Scale Under 1000L Scale Over 1500L Scale Under 350L Scale 500～Under 1000L Scale Over 1500L scale

Rotor Rotor Scraping blade Bottom agitating device Bottom agitating device Upper agitating device
Power Rotor Power Motor Lv I.D O.D D h H Motor speed Lv I.D O.D D h H Motor speed Power Gear motor speed Power
Lv I.D. O.D. D H Lv I.D. O.D. speed speed D H h Power
Rotor speed Single Double cup Power of rotation of rotation of rotation
Single cup Double cup or of of
of rotation cup & Chopper
Discharger Chopper Blade rotation Discharger Blade rotation (L) (mm) (mm) (mm) (mm) (mm) (rpm) (kW) (L) (mm) (mm) (mm) (mm) (mm) (rpm) (kW) (rpm) (kW)

(L) (mm) (mm) (mm) (mm) (rpm) (kW) (kW) (L) (mm) (mm) (rpm) (kW) (kW) (rpm) (kW) (mm) (mm) (mm) 100 700 906 － 750 1815 3500 11 100 700 906 － 750 2900 3500 11 58 1.5
100 700 906 1750 18.5 22 35 1.5 1420 2800 800
100 700 906 1420 1650 1750 18.5 22 200 900 1106 － 750 1955 3500 11 200 900 1106 － 750 2885 3500 11 44 1.5
200 900 1100 1750 18.5 22 35 1.5 1330 2350 800
200 900 1106 1520 1800 1750 18.5 22 －
350 1050 1250 1750 18.5 22 35 1.5 1400 2400 800 350 1050 1256 － 750 2110 3500 11 350 1050 1256 750 2975 3500 11 35 1.5
350 1150 1356 1645 1930 1750 18.5 22 500 1200 1400 1750 22 30 29 2.2 1550 2400 800
500 1250 1456 － 950 2275 3500 22 500 1250 1456 － 950 3030 3500 22 29 2.2
500 1150 1356 1645 2080 1750 18.5 22 1000 1250 1450 1750 30 30 29 2.2 1600 2800 800
1000 1250 1456 － 950 2675 3500 22 1000 1250 1456 － 950 3415 3500 22 29 2.2
1000 1150 1356 1735 2550 1750 30 30 1500 1250 1450 1750 37 37 29 2.2 1850 3140 800
2000 1550 1750 1750 45 55 22 3.7 2000 3270 900 1500 1400 1606 1955 780 2800 1750 45 1500 1400 1606 1955 780 3713 1750 45 29 3.7
1500 1350 1556 1835 2750 1750 30 30
3000 1800 2000 1750 45 55 22 5.5 2130 3450 900
2000 1550 1756 2050 2950 1750 45 55 2000 1550 1756 2030 780 2870 1750 45 2000 1550 1756 2030 780 3880 1750 45 25 3.7
4000 1800 2000 1750 45 55 18 11 2130 3840 900
3000 1800 2006 2175 3220 1750 45 55 5000 2100 2300 1750 45 55 18 11 2280 3750 900 3000 1800 2006 2155 780 3095 1750 45 3000 1800 2006 2155 780 4015 1750 45 22 5.5

5 6
 Emulder / High Emulder / Homogenizer

Emulder High Emulder

High Emulder is high efficient and hygenic emulcifier
with pumping capability, which give strong shear
force caused by 30-50 m/sec running speed using
unique shape of shearing blade on rotor and stator.
D
A
I
H
K

Original oil liquid One pass treating at 3600rpm Rotor

Slit ring

J
B

E
Foods/Beverages Chemical Stator

C
Diary Products Milk / Cream / Ice Cream / Coffee Ink / Pigment / Paint / Dye stuff / Developer
Fat Products Mayonnaise / Butter / Margarine
Beverages Fruit Juice / Green Vegetable Juice F G

Seasonings Ketchup / Dressings / Sauces / Spice

Others
Confectionaries Chocolate / Flour Paste
Pharmaceuticals / Cosmetic Model No. Weight Power A B C D E F G H I J K
Others Liquid Food
SPVE22-1405 60kg 3.7kW 426 340 200 768 350 215 520 74 75 IDF38
SPVE22-1815 110kg 11kW 468 527 332 944 530 290 610 90 71 IDF50

Crushing
• Destroy the solids/fibers into fine structure (powder). Smash is a kind of destruction.
e.g. Oyster and Water e.g. Fibers in Apple

raw Material (1 pc. Approx. 5cm) after one time processed raw Material after 2 time processed by High Emulder
e.g. Fibers in Apple meat by High Emulder

Homogenizer
V-belts
Inlet to Process liquid Coolant
Discharge(L/H) Standard viscosity Size of solid Motor
Depth Depth Drain Motor Weight Model No. Maximum(rpm)
Model No. Outlet Inlet to Outlet Inlet to Outlet (depend on product) (mPa.s) material(mm)
(kg) (kg)
A B C D E F G H Pully
EB-0603 100-500 Con. Rods Disc
EB-06 2.2 80 Outlet
730 600 87 1.5S 1.5S 1.5S EB-0805 200-1000 3600 1-100,000 and more below 3mm
EB-08 Air tube φ 6 3.7 85 Outlet
Crank Shaft Impact Ring
EB-10 740 607 89 2S 2S 1S 7.5 95 EB-1010 500-2000

Inlet
Emulsification Homogenization Inlet
To mix the materials which are defficult to mix each other like oily material and water. In the process, • Particle size are to be distributed uniformly. Valve
generally one material make finer structure and run into anather. • Particle are destroyed and made smaller size to apply outer force, partially.
(e.g. Fat for pre-cocked foods) (e.g. Ice Cream Mix) Cylinder Block
Pistons
View of raw Materials Plungers
Seat Homo Disc

Continuous Emulsification system Control Panel System Flow

Setting Production,
Setting Mixing Ratio,
Vacuum Pump Controlling Temperature
Continuous Mayonnaise Manufacturing Equipment V MIX Dearator
(Option)
Processed by Emulder before processed Left : before processed after processed by High Emulder before processed
Right : after processed by Emulder
Pump
Flowmeter Static Mixer Product
(Mayonnaise)
Relative particle amount
Relative particle amount

Sight Emulder
Egg Tank
Glass

Sight
Glass Slash Mixer Chilled Water
Pump

Flowmeter

Oil Tank

Size of particle
（μm） Size of particle
（μm） Pump
Specifications of Mixture (rate of mixture)
Flowmeter
Chocolate (50˚C) : Ice Cream Mix (5˚C / Fatt content approx. 15%)=2 : 3

7 8
 Techno center for your solution and development !!
In our Techno-center, fundamental research-works, development of new equipments
and processing-plants have been executing with full of power.
Upon client’s request, Techno-center prepares the equipments for experimental use
and tests them in shortest leading time.

Multi-Purpose Extraction Unit

High quality extracts of Coffee,
Tea, Soup can be obtained

Emulder High Emulder

Suitable for emulsifying, dispersing
and frequenting viscocious liquid

Self Suction Powder Dissolving Equipment

(Damanizer) Extracting
Best solution for quick dissolution
of low solubility powders

Dissolving Instrumental Emulsifying

Analyzer
Food Processor Pilot
From chopping to dissolving, Equipment
blending, heating and cooling 150 MPa. Super High Pressure Homogenizer
can be achieved by one Sub-micron to nano-meter particles are available
equipment

NT type Plate Heat Exchanger

Mixing Pasteurizing Opti-wave enable the improved yield
●Available Measuring instruments and shorten the cleaning time
and Experimental equipments
・Viscometer・Microscope
・PHmeter・Microscope Tube type Heat Exchanger
・Particle size distributionmeasuring Heater and/or cooler for keeping
High Performance Agitator VMIX the taste and shape as it is
device Suitable for uniform blending of
・Centrifugal separator viscocious liquid, food with solids
・Moisture meter・Silinometer
・Rotary evaporator・DO meter
・Autoclave
・Electric conductivity meter
・Superheated steam generator
・Colorimeter・Brixmeter

●Laboratory
You can utilize our techno-center through communication to fulfil exactly what you require.

From our various

experiences, we advise
Consultation with us
and propose you the
for troubles of your
potential solution
current process
And we propose you
the verification test
Set up our verification
test, and verify our
best solution from
the results
From the results of
We IFM provide you
our verification, let’s
the best value for your
investigate your actual
best satisfaction !
process

We are available“Rental services at Indonesia”for the test machines“Extractor”

“Homogenizer”
.
Please feel free to ask Jakarta Representative office.
●Particle size distribution measuring device ●Microscope ●Viscometer
The kind fo test machine will plan to expand in the future.

9 10
 RENTAL SERVICE IN SOUTHEAST ASIA
Multi-Purpose Extractor
From Japan to the world with our abundant expertise
We have pilot extraction unit for rent in Southeast Asia base.
The Multi-Purpose Extractor can produce all of the major beverages in the current beverage market
We can rent the extraction unit, so you can use our extractor with one unit and also can achieve the quality control depending on the grade of the beverage.
to assess the technical feasibility under the same condition The Multi-Purpose Extractor creates the new wave of extraction systems by applying new mechanism.
as production plants.
Evaluate the performance of the equipment by trial and choose
the optimal extraction system for your production lines!!

BEST SUPPORT / BEST SOLUTION (R&D CENTER IN JAPAN)

• We can support your new product development and offer the solution for your existing process.
• We prepair the equipment for experimental use and tests them in shortest leading time.

Dip Extraction Drip Extraction

Dipping raw materials Drip extraction with
in hot water for a certain the heated water shower
period of time
Particle size distribution measuring device Microscope

Available Measuring instruments and Experimental

 equipments
・Viscometer・Microscope・pH meter Dip, Circulation High Temperation &
・Particle size distribution measuring device・Centrifugal separator High Pressure Extaction
・Moisture meter・Salinometer・Rotary evaporator Extraction Method
Analysis Room ・DO meter・Autoclave・Electric conductivity meter Viscometer Dipping raw materials in The extraction at high temperatures
・Superheated steam generator・Colorimeter・Brixmeter more than 100 degrees Celsius
hot water and circulating for
a certain period of time is possible by making
pressurization specifications

Semi-Dip Extraction Aroma Recovery

IZUMI FOOD MACHINERY CO., LTD Make a extraction balance Blow steam into the raw
http://www.izumifood.shi.co.jp with hot water supply and materials and condense with
Head Office: 4-2-30 Shioe, Amagasaki-shi, Hyogo 661-8510 JAPAN the withdrawal when a condenser and collect
West Japan Office: Tel:+81-6-6718-6150 Fax:+81-6-6718-6151 warm water matched the steam including the
R&D Center: with raw materials fragrance ingredient
East Japan Office: Sumitomo Fudosan Ueno Bldg. No.5, 1-10-14 Kita-Ueno,
(International Operations) Taito-ku, Tokyo 110-0014
Tel:+81-3-6431-0220 Fax:+81-3-6431-0221
Awaji Factory: 552-1, Hirota Hirota, Minami Awaji-shi, Hyogo 656-0122
Tel:+81-799-45-1221 Fax:+81-799-45-1128 IZUMI FOOD MACHINERY CO., LTD
1405/1000 printed in Japan produced by ING
 Chilled Coolant Actual Unit Pilot Unit FLOW CHART
Suction
TG TG TG Air
Sealing Water In
C W
Chilled VG
To Blending Line Chilled Water
Water
Plate Heat Exchange Out In
TG TG
Coolant Sealing Water Out
Hot Water Out Coolant

Multi-Purpose Extractor
In Coolant Coolant PG PG
Warm Water TIC Out In
CIP Solution
Steam In
Raw Material Supply M
Steam Out
M
Blow
Ｍ Ｍ Ｍ

LC PG Air
Multi-Purpose Extractor or To Receive
Steam In Tank
N2 Steam for
Silo Tank for TI
Receiving Residue In Aroma
Recovery
Discharging
Residue
Applications: Exhaust Air
TI
In
Pure Water
or
FICQ PG Tap Water

カス受ホッパー
Coffee, English Tea, Oolong Tea, Barley Tea, Steam Out P

Gyokuro, Green Tea, Sencha, Herbal Essence LC

TI
P PG

Drain
Cushion Tank
and a variety of Seasoning Essences.
Blower

DEMENSIONS
(Ceiling)
W1

Pilot
200

Basic Type E1
G

Hight Air Discharge Extraction

Rise and Fall
System Agitator
Reduction
Type Unit
L1

W2

E2

φD Rock Unit

SPECIFICATIONS
A
H1

Extractor Design Temperature and Pressure

Operating Raw Material Volume Agitator Filtration Showering Hot Water
H2

Volume For Drip/Dip RPM Area Volume Volume Standard Mid Pressure High Pressure *4)
φD A B C L1 G H1 H2 W1 W2 E1 E2
MODEL (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) *1) *2) (for Dip) Design Design Design Design Design Design
Pressure Temperature Pressure Temperature Pressure Temperature
B

TEX1113 1150 1300 1525 600 3900 760 6725 5965 2150 2100 2000 2100
70

(L) (kg/B) (r/min) (m2) (L/Hr) (L/Hr) (MPa) (˚C) (MPa) (˚C) (MPa) (˚C)
°

TEX1512 1550 1200 1900 700 3800 760 7100 6340 2550 2500 2400 2500 50 2.5∼10/1∼8 18∼106 0.13 300 600 0 99 − − 0.27 135
Dreg Receive
Hopper TEX2015 2000 1500 2300 1000 4600 760 8600 7840 3200 2800 3100 3200 100 5∼20/2∼15 18∼106 0.20 600 600 0 99 0.13 125 0.3 135
Dreg
C

Dreg Discharge 200 10∼40/4∼30 18∼106 0.33 1000 1500 0 99 0.15 99 0.3 135
Conveyor TEX2215 2200 1500 2500 1200 4700 760 9100 8340 3800 3300 3300 3400
500 25∼100/10∼75 7∼70 0.64 2000 3000 0 99 0.15 99 − −
500

F.L ※Filter mesh #50 (Basic)

*1) The values indicate the reference, therefore vary on raw materials and operating conditions.
*2) The values indicate the showering volume used for Drip and Semi-Drip extraction.

SPECIFICATIONS *3)
*4)
Small-Sized Pressure Vessels code is applicable to 50L with mid pressure extractor.
Small-Sized Pressure Vessels code is applicable to 50L and First Class Pressure Vessel code is applicable to 100L and 200L with high pressure extractors.
Raw Materials Design Pressure Agitating Filtration Operation Showering Hot Water Air Volume Purified Water Power(kw) Dry Weight (kg)
(L/Hr) Volume
MODEL Volume (kg/B) Atmosphere Mid-Pressure High Pressure Speed Area Capacity Volume Volume at 3φ x
at 90˚Cx (m /min)
UTILITY
3
Coffee/Tea*1) 0MPa 0.15MPa 0.3MPa (rpm) (m2) (L)*2) (L/Hr)*3) (L/Hr) 2kgf/cm2G*4) at 3kgf/cm2G*4) 200/220V*5) Atmosphere Mid-Pressure High Pressure

TEX1113 165/35 ○ ○ ○ 6∼60 1.03 1000 3000 8000 - - 1.6 2200 2400 2800 Operating Water Cooling Water *1) Steam *2) Air Electricity
Volume (for Extraction) (m3/Hr) (kg/Hr) (NL/min) (kW)
TEX1512 300/70 ○ ○ ○ 6∼50 1.65 2100 5000 12600 3.5 2.0 1.9 3000 3500 4000 (L) (L/Hr) 0.2MPa 0.5MPa 0.5MPa φ3x200-220V
50 1000 3000 130 200 2.2
TEX2015 500/165 ○ ○ - 6∼40 2.85 5000 8000 30000 4.5 3.2 2.6 4800 5200 -
100 1000 3000 130 200 2.2
TEX2215 600/200 ○ ○ - 6∼35 3.45 6000 10000 30000 5.0 4.0 2.6 5000 5400 - 200 1500 5000 180 200 3.5

*1) The figures indicate the benchmark values and may vary depending on properties of raw materials and processing conditions. *2) For Dip Extraction
500 3000 5000 450 200 5.0
*3) For Drip and Semi-Dip Extraction *4) The figures indicate the volume of air and purified water used for filter cleaning device. *1) The values include the required capacity for hot water supply, heating by jacket and aroma recovery.
*5) The figures do not include the power used for hydraulic unit. *2) The values include the required capacity for pressurizing extractor, instrumentation and opening/closing bottom cover.
 Suitable for R&D test machine

Compatible with small production

Minimum capacity 30L/h capable

Model
Motor
Required
Capacity (L/H r)
Dimensions
Connection Empty
weight
From JAPAN to the WORLD with our abundant expertise
No. 14.7MPa 19.6MPa 24.5MPa Width*Length*Height Suction Discharge
(kw) (kg)
0.4 30 30 -
0.75 100 100 - 500*860*790
HV-0A 1S 1S 250
1.5 200 200 100 (Manual Operation)
2.2 300 300 200

For effective emulsifying / Try Homogenizer + Emulder!

Emulder Homo

Homogeniser

Relative
Particulate
Amount

Emulder
Homo+Emulder

Homogeniser
Relative
Particulate
Amount

IZUMI FOOD MACHINERY CO., LTD

http://www.izumifood.shi.co.jp
Head Office / West Japan Office / Techno Center（R&D Center）
4-2-30 Shioe, Amagasaki-shi, Hyogo 661-8510 JAPAN
Tel : +81-6-6718-6150 Fax : +81-6-6718-6151
East Japan Office （
/ Overseas Sales Department）
Sumitomo Fudosan Ueno Bldg. No.5, 1-10-14
Kita-Ueno, Taito-ku, Tokyo 110-0014 JAPAN
Tel : +81-3-6431-0220 Fax : +81-3-6431-0221
Awaji Factory
552-1, Hirota Hirota, Minami Awaji-shi, Hyogo 656-0122 JAPAN IZUMI FOOD MACHINERY CO., LTD
Tel : +81-799-45-1121 Fax : +81-799-45-1128
• Kyushu Office • Sapporo Office
1400/0000 printed in Japan produced by ING
 Application
<Foods/Beverages> <Chemical>
Diary Products Milk / Cream / Ice Cream / Coffee Ink / Pigment / Paint / Dye stuff / Developer
Fat Products Mayonnaise / Butter / Margarine Silicone Oil / Solvent Certain Durability! Abundant
Beverages Fruit Juice / Green Vegetable Juice
Seasonings Ketchup / Dressings / Sauces / Spice <Other> Over 60 years of history 5000
Confectionaries Chocolate / Flour Paste Medicine / Cosmetic surport of experiences!
Others Liquid Food

Capable of developing to
wide application
Structure
V-belts
Motor
Pull
Con. Rods Model Motor Capacity (L/Hr) Dimensions Connection Empty
Disc Required weight
No. (kw) 14.7MPa 19.6MPa 24.5MPa Width*Length*Height Suction Discharge (kg)

Outlet 3.7 700 500 300 760*940*1160

Outlet Impact Ring HV-1E 1S 1S 400
5.5 1000 800 600 (Manual Operation)
Crank Shaft
7.5 1400 1000 800
11 2000 1500 1000 1100*1370*1460
HV-2E 1.5S 1.5S 1000
15 2500 2000 1500 (Manual Operation)
Inlet 18.5 3000 - -
22 4000 3000 2500
Inlet
30 5000 4000 3500 1100*1500*1770
HV-3E 2S 1.5S 1800
37 7000 5000 4000 (Hydraulic Operation)
Valve
Seat Homo Disc 45 7500 - -
Pistons
Cylinder Block 55 11000 8000 6000
75 15000 11000 9000
Plungers 1640*2200*2350
HV-4E 90 18000 13500 11000 3S 2S 4500
(Hydraulic Operation)

Feature
110 22000 16000 13500
132 - - 16000
132 27000 20000 -
150 30000 22000 18000
Silent noise of operation 2100*2075*2540
HV-5E 160 32000 24000 19000 3S 3S 7300
(Hydraulic Operation)
185 - 27000 22000
Simple strucure & Easy maintenance 200 - - 24000
Easy inspection & maintenance at Cylinder block part.
A hinge construction cylinder block has been adopted, to enable opening at will, and
for ease of disassenbly, cleaning and assembly.

Optimal homogenizing Valves

The jagged dicc (standard) and other (optional), assuring a high homogenizing effect
for a various products.

High Standard material for abrasion resistant

For prevent abrasion, HV-Series select the material of homogenizing disk SUS316
coating with stelite as standard and tungsten as option.