`

SR = Severity Rating High = PR = Probability Rating

- When it can lead to fatality or permanent H - When it occurs
H 3 4 5
disability Or when Property Loss is more than frequently or Chances
Rs 100,000 approx. more than 50%
- When it can lead to temporary disability or Medium - When it occurs
doctor visit is required Or when Property Loss =M occasionally or Chances
HIRAC for PIER Casting. M 2 3 4
is more than Rs 10,000 but less than Rs between 10% to 50%
100,000
- When it can lead to First aid Injury Or when Low = L - When it has never
RR = Risk Rating, 1 = Trivial, 2 = Tolerable, 3 = Moderate, Property Loss is less than Rs 10,000 occurred before or
L 1 2 3
4 = Substantial, 5 = Intolerable chances less than
approximately 10%
Risk
Severity Probability
SL. Activity, Product, Hazard, Severity Probability Rating Legal
Level Level Risk Controls
No. Service Concern Explanation Explanation 1/2/3/4/ Requirements
H/M/L H/M/L
5
PIER
Opening of
Layout Use of PPE, Trained
survey
personnel working under
instrument box Can Happen
1. Physical Injury M L 2 supervision,
and setting of
Refer HIRAC for survey &
instrument
leveling
Separation of Hit by object by Engage only trained &
bar diameter performing experienced person,
wise, operation result Ensure adequate
Improper into LTA , illumination level
handling of R/F Hit by object by Work shall be conduct under
R/F fixing and binding, Curtailment performing supervision,
2. checking and binding of H Can Happen L 2 Ensure use of mandatory
rods. operation result
Carrying of into LTA PPE’s like gloves, shoes,
rods for short Persons may get helmets, etc.
distances/ at injured. Avoid usage of make-shift
height. Workers may get tools.
Checking of injured on their Bar shall not be height more
clear distance/ hands and than 06 meter.
cover with shoulders. Provide suitable pads on
Prepared by: Checked By: Approved By: Revision No.: As on Date: Page
03 07.12.2016

Sahil Kumar Abhishek Kumar Ray C. P. Chaturvedi

(Sr. SHE Manager) (Chief SHE Manager) (C. E. O.)
`
hands. Rods may cut or shoulders and use safety
Hitting injure the gloves.
projected rods fingers. Tie up rods in easily lift
Persons may get able bundles.
and injured and fall Ensure proper staging.
standing on down. Use measuring devices
cantilever rods. May prove fatal. like tape, measuring
Protruded rods rods, etc.
may hit the Proper locking arrangements
in vertical bars with 04 nos.
persons of wire rope sling in turn
buckle & concrete block for
control toppling & band.
Use safety shoes and
avoid standing unnecessarily
on cantilever rods.
Avoid wearing of loose
cloths.
Provide safety nets.
1. Improper 1. Train on proper manual
manual lifting procedures.
handling.
2. Fall of 2. Use only tested and
scaffolding certified equipment &
materials. 1. Personal lifting tackles.
3. Hitting. injuries.
4. Defective 2. Material 3. Erection only by
lifting damage. experienced persons
equipment / 3. Collapse of under supervision of a
improper use. competent person.
5. Faulty scaffolding and
erection. fall of persons. Can Happen 4. Daily inspection and
3. Scaffolding erection 6. Person can 4. Person may H L 3 certification by competent
fall down. 7. sustain severe person.
Failure of injuries and
scaffolding prove fatal. 5. PTW in place.
material. 5. Persons 6. Provide guard rails for
8.Material can working at lower working at height.
fall down level get injured. 7. Face ladder while
climbing and use both
hands.
8. Ladder for easy access
and tying up purpose.
9. Do not place the ladder
against a movable objects
and maintain base at 1/4
Prepared by: Checked By: Approved By: Revision No.: As on Date: Page
03 07.12.2016

Sahil Kumar Abhishek Kumar Ray C. P. Chaturvedi

(Sr. SHE Manager) (Chief SHE Manager) (C. E. O.)
`
ratio of the working length
of the ladder.
10. Suspended scaffolds
shall not be less than 500mm
wide and tied securely with
ropes.
11. No loose planks shall be
allowed.
Use PPE, like helmets,
safety shoes etc.
Training & approved
scaffolders inspect the
scaffolding with SAFE TO
USE tag system.
Training for scaffolding will
be done.
Lifting supervisor training
for signal man. Work permit
system will be followed.
Use of goggles ,
Cleaning of Use of PPE’s. Proper lifting
shutter, of shutter, TPI of Lifting
Improper fixing equipment. Using crane to
of shutter and hold pier reinforcement
mishandling of during the time gap between
equipment, de-staging & placement of
collapse of shutter.
lifting Shutter will be fixed by
Shutter fixing and survey equipment. Physical injury May Happen crane.
4. M L 2
checking and Eye injury, Shutter will be fixed one
crane hold the vertical bar
on top.
Use of couplers for long
piers to reduce the length of
reinforcement cage.
Locking with 04 nos. of wire
rope sling in vertical bars
with master ring with turn
buckle in concrete block.

Prepared by: Checked By: Approved By: Revision No.: As on Date: Page
03 07.12.2016

Sahil Kumar Abhishek Kumar Ray C. P. Chaturvedi

(Sr. SHE Manager) (Chief SHE Manager) (C. E. O.)
`
Trained personnel;
Hydra crane hit Supervision done,
the worker PPE’s used, TPI of Lifting
during concrete equipment. During
pump placing, Physical Injury concreting job specific PPEs
Concrete pipe May affect like Gum boot, PVC hand
fallen on Respiratory gloves and ELCB with local
System.
workers foot Hands may get isolating device for
during conc. injured. electrically operated
Pump pipe line Feet may get vibrators. Tool box talk &
fitting. injured. work permit system will be
Air pollution by Can cause
electrocution/ followed.
cement.
Handling of asphyxiation.
Persons may get Can Happen
5. Concreting ingredients. M L 2
Protruding injured.
reinforced rods. Causes
Earthing of tiredness of
electrical workers and
mixers, may lead to
vibrators etc. accident.
not done. Parts of
Falling of body or clothes
materials from may get
height. entrapped.
Continuous
pouring of by
same gang.
Revolving of
concrete mixer/
vibrators.
1. Defective 1. Daily inspection &
scaffolding. certification by competent
2. Improper use. person.
3. Faulty access
to platform. 2. Training & supervision.
4. Inadequate 3. Provide access (Ladders
1. Injury due to Can Happen or Stairs_ as per
6. Working on scaffolding size of platform. H L 3
5. Overloading. fall specification.
6. Faulty / 4. Adequate size as per job
requirement.
unguarded 5. No overloading permitted.
access 6. Only minimum number of
ladder/stairs persons allowed working at
Prepared by: Checked By: Approved By: Revision No.: As on Date: Page
03 07.12.2016

Sahil Kumar Abhishek Kumar Ray C. P. Chaturvedi

(Sr. SHE Manager) (Chief SHE Manager) (C. E. O.)
`
a time. . Proper access
like stair case/ladder &
proper platform with railing
for working on height
Use of PPE & work
Improper procedure as directed during
handling of supervision, Use of hand
Breathing
crane and gloves and masks, TPI of
uneasiness, skin
7. De-shuttering shuttering M L 2 Lifting equipment. Uses of
irritation, Can Happen
material, tag line system for hold the
Physical injury
Exposure to shutter during de shuttering.
concrete

1. Person may 1. Provide guard rails for

sustain severe working at height.
injuries and 2. Face ladder while
prove fatal. climbing and use both
2. Persons hands.
working at lower 3. Ladder shall extend about
level get injured. 1m above landing for easy
access and tying up purpose.
1. Person can 4. Do not place the ladder
fall down. May Happen against a movable objects
8. FORMWORK 2.Material can M L 2 and maintain base at 1/4
fall down ratio of the working length
of the ladder.
5. No loose planks shall be
allowed. Use PPE, like
helmets, safety shoes etc.
Proper access like stair
case/ladder & proper
platform with railing for
working on height.

Prepared by: Checked By: Approved By: Revision No.: As on Date: Page
03 07.12.2016

Sahil Kumar Abhishek Kumar Ray C. P. Chaturvedi

(Sr. SHE Manager) (Chief SHE Manager) (C. E. O.)