Structural design calculations of splice plate and base plate

Page 157 of 171
LARSEN & TOUBRO LTD. DOCUMENT NO. Rev

Structural design
LTEM calculations of Radiant SFCCL-LTEM-001-SE-
PROJ : SFCCL – 700 MTPD Methanol Plant Section CL-5001 0
+ 100 MTPD CO
DESIGN OF SPLICE PLATE(AT EL+2.62m) GRID K,G,E,B

Load case considered = MAX MOMENT CASE
Diameter of bolt = 36 mm 16 thk
Shank diameter factor = 0.85 Furnace side
Shank Area of the bolt = 735.42 mm2
No of bolts in y dir = ny = 3 Nos
No of bolts in z dir = nz = 2 Nos
Total no of bolts 7
Type of Bolt = IS1367, Grade 8.8
Allowable Shear Stress (tvf) = 176 Mpa
Allowable Tensile Stress (stf) = 264 Mpa

No of Shear Planes = 1
Shear Capacity of a Bolt = 92.358 ton
Shear Capacity per Bolt = 13.194 ton Y
Tension Check for Bolts
Ftfcal <= Ftfactual Z
Where 2.62
Ftf = nominal Tensile capacity of a bolt
The nominal tensile capacity of a bolt (Ftf) shall be calculated as follows
Ftf = Anet x stf
where Anet is the tensile stress area of a bolt as specified in IS 800
Tensile capacity of a bolt = 19.79 ton
Tension in the bolt due to bending

Bolt to NA distance @ z dr1 = 0.165 m
Bolt to NA distance @ y dr2 = 0.15 m
spacing of bolt in y dir(Inner) = 0.165 m
spacing of bolt in z dir (inner) = 0.150 m
Zyy of outer bolt = 0.9 m2 Zyy inner bolt = 0.00 total Zyy = 0.90
Zzz of outer bolt = 0.66 m2 Zzz inner bolt = 0.00 total Zzz = 0.66
Forces from STAAD output
Vertical force in Y-drn.(Max.Comp.) Fxc : 102.86 ton
Horizontal shear in X-drn. Fy : 79.38 ton
Horizontal shear in Z-drn. Fz : 34.99 ton
Resultant shear : 86.75 ton
Moment about X-drn My : -23.70 tonm
Moment about Z-drn Mz : -17.10 tonm
Shear per Bolt : 12.39 ton
My Mz P
Force per bolt = + +
Zyy Zzz n
-23.7 -17.10 102.86 TENSION
case 1 = + + = -37.55 ton
Page 158 of 171
Structural design
+ 100 MTPD CO
case 1 = + + = -37.55 ton
0.900 0.66 7
Bolts are subjebted to tension
Tension on bolt = -37.548 T
The Bolts are Safe in Shear
The Bolts are Safe in Tension
Page 159 of 171
Structural design
+ 100 MTPD CO
Interaction Check for Bolts
( Actual Shear Force

Permisible Shear Force ) + ( Permisible Tensile Force )
Actual Tensile Force
< 1.4
= ( 12.39
92.36 ) + ( 138.54
37.55
) = 0.41
The Bolts are safe in Interaction Check
Summary
provide 3 Nos of 36 mm dia IS1367, Grade 8.8 Type Bolts
DESIGN OF BASE PLATE

B of plate : 0.5 m
D of plate : 0.53 m
Pl. thickness (Tprovided) : 3.2 cm
B x D Effective area = Total area - Area of Bolts)

A = = 0.2599 m2
Bolt area = (shank area of 1 bolt*No. of Bolts)
B x D 3
Iyy = = 0.006 m4
12
D x B3
Izz = = 0.006 m4
12
Bearing Press.(qc) for
Max. Comp.
=
( 102.86
0.260
+
-23.70
0.023
+
-17.10
0.022 ) = -1390.96 T/m2
= -139.10 Kg/cm2
Hence, Design Bearing Pressure for Plate = 139.10 Kg/cm2

Refer Book ` Formula for Stress & Strain' By Roark & Young for value of b1
Plate is supported on two sides & two sides are free.
Plate Panel(axb) = 16.5 x 17.0 cms Hence b1 = 0.270 For a/b = 0.97
Therefore,
b1 x q x b2 a = Shorter panel side
s = = 1850 Kg/cm2 Hence
T2 b = Longer panel side
0.270 x 139.10 x 289.00
T2 = = 5.87
1850.0
Page 160 of 171
Structural design
+ 100 MTPD CO
Trequired = 2.42 cms < Tprovided = 3.2 Hence Safe
Page 161 of 171
Structural design
+ 100 MTPD CO
STAAD OUTPUT FOR BEAM END FORCES

Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon-m My MTon-m Mz MTon-m
Max Fx 300 44 DL1 + DL2 + TL + PPV + PPH +233 102.868+ LLR 3.678
IP + 0.75*(LL + WLZ2) -1.423 -0.031 -0.141 -5.985
Min Fx 536 59 DL1 + DL2 + WLZ1 384 33.016 -2.464 0.266 0 -0.002 3.677
Max Fy 478 33 DL1 + DL2 + TL + PPV + PPH +347
IP + 1/1.4*( EQZ + 64.644
53.52 0.3 EQY) -32.65 0.27 -4.874 14.031
Min Fy 536 33 DL1 + DL2 + TL + PPV + PPH +384
IP + 1/1.4*( EQZ +-79.378
46.747 0.3 EQY) -34.322 -0.487 -21.626 21.953
Max Fz 443 26 DL1 + DL2 + TL + PPV + PPH +327
IP - WLX1
79.385 7.107 13.419 0.006 -4.928 0.694
Min Fz 535 32 DL1 + DL2 + TL + PPV + PPH +383
IP + 1/1.4*(
50.647
EQX + 0.3 EQY) -34.999
-2.027 -0.826 -10.406 -2.94
Max Mx 477 32 DL1 + DL2 + TL + PPV + PPH +346
IP + 1/1.4*(
50.993
EQX + 0.3
-6.639
EQY) -31.972 0.692 13.621 7.267
Min Mx 535 32 DL1 + DL2 + TL + PPV + PPH +383
IP + 1/1.4*(
50.647
EQX + 0.3
-2.027
EQY) -34.999 -0.826 -10.406 -2.94
Max My 477 32 DL1 + DL2 + TL + PPV + PPH +346
IP + 1/1.4*(
50.993
EQX + 0.3
-6.639
EQY) -31.972 0.692 13.621 7.267
Min My 536 32 DL1 + DL2 + TL + PPV + PPH +384
IP + 1/1.4*(
50.308
EQX +-76.431
0.3 EQY) -34.993 -0.826 -23.7 25.906
Max Mz 536 29 DL1 + DL2 + TL + PPV + PPH +384
IP + WLZ249.49 -78.807 -34.058 -0.316 -20.929 29.881
Min Mz 478 33 DL1 + DL2 + TL + PPV + PPH +348
IP + 1/1.4*(
44.225
EQZ + 58.729
0.3 EQY) -33.117 -0.108 -18.594 -17.102
Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon- My MTon- Mz MTon-m
Max Fx 300 44 DL1 + DL2 + TL + PPV + 233 102.868 3.678 -1.423 -0.031 -0.141 -5.985
Min Fx 536 59 DL1 + DL2 + WLZ1 384 33.016 -2.464 0.266 0 -0.002 3.677
Max Fy 478 33 DL1 + DL2 + TL + PPV + 347 53.52 64.644 -32.65 0.27 -4.874 14.031
Min Fy 536 33 DL1 + DL2 + TL + PPV + 384 46.747 -79.378 -34.322 -0.487 -21.626 21.953
Max Fz 443 26 DL1 + DL2 + TL + PPV + 327 79.385 7.107 13.419 0.006 -4.928 0.694
Min Fz 535 32 DL1 + DL2 + TL + PPV + 383 50.647 -2.027 -34.999 -0.826 -10.406 -2.94
Max Mx 477 32 DL1 + DL2 + TL + PPV + 346 50.993 -6.639 -31.972 0.692 13.621 7.267
Min Mx 535 32 DL1 + DL2 + TL + PPV + 383 50.647 -2.027 -34.999 -0.826 -10.406 -2.94
Max My 477 32 DL1 + DL2 + TL + PPV + 346 50.993 -6.639 -31.972 0.692 13.621 7.267
Min My 536 32 DL1 + DL2 + TL + PPV + 384 50.308 -76.431 -34.993 -0.826 -23.7 25.906
Max Mz 536 29 DL1 + DL2 + TL + PPV 384 49.49 -78.807 -34.058 -0.316 -20.929 29.881
Min Mz 478 33 DL1 + DL2 + TL + PPV + 348 44.225 58.729 -33.117 -0.108 -18.594 -17.102
Page 160 of 171
Structural design
LTEM calculations of SFCCL-LTEM-001-SE-
PROJ : SFCCL – 700 MTPD Methanol Plant Radiant Section CL-5001 0
+ 100 MTPD CO
DESIGN OF SPLICE PLATE(AT EL+4.92 m)GRID K,G,E,B

Load case considered = MAX MOMENT CASE
Diameter of bolt = 30 mm
Shank diameter factor = 0.85
Total no of bolts 7

Shear Capacity per Bolt = 9.1625 ton
Tension Check for Bolts Splice - 4.92m
Ftfcal <= Ftfactual
Where Z
Ftf = nominal Tensile capacity of a bolt
The nominal tensile capacity of a bolt (Ftf) shall be calculated as follows Y
Ftf = Anet y stf

Vertical force in Y-drn.(May.Comp.) Fxc : 85.00 ton
Horizontal shear in y-drn. Fy : 9.00 ton
Moment about y-drn My : -5.50 tonm
My Mz P
Zyy Zzz n
-5.5 -14.00 85.00 TENSION
case 1 = + + = -14.11 ton
Page 161 of 171
Structural design
+ 100 MTPD CO
case 1 = + + = -14.11 ton

0.750 0.74 7
Page 162 of 171
Structural design
+ 100 MTPD CO
Actual Shear Force Actual Tensile Force

( Permisible Shear Force ) + ( Permisible Tensile Force ) < 1.4
= ( 1.32
64.14 ) + ( 14.11
96.21 ) = 0.17
Summary
B of plate : 0.4 m
D of plate : 0.485 m
Effective area = Total area - Area of
B y D Bolts)
A = = 0.1904 m2
Bolt area = (shank area of 1
B y D3 bolt*No. of Bolts)
Iyy = = 0.004 m4
12
D y B3
Izz = = 0.003 m4
12
May. Comp.
=
( 85.00
0.190
+
-5.50
0.016
+
-14.00
0.013 ) = -986.83 T/m2
= -98.68 Kg/cm2

Plate Panel(ayb) = 16.8 y 13.8 cms Hence b1 = 0.380 For a/b = 1.22
Therefore, a = Longer panel side
b1 y q y b2 b = smaller panel side
T 2
0.380 y 98.68 y 190.44

T2 = = 3.86
1850.0
Page 163 of 171
Structural design
+ 100 MTPD CO

Page 164 of 171
Structural design
+ 100 MTPD CO

Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon- My MTon-mMz MTon-m
Max Fx 126 44 DL1 + DL 123 85.1 -7.965 -0.412 -0.043 0.828 -12.091
Min Fx 29 59 DL1 + D 2201 21.405 -1.665 -0.246 0 0.031 1.077
Max Fy 260 30 DL1 + DL 209 76.136 7.255 0.233 0.038 -1.1 10.641
Min Fy 302 29 DL1 + DL 235 76.364 -9.265 0.237 -0.132 -1.009 -13.399
Max Fz 86 21 DL1 + DL 104 40.922 -0.114 2.161 0 -0.615 -0.211
Min Fz 550 21 DL1 + DL 396 44.86 -0.11 -2.168 0 0.595 -0.216
Max Mx 357 38 DL1 + DL 278 64.765 -0.52 0.012 0.638 -0.297 3.784
Min Mx 2366 32 DL1 + DL 1340 51.617 0.564 0.12 -0.602 -1.072 -1.483
Max My 126 32 DL1 + DL 123 71.588 -3.484 0.069 -0.038 3.732 -5.469
Min My 436 35 0.9*( DL 321 60.183 1.634 0.26 0.033 -5.147 2.195
Max Mz 302 29 DL1 + DL 240 69.141 -4.744 0.255 0.579 0.365 13.512
Min Mz 126 29 DL1 + DL 123 77.82 -9.241 -0.438 -0.043 0.783 -13.952
Page 163 of 171
Structural design
+ 100 MTPD CO
DESIGN OF SPLICE PLATE( EL. + 14.815 @ GRID A,L ,EL. + 17.420 @ GRID E,G
EL. + 20.780 @ GRID A,B,K,L )
load case considered = MAX MOMENT CASE
Total no of bolts 8

Shear Capacity per Bolt = 9.1625 ton
Ftfcal <= Ftfactual
Where SPLICE AT
Ftf = nominal Tensile capacity of a bolt EL. + 14.815 @ GRID A,L
EL. + 17.420 @ GRID E,G
Ftf = Anet y stf EL. + 20.780 @ GRID A,B,K,L
Tensile capacity of a bolt = 13.74 ton Z
Tension in the bolt due to bending Y

Zyy of outer bolt = 1 m2 Zyy inner bolt = 0.00 total Zyy = 1.00
My Mz P
Zyy Zzz n
Page 164 of 171
Structural design
+ 100 MTPD CO
-6.5 -8.75 24.75 TENSION

case 1 = + + = -13.15 ton
1.000 0.9 8
Page 165 of 171
Structural design
+ 100 MTPD CO

= ( 0.76
73.30 ) + ( 109.95
13.15
) = 0.13
Summary
B of plate : 0.4 m
D of plate : 0.6 m
B y D Bolts)
A = = 0.2359 m2
Bolt area = (shank area of 1 bolt*No. of
B y D3 Bolts)
Iyy = = 0.007 m4
12
D y B3
Izz = = 0.003 m4
12
May. Comp.
=
( 24.75
0.236
+
-6.52
0.024
+
-8.75
0.016 ) = -713.60 T/m2
= -71.36 Kg/cm2

T 2
0.287 y 71.36 y 189.06

T2 = = 2.10
1850.0
Page 166 of 171
Structural design
+ 100 MTPD CO

Page 167 of 171
Structural design
+ 100 MTPD CO

Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon-mMy MTon-mMz MTon-m
Max Fx 360 45 DL1 + DL 276 24.748 0.77 0.304 -0.006 -2.185 -2.16
Min Fx 264 55 DL1 + D 205 -2.693 -0.603 -0.014 0 -0.001 0.078
Max Fy 272 24 DL1 + D 220 12.288 5.027 -1.231 -0.003 0.049 7.204
Min Fy 314 55 DL1 + D 246 13.893 -4.952 -0.088 -0.001 -0.32 -7.036
Max Fz 497 32 DL1 + DL 365 10.608 -0.822 2.68 0.023 -3.022 -0.594
Min Fz 23 32 DL1 + DL 52 1.269 1.52 -3.361 -0.02 -0.108 0.026
Max Mx 81 23 DL1 + DL 100 2.53 -1.622 -1.649 0.04 3.322 -3.539
Min Mx 23 23 DL1 + DL 64 2.513 1.557 -1.67 -0.04 3.367 3.398
Max My 23 32 DL1 + DL 64 1.527 1.543 0.233 -0.013 7.135 3.352
Min My 226 32 DL1 + DL 191 12.471 -1.711 -2.346 0.003 -6.519 3.184
Max Mz 314 37 0.9*( DL 247 19.339 0.973 0.575 0.011 -0.38 8.542
Min Mz 360 33 DL1 + DL 277 16.314 -0.725 0.166 -0.008 -1.397 -8.75
Page 166 of 171
Structural design
+ 100 MTPD CO
DESIGN OF SPLICE PLATE (EL.+17.42 @GRID B,K)

load case considered = MAX MOMENT CASE
Total no of bolts 7

Z
Shear Capacity per Bolt = 9.1625 ton Y
Ftfcal <= Ftfactual
Where SPLICE AT
Ftf = nominal Tensile capacity of a bolt EL.+17.42 @GRID B,K
Ftf = Anet y stf

My Mz P
Zyy Zzz n
-10.1 -8.77 26.11 TENSION
case 1 = + + = -24.35 ton
Page 167 of 171
Structural design
+ 100 MTPD CO
case 1 = + + = -24.35 ton

0.750 0.6 7
Page 168 of 171
Structural design
+ 100 MTPD CO

= ( 2.05
64.14 ) + ( 24.35
96.21 ) = 0.29
Summary
B of plate : 0.4 m
D of plate : 0.465 m
B y D Bolts)
A = = 0.1824 m2
Bolt area = (shank area of 1 bolt
B y D3 *No. of Bolts)
Iyy = = 0.003 m4
12
D y B3
Izz = = 0.002 m4
12
May. Comp.
=
( 26.11
0.182
+
-10.09
0.014
+
-8.77
0.012 ) = -1264.65 T/m2
= -126.47 Kg/cm2

T 2
0.287 y 126.47 y 176.89

T2 = = 3.48
1850.0

Page 169 of 171
Structural design
+ 100 MTPD CO

Beam L/C Node Fx Mton Fy Mton Fz Mton Mx MTon- My MTon- Mz MTon-m
Max Fx 305 30 DL1 + DL 238 26.105 -0.161 -0.677 0.019 -0.058 -2.36
Min Fx 21 59 DL1 + D 2181 7.649 0.034 -0.039 0 -0.068 -0.407
Max Fy 393 62 DL1 + D 294 17.145 5.891 0.274 -0.001 -0.155 4.829
Min Fy 393 29 DL1 + DL 294 18.298 -6.21 -4.341 0.028 1.005 -7.745
Max Fz 305 34 0.9*( DL 238 18.127 -1.163 3.772 0.029 4.229 -2.886
Min Fz 21 32 DL1 + DL 2181 10.373 -1.2 -12.971 -0.004 -10.093 -1.027
Max Mx 393 32 DL1 + DL 294 18.06 -1.45 1.192 0.042 5.053 -3.899
Min Mx 439 32 DL1 + DL 1895 17.128 1.518 -8.231 -0.039 -2.055 3.167
Max My 21 32 DL1 + DL 62 12.465 -1.044 -10.454 0.017 9.796 -2.199
Min My 21 32 DL1 + DL 2181 10.373 -1.2 -12.971 -0.004 -10.093 -1.027
Max Mz 175 30 DL1 + DL 156 22.415 4.669 -4.388 -0.008 2.53 7.709
Min Mz 129 29 DL1 + DL 126 18.989 -5.505 -4.328 0.011 2.462 -8.774
Mz MTon-m

Structural design calculations of splice plate and base plate

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Page 157 of 171

LARSEN & TOUBRO LTD. DOCUMENT NO. Rev

DESIGN OF SPLICE PLATE(AT EL+2.62m) GRID K,G,E,B

Allowable Shear Stress (tvf) = 176 Mpa

Allowable Tensile Stress (stf) = 264 Mpa

Tension in the bolt due to bending

Interaction Check for Bolts

( Actual Shear Force

The Bolts are safe in Interaction Check

DESIGN OF BASE PLATE

B x D Effective area = Total area - Area of Bolts)

Hence, Design Bearing Pressure for Plate = 139.10 Kg/cm2

STAAD OUTPUT FOR BEAM END FORCES

DESIGN OF SPLICE PLATE(AT EL+4.92 m)GRID K,G,E,B

Allowable Shear Stress (tvf) = 176 Mpa

Tension in the bolt due to bending

case 1 = + + = -14.11 ton

Interaction Check for Bolts

Actual Shear Force Actual Tensile Force

The Bolts are safe in Interaction Check

Hence, Design Bearing Pressure for Plate = 98.68 Kg/cm2

0.380 y 98.68 y 190.44

Trequired = 1.96 cms < Tprovided = 3.2 Hence Safe

STAAD OUTPUT FOR BEAM END FORCES

Allowable Shear Stress (tvf) = 176 Mpa

Tension in the bolt due to bending Y

-6.5 -8.75 24.75 TENSION

The Bolts are Safe in Tension

Interaction Check for Bolts

Actual Shear Force Actual Tensile Force

The Bolts are safe in Interaction Check

Hence, Design Bearing Pressure for Plate = 71.36 Kg/cm2

0.287 y 71.36 y 189.06

Trequired = 1.45 cms < Tprovided = 3.2 Hence Safe

STAAD OUTPUT FOR BEAM END FORCES

DESIGN OF SPLICE PLATE (EL.+17.42 @GRID B,K)

Allowable Shear Stress (tvf) = 176 Mpa

Tension in the bolt due to bending

case 1 = + + = -24.35 ton

Interaction Check for Bolts

Actual Shear Force Actual Tensile Force

The Bolts are safe in Interaction Check

Hence, Design Bearing Pressure for Plate = 126.47 Kg/cm2

0.287 y 126.47 y 176.89

Trequired = 1.86 cms < Tprovided = 3.2 Hence Safe

STAAD OUTPUT FOR BEAM END FORCES

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