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Density of Materials:
Bricks: 1600 – 1920 kg/m3
Concrete block: 1920 kg/ m3
Reinforced concrete: 2310 – 2700 kg/ m3
Quantity of
No. of cubes required
Concrete
1 – 5 m3 1 No’s
6 0 15 m3 2 No’s
16 – 30 m3 3 No’s
31 – 50 m3 4 No’s
work is completed.
The aluminum template for openings (sometimes we use
sand to cover the electric holes) should be available at the
site.
The blockwork should have been cured for 7 days and dry
before plastering is started.
Fix button mark on the surface to be plastered keeping the
minimum thickness. 12mm plaster is the desired thickness.
The distance of button marks should be within an aluminum
straight edge length.
Plastering mesh should be 8” wide and fixed rigidly before
plastering on the junction (between concrete and masonry
surface) with steel nails / wooden plug and nails. This strip
has to be plastered and cured for a minimum of 3 days before
the entire wall is plastered.
Get the plastering specifications like lime finish, trowel
finish, sponge finish, rough plaster and zone of application
clarified from architects.
Do not plaster for a thickness of more than 15mm. In case it
is required, the plastering should be done in 2 coats. The first
layer applied should be cured for a day before applying the
subsequent coats.
The cement within 90 days old ( Reason ), Sand – fine silt
content low (<6%) and potable water should be used for
mixing mortar.
All surfaces in concrete should be hacked (80 hacks per SQ.
ft) before plastering.
INTERNAL PLASTER
Check for smooth finish using spirit levels for undulations,
cracks and evenness/straightness in vertical and horizontal
directions
Ensure plastered surface is cured for entire recommended
period
Ensure the 1-metre level markings are made along all walls.
Measure the ceiling from this level – it should be even at all
points. [Check for ceiling plaster]
Ensure plastering thickness is even at all points during
plastering.
Ensure the button marking tiles are removed.
EXTERNAL PLASTER
Ensure availability of specialized trowels to obtain different
structural finishes for the external plastering
Check for undulations and unevenness by using spirit levels
Ensure all plastered surfaces are cured for entire
recommended period
Check the plumb of side shutter: Both sides of the grade beam
should be truly vertical. For this, you need to check the plumb
for both sides of the formwork. Plumb should be pointed at the
inside of the form.
But, one thing. If you check the breath of the grade beam at
bottom and top of the beam then you don’t need to check the
plumb. I found it very useful.
Check the lap placement: For top bar, the lap is provided in the
middle half portion of the beam. And, for bottom bar, it is
normally provided on the support generall rule).
So check the placement of lap for both top and bottom bar if
they are placed properly.
Conclusion
If you found anything unusual during checking the grade beam,
go for correcting it. If everything is found correct, you can start
to cast concrete.
source
CEMENT REQUIREMENTS:-
M10 : 210 Kg
M20 : 320 Kg
M25 : 340 Kg
M30 : 380 Kg
M35 : 410 Kg
M40 : 430 Kg
M45 : 450 Kg
UNIT WEIGHT:
water-1000kg/m3
cement-1440 kg/m3
steel – 7850 kg/m3
wood – 1200 kg/m3
sand – 1840 kg/m3
P.C.C – 2400 kg/m3
R.C.C – 2500 kg/m3
UNIT CONVERSION:
0.3048 M = 1 ft
1 m2 = 10.76 sq.ft
2.83m3 =100 C.F.T
1 C.F.T = 28.7 litres
1 cent = 435.6 sq.ft
1 ground =2400 sq.ft
GRADE OF CONCRETE:
M10 = lean mix
M15 = 1:2:4
M20 = 1:1.5:3
M25 = 1:1:2
WEIGHT. OF STEEL:
6 mm = 0.22 kg/m
8 mm = 0.39 kg/m
10 mm = 0.62 kg/m
12 mm = 0.89 kg/m
16 mm = 1 kg/m
We can find out the unit weight of steel = D2/162 = kg/m
SCOPE
The Scope of this field test is to ensure the concrete’s
workability and consistency before casting it. The purpose of
this test is to avoid using the low-quality concrete mix for
casting.
We all use mostly RMC on site. So it is our responsibility to
ensure that the concrete is in good quality.
REQUIRED EQUIPMENT
Slump Cone Model
Trowel
Tamping Rod
Square Pan
Cone Mould Size should be
Top Diameter – 10 cm
Base Diameter – 20 cm
Height – 30 cm
TEST RESULTS
The result of this slump test value should be recorded in
millimeters. The resulting slump can be in different range.
TYPES OF SLUMP AND RANGES
Definition – Slump is the gap between the mold top (after
removal) and the top of result concrete.
RANGE ASPECT
CONCLUSION
ALLOWABLE SLUMP VALUES
WORK ALLOWABLE RANGE
Slab 50 mm to 150 mm
WORK ALLOWABLE RANGE
Column
Beam
Wall
Mass Concrete 25 mm to 75 mm
Curing of Concrete
Shading concrete work
Covering concrete surfaces with hessian or gunny bags
Sprinkling of water
Ponding method
Membrane curing
Steam curing
1. SHADING OF CONCRETE WORK
The object of shading concrete work is to prevent the
evaporation of water from the surface even before setting. This
is adopted mainly in case of large concrete surfaces such as road
slabs. This is essential in dry weather to protect the concrete
from heat, direct sun rays and wind. It also protects the surface
from rain. In cold weather shading helps in preserving the heat
of hydration of cement thereby preventing freezing of concrete
under mild frost conditions. Shading may be achieved by using
canvas stretched on frames. This method has a limited
application only.
5. MEMBRANE CURING
The method of curing described above come under the category
of moist curing. Another method of curing is to cover the wetted
concrete surface by a layer of water proof material, which is
kept in contact with the concrete surface of seven days. This
method of curing is termed as membrane curing. A membrane
will prevent the evaporation of water from the concrete. The
membrane can be either in solid or liquid form. They are also
known as sealing compounds. Bituminised water proof papers,
wax emulsions, bitumen emulsions and plastic films are the
common types of membrane used.
Whenever bitumen is applied over the surface for curing, it
should be done only after 24 hours curing with gunny bags. The
surface is allowed to dry out so that loose water is not visible
and then the liquid asphalt sprayed throughout. The moisture in
the concrete is thus preserved. It is quite enough for curing.
This method of curing does not need constant supervision. It is
adopted with advantage at places where water is not available in
sufficient quantity for wet curing. This method of curing is not
efficient as compared with wet curing because rate of hydration
is less. Moreover the strength of concrete cured by any
membrane is less than the concrete which is moist cured. When
membrane is damaged the curing is badly affected.
6. STEAM CURING
Steam curing and hot water curing is sometimes adopted. With
these methods of curing, the strength development of concrete is
very rapid.
These methods can best be used in pre cast concrete work. In
steam curing the temperature of steam should be restricted to a
maximum of 750C as in the absence of proper humidity (about
90%) the concrete may dry too soon. In case of hot water curing,
temperature may be raised to any limit, ay 1000C.
At this temperature, the development of strength is about 70% of
28 days strength after 4 to 5 hours. In both cases, the
temperature should be fully controlled to avoid non-uniformity.
The concrete should be prevented from rapid drying and cooling
which would form cracks.
CEMENT REQUIREMENTS:-
M10 : 210 Kg
M20 : 320 Kg
M25 : 340 Kg
M30 : 380 Kg
M35 : 410 Kg
M40 : 430 Kg
M45 : 450 Kg
UNIT WEIGHT:
water-1000kg/m3
cement-1440 kg/m3
steel – 7850 kg/m3
wood – 1200 kg/m3
sand – 1840 kg/m3
P.C.C – 2400 kg/m3
R.C.C – 2500 kg/m3
UNIT CONVERSION:
0.3048 M = 1 ft
1 m2 = 10.76 sq.ft
2.83m3 =100 C.F.T
1 C.F.T = 28.7 litres
1 cent = 435.6 sq.ft
1 ground =2400 sq.ft
GRADE OF CONCRETE:
M10 = lean mix
M15 = 1:2:4
M20 = 1:1.5:3
M25 = 1:1:2
WEIGHT. OF STEEL:
6 mm = 0.22 kg/m
8 mm = 0.39 kg/m
10 mm = 0.62 kg/m
12 mm = 0.89 kg/m
16 mm = 1 kg/m
We can find out the unit weight of steel = D2/162 = kg/m
EARTHEN ROADS
Earthen roads are laid with soil. They are cheaper of all types of
roads. This type of road is provided for less traffic areas and or
for countryside areas. Good drainage system should be required
which reflects good performance for longer period.
GRAVEL ROADS
Gravel roads are also low quality roads but they are good when
compared to earthen roads. Compacted mixture of gravel and
earth is used as pavement material in this case.
MURRUM ROADS
KANKAR ROADS
Kankar is nothing but impure form of lime stone. Kankar roads
are provided where lime is available in good quantity. These are
also low quality and performance wise they are similar to gravel
and murrum roads.
WBM ROADS
Water Bound Macadam (WBM) roads contain crushed stone
aggregate in its base course. The aggregates are spread on the
surface and these are rolled after sprinkling water.
WBM roads provides better performance compared to earthen,
gravel, murrum and kankar roads.
WBM roads are laid as layers about 10cm thickness of each
layer. They are very rough and may disintegrate immediately
under traffic.
BITUMINOUS ROADS
Bituminous roads are very popular roads around the world. They
are most used roads in the world. They are low in cost and good
for driving conditions. They are flexible and thickness of
bituminous roads depends upon the subgrade soil conditions.
CONCRETE ROADS
Cement concrete is used to construct the pavements in case of
concrete roads. These are very popular and costlier than all other
types of roads. They are not flexible so, they require less
maintenance.
Concrete roads are suitable for high traffic areas. Concrete roads
are laid with joints and time of construction is more.
TYPES OF ROADS BASED ON LOCATION AND
FUNCTION
National highways
State highways
District roads
Rural roads or village roads
NATIONAL HIGHWAYS
National highways are main roads of a particular country. They
connects all major cities to the capital of the country. They run
throughout the length and breadth of the country. Minimum two
lane road is provided for national highways.
STATE HIGHWAYS
State highways are second main roads which connect major
parts of state with in it. State highway ultimately connects to the
national highways.
DISTRICT ROADS
District roads are provided with in the cities and connects
markets and production places to state and national highways.
Two types of district roads are there namely,
Major district roads
Minor district roads
Major district roads connect headquarters of neighboring district
with main parts of district while minor district roads are laid
with in the district.
Dampness in walls
Before applying any remedial measure to a damp wall there
should be free escape for any water that has already entered in
the wall.
Silica Solution is transparent and very effective in resisting
dampness.
PRELIMINARIES
In construction industry, preliminaries is known as the indirect
cost for execution of project but these are the costs which is very
much vital for the construction activities. The reason for these
cost mentioned separately is it is very difficult to distribute these
cost amongst with measured works. The examples for
preliminaries listed below.
1. Charges for performance bond, advance payment guarantee
& Workmen compensation
2. Maintenance of the site clean
3. Requirement of site office, site stores & staff
accommodation.
4. Cost towards the project management staff (QS, Project
Manager, Engineering professionals)
5. Charges for drawings & safety
From the above mentioned examples, it can be understood these
costs cannot be distributed to work item but without these
expenses there will be no project.
MEASURED WORKS
Here in this article you are able to learn the basic knowledge for
civil engineers
Every Civil Engineers should be learn the given points
1)- BUILDING MATERIAL AND CONSTRUCTION
Lab test of Rock,Brick,Cement,Aggregate,Concrete etc
sand + Cement = Mortar
Mortar + Coarse aggregate = Concrete
Different Test of Brick
The standard brick compressive strength should be 10.5N/mm2
(1st class) 7.5(2nd class) 3.5(3rd class)
Stand. Size of brick- 19 x 19 x 9 the value is in the cm
2)- Water absorption test – Not more than 20% Of water by Wt.
If immersed in water for 24hr – 1st class
Not more than 22% water- 2nd class & 24% – 3rd class
Many other test of brick- Hardness test,Toughness test.
English,Fleming,strecher & Header bond of brick masonary.
CONCRETE
Strong in Compression & weak in tension (i.e we provide steel
bar)
Grade(Nominal mix)- M10- 1:3:6 M15- 1:2:4 M20- 1:1.5:3
M25- 1:1:2
Concrete should be fall from not more than 1.5 meter
we should use the M20 grade of concrete for slab
we have to keep the limit water ratio for cocnrte
Steel = 7850kg/Cum
Cement=1440kg/cum
brick=1682kg/cum or 1920kg/cum
sand=1100to 1600kg/cum
WATER-1000kg/cum
R.C.C-2500kg/cum (5% STEEL)
P.C.C-2400kg/cum
WOOD-1100kg/cum
CRUSHED BRICK-950-1250kg/cum
IMPORTANT POINTS TO REMEMBER
1. Minimum thickness of slab is 125 mm.
2. Water absorption should not be more than 15 %.
3. Dimension tolerance for cubes + – 2 mm.
4. Lapping is not allowed for the bars having diameters more
than 36 mm.
5. Chair spacing maximum spacing is 1.00 m (or) 1 No per 1m2.
6. For dowels rod minimum of 12 mm diameter should be used.
7. Chairs minimum of 12 mm diameter bars to be used.
8. Longitudinal reinforcement not less than 0.8% and more than
6% of gross C/S.
9. Minimum bars for square column is 4 No’s and 6 No’s for
circular column.
10. Main bars in the slabs shall not be less than 8 mm (HYSD)
or 10 mm (Plain bars) and the distributors not less than 8 mm
and not more than 1/8 of slab thickness.
11. Minimum thickness of slab is 125 mm.
12. Dimension tolerance for cubes + 2 mm.
13. Free fall of concrete is allowed maximum to 1.50m.
14. Lap slices not be used for bar larger than 36 mm.
15. Water absorption of bricks should not be more than 15 %.
16. PH value of the water should not be less than 6.
17. Compressive strength of Bricks is 3.5 N / mm
18. In steel reinforcement binding wire required is 8 kg per
MT.
19. In soil filling as per IS code, 3 samples should be taken for
core cutting test for every 100m2.
20. Compressive strength of Bricks is 3.5 N /mm2 .
FEW MORE
1. Maximum Free fall of concrete allowed is 1.50 m.
2. In soil filling as per IS code for every 100 sq m 3 sample for
core cutting test should be taken.
3. Electrical conduits shall not run in column.
4. Earth work excavation for basement above 3 m should be
stepped form.
5. Any back filling shall be compacted 95% of dry density at
the optimum moisture content and in layers not more than
200 mm for filling above structure and 300 mm for no
structure.
6. F soling is specified the soling stones shall be laid at 45° to
60° inclination (and not vertical) with interstices filled with
sand.
7. A set of cube tests shall be carried out for each 30 cum of
concrete / each levels of casting / each batch of cement.
8. Water cement ratio for different grades of concrete shall not
exceed 0.45 for M20 and above and 0.50 For M10 / M15.
9. For concrete grades M20 and above approved admixture
shall be used as per mix design requirements.
10. Cement shall be stored in dry places on a raised platform
about 200mm above floor level and 300mm away from walls.
Bags to be stacked not more than 10 bags high in such a
manner that it is adequately protected from moisture and
contamination.
11. Samples from fresh concrete shall be taken and at least a
set of 6 cubes of 150mm shall be prepared and cured. 3
Cubes each at 7 days and 28 days shall be tested for
compressive strength. The test results should be submitted to
engineer for approval. If results are unsatisfactory necessary
action/rectification/remedial measures has to be exercised.
12. Water used for both mixing and curing shall be clean and
free from injurious amounts of oils, acids, alkali, salts, sugar
and organic materials or other substances that may be
deleterious to concrete or steel. The PH. shall be generally
between 6 and 8.
CALCULATING CEMENT, FINE AGGREGATE &
COURSE AGGREGATE FOR MORTAR MIXES
TYPES OF FOUNDATION
1. Pile Foundation
2. Pier Foundation
3. Well (Caissons) Foundation
The selection of foundation is dependent on the following
factors:-
Depending on the transmittal of load to the ground, foundations
are divided into two sub-categories i.e. shallow foundation and
deep foundation.
Shallow Foundation
Shallow foundation stands for those foundations in which the
depth of the foundation is kept below the width of the
foundation (D < B). Shallow foundations are usually called as
spread footing as they transfer the load of the super structure
laterally into the ground.
Wall Footing
This type of foundation spreads endless manner along the
direction of the wall and allows to transfer the load of the wall
into the ground. Wall footings are mostly effective where
transferrable loads are small and are inexpensive in dense sands
and gravels. In this type of foundation the width remains 2-3
times the width of the wall at ground level. Different types of
materials like stone, brick, plain or reinforced cement concrete
are utilized to build up wall footing.
Column Footing
To construct column footing, the depth should be over 1.5m.
Column footing is very cost-effective. In this type of foundation
the base of the column is expanded. Column footing comes in
the form of flat slab and may be built up with plain or reinforced
concrete.