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Polymer Testing
journal homepage: www.elsevier.com/locate/polytest
Property modelling
a r t i c l e i n f o a b s t r a c t
Article history: The present paper is focused on study of the plastic behaviour and strain rate sensitivity of
Received 13 January 2014 cylindrical polymer mortar specimens in monotonic and cyclic compression tests. The
Accepted 20 February 2014 experimental results indicate elasto-viscoplastic behaviour: the load-carrying capacity of
the specimen increases significantly with strain rate while the elastic properties remain
Keywords: practically constant. Under cyclic loading and unloading the material may exhibit hyster-
Polymer mortar
esis (a phase lag), which leads to a progressive accumulation of deformation. In this case,
Cyclic compression tests
despite the high scatter of the experimental results, the number of cycles until failure
Strain rate sensitivity
Elasto-viscoplasticity
tends to be smaller for lower loading frequencies. Preliminary ideas for a phenomeno-
Ratcheting logical model able to describe such nonlinear elasto-viscoplastic behaviour are also
Ultra-low cycle fatigue presented.
Ó 2014 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.polymertesting.2014.02.007
0142-9418/Ó 2014 Elsevier Ltd. All rights reserved.
F.J.C. Del Vecchio et al. / Polymer Testing 35 (2014) 62–72 63
broadly depends on the ability to isolate the inherent inertial deformation, viscosity, strain-hardening, ratcheting and
disturbances attributed to the test system [8–12]. shakedown observed in monotonic and load-unload
There are relatively few studies on the cyclic inelastic compression tests). In addition, the experimental deter-
behavior of polymer materials. Chen et al. [13] studied the mination of the parameters that appear in the model must
ratcheting behaviour of polytetrafluoroethylene (PTFE) also be as simple as possible. The constitutive equations can
under cyclic compression. Multiaxial ratcheting experi- be derived from thermodynamic arguments and follow a
ments on PTFE solid cylindrical specimens were performed procedure successfully used to model tensile tests in the
by Zhang and Chen [14], and a series of uniaxial ratcheting presence of other nonlinear phenomena [23–26]. The
experiments on PTFE specimens at elevated temperature constitutive model also helps to explain the high scatter of
were performed by Zhang et al. [15]. Shen et al. [16] and Xia experimental results in fatigue tests.
et al. [17] made experimental observations of ratcheting The main idea is to use this model to obtain the
behavior in epoxy resins. In Tao and Xia [18], the ratcheting maximum information about the mechanical properties of
behaviour of an epoxy resin and its effect on fatigue life was the epoxy polymer from a minimum set of laboratory tests.
experimentally investigated. In Costa Mattos and Martins
[19], an experimental investigation of the progressive 2. Materials and methods
accumulation of deformation observed in cyclic tension
tests in an epoxy polymer was performed. Energy dissipa- PM formulations were prepared by mixing foundry sand
tion and hysteresis of the standard viscoelastic solid model with thermoset resin as a binder. The unsaturated polyester
under cyclic loading and unloading is discussed in [20], resin used was POLYLITEÒ 10316 from REICHHOLDÒ, pre-
based on the Boltzmann superposition principle. The ef- accelerated with 1.5% (in weight) catalyst. The resin sys-
fects of mean stress, stress amplitude and loading history tem properties provided by the manufacturers are given in
on the uniaxial ratcheting response of anisotropic Table 1.
conductive adhesive film were investigated in [21,22]. The foundry sand used was quartz sand of rather uni-
The present paper is concerned with the experimental form particle size, with an average diameter of 245 mm. The
investigation and mechanical modelling of the plastic sand specific gravity was 2.65 g/cm3, and the fineness
behaviour and strain rate sensitivity of cylindrical polymer modulus was 2.5. The resin content was 12% by weight, no
mortar specimens in monotonic and cyclic compression filler was added and 88% of aggregates complete the PM
tests. Monotonic tests were performed at three different formulations. Previous studies [27] with an extensive
prescribed strain rates (1.25 103 s1, 1.25 102 s1 and experimental program were used to optimize the mortar
1.25 101 s1), and cyclic tests with prescribed force were formulations being employed in the present work.
performed at two different frequencies (6.25 103 Hz and The mixture was performed mechanically to achieve a
62.5 103 Hz). Compression tests performed on this more homogeneous material. With these mix proportions,
particular composite under various loading rates demon- polymer mortar specimens were cast into cylindrical
strate that the rate dependency is significant and that the (450 100 mm) specimens according to RILEM TC113/PC-2
material behaviour is elasto-viscoplastic, and not visco- [28]. All the specimens were allowed to cure for 7 days at
elastic. The material exhibits time-dependent plastic room temperature and then post-cured for 3 h at 60 C
behaviour, while the elastic properties are practically rate- before being tested.
insensitive. Controlled strain load-unload testing (above All the tests were performed at room temperature with
the proportional limit) indicates a progressive accumula- a Shimadzu Model AG-X universal testing machine, with a
tion of deformation. Under cyclic loading and unloading, capacity of 10 kN. In all the tests, a cylindrical specimen of
the material exhibits hysteresis (a phase lag), which leads length L ¼ 100 mm was subjected to a compressive force
to a dissipation of mechanical energy. It has been verified F(t) that caused a change of length DL(t) (see Fig. 1)
experimentally that polymer mortar under cyclic plastic To simplify the analysis, the variables s and ε defined in
strain exhibits (nonlinear) kinematic hardening. The kine- Eq. (1) will be used in place of F and DL, respectively.
matic hardening is strongly dependent on the accumulated
plastic strain. In this case, despite the large scatter of the s ¼ ðF=AÞ; ε ¼ ðDL=LÞ (1)
results, the number of cycles until failure tends to be
smaller for lower loading frequencies. Very low frequency In the present paper, following the traditional nomen-
compressive loading above the proportional limit may lead clature, the variables s and ε will be termed, respectively,
to ultra-low cycle fatigue (life below 100 cycles). The pro- the stress and the strain obtained in the test. Nevertheless,
gressive accumulation of plastic deformation can be it is important to note that s and ε do not really correspond
explained by the combined action of viscosity and kine- Table 1
matic hardening observed in this material. Properties of polyester resin.
A preliminary elastic-viscoplastic phenomenological Property Polyester
model with nonlinear kinematic and isotropic hardening is
Viscosity at 25 C m (cP) 250–350
also proposed to describe the inelastic cyclic behaviour of Density r (g/cm3) 1.09
the epoxy polymer. The goal is to propose a one- Heat Distortion Temperature HDT ( C) 54
dimensional phenomenological model that combines Modulus of Elasticity E (GPa) 3.3
enough mathematical simplicity to allow its usage in en- Flexural Strength (MPa) 45
Tensile Strength (MPa) 40
gineering problems with the capability of describing a Maximum Elongation (%) 1
complex nonlinear mechanical behaviour (the plastic
64 F.J.C. Del Vecchio et al. / Polymer Testing 35 (2014) 62–72
to the stress and strain components in the axial direction. properties are affected by the strain rate. As the strain rate
These parameters represent average values because the increases, the modulus of elasticity E, proportional stress sp
real state of stress (and strain) in the specimen during a and maximum stress smax also increase.
compression test is complex and three-dimensional. In Fig. 2 displays the average curves of polymer mortars for
addition, because the specimen is always undergoing a each strain rate. It can be observed from Fig. 2 that poly-
compressive loading, as a convention, the compressive ester polymer mortars are extremely strain-rate depen-
force F is always presented as a positive quantity, and the dent. It is important to observe that for rates lower than
average stress s is represented as a positive quantity. ε_ ¼ 1:25 103 s1, the variation of the curve s ε is
Compressive tests according to ASTM C39 [29] were negligible. Thus, the curve obtained in a compression test
performed at 3 different strain rates. For each strain rate, 3 using this rate will be called the limit curve. The initial
specimens were tested. The strain rates used were behavior is linear or proportional (s ¼ Eε). The elasticity
ε_ ¼ 1.25 103 s1, ε_ ¼ 1.25 102 s1 and modulus is almost insensitive to the strain rate variation,
ε_ ¼ 1.25 101 s1. Low-cycle fatigue tests (lifetime less and it is reasonable to consider that the stress-strain
than 1000 cycles) and ultra-low-cycle fatigue tests (lifetime behaviour in the proportional phase is purely elastic or
less than 100 cycles) were also analysed. Fatigue tests were reversible; the viscoelastic behaviour or strain-rate de-
performed with a load ratio of R ¼ 0.1. The imposed load pendency can be neglected in the proportional phase. Un-
wave shape was triangular and two different frequencies like the elasticity modulus, the proportional stress sp and
were considered (6.25 103 Hz and 62.5 103 Hz). The maximum stress smax have a significant strain-rate de-
maximum load and minimum load were defined as follows pendency. The proportional limit is the stress under which
the stress-strain behaviour is linear. However, the detection
minðsÞ of this limit presents an experimental problem since it
maxðsÞ ¼ 27:5MPa; minðsÞ ¼ 27:5MPa; R ¼ ¼ 0:1
maxðsÞ depends on the precision of the strain measurements. To
(2.1)
maxðsÞ minðsÞ 1R Table 2
sa ¼ ¼ maxðsÞ ¼ 12:375 MPa Compression test results of all strain rates tested.
2 2
(2.2) Specimen E (GPa) sp (MPa) smax (MPa)
ε_ ¼ 1:25 103 s1
1 3.23 14.31 26.77
maxðsÞ þ minðsÞ 1þR
sm ¼ ¼ maxðsÞ ¼ 15:125 MPa 2 3.90 15.58 27.66
2 2 3 3.56 14.96 26.08
Average 3.57 14.85 26.77
(2.3)
ε_ ¼ 1:25 102 s1
1 3.89 21.47 30.16
2 3.91 22.82 30.66
3 3.62 22.56 29.82
3. Results and discussion Average 3.81 22.22 30.20
1
ε_ ¼ 1:25 101 s
3.1. Monotonic compression tests at different strain rates 1 3.70 24.08 33.31
2 3.72 28.08 34.45
3 4.22 27.08 35.19
Table 2 presents the PM monotonic test results for all Average 3.88 26.36 34.13
strain rates. Analysing Table 2, we can observe that some
F.J.C. Del Vecchio et al. / Polymer Testing 35 (2014) 62–72 65
Fig. 2. Average stress-strain curves for all strain rate levels tested.
Fig. 4. s εir curves for three different strain rates.
Table 3
Experimental lifetime.
smax ¼ smax
o þ km ð_εÞnm (5)
where s max
o ,km and nm are positive constants that can be
identified using the least squares method. A reasonable
approximation is obtained by assuming that smax o is equal to
the value of smax identified in a tensile test performed with
a constant strain rate less than or equal to
ε_ ¼ 1.25 103 s1. Below this strain rate, the variation of
the parameter smax is very small and is neglected in the
analysis. Fig. 7 presents the experimental results and the
model prediction. The values of smax
o , km and nm are 26 MPa,
14.76 MPa and 0.28, respectively.
Table 4
Model parameters.
N
s X so
1 ε_ ir ¼ ; εir ðt ¼ 0Þ ¼ 0 (14.2)
Fig. 11. Curve s ε, ε_ ¼ 1:25 10 3
s . Experiments and model prediction. K
Fig. 15. Curve s ε when max(s) > sp and (max(s) min(s)) < sp. Fig. 17. Energy dissipated in a load cycle.
low-cycle fatigue tests. The goal of this section is not to elastic, as shown in Fig. 14. Experimentally, it is verified that
present a damage model to attempt to predict the fatigue in this case, the fatigue life is generally greater than 10 000
life but to present model equations that explain why such a cycles and does not depend on the loading frequency.
variation of the number of cycles until failure may occur If max(s) > sp but min(s) is very high
even under such extremely controlled testing conditions. (max(s) min(s) < sp), there will be an initial inelastic
The following elasto-viscoplastic constitutive equations deformation; however, the behavior will stabilize elasti-
are proposed: cally, as illustrated in Fig. 15. In this case, the fatigue is
essentially elastic, and the lifetime will not be affected by
s_ ¼ E ε_ ε_ ir ; sðt ¼ 0Þ ¼ 0 (15.1) the loading frequency. Nevertheless, when max(s) > sp and
(max(s) min(s)) > sp, the ratcheting phenomenon may
occur (see Fig. 16). In this case, at each cycle, energy dissi-
N pation (per unit volume) will occur corresponding to the
ðs X so Þ Sg
ε_ ir ¼ Sg; εir ðt ¼ 0Þ ¼ 0 (15.2) area of the curve s ε in the hysteresis loop (see Fig. 17).
K This area will be larger for lower frequencies. Because the
fatigue damage is related to the energy dissipation at each
cycle and to the accumulated inelastic strain [19], lower
X_ ¼ b a_εir X ε_ ir ; Xðt ¼ 0Þ ¼ 0 (15.3) load frequencies correspond to a higher amount of energy
dissipated per cycle and, therefore, a macro-crack has a
where Sg ¼ 1; if s_ 0 and Sg ¼ 1 if s_ < 0. The param- greater probability to initiate at a smaller number of cycles.
eters E, so, a, b, K and N are precisely the same as in the This finding also explains why a significant hysteresis
monotonic case. It is possible to verify that this model co- loop is not observed in fatigue tests performed with the
incides with the one proposed for the monotonic case if same maximum and minimum load limits, but at very high
Sg ¼ 1. In this case, if ε_ ir > 0, Eq. (15.3) is equivalent to Eq. frequencies: the irreversible part of the deformation, as
(14.3). well as the viscous effect, tends to be negligible, and thus
This non-linear initial value problem was solved using the stress-strain behavior tends to be linear (elastic
the fourth-order Runge-Kutta technique considering an behaviour and high cycle fatigue).
imposed triangular load wave shape and two different A sensitivity analysis allows an assessment of the effect
frequencies (6.25 103 Hz and 62.5 103 Hz). The that changes in a certain material parameter will have on
maximum load and minimum load were defined in Eq. (2). the fatigue life. The analysis of the model sensitivity to very
If (sp depends on the loading rate), the behaviour is purely small variations of the material parameters provides an
Fig. 16. s ε curves for cyclic loadings with max(s) ¼ 27.5 MPa and min(s) ¼ 2.75 MPa. (a) frequency ¼ 6.25 103 Hz and (b) frequency ¼ 62.5 103 Hz.
70 F.J.C. Del Vecchio et al. / Polymer Testing 35 (2014) 62–72
Fig. 18. s ε curves for cyclic loadings with max(s) ¼ 27.5 MPa and min(s) ¼ 2.75 MPa. Frequency ¼ 6.25 103 Hz. (a) so ¼ 15 MPa; (b) so ¼ 0.995 15 MPa; (c)
so ¼ 1.005 15 MPa.
explanation for why there is such large scatter of the three slightly different values for the parameter a
experimental fatigue life even with carefully built speci- (a ¼ 11 MPa, a ¼ 0.99 11 MPa and a ¼ 1.01 11 MPa). A
mens tested under highly controlled conditions. Fig. 18 small variation of 1% is also observed to strongly affect the
plots three curves obtained by simulating cyclic loading ratcheting behaviour (and, therefore, the corresponding
with frequency in Hz using all the parameters presented in fatigue life). Hence, the model equations reflect what is
Table 4 but using three slightly different values for the observed experimentally: even very small variations of
parameter so (so ¼ 15 MPa, so ¼ 0.995 15 MPa and some material properties may cause a large variation in the
so ¼ 1.005 15 MPa). A small variation of 0.5% is observed ratcheting behaviour and, consequently, in the fatigue life.
to strongly affect the ratcheting behaviour (and, therefore, This particular system of ordinary differential equations
the corresponding fatigue life). (Eq. (15)) is highly sensitive to the material parameters. The
Fig. 19 presents three s ε curves obtained by simu- difference (or distance) between two solutions obtained
lating cyclic loading with a frequency of 6.25 103 Hz using the same initial conditions, but two slightly different
using all the parameters presented in Table 4, but using sets of material parameters, may increase very rapidly as
Fig. 19. s ε curves for cyclic loadings with max(s) ¼ 27.5 MPa and min(s) ¼ 2.75 MPa. Frequency ¼ 6.25 103 Hz. (a) a ¼ 11 MPa; (b) a ¼ 0.99 11 MPa; (c)
a ¼ 1.01 11 MPa.
F.J.C. Del Vecchio et al. / Polymer Testing 35 (2014) 62–72 71
Fig. 20. s ε curves for cyclic loadings. Frequency ¼ 6.25 103 Hz. (a) max(s) ¼ 27.5 MPa; (b) max(s) ¼ 27.5 1.005 MPa; (c) max(s) ¼ 27.5 0.995 MPa.
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