Establishment of an

Real time monitoring

system (SCADA) for bulk
water supply network

Water Supply
Government of Gujarat
Contents

Project Concept 3
Market Potential 4
Growth Drivers 5
Gujarat – Competitive Advantage 6
Project Information 8
- Location/ Size
- Infrastructure Availability/ Connectivity
- Raw Material/ Manpower
- Key Players/ Machinery Suppliers
- Potential Collaboration Opportunities
- Key Considerations
Project Financials 13
Approvals & Incentives 14
Key Department Contacts 15

Page 2
Project Concept

SCADA system: overview

 The SCADA (Supervisory Control and Data Acquisition) system is an industrial computer-based
control system which gathers and analyse the real-time data to track, monitor and control
industrial equipment's across various industries.
 SCADA components are easier to integrate and provides improved capabilities and
functionalities which helps for a faster response in real time processes.
 SCADA system has the capacity to support higher-level operational improvement applications
and mostly used for control and automation across various sectors such as electrical power,
water & wastewater, oil & gas, transportation, telecommunication etc.

Evolution of SCADA system:

Emerging cloud-
Third generation: based SCADA
Networked systems limit the
SCADA systems need for hardware
and software
Second generation:
purchases,
Distributed SCADA
installation and
systems Fourth generation: maintenance
Cloud/Internet of
things (IoT) based It enhances reliability
SCADA systems through its multiple
redundant internet
First generation: connections in a
Monolithic or Early
SCADA systems much more cost
efficient manner

SCADA system application in water and wastewater facilities

 SCADA system have applications in both distribution
plants and waste water treatment. In these plants PC
based workstation are located in a control room which
allow operators to view and perform control actions.
 In distribution plants, SCADA is used in monitoring
water tank levels, pressure of water system, plant
temperature, sedimentation, filtration, chemical
treatment etc.
 The SCADA system also helps in delivering business
system integration, cost effectiveness and system
security in water control systems and plants.

Page 3
Market Potential &
Demand - Supply
SCADA Market

Global SCADA Market

(US$ bn)
33
IINR9,582
NR bn
India total automation
India’s
23 and quality control
5%
technologies market
tech
CAGR

20%
2013 2020
Cum
Cumulative market share
oil and gas, and water
of o
and waste water
industries in Indian
indu
Globally, electrical power is the larges
largest
estt contributor in global SCADA market
SCA
SCADA market with a market share of 17.7%

Water market- India scenario

Population connected to Water demand across the Indian
main water supply, mn industry (bcm)

871 1,093

823 813

760
688 910

2012 2016 2019 2010 2025

Others Drinking Water Industry Irrigation

 The Indian government has plans to privatise the

34% expected rise in Indian
population, from 1.2b in 2015
to 1.6b by 2030
40% water losses of total
distributed water, highest in
the world
urban regions water distribution to regulate the
water sector and introduction of PPP model to
reduce the water wastage in the market.
 Various projects and significant investments in
water monitoring systems are planned in the
country to check the water shortage and high
consumption/losses of water.

Page 4
Demand & Growth
Drivers - Gujarat
Gujarat, one of the leading states in terms of economic growth &
industrialization, falls under the water-stressed category
 Despite having 185 rivers, 5.96% of the total area of the
country and 4.93% of the total population, Gujarat has
only 2.28% of the total surface water resources available
in India.
 70% of Gujarat's fresh water resources are located only
in 30% of its geographical area. At present, there is
disparity in water availability across different regions as
South and Central Gujarat has more than 50% of the
total water availability.

Water demand (bcm) in …however per capita availability of

Water Gujarat is expected to rise… water (in bcm/annum) is decreasing
demand 1.1
57
supply 0.8
gap on the 0.7
35 0.6
rise in
Gujarat
2010 2050 2001 2011 2015 2025

Increasing water networks Low quality standards

To counter the dependency of regions
such as Saurashtra and Kutch on rain
water, the Gujarat government is
expanding the Narmada canal network
as work on 5,000km of the 12,000km
network is under progress
85% of the available water has high
pollution level
Of 26 districts in the state, 20 are affected
by salinity, 18 are affected by fluoride, 17
are affected by chloride

Water management during Over exploitation of ground

crisis water

In 2016, 65% of the 500 dams and
reservoirs are empty due to drought
100+ cities in the state receive
water for less than 2 hours/day
Low surface water availability is
causing the over usage of ground
water
92% of the ground water is used in
irrigation

Rising focus on the sustainable and effective water technologies due to decrease in per
capita availability of water and deteriorating water quality, presents an attractive business
opportunity for installation of water distribution network monitoring systems

Page 5
Gujarat - Competitive
Advantage
Gujarat is one of the top states with more than 650 dams and 35
large and medium reservoirs

 Gujrat is among the top five states in

India in terms of water storage capacity State-wise number of dams
per unit land area Maharashtra 1800
 Gujrat provides 100 litre daily rural water Madhya Pradesh 905
supply per head against the country
average of 55 litres Gujarat 666
 Gujarat has also developed one of the Chhattisgarh 258
largest pumping station at Saurashtra in
the world Karnataka 231
 Strong technological partnerships with Rajasthan 211
Japanese agencies helping Gujarat
government set up water projects Odisha 204

Gujarat governments' initiatives to flourish the water and IT industry

Water market IT industry

INR24.5 bn 5x
spent for 361 km long pipeline Proposed rise in the current
networs, supplying daily 165 investment in IT/ITeS sector
crore litre Narmada water to during 2016-2021
total 5,587 villages and 116
cities/towns
1 mn
160% new IT jobs in the state by
2021
Rise in budget from
INR70 crores to INR183
crores as part of its
drought mitigation plan INR250 mn
Capital subsidy to investors in
IT/ITes sector
INR7.9 bn
Loan provided by NABARD for
extension of Saurashtra
pumping station project to
US$2 bn
Annual IT export per annum
provide irrigation for an throughout 2021
additional 302,742 hectares
Gujarat IT policy also
focuses on financial
5000 services, mobile
Agriculture jobs in an year applications, animation,
generated by investment in 3d-gaming & digital
pumping station entertainment

Page 6
Gujarat - Competitive
Advantage
Ease of Doing Business: Only state which comply 100%
with environmental procedures. Gujarat fares highly when
it comes to setting up a business, allotment of land and “Gujarat ranked
obtaining a construction permit first in ease of
doing business
as
per DIPP report
2015”
Key industries: Gujarat is the leader in key industrial
sectors such as chemical, petrochemical, auto and its
allied sector, pharmaceuticals, engineering, textile,
jewellery etc.
 Gujarat has attracted cumulative FDI worth US$12 b
from April 2000 to March 2015
 Gujarat clocked the highest growth rate in
pharmaceuticals market at 22.4% surpassing the
industry growth rate of 10.9%
 Gujarat contributes around 19.1% to India’s total exports
of goods in 2014-15

Gujarat, with 42.6% of its population residing in the urban

areas, is among the top three urbanized states in the
country

Gujarat is one of the power surplus states in the country,

as a result it helps in bringing huge amount of investment
from the industries and tagged as preferred investment
destination in the country

Skill development industry in the state is well-developed

with many technical institutions (786 ITI’s and
52 Skill upgradation centres)

Page 7
Project Information

Project name

Supervisory Control And Data Acquisition System,

SCADA phase- 1 for GWIL & GWSSB Khirai
Gandhinagar
Dhanki
Location Morabi Navada

- Gandhinagar, master control and display centre Hadala

- Five regional control and display centre
- Khirai, Dhanki, Morabi, Hadala, Navada
Regional control and display
centre
Regional Number of Master control and display
center pumping centre
stations
Khirai 7
33 districts
Dhanki 5
Morabi 5 249 Talukas
Hadala 5 242 Towns
Navada 19
18066 Villages
SCADA landscape

Instruments such as Collect data generated by

sensors, actuators sensors & instruments
Field PLCs and / or
measures information instruments RTUs, Activate & deactivate of the
from water pumps, connected actuators by
valves means of internal logic

To relay data from

SCADA host remote RTU/PLCs,
software has been which are out in the
the mechanism to field or along the
view graphical SCADA host Communications pipeline, to the SCADA
displays, alarms and software networks host located at the field
trends office or central control
center

Page 8
Project Information

Output from an integrated SCADA system

Network Screen display Report generation

monitoring

 Measurement of the  Pumping machinery  Daily/weekly

water lifted from the parameter maintenance schedule
canal network
 Whole supply network  The volume of water
 Distribution network with built in zoom facility lifted from the sources
control on ongoing water
 Maintenance schedules  Monthly billing of the
supply
beneficiary villages
 Real time distribution  Time schedule of the
water supply cycle  Consumption statements
network information
of the consumables
 Telemetry system for the  Level of water in all
reservoirs/sumps/ESRs/  The format of the report
communication
balancing reservoirs is required to be framed
 Computerized billing and and sanctioned
civic centres

Project activities required for the project

1 Supply of equipment includes SCADA system Hardware –Servers, Work

stations, network items, SCADA & HMI package, Instrumentation,
Integration and customization of software for total system

2 Supply of the Interface protocol converter suitable to the PLC equipment

of the corresponding make

3 Supply of Smart Energy meters, Digital transformer temperature

controllers, Data concentrators Routers etc.

Page 9
Project Information

Expected benefits of proposed integrated SCADA

Reduction of overflow
in take arrangements
Saving of 0.5% Proper distribution
and management
(Scheduling and
Prevention of Nomination)
pipeline draining
Water saving of Environmental
0.25% improvements

Reduction in Real-time data

Manpower availability to SS canal
Benefits SCADA for seamless
Saving of 10 integration and proper
personnel planning

Energy Saving by
maintenance and
repair Better public relations
Saving of around
10%
Improved employee
Quicker detection of burst/ moral
damages and time for
restorations
Water saving of 0.25%

Key considerations
 Low Costs in order to remain competitive  Gujarat would get the benefits of SCADA
by incorporating industry standards and
 Uninterrupted Power supply
modern technology into the design.
 Reduction in Start-up and Operating Wastages
 Technology transfers are one of the key factors
that have driven the government’s promotion of
FDI
Potential collaboration opportunities

Gandhinagar - Central Ground Water Board

Water and Sanitation Management Organization

Page 10
Project Information

Infrastructure availability / connectivity

Logistics & Connectivity

Road

IT
 System Integration, SCADA
system and Automation
Software has been used in
various sectors including
water networks in the Gujarat
state.
 Various organizations such
as Masibus, Nutron, and
Robosys established in
Gujarat are among the
automation/ IT enablement
companies.
 The state is well connected with district roads,
state highways and national highways.
 Road connectivity increases the efficiency for
water networks and monitoring particularly in
remote areas.
 National Highways:NH-8A and State highways
ease the transportation.
Port/Air
 Gujarat exports are increasing every year and
air/port connectivity reduces the transportation
time.
 Kandla Port is located on the Gulf of Kutch. It
is the largest port of India by volume of cargo
handled.

Utilities

 Gujarat has a state wide “water supply grid” spread across

Water 1,20,769 km that aims to serve 75% of the Gujarat’s population.

 Gujarat boasts of 24 hours 3- phase uninterrupted power supply.

Power  Gujarat Energy Transmission Corporation Limited (GETCO) Is an
electrical power transmission company with total of 1473 no pf
substation for 400 KV , 220 KV, 132 KV and 66 KV system
voltage.

Page 11
Project Information

Estimated Manpower Requirement

Manpower requirement
Responsibility Number
Manager 4
Machine Operators/Engineers 24
O&M team/Project Team 10
Alarm Handling 2
Supervisory Station 6
Materials & Purchase team 10
Clerical Staff (admin, accounts etc.) 10
Other Staff (peon, security) 5
Total 71

Prominent vendors operating in Automation – India

Company Presence in Gujarat

ABB Ltd 9

Siemens Limited 9

Larsen & Toubro 9

Honeywell India 9

GE India 9

Voltas Limited 9

Rockwell automation 9

Titan Automation solution x

B&R Industrial Automation Private Limited 9

Schneider Electric India x

There are also some additional Gujrat based automation/IT solution providers such as Masibus, Nutron, and
Robosys Automation

Page 12
Project Financials

Cost structure of installing an integrated SCADA system on water facilities in

Gujarat
Categoy Equipment‘s/Components Units Total Price (INR)
Actuators (hydraulic, motors, solenoid and NA* 3,000
pneumatic actuator etc.)
Field
Sensors (different types temperature, pressure, NA* 2,000
Instruments
level, humidity etc.)
New flow meters requirement across all the 25 7,50,000
networks
Local PLC‘s (for communicating with sensors and 1,95,000
Processors actuators and the functions in the network) 3
Communication GSM module 1 29,500
Equipment's
SCADA software 1 1,00,000
Servers 2 1,20,000
Work stations 2 80,000
Network switches 2 8,000
SCADA
Large screen display with controllers (At master 2 1,60,000
station and remote work station)
Printers 2 10,000
UPS (5KVA capacity) with battery backup 1 20,000
Routers 8 40,000
Energy meter for LT transformers 4 20,000
Energy meter For HT 66/11 KV transformers 2 10,000
Energy meter for pumps 32 1,60,000
Additional Digital temperature controllers for transformers 10 30,000
Equipments
Copper Cables (for interconnections) 2 LOT 4,000
Total 17,41,500
• Number of units for actuators and sensors is not given so cost taken for 1 unit.
• 1 LOT of copper cable is assumed to be equal to 100 meters

The calculation of total price is based on the primary research and discussion with various
vendors. The total price can vary based on quantity and need of additional equipment's.

Page 13
Approvals & Incentives

Approvals required
The SCADA monitoring system for water & its various facilities are majorly covered
under technical regulations and require specific approval / licence from concerned
internal as well as statutory authorities. These statutory NOC/Clearances include the
following:

a Radio Frequency From Ministry of Communications

(RF) licence

From tech committee comprising

Technical sanction of internal engineers,
consultants, expert from
Government

Administrative From Water ministry of Gujarat,

BOD-GWIL
approval

Incentives
 Gujarat Infrastructure Development Board (GIDB) in their vision BG:2020 facilitate the
government regarding water issues and also to plan the future requirements.
 Under the minor irrigation schemes 1/3rd cost of ponds/pump sets is provides by agriculture
department and 2/3rd as loan by NABARD
 Government assistance for Saving in Consumption of Energy & Water:
 75% cost of energy/water audit conducted in a unit by a recognized institution/consultant
subject to a limit of INR50,000
 25% of cost of equipment subject to maximum INR2 mn per project. Only one time assistance
will be eligible during the operative period of the scheme

Page 14
 Gujarat Water Supply & Sewerage Board
https://gwssb.gujarat.gov.in/

Gujarat Pollution Control Board, Government of Gujarat

http://gpcb.gov.in/
Gujarat Water Infrastructure Limited
http://www.gwil.in/

Gujarat Infrastructure Development Board

http://www.gidb.org/index

Gujarat Industrial Development Corporation

http://www.gidc.gov.in/
Gujarat Water Resources Development Corporation
https://guj-nwrws.gujarat.gov.in

This project profile is based on preliminary study to facilitate prospective entrepreneurs to assess a prima facie scope.
It is, however, advisable to get a detailed feasibility study prepared before taking a final investment decision.

Gujarat Water Supply Sewerage Board

"Jal Seva Bhavan"
Opp. Air Force Station,
Sector - 10A, Gandhinagar – 382010
Office : +91-79-23251050, 23220857
E-mail : msgwssb@gmail.com