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2. Feasibilty study
1. Background
In a first step, a feasibility study was carried out regarding
Caused by the changed generation scenario due to possible DC voltage levels and increase in power capacity
strongly increased generation from renewables and by of Axpo’s (since 2013 Swissgrid’s) double-circuit 380 kV
additional horizontal power flows of the EHV grid due to lines considering the dimensions of the existing lines
a considerable increase of trading activities transmission and accounting for environmental aspects. Two typical
capacity has to be significantly increased. tower designs with main dimensions as shown in Figure
2-1 were selected for the feasibility study. Both types are
The extension of the existing EHV grid on the 220 kV equipped with phase conductors AAAC (Aldrey) of 2 x
and 380 kV level in Central Europe presumably cannot 600 mm2 and a diameter of 32.0 mm and a bundle spacing
avoid contingencies, since this grid will reach its capacity of 400 mm and with shield wires OPGW of 1 x 95 mm2
limits and due to extensive loading stability problems and a diameter of 13.0 mm. It is assumed that one AC
cannot be excluded. Therefore an overlay DC grid is circuit remains while the other AC circuit is converted
*bernhard.sander@gmx.ch
INDEX TERMS
AC-DC-Line Conversion, Hybrid Transmission Lines, Multi-circuit Lines
to a DC bipole using two of the phase conductors with AC conductors will get an additional DC component,
the third phase as neutral conductor for metallic return, and vice versa, which affects the
thereby forming a “hybrid” ACDC line.
L50 AN levels were calculated in rain and fair weather
In order to find the most favorable polarity assignment conditions using peak voltage gradients to account for
for the DC conductors with regard to environmental the induced DC and AC components in accordance with
effects, six different configurations were investigated for the method described in [1]. It should be noted that AN
each tower type as shown in Figure 2-2. The following levels of AC lines are highest in rainy weather while the
DC voltage levels were studied: ±350, ±400, and ±450 kV. opposite is true for DC lines due to space-charge effects,
and that the major AN generation of a DC line is caused
2.1. Corona and field effects by the positive conductor. It was found the AN levels in
rain actually decrease when converting one AC circuit
The environmental effects of the hybrid line were studied to DC; therefore, only the calculated AN levels in fair
with focus on audible noise (AN) and electric fields at weather for distances of 15 and 20 m from the centreline
ground level produced by the AC and DC conductors. are shown in Figure 2-3 for the two tower types.
On a hybrid line, static charges are induced on the AC The electric field at ground from the DC line for a 10
conductors by the DC electric field, and time-varying m minimum conductor height was calculated using the
charges are induced on the DC conductors by the AC AnyPole program which accounts for field enhancing
electric field. Thus, the surface voltage gradient of the effects of space charges generated by corona on the
Figure 2-4: Maximum DC electric field levels for configurations 1A-1F and 2A-2F
DC conductors [2] [3]. The program provides the By comparing the calculated audible noise and electric
approximate L10 level (exceeded 10% of the time) in fair field levels with generally acceptable limits (no national
weather during no-wind conditions when using default limits exist for DC lines), it was concluded that a DC
values for the corona onset gradients, i.e., 14 and 13 kV/ voltage level of ±400 kV would be feasible with regard to
cm for positive and negative conductors, respectively corona and field effects. At this voltage level, for normal
[2]. These onset gradients correspond to corona onset conductor heights, the maximum electric field and ion
voltages of 190-230 kV. The maximum DC electric field current density become less than 25 kV/m and 100 nA/
levels are shown in Figure 2-4. The AC electric field at cm2 respectively, as recommended by CIGRE [4].
ground is slightly modified under the remaining AC
circuit, but diminishes under the converted circuit (the 2.2 DC insulator dimensioning
DC conductors are considered grounded from AC point
of view). The existing ceramic insulators cannot be used for DC
voltage due to pollution and corrosion issues; therefore
The results of these calculations by AnyPole are very composite insulators were proposed for the replacement
conservative and could not be confirmed by the in order to utilize the available space in the most efficient
measurements reported in chapter 3.3. Furthermore, way. The dimensions of the composite insulators were
in reality the conductor-to-ground clearances are much determined by a statistical calculation method [5], [6]
higher due to standardized tower designs – mostly 15 m for three pollution levels in terms of the 2% Equivalent
or more, especially for tower type 1. Salt Deposit Density (ESDD) level: 0.02, 0.04, and 0.06
mg/cm2, representing low-to-average values within
Since the AC corona and field effects are only the medium pollution severity range according to IEC
marginally affected by converting one circuit to DC, the 60815-1. The calculations were based on available
selection of the most favourable polarity configuration data from laboratory pollution tests on composite DC
was entirely based on DC corona and field effects. By insulators in combination with an acceptable pollution
putting a somewhat higher priority on the audible flashover rate (once in 10 years for a 100 km line) and
noise level, configurations 1A and 2F were finally an estimated frequency of pollution events (10 events
selected (configuration 2A provides better accessibility per year). The required insulator length for a DC voltage
but shows higher electric field levels outside the level of ±400 kV is shown in Table 2-1. The length of the
right-of-way). existing AC insulators is 3.8m.
Table 2-1: Required insulator lengths for different 2% ESDD levels for
DC operation at ±400 kV Figure 2-5: Thermal power rating and SIL of 380 kV AC line, and
thermal power rating of ±400 kV DC line for different 2% ESDD levels
2.4 Evaluation of thermal power rating with the ambient temperature as
parameter
Using the required DC composite insulator lengths, It can be concluded from the feasibility study, that
see Table 2-1, the maximum allowable conductor sag the increase in power capacity by conversion to DC is
was determined for a ruling span length of 300 m while substantial, especially when compared with the SIL
respecting the minimum conductor clearance to ground capacity of the AC line. It is however required that
of 11.3 m as well as the maximum conductor temperature the pollution severity is relatively low, so that the
of +80°C. Since the required DC insulator length exceeds DC insulators do not become excessively long, thus
the existing AC insulator length at the higher pollution endangering the required clearance to ground.
levels, see Table 2-1, the maximum conductor sag is
limited either by the minimum conductor clearance to
ground or by the maximum conductor temperature, as 3. Experimental studies of the
shown in Table 2-2.
design and layout of ac-dc
hybrid lines
The general feasibility of conversion of existing AC
circuits into DC circuit and thus establishing an AC-DC
Table 2-2: Maximum conductor sag and temperature for different 2% hybrid transmission line was confirmed by the study
ESDD levels in DC operation presented in chapter 2. However, further investigations
have to be conducted, if real projects are to be realized.
The maximum conductor temperatures were used Therefore, the German grid operator Amprion decided
to calculate the maximum current ratings at ambient to perform theoretical and experimental investigations
temperatures of 0°C, +20°C, and +40°C utilizing the on the design and layout of AC-DC hybrid lines. Besides
the two configurations described in chapter 2, a third that the DC application requires better electric shielding
configuration was considered (Figure 3-1). In this and longer insulators due to longer creepage distances.
configuration an AC and a DC circuit are located on the
same side of the tower, thus the AC and DC conductors 3.2 Dielectric design and layout
are arranged side by side.
The basic dielectric design can be based on the principles
Presently, there are no standards available for such AC-DC of the insulation coordination procedure given in IEC
hybrid lines [8]. Hence, the mechanical and electrical design 60071-2 [11]. For determination of the required air
issues needed to be studied from a very basic level. This clearances to earth, to the neutral conductor and between
chapter deals with the experimental studies and findings. AC phase and DC pole conductors investigations on
The theoretical studies were already reported in [9]. model arrangements in a HV laboratory were carried
out. The model arrangements are presented in Fig. 3-2.
3.1 Mechanical design and layout
For determination of the air clearances slow front
For the mechanical design of hybrid lines the Standard overvoltages are mainly of interest. On DC lines these
EN 50341 for AC lines, which corresponds to are mainly caused by overvoltages due to an earth fault
IEC 60826 [10] can be applied, as long as the mechanical [4]. At a line length of 500…600 km overvoltages of
loadings are comparable. This will be fulfilled, if the 1.5…1.7 pu have to be assumed. Therefore the model
conductors remain unchanged and due to the application arrangements were subjected to switching impulse
of composite insulators the weight of the insulators voltages to find out the gap factor K of the configuration
including the fittings will be smaller or the same at most in question. By means of the gap factors determined, the
compared to the previously installed long rod porcelain minimum air clearances to the crossarms as well as to
or glass cap and pin insulators. In this way the stress at the earthed return conductor were established for the
the suspension point is the same. different DC voltages (Table 3-1).
The mechanical design of the insulators and the fittings For determination of the air clearance between AC phase
can be performed according to rules of the above and DC pole conductors a combined voltage stress has to
mentioned AC Standard. However, it has to be considered be applied. Therefore the AC conductor was subjected to
Figure 3-2: Model arrangements for determination of air clearances Figure 3-3: Gap factor K in dependence on a
Table 3-2: Minimum air clearance between AC and DC conductor for the different DC voltages
switching impulse voltage and the DC conductor to DC length of the DC insulator will be longer due to the
voltage and vice versa, i.e. the AC conductor to AC voltage creepage requirements, the flashover voltage will also be
and the DC conductor to switching impulse voltage. At higher compared to the AC insulator, thus the external
combined voltage stress a gap factor K has to be taken into air clearance has to be adopted. For this purpose lab
account which is not only depending on the arrangement tests were carried out to find out the lightning withstand
but also on a factor α which describes the relation of the voltage of the DC insulators chosen for 400 kV and 500
negative component to the total component (sum of the kV applications. From the lightning withstand voltages
negative and positive component). of 1720 kV and 2270 kV respectively the air clearances
between conductor and earthed objects are derived
From the test results both factors K and α were derived according to Table 3-3. As the DC conductor arranged
(Figure 3-3). The values are in good correspondence with on the upper crossarm is only subjected to lightning
IEC 60071-2. By means of these factors the required air overvoltages due to shielding failures, the air clearances
clearance between phases for different DC voltages could given in Table 3-3 have to be covered for this conductor,
be achieved (Table 3-2). only. The air clearance of the DC conductors on the lower
crossarm is affected by the switching impulse withstand
As can be seen from Table 3-2, the air clearance between voltage given in Table 3-1.
AC phase and DC pole conductor is mainly affected
by the switching overvoltage stress on the AC phase
conductor. Therefore this air clearance is determined by
this overvoltage stress.
3.3 Electric fields and corona Furthermore, it was found that the measuring results of
the field mill are strongly influenced by the position of the
The conversion of an existing AC circuit into a DC circuit device. A correct result can only be obtained, if the field mill
results in DC electric fields different from the AC case, is embedded in the plane electrode. Otherwise the device
which have also an environmental impact, in particular acts as a protruded electrode, thus changing the actual field
on the conductor surface voltage gradient and with configuration. The results presented are gained with a field
this also on the ground-level field strength, the radio mill embedded in a ground plane electrode.
interference voltage (RIV), audible noise (AN) and the
ion current density. In this respect, the conductor surface The possible impact of the electric fields and ion currents
voltage gradient, the corona inception voltage as well on humans located on the ground below DC circuit of the
as the ground-level field strength and the ion current AC-DC transmission line is an important design criterion.
density were studied. Therefore the perception of the electric field and ion current
has to be considered thoroughly. A statistical analysis
3.3.1. Conductor surface voltage gradient regarding the perception of humans is presented in [2].
The conductor surface voltage gradient for various This information and the results shown in Figure 3-4 are
conductor arrangements and DC voltages was determined used for assessment of the impact on humans (Figure 35).
by field calculations. The findings given in [4] indicate In the Federal Immission Control Act [12] no values are
that for the conductor arrangement under consideration given, but only the request that effects like spark discharges,
– a four conductor bundle of ASCR 265/35 – in some which may lead to considerable harassments or harms
configurations the surface voltage gradient exceeds the to human beings, have to be avoided. Nevertheless it is
permissible value of 28.8 kV/cm according to [8] for DC intended to reduce the impact of the electric field and ion
voltages of 500 kV. In this case six bundled conductors current so much, that no perception occurs in locations
would be required; however, the associated mechanical with permanent public access. Therefore, a minimum
load would exceed the mechanical strength of the tower. clearance of the conductor to earth of 15 m is aspired. In
In consequence a DC voltage of 400 kV is chosen. locations where occasionally public access is possible a
perception of 10…15% is accepted which is corresponding
3.3.2. Ground level field strength and ion current density with a minimum conductor clearance of about 10 m. In all
other locations a perception of the electric field, but in any
For investigation of the ground-level field strength and case no harassment will occur.
the ion current density a similar model arrangement as
for the dielectric studies was applied. The ground-level 3.3.3. Corona Measurements
field strength was recorded by a field mill and the ion
current by a plane electrode, 8 m2 in size. The results The corona activity was measured by a measuring circuit
of the ground-level field strength and the ion current also used for RIV measurements [13]. The findings of
density are presented in Figure 3-4. It has to be noted the corona measurements are given in Figure 3-6. The
that the ion current is strongly dependent on the ambient measured corona intensity depends on the polarity and
conditions, in particular on the wind speed. Therefore the clearance to earth. In case of negative polarity the
a noticeable scatter is observed. Thus only the highest measured corona onset voltage for 15 m air clearance
values should be considered. is in the range of the rated DC voltage between 400
and 450 kV, whereas the measured corona onset in which partial discharges take place on the conductor
the positive polarity starts 100 kV lower. The corona surface.
intensity increases up to 4500 mV at 450 kV. For smaller
clearances to earth the corona onset is lower and the From Figure 3-7 is evident that the corona current
corona intensity attains values up to 5000 mV. Detailed starts at about -200 kV and increases depending on the
information can be taken from Table 3-4. conductor clearance to earth. However, these corona
discharges obviously do not cause radio interference
According to [14] the RIV corona level shall not exceed (RI). RI is initiated, if the discharge impulses develop to
2500 mV. In [15] more severe limit values are given. streamer impulses. This takes place in the voltage range
Therefore measurements with a loop antenna in a distance given in Table 3-4. In this voltage range a distinct increase
of 15 m to the energised conductor were carried out in of the corona current can also be observed.
parallel to the corona measurements. The findings didn’t
show any radio interference (RI) signal up to a voltage
of 400 kV for a conductor clearance of 15 m. Hence, no
RI is to be expected from the negative and the positive
conductor, if it is arranged with a minimum clearance to
earth of 15 m. As the positive conductor is located on the
upper crossarm with a minimum clearance to earth of
20 m, a disturbance free radio and TV reception can be
ensured at the edge of the corridor in any case.
Figure 3-6: Corona voltage for negative and positive polarity depending
on the clearance to earth
Due to strong foreign noise no measurements of audible Caused by ionisation of air particles in the vicinity of
noise (AN) were possible in the model test arrangement. the DC conductor surface due to corona discharges a
Thus these measurements were conducted in one span of DC current is generated. This current will flow to the
the test line, 2.5 km in length, described in [16]. neutral conductor or in case of hybrid lines also to
the AC conductors. The DC current component (ion
The measuring arrangement and the span of the test current) injected into the AC system may increase the
line are shown in Figure 3-8a. The arrangement under magnetizing current of magnetic cores of high voltage
consideration was the bipolar configuration as presented equipment (power transformers, voltage transformers)
in chapter 2, Figure 2-2. The minimum clearance to and may lead to the saturation effects.
earth was 17 m. To simulate the capacitive coupling with
the adjacent AC circuit, a DC voltage of 450 kV and 490 Depending on the configuration and the ambient
kV was applied. The results are presented in Figure 3-8b. conditions the ion current may amount up to 15 mA/
km [16]. In consequence remedial measures are
The investigation demonstrates that at the edge of the of interest, if longer lengths of AC and DC lines in
corridor, which is about 60…80 m, the AN is already parallel have to be considered, in particular length
decreased so far that the level admitted in Germany of more than 100 km. For studies how far methods
during night time is fulfilled, even if a DC voltage of similar to transpositions are suited for compensation,
490kV is assumed. The results are in good correspondence measurements were carried out on the test line already
with the pre-investigations [8] which were based on the described in [16]. The configurations and the results
approximation given in [4]. are shown in Figure 3-9.
Figure 3-9: Test arrangement for testing of a transposition for compensation of ion currents and findings Iion: Ion currents in conductors 1, 2, 3
Icor: Corona currents in pos. & neg. DC conductor