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15.0 OBJECITIVES
After studying this unit, we should be able to:
recognize the different types of single-phase and three-phase induction motors.
understand the working principled of single-phase and three-phase induction
motor.
reverse the direction of rotation of single-phase and three-phase induction motor.
understand the working of D.O.L and Star-Delta Starter and function of their
main parts.
understand the working of Diesel Generating set and function of its different
parts.
15.1 INTRODUCTION
In this unit, we will study about internal construction, and working principles of
single-phase and three-phase squirrel cage induction motors. The single-phase motors
are not self-start. How a single-phase motor can be made self-start will be discussed
in detail. Single phase induction motors such as split phase, capacitor start induction
run, capacitor start capacitor run and shaded pole, etc. also will be discussed in
detail along with figures. We will also have an exposure about direct on line (DOL)
and star delta starters used to start and reverse the direction of rotation of squirrel
cage induction motors. We know that in industries certain equipment need to be run
continuously. In case of emergency breakdown of electric supply or power cut off,
the production is seriously effected. So, the only and instant power of source, which
could serve the purpose, is “Diesel Generator set”. This alternate source of
power will be discussed in detail in this current unit.
i. Working Principle
When stator winding of a three-phase induction motor is connected across the three
phase electric supply, a rotating magnetic field will be produced. This rotating
magnetic field, when links with the short-circuited rotor bars, an electro-motive-
force (E.M.F.) will be induced in the rotor bars. This induced electro-motive-force
will circulate a heavy eddy current in the rotor bars and produced its own magnetic
field. By Lenz’s law this induced current will oppose the cause producing it i.e.
relative motion of the stator field. The combined interaction of both the magnetic
fields (Stator and Rotor) will produce a net resultant moving force (Torque) in the
rotor. As the current in the rotor bars is set up entirely by effect of electromagnetic
induction from the stator, hence the name “Induction Motor”. The main parts
and their use are given here figure 15.1
a) Stator: As the name indicates, it is the stationary part of the induction motor
and made of silicon steel strips of thickness, varying from 0.3 to 1.35 mm.
These strips are combined together, which are called laminated strips and the
combination is known as laminated core. These laminated stampings/strips are
slotted to receive the winding. These slots may be of open or semi-closed types,
to facilitate the winding. The core and end covers are fitted in the cast iron
frame, so that external mechanical injury may not take place to stator winding.
The same stator can be used for single-phase induction motors. The stator
carries three-phase winding and is fed from three-phase electric supply. The
stator is wound for a definite number of poles and depends upon the speed of
motor. Greater the number of poles lesser will be the rotor speed and vice-
versa. This speed can be calculated by the formulae, Ns = 120f/p. Where Ns,
is the synchronous speed of the stator field, f, is the supply frequency, which
is normally 50 cycles per second, and P is the number of poles. The synchronous
speed for a 2-pole motor is 3000 r.p.m. and for a 4-pole motor it is 1500 r.p.m.
Generally the speed of rotor is slightly less (up-to 5% of synchronous speed)
than the speed of stator field. The difference between the speed of stator field
and rotor is known as slip and it should be as low as possible.
b) Rotor: The rotor is the rotating part of the motor and made of silicon steel
strips. The thickness of these strips varies from 0.3 to 1.35 mm, as in case of
stator. These strips are clamped together to form rotor core, called as laminated
core. This laminated core is slotted to totally closed type, to receive rotor
winding. In large capacity motors thick aluminium bars are inserted and are 37
Electrical Engineering short-circuited with end rings. Nowadays, melted aluminium is filled in these
and Safety Devices
slots, which works as short-circuited winding. This winding is known as squirrel
cage winding. As we know plain induction motor is having poor starting torque
and draws heavy starting current. So, such types of problems can be over come
by modifying the rotor slightly by providing double cage in the rotor as shown
in the figure 15.2.
As illustrated above, the rotor has been provided with double slots to accommodate
two rotor windings. A low resistance copper bars are deeply embedded in the slots
and brass or aluminium bars are inserted near the surface. This type of winding
is known as double cage winding. The whole assembly is keyed on the shaft of the
motor.
c) End Covers: As the name indicates these covers are used to cover the ends
of the motor and are made of cast iron. These end covers are fitted with the
stator frame with the help of nuts and bolts. The ball bearings are fitted in the
end covers to keep the rotor exactly in the centre of the stator, so that it can
move freely.
d) Shaft and Bearings: Mostly ball bearings are used in large capacity motors
where as the bush bearings is used in small capacity motors because the noise
level is high in ball bearing as compared to bush bearings. The main purpose
of bearings is to keep the rotor exactly in centre and ensure free movement for
the rotor. The shaft is a long circular bar, made of mild steel. The rotor assembly
and cooling fan is securely keyed to the shaft of the motor.
e ) Fan: In general, the fan is used to cool down the temperature. When the motor
runs on load, the heat is produced in the motor winding as well as in the core
due to copper and iron losses respectively. So, the fan serves the purpose of
transferring the heat from inside to outside of the motor by forced air circulation.
It sucks the air from the atmosphere through the air ducts and discharge back
to atmosphere after cooling the winding and core of the motor. In large capacity
motors these fans may be fitted on the rotor shaft near the winding whereas
in small capacity motors these may be fitted outside the end covers. A mild
steel or cast iron cover is used to cover the fan to avoid chances of accidents.
Check Your Progress 1
Fig. 15.3 Different parts of a Single Phase Squirrel Cage Induction Motor
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Electrical Engineering The magnetic field produced by the stator current is fixed in space instead of
and Safety Devices
rotating, but its magnitude is changing sinusoidally. Such a field is equivalent to two
fields of equal magnitude rotating in opposite directions at equal speed, each being
half of the maximum value of the alternating field. So the single-phase motors are
not self-start in the first instance. However, if the rotor of such motor is given a
rotation in any direction by switching on the supply to the stator, a starting torque
will be produced and motor pick up full speed in the direction in which the rotation
was given.
As discussed above, these motors are not self-start. Splitting the stator field into
two fields having an angle between them can solve this problem. The phase
splitting up can be achieved by either providing an auxiliary winding in addition to
main windings or dividing the stator field into two fields. Provision of an auxiliary
or starting winding in addition to the main or running winding is easier and is spaced
900 electrical apart. Since the phase difference between the starting and running
winding is large and hence behaves like a two-phase winding. These windings are
connected in parallel and across the supply. So, according to the starting devices,
the single-phase motors may be split phase motors, repulsion types motors and
universal motors. And according to construction, these motors may be induction
type motor, repulsion type motors and A.C. series type motors etc. Here we will
discuss the different types of single-phase induction motors only, which are:
As shown above when the supply is switched on, two magnetic fields will be
produced having some phase difference and hence the combined effect of these
magnetic fields will produce a starting torque in the rotor. When the motor attains
75 to 80 percent of full load speed, the centrifugal switch cut off starting winding
from the main supply. This switch is mounted on the shaft of the motor and
connected in series with the starting winding. In hermetically sealed units, the
centrifugal switch is replaced by an electromagnetic relay as shown above. The
relay is connected in series with the main winding and contact pair of the switch
are connected in series with starting or auxiliary winding, which are normally open
(NO type). When the supply is switched on, the main winding will draw excessively
higher current and the relay contacts are closed. So, the motor starts working as
split phase motor. The starting winding will be cut off from the supply when the
motor attains more than 80 percent of the full load speed. Because the current
drawn by the main winding will be reduced to too low enough to cause the
electromagnetic relay’s contact open and the motor will continue to run on single
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winding as single phase induction motor. Generally these are available in fractional Single Phase and
Three Phase Wiring
H.P. Reversing the direction of current either in starting or running winding, the
direction of rotation can be reversed.
The resistance, inductive reactance and size of winding wires of both the windings
are not exactly the same but it is almost same. So, the starting winding will remain
in the circuit permanently without overheating and drawing excessive current from
the supply. The overall starting and running torque is increased because the capacitor
remains permanently in the circuit and hence the name.
As shown above, the stator of the motor has four poles. The field coils connected
in series for alternate polarity (North and South Pole). These poles are made of
laminated silicon stampings. These stampings are clamped together to form stator 41
Electrical Engineering
and Safety Devices
Several types of starters are available in the market depending upon the type and
rating of the motor. For example, Direct On Line (D.O.L.) starter is used up-to 5
H.P. motors; Star Delta starter is used from 7.5 to 20 H.P. motors and Auto-
transformer/Resistance types of starter is used above 20 H.P. rating motors. Except
D.O.L. starter, these starters are used to reduce the starting voltage and hence to
reduce the starting current. Direct on line (D.O.L.) and Star Delta starters are
discussed below.
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Electrical Engineering
and Safety Devices
b) Over Load Relay: This relay is used to protect the motor from overload which
may be due to actual overload, defective bearings and single phasing etc. Thick
heating strips are connected in series with the motor. A bimetallic strip is also
fixed near these strips. When higher current (more than normal) starts flowing
through these heating strips, bimetallic strip will start bending due to heating and
opens the over load switch contacts. Hence the electric supply to N.V.C. will
interrupt and motor will stop.
c) On Switch (Green button): This switch is used to switch on or start the motor
and is normally open (Push to on) type as shown in the figure above. When this
switch is pressed, N.V.C. will magnetized and motor will start running.
d) Off Switch (Red button): This switch is used to stop the motor and is normally
close (Push to off) type as shown in the figure above. When this switch is
pressed for a second, electric supply to N.V.C. will interrupt and motor will stop
running.
Working: When the engine is started, the alternator starts moving. The magnetic
field coils are mounted on rotor, which changes its position as the rotor moves, and
three-phase winding is placed on the stator. So, three-phase supply will generate
in the stator winding. Initially the supply will be generated due to residual magnetism
of the pole shoes. For continuous and constant voltage generation, the pole shoe
requires fixed quantity of external excitation for producing alternate north and south
poles. So, the initially generated a.c. supply is converted into d.c. supply by metal
rectifiers and feedback to armature through slip rings and carbon brush assembly.
The change over switch should be operated before starting the engine. When full
voltage builds up, the air circuit breaker is switched on. Different parts of a diesel
generating set and their brief use are explained here 15.10.
i. Engine
Engine is the most important part of a diesel generating set and which acts as a
prime mover. The type of engine used is internal combustion engine (I.C. Enginer)
and works on two stroke or four stroke cycle principle. High-speed diesel is used
as fuel. The capacity of engine depends upon the K.V.A. rating of alternator and
it should be capable of taking over loads for at least two hours, keeping the
temperature with in safe limit. Generally high-speed diesel engines are preferred
because the over all generation cost is reduced due to reduction in cost of engine
and alternator, etc. Multi cylinder engines are also preferred to reduce the noise
level and vibrations produced in the engine while working.
ii. Alternator
Alternator also known as “A.C. Generator” operates on the same principle of
Faraday’s law of electro magnetic induction as d.c. generator. In these a. c.
generators salient poles are keyed on rotor and field windings are mounted over it
to produce permanent magnetic field with alternate north or south. The stator also
consists of circular silicon stampings, having slots on its inner periphery for
accommodating the stator winding may be single phase or three phase depending
upon requirement. Slip rings are mounted on the rotor shaft to feed d.c voltage for
excitation to produce magnetic field. This excitation may be supplied from small
d.c. generator coupled to the same shaft or from metal rectifier. The alternator is
used to generate a.c. voltage.
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Single Phase and
Three Phase Wiring
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Electrical Engineering iii. Air Circuit Breaker and Bus Bar
and Safety Devices
The air circuit breaker is used to switch on or off the main supply generated by
the alternator. The circuit breaker should be switched on when the alternator builds
up full voltage. When it is switched on, the supply will energise the bus bar. A bus
bar is a bundle of conductors or thick copper strips, used to distribute the generated
voltage with the help of change over switch. The change over switch is used to
select the source of generation i.e. either generated or external source of supply.
120 × 50
Ns = = 1000r.p.m.
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4) i. Difference in speed of rotor and synchronous speed of stator field.
Slip = Stator field speed – Rotor speed
5) i. Noise level and cost is very less as compared to others.
Check Your Progress 2
1) i. The magnetic field produce is fixed instead of rotating but its magnitude
is changing sinusoidally.
ii. The torque produced is equal and opposite.
2) i.. By reversing the direction of current in either running or starting winding.
3) i. By splitting the stator magnetic field into two fields having some phase
difference.
ii. By providing auxiliary or starting winding with some phase difference in
the field.
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4) i. Disconnecting the starting winding when the motor picks up more than Single Phase and
Three Phase Wiring
75 % of the rated speed.
5) i. Starting and running torque is very poor.
ii. Poor overload capacity and efficiency.
Check Your Progress 3
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