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Syrup Preparation Improvement

Activity Duration in Minutes


Activities
Current Practice for Improve Final Syrup
4000Ltrs Capacity of 10,000Ltrs

Pectin Dissolving 15 20
Sugar Dumping 30 60
Sugar Dissolving 15 15
Simple Syrup Pushing 20 40
Water Pushing 5 5
Pectin Pushing - 5
Concentrate 1 Dissolving 15 15
Concentrate 1 Pushing 5 5
Water Pushing 5 5
Concentrate 2 Dissolving 15 15
Concentrate 2 Pushing 5 5
Water Pushing 5 5
Concentrate 3 Dissolving 15 15
Concentrate 3 Pushing 5 5
Water Pushing 5 5
Final Syrup Blending 30 30
Total Preparation (mins) 190 250
Total Preparation (hrs) 3.17 4.17
Syrup Vol. per Hour 1,263.16 2,400.00
Improvement Syrup Vol. per Hour 1,136.84

Syrup Preparation Capacity (Weekly) No. of Batch Output Improved with FST 10K (2
(4000Ltr) unit)

SDT 1 with 2000 Ltr Simple Syrup Tank 28.00 28.00


SDT 2 with 4000 Ltr Simple Syrup Tank 37.00 28.00
Total Equivalent Syrup Vol. (Ltr) 260,000.00 392,000.00
Increased Capacity Syrup Volume (Ltrs) 132,000.00
Note: No. of batches syrup output is based on normal weekly schedule
reparation Improvement

Syrup Losses Savings

Total no. of Tank Change for Yr 2017 936.00


Total no. of Volume of Syrup (4000Ltr/btc) 3,744,000.00
Equivalent no. of Batch using 10,000 Ltr 374.40
Syrup Loss per Tank Change (Ltrs) 8.00
Syrup Loss from 2017 7,488.00
Syrup Loss using 10,000 Ltr FST 2,995.20
Savings in Syrup Vol. (Ltrs) 4,492.80

Improved with FST 10K


(2unit) + 2 unit SDT with
4K Ltr SST)
37.00
28.00
428,000.00
168,000.00

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